You are on page 1of 6

Product Guide/ Manual for

HHO Kit for 2 Wheeler


Model “HKS2WA”

HHO Kit for 2–wheelers with engine size upto 150CC.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 1
HOW TO CONNECT:
1) Connect Black Wire To Ground / Earth

2) Connect Red Wire To Ignition Switch Or Break Light Wire in such a


way that it turns ON when Ignition ON or Break Light OFF. The LED in
the Controller Circuit will glow, when Ignition ON.

Electrical Connections:

GROUND/
EARTH
BLACK
WIRE

ON
IGNITION JOINT
SWITCH
OFF CELL

RED
YELLOW
WIRE
WIRES

CONTROLLER
CIRCUIT

NOTE:

1) The Controller Circuit of the HHO Kit runs on 12VDC as Input, which is a general
standard in most 2-wheelers.

2) When connected correctly RED Wire to +ve and BLACK wire to –ve, the LED
placed on the Controller circuit glows. If it doesn’t pls. check the connections and
the controller circuit for any wrong connection or damage.

3) The electrical connections for HHO Kit remain the same for vehicles with a battery
or without battery.

4) Connect the Red wire to ON terminal of the Ignition switch and Black wire to
Ground. Optionally, connect the controller circuit with 2-Wheeler’s Breaking Light
such that when Breaks are applied, power to Controller circuit is turned OFF.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 2
Mechanical Connections:

CELL

AIR CARBURETTOR
HOSE PIPE
FILTER (RUBBER)

1) Make a 4 mm Hole on the Rubber Hose which connects Air Filer and
Carburetor. Fix the Elbow connected to the Blue Tube into the hole and
glue it with “Araldite”. Let it cure for 2 Hrs. in the same position and make
sure that it is glued tight.

2) Remove the Blue lock pin from the elbow on the Cell and then remove the
White Rod.

3) Press Insert the open end of Blue tube in the Elbow on the Cell and put
back the Blue Lock Pin.

4) This Cell uses a special liquid solution. Check the level of liquid every 30
days and refill the cell if required.

5) Take all necessary precautions to check and prevent leakage of gas. It is


HIGHLY INFLAMMABLE and dangerous when catches fire.

6) Use good quality Silicon sealant (e.g. Anabond 666) at joints where Blue
tube is press inserted into an elbow, to avoid any leakage.

7) Cut extra length of Blue tube, if not required. Also, use only required
length of electrical wires. We have provided extra length of electrical wires
and gas tube, to be used as spares.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 3
Where to Install Cell and Controller:
1) After connecting the Controller Circuit and testing it for correct operation, mount
the Controller Circuit box on a suitable place inside the tool box empty space.

2) The Cell can be mounted near the Carburetor using a Cable Tie.

3) Make sure that Cell is fixed firmly so that it does not move while on the bumpy
road.

4) Make Sure that when the vehicle Ignition is Switched ON, the cell starts producing
Gas Bubbles and when the vehicle Ignition is Switched OFF, the gas Bubbles
Stop.

Carburetor Settings :

After having installed the Cell and electrical connections made properly, you are
required to set the carburetor correctly to achieve better mileage.

1) Start the vehicle and run it idle for 1-2 minutes.

2) Release the Air Control Valve to allow for maximum air intake. Run the vehicle for
few minutes to ensure that the engine doesn’t stop abruptly..

3) Now adjust the Fuel Control Valve so that the fuel supply is decreased to
minimal and engine runs in idle condition smoothly. Finer setting of fuel supply will
result in increased mileage of the vehicle.

4) Make sure to Fine Tune the Air Control Valve and Fuel Control Valve after
running the vehicle for every 200 - 300 Kms until better mileage is achieved. As
the carbon deposits on the inside wall of the engine is removed, the vehicle
performance will increase gradually.

5) Trick is to find Fine setting by “Allow Maximum Air” at maximum RPM and
“Reduce Fuel Supply”.

6) Monitor the performance over 1000 Kms of running vehicle.

7) Test your vehicle for Exhaust Emission, Mileage, Engine Power Test (Dyno Test)
Before and After installing the kit.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 4
WARNINGS :

1) This product is suitable for engine size upto 150CC only.

2) This product suitable for vehicles which use Carburetor and not the Fuel Injector.

3) This product is EXPERIMENTAL ONLY and is NOT SOLD for commercial use by
anyone. Pls. share the results of your experiments with us to support out future
research and development of HHO Technology.

4) We DONOT make any claims on increase in mileage, power, life of the engine,
etc. whatsoever. As a researcher, we are just trying to develop/ test a new
technology and as a fellow researcher or a techno-savvy individual, you are
supporting our efforts. Pls. DONOT try this product if, you do not understand the
risk associated. If you do, we shall not be liable for any claims and damages.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 5
TEST RESULTS
Name of Owner ________________________________________________________

Address ____________________ Mobile/eMail _____________________

Vehicle Regi. No. ________________ Engine Size _____________________

Model No. ____________________ Manufacturer _____________________

Year of Mfg. ____________________

Fuel Used Petrol / Diesel / High Quality Petrol / CNG / LPG / ___________________

Sl. Date Petrol Start End Mileage Emissio Power / Engine


Filled Kms Kms (Kms/Ltr) ns Torque Noise
(Ltr) (dB)
1*
2*
3*
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
* Values before Installing the Kit.

Pls. send a copy of this Test Report to us to help us undertake further research of the
technology.

www.HydroxyGarage.com, sales@HydroxyGarage.com
Page 6