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D. Flicker Standards
EMC standards impose limits to flicker emission in order
to prevent failure of sensitive devices, particularly lighting ap-
pliances [20], [21]. These regulations determine the maximum
switched power as a function of period, establishing limits to
pulsed control strategies. The design example of this paper has
been carried out following the International Electrotechnical
Commission (IEC) standards [22], which have been studied
and proposed for use by the IEEE workgroup p1453 [23].
This text provides an analytical method, based on experimental
results, to calculate the maximum allowed power fluctuations.
The complete design flow is detailed in the Appendix.
2Cs Vbus
C. Acoustic Noise tsnubber = < tdiode . (3)
Isw-off
Switching frequencies near to an audible range (20 Hz up
to 20 kHz) generate acoustic noise [18] due to the vibration of Since the voltage across the load vo is known, the con-
the magnetic elements, the inductor, and the pan. Furthermore, verter simulation can easily be performed through harmonic
for multiple-burner appliances operating at different switching decomposition. The simulation has been carried out starting at
frequencies, audible-frequency beating interferences could ap- maximum fs for each D and finishing when the aforementioned
pear. Since induction cooker users do not expect to hear any ZVS condition is not fulfilled. In addition, ADC modulation
noise coming from the electronics or the pan, restrictions in implies asymmetrical switches current distribution, and, as a
switching frequency must be taken. Inverter switching frequen- consequence, the most restrictive condition must be considered.
cies must be above 20 kHz, and the transition between different PDM is used in the low output power range in order to
modulations must be carried out at frequencies below 20 Hz. A improve efficiency and to limit maximum fs . It is based on
complete noise sources analysis in induction heating appliances applying SW or ADC modulations discontinuously along time
can be found in [19]. to reduce the output power (Fig. 6) [29]. As a consequence, the
LUCÍA et al.: CONTROL ALGORITHM OF RESONANT INVERTER FOR DOMESTIC INDUCTION HEATING 3109
Fig. 4. Continuous modulation schemes main waveforms. (a) SW modulation. (b) ADC modulation.
B. Control Algorithms
A control algorithm that is composed of several modulation
Fig. 5. Continuous modulation schemes. Power control and ZVS region with strategies must be implemented to satisfy the power control
Cs = 15 nF for different D for (a) Qres = 1.66 and (b) Qres = 8.
requirements. The proposed algorithms are based on the use
power fluctuation (PPDM ) with this modulation strategy is the of SW modulation in the medium/high output power range
same for all power levels. The control parameters are switching and PDM in the low output power range. SW modulation is
frequency (fs,PDM ) and duty cycle (DPDM ) of PDM, pulse preferred over ADC due to its symmetrical loss distribution in
period (TPDM ), and pulselength (ton ). the devices and lower harmonics content.
The maximum and minimum values of TPDM are deter- PDM is implemented, keeping the switching frequency con-
mined by user performance considerations and flicker emission stant and adjusting the output power through TPDM and ton .
3110 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 56, NO. 8, AUGUST 2009
TABLE I
INVERTER MODULATION STRATEGIES
Fig. 11. Transient response to a target output power variation from 0 W to 3 kW and from 3 kW to 100 W, applying FL algorithm with fs,t = 75 kHz.
TABLE III
FLICKER DESIGN PARAMETERS
TABLE IV
INDUCTION LOAD PARAMETERS AT RESONANT FREQUENCY
Fig. 12. Experimental setup: induction heating appliance inverter and induc-
tion coil.
TABLE II
INVERTER SPECIFICATIONS
the user will not notice the boiling pulses, and lower flicker
emission. Moreover, in Fig. 14(d), it is shown that, by applying
the PL algorithm, the power is delivered by means of pulses
of 900 W regardless of the load, whereas, applying the FL
algorithm, the power is delivered in pulses of 500 W with
certain loads [Fig. 14(b)]. On the other hand, the PL algorithm
[Fig. 14(c) and (d)] applies the same transition power, making
easier power control in the PDM mode.
Despite the benefits shown by the FL algorithm, its efficiency
is compromised by the use of higher switching frequency.
kept constant, and ton /TPDM becomes the control parameter Fig. 15(a) shows that the efficiency decreases in the low power
[Fig. 14(b) and (d)]. range due to the high switching frequencies, which are far
The FL algorithm [Fig. 14(a) and (b)] applies the same from the resonant frequency. PDM strategy is intended to avoid
transition frequency for all loads, maximizing the use of SW efficiency degradation at low power levels, keeping switching
strategy. This implies better user performance behavior, since frequency and efficiency constant. The PL algorithm achieves
LUCÍA et al.: CONTROL ALGORITHM OF RESONANT INVERTER FOR DOMESTIC INDUCTION HEATING 3113
A PPENDIX
C ONVERTER D ESIGN A CCORDING TO IEC
F LICKER S TANDARDS
Flicker standards impose limits to power fluctuations in
home appliances. The IEC provides in [22] an analytical
method to estimate flicker emission and, thus, to design power
converters properly. The following lines summarize the design
method for a domestic induction heating device.
Fig. 13. Experimental waveforms. (a) SW modulation: 20 A/div, 75 V/div,
and 5 μs/div. (b) PDM: 20 A/div, 75 V/div, and 400 ms/div. The maximum power fluctuations are considered in short-
(Pst ) and long-observation (Plt ) times. However, for domestic
better average efficiency in the low power range as a conse- cookers, only Pst is considered. According to the IEC stan-
quence of its lower transition frequencies to PDM. dards, Pst is based on a 10-min window, and it is defined as
follows:
VI. D ISCUSSION 3.2 1
tf
Traditionally, power converters that are controlled with only Pst = (8)
TP
one modulation technique have been proposed due to their
simplicity and reliability. However, these are intended to op- where tf is the equivalent holding time, and TP is the observa-
erate with a well-defined load or output power. Furthermore, tion time. Several measurements are often required to obtain an
the domestic application implies additional restrictions due to average value (Pst ) of Pst . Thus, the flicker emission limit is
EMC standards and user performance. The proposed control expressed as
algorithms FL and PL and the converter design example focus
on meeting all those requirements.
n
Pst,i
Table V compares the traditional control schemes SW, ADC, Pst = i=1
< 1. (9)
and PDM with the proposed control schemes applied to the n
same converter. It is shown that the use of a single classical
For electric cookers, n = 5 is required by the IEC standards.
control strategy is unfeasible due to considerations concerning
Moreover, the equivalent holding time tf for a given input
devices stress, efficiency, user performance, flicker emission,
power is
or power controllability. Efficiency is decreased with SW and
ADC modulations in the low power range due to the higher tf = 2.3(F · d)3.2 (10)
switching losses. PDM achieves higher efficiency, although it
presents poor user performance and higher flicker emissions. where F is the power fluctuation shape factor coefficient, and d
However, proper strategy combinations, as the proposed FL is the relative voltage fluctuation. In the case of square-voltage
and PL algorithms, combine the good features in each power fluctuations, F equals to one, and Pst is simplified to
range to obtain the optimum control strategy. These strategies 3.2
1 3.2
1
increase slightly the control complexity. 2tf 4.3
Pst = =d . (11)
TPDM TPDM
VII. C ONCLUSION
Finally, the parameter d is calculated as follows:
This paper presents the design of a load-adaptive inverter
control algorithm and its experimental implementation and ΔU
d= (12)
verification for a 3-kW induction heating converter. The main U
3114 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 56, NO. 8, AUGUST 2009
Fig. 14. Experimental results of the output power as a function of control parameters for different ferromagnetic loads A, B, and C. FL algorithm with (a) SW
modulation and (b) PDM. PL algorithm with (c) SW modulation and (d) PDM.
TABLE V
CONTROL STRATEGY COMPARISON
Fig. 15. Experimental results of power converter efficiency. (a) FL algorithm. easily be calculated using (10)
(b) PL algorithm.
ΔU = |ΔU | = |ΔI · Z LISN |. (13)
where U is the mains rms voltage, and ΔU is the mains voltage
fluctuation. In addition to Pst limits, d between 1-s stable For single-phase and equilibrated three-phase appliances,
conditions (dc ) and maximum d (dmax ) is also limited. ΔU can be simplified as
The mains impedance is stabilized through an LISN, with
known impedance ZLISN = RLISN + jXLISN . Thus, ΔU can ΔU = ΔRe(I) · RLISN + ΔIm(I) · XLISN . (14)
LUCÍA et al.: CONTROL ALGORITHM OF RESONANT INVERTER FOR DOMESTIC INDUCTION HEATING 3115
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3116 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 56, NO. 8, AUGUST 2009
Óscar Lucía (S’04) received the M.Sc. degree Jesús Acero (M’06) received the M.Sc. and Ph.D.
in electrical engineering from the University of degrees in electrical engineering from the University
Zaragoza, Zaragoza, Spain, in 2006. He is currently of Zaragoza, Zaragoza, Spain, in 1992 and 2005,
working toward the Ph.D. degree in the Department respectively.
of Electronic Engineering and Communications, From 1992 to 2000, he worked on several indus-
University of Zaragoza. try projects, particularly on custom power supplies
He is currently a member of the Aragon Insti- for research laboratories. Since 2001, he has been
tute for Engineering Research (I3A), University of an Assistant Professor in the Department of Elec-
Zaragoza. His main research interests include in- tronic Engineering and Communications, University
duction heating applications, multiple-output power of Zaragoza. He is also a member of the Aragon In-
converters, resonant inverters, and digital control and stitute for Engineering Research (I3A), University of
modulation strategies applied to power converters. Zaragoza. His main research interests include resonant converters for induction
heating applications, inductive-type load modeling, and magnetics.