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The IBM Institute for Business Value develops fact-based strategic insights for senior
business executives around critical industry-specific and cross-industry issues. This executive
brief is based on an in-depth study created by the IBM Institute for Business Value. This
research is a part of an ongoing commitment by IBM Business Consulting Services to provide
analysis and viewpoints that help companies realize business value. You may contact the
authors or send an e-mail to iibv@us.ibm.com for more information.
Contents Introduction
1 Introduction With suppliers working feverishly to comply with requests from major retailers
1 Tagging opportunity: Taking and government agencies, most companies’ RFID efforts to date have centered
RFID beyond the supply chain on shipment compliance, which generally benefits the client, but not the supplier
3 Signals of change: RFID in incurring the investment. However, client mandated use of RFID in the supply chain
product innovation barely scratches the surface of the benefits RFID offers. Just as the Web browser
served as the spark for generating innovative uses of the Internet that go well
5 Electronics industry: Easier
entry, enhanced results beyond Web browsing, RFID will soon transcend basic asset and inventory tracking,
and will become an important aspect of the next generation of connected electronic
6 Tracking RFID success:
products. RFID allows not only greater innovation in product manufacturing and distri-
Alternative approaches
bution, but when it is combined with the appropriate networking infrastructure it can
9 On the way to opportunity:
enhance the way products themselves function – which can mean far greater returns
Overcoming RFID obstacles
for electronics companies.
11 Finding the right frequency:
Are you ready to benefit
Tagging opportunity: Taking RFID beyond the supply chain
from RFID?
Big retailers (such as Wal-Mart, Metro and Tesco) have established a challenging
12 About the author
timeline to implement RFID technology – from their supply chain to the retail shelf. In
13 About IBM Business
addition, government agencies such as the United States Department of Defense
Consulting Services
(DoD) are rapidly embracing RFID and demanding that suppliers fall into step. If
13 References
suppliers want to remain competitive, they will have to comply with these mandates,
at the very least adding RFID to their products on item, packet, pallet or container
level, depending on the demands of their most important customers.
While tagging offers benefits such as reduced out-of-stock on the retailer’s shelf,
cost conscious supply chain managers will look for other opportunities to recoup
investments made in RFID compliance. Indeed, most will first look to the enhanced
supply chain visibility and performance RFID tagging offers. But the greatest oppor-
tunity for electronics companies lies well beyond the supply chain – in process and
product innovations that may yield even greater returns.
RFID can be used to increase automation and optimize processes across receiving,
manufacturing, work-in-progress management and shipping – resulting in faster
time to market. Here, RFID can provide the crucial link between manufacturing
execution systems and the physical world. For instance, RFID chips can be used on
manufacturing equipment to signal condition or wear, circumventing delays caused
by faulty or failing machinery. RFID application is especially compelling in situations
where limited manual (human) intervention is desired. For instance, many electronics
manufacturing environments require clean rooms, necessitating a solution that
embeds out-of-sight, fully automated identification.
RFID supports the focus on an open standards infrastructure, acting as the first phase of a unique
identification of semiconductor material containers across all IBM sites. IBM is also well positioned to
seamlessly integrate into the supply networks of major clients, and to participate directly in the joint
benefits of RFID compliance.
For many companies that begin their RFID journey with compliance followed by
process optimization and innovation, product innovation will be the last area where
they take action (see Figure 1). These companies will likely want to apply what
they learned from compliance, supply chain enhancement and other automation
and optimization efforts to compete in the product innovation space. The lessons
learned along with the intellectual property and assets acquired through gaining
supply chain visibility and optimizing processes can add significantly to the value
proposition and business case for RFID-based product innovations.
Innovate
products
Value Innovate
process
Gain SCM
visibility
Comply
Experience required
Source: IBM Business Consulting Services analysis.
What does RFID product innovation look like today? And how will it change the future
functionality and value of electronics products? Though companies are just now
beginning to move into the product innovation arena, the following scenarios demon-
strate early stage RFID capability, as well as how RFID technology could evolve to
increase the functionality, usability and attractiveness of products in the near future.
In October and November of 2003, Delta tested RFID tags on 40,000 passenger bags tracked from
check-in to loading. The results? RFID increased best case scenario bag handling efficiency to 99.8
percent from the 80 percent achieved by today’s barcode reading processes. That translates into only 80
5
bag handling errors versus the current 6,000 errors per 40,000 bags.
In addition, Las Vegas’ McCarran International Airport officials announced that the airport would begin
attaching radio tags to all checked luggage this fall. In tests, the RFID system that the airport will use
6
accurately routed 99.7 percent of luggage, compared with 89 percent for optically scanned bar codes.
RFID is electronics. Therefore, the electronics industry has far more ability to conceive,
build and implement RFID, and has more to gain from the successful innovation
that results than do other industries. Electronics companies supply the underlying
technology that enables RFID: they manufacture the actual tags and readers, and will
establish many aspects of the infrastructure (databases, data transfer over telco-lines,
electrical compliance of a solution, etc.). Hence, they should be at the forefront of
RFID, constantly scanning the horizon for ways in which they can supply customers
with innovative products and solutions to generate growth.
Electronics, often touted as "the new plastic," are pervasive. They are everywhere,
embedded into more and more of the objects we use on a daily basis. And RFID will
likely multiply that pervasiveness. RFID helps make pervasive connectivity real and
practical – bringing pervasive computing out of the theoretical world and into real
life business-critical applications such as supply chain management and factory
Lastly, in an industry that works on razor thin margins, electronics companies must
constantly seek new avenues toward productivity gains. In fact, the industry is
already well positioned to do so: since much of production is already outsourced,
innovative process improvements on the plant floor at an Electronics Manufacturing
Service (EMS) provider can bring value to its whole customer base. For electronics
companies, the savings from RFID-enabled innovation at the contract manufacturer
creates a second wave of optimization beyond the initial windfall from outsourcing
– and allows electronics companies to share the cost of innovation with the EMS’
entire customer set.
Innovation first
At one Japanese global The obvious next step for some companies may therefore be to evaluate the
consumer electronics company, potential of RFID in the product portfolio. This will help lock in R&D and marketing
local sales and logistics in involvement as early as possible and drive the firm toward RFID-enabled product
Europe have direct interaction innovation. The success of this approach depends on the state of current product
innovation processes and the ability of decision-makers to see technology as a
with clients and capture
driving force in transforming the business model. However, the inherent acumen of
technology and roadmap
electronics companies for new technology makes it easier for them to adapt to this
requirements early on.
line of thinking.
However, interaction between
R&D headquarters in Japan and A more formidable impediment to the fusion between business and technology
client-facing teams in Europe is necessary for successful RFID product innovation can often be found in the global
ad-hoc and not supported by any governance model. The distant geographical gap between R&D and sales depart-
governance model. Therefore, ments is often mirrored by gaps in corporate mindset and connectedness. For
this company risks losing the instance, when there is a strong disconnect between the centralized R&D organization
opportunity to enhance the and the client-facing sales organizations in far-flung geographies and regions, there
business case with better are often rifts in the communication loop that can affect the development process.
supply chain visibility or new
The same holds true for process innovation opportunities in manufacturing when
product possibilities, not to
plant operations, sales, R&D, and service organization and processes are connected
mention recouping investments
only at the very highest levels. The very way the company is organized becomes a
made in adding RFID tags for
9
barrier to the flow of information and communication, making significant process and
compliance purposes.
product innovation difficult. As with any push toward optimization and innovation in
any industry, electronics companies will no doubt need to improve communication
mechanisms and governance structures in order to make the most of the opportu-
nities RFID product innovation has to offer.
Successful companies will be able to learn quickly from customers how RFID-
enabled products and solutions can be used, and then apply that experience
internally to strengthen their competitive position and continually develop new,
cutting-edge products and solutions. For instance, it is only logical – and often
required by corporate policy – that a company that sells RFID readers externally
installs their own readers internally at inventory gates. Similarly, a business unit
that builds RFID chips will use them to tag their own products on their way to the
distribution center. Other important assets that can be rapidly reused are software
solutions to connect to the RFID infrastructure, such as an electronic product code
(EPC) database to look up product data.
Philips is differentiating itself from other early adopters, or companies that only consider compliance
when building a case for RFID, by using their process innovation experience and ingenuity with RFID
technology to move beyond its initial chip offering toward integrated end-to-end solutions for major
12
retailers, consumer goods manufacturers and couriers. By teaming with strategic partners and
complementing their products with services to establish solutions, they are using RFID to generate
growth beyond the typical compliance-based business case.
Price
Companies must take not only the cost of the RFID tag but the total product or
device lifecycle cost into account to truly assess the cost benefit of RFID. For
instance, when RFID tags are used on packaging simply as tracking mecha-
nisms, the cost of the actual tag is of great consideration and importance – slim
profit margins can come down to cents on the dollar. However, imagine an RFID
A tag that signals how much power remains in the battery costs US$5, far more than the battery (which
usually cost just a few cents), but far less that the total cost of bringing new batteries over from the U.S.
(which can sometimes be greater than US$10 per battery). In addition, new environmental regulations
require the Army to recycle the batteries, raising total costs even higher.
Though this kind of tagging is not RFID-enabled, it provides a good point of reference with which to view
the price/benefit equation this kind of technology can offer. In this scenario as in many others, it is easy
to see that cost issues are not always obvious. The price of the tag is just one part of the business case
– and becomes less important as the total cost (and increased functionality) for the devices to which
tags are attached rises. As for the U.S. Department of Defense, they expect to save US$100M by putting
14
a tag (still as much as US$3-4 per unit) on each battery they ship.
Privacy
In the public opinion, it is clear that privacy concerns can overshadow benefit
discussions about the deployment of RFID. Consumers of RFID-enabled services
and products will no doubt weigh their fears of privacy infringement against the
value proposition offered by the product or service. Capturing customer insights and
including customer feedback in the development process is important for electronics
companies to identify and include the features that customers value most.
As the RFID adoption rate increases, there is greater awareness of privacy concerns
in all industries, as well as an increased focus on the development of privacy
standards. EPCglobal, in a joint venture between EAN International and the Uniform
Code Council (UCC) that is overseen by the EPCglobal Board of Governors,
is working with its industry groups to develop privacy principles to guide the
implementation of EPC and RFID.15 RFID product and service vendors are actively
involved in this process as well. Their clients are looking to them to remain diligent in
the process of standards development and provide guidance in implementing these
standards and policies.
Finding the right frequency: Are you ready to benefit from RFID?
Many electronics companies are just now beginning to consider RFID initiatives.
Will your company start down the compliance path, or head straight for growth
with product innovation? What current capabilities can make a certain RFID point
of entry (compliance, supply chain, process optimization and innovation or product
innovation) easier or more lucrative for your company? The following questions are
designed to help electronics industry executives assess the breadth of their RFID
strategy, and begin to plan a path to the future.
• Are you at risk of losing an important supply chain contract if you don't quickly
implement RFID tags on your deliveries?
• How are your current RFID initiatives scoped?
• How can the benefits of these initiatives (cost-cutting, executive buy-in, and tech-
nology) be used as a launch point to move into product innovation?
• Has your company identified a way to make (instead of spend) money on RFID
technology?
• Have you taken the total cost and benefit into account in building a business case
for RFID, or are you focused only on the price of tags?
• Have you considered ways in which your company might derive benefits from
compliance, or from RFID solutions deployed by key partners?
• How holistic is your supply chain strategy? Have you mapped out every possible
role that RFID can play in your supply chain?
• How well is your product development department leveraging expertise devel-
oped in supply chain management?
RFID offers increased efficiency and functionality not only of the supply chain and
manufacturing processes, but of electronics products themselves. Information has
long been at the top of the list of assets that are most important to customers – the
smarter products are, and the more convenience they lend to the life of the end-
consumer, the more sought after they will become. The electronics industry, more
than any other, is primed to tap into this opportunity. Seeing greater returns will
require electronics companies to look at RFID with new eyes focused on growth.
They will have to look past compliance to view every entry point into RFID as a
possible path to not just cutting costs, but generating revenue.
Even if the current best scenario for your company is early-stage RFID compliance, you
can set future growth in motion today by building a business case that puts you on the
path to product innovation. To explore ways in which we might assist you in using RFID
technology to positively impact your revenues, please contact us at iibv@us.ibm.com. To
browse other resources for business executives, visit our Web site:
ibm.com/bcs
Contributors
Marc Bourde, Supply Chain Management Leader, IBM Institute for Business Value
Faye Holland, Global RFID Marketing Leader, IBM
Jesus Mantas, Global RFID Leader for Electronics Industry, IBM Business
Consulting Services
Meg Merrill, Marketing Manager for Electronics Industry, IBM Business
Consulting Services
References
1
"RFID Application – Case study." ICT GmbH. http://www.ictglobal.de/download/pdf/
produkte/rfid_elektronik_eng.pdf (accessed July 27, 2004).
2
Poletti, Therese. "IBM chip plant is $2.5 billion gamble: Its researchers team up with
valley firms on chip designs, then IBM controls production." The Mercury News,
June 1, 2003. http://www.bayarea.com/mld/mercurynews/business/5989916.htm
3
Nokia Mobile RFID Kit. http://www.nokia.com/nokia/0,,55738,00.html (accessed
July 27, 2004).
4
Feder, Barnaby J. "Delta to Invest in Radio Tags for Luggage at Airports." The New
York Times, July 1, 2004.
5
"RFID Connections." The Association for Automatic Identification and Mobility.
http://www.aimglobal.org/technologies/rfid/resources/articles/jan04/0401-
bagtag.htm (accessed July 27, 2004).
6
Feder, Barnaby J. "Delta to Invest in Radio Tags for Luggage at Airports." The New
York Times, July 1, 2004.
7
"Merloni: Household appliances that can think and talk to other things." Merloni.
[Press release.] April 4, 2003. http://www.merloni.com/eng/media/key_documents/
press_kit_completo_eng.pdf (accessed July 27, 2004).
8
"Your Turn: The Global CEO Study 2004." IBM Corporation, 2004.
9
IBM Business Consulting Services client experience.
10
Cooper, J., D. Greenberg, and J. Zuk. "Reshaping the funnel: Making innovation
more profitable for high-tech manufacturers." IBM, 2003.
11
Royal Philips Electronics. "Philips and IBM Join Forces in the RFID and Smart Card
Marketplace." [Press release.] January 26, 2004. http://www.semiconductors.philips.
com/news/content/file_1030.html (accessed August 9, 2004).
12
Ibid.
13
"Cheaper radio tags – incorporating radio frequency." MIT Technology Review, July/
August, 2004. http://www.technologyreview.com/articles/prototype40704.asp
14
Wynne, Michael, Acting Undersecretary of Defense for Acquisition, Technology
and Logistics. Speech at the CSFB Aerospace/Defense Finance Conference, New
York. May 17th, 2004.
15
EPCglobal Inc. http://www.epcglobalinc.org (accessed July 27, 2004).
G510-3951-00