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The Roleof MaterialObjectsin the
DesignProcess:A Comparisonof Two
DesignCulturesandHowTheyContend
withAutomation
Kathryn Henderson
TexasA&MUniversity
The visual culture of design engineering that has been built around
drafting conventions constructs the manner in which engineers see their
world. My earlier research revealed the crucial role visual documents
(sketches, drawings, schematics) play not only in the constructionof new
Henderson/ Role of MaterialObjects 143
I don't think you ever get two designers who just sit down andjust talk. It's
"give me a pencil, and I'll explain."Everybodydrawssketchesto each other;
[it's] "Youknow, this is whatI'm tryingto do here,let me show you." ... They
say thatthe best designersstartdrawingrightfromthe beginning.That'swhere
they makeall theirmistakes.... They'redrawingit out there.They're looking
at it. They're visually checking it and improvingupon it. (Henderson 1991,
460-61 )
tion when needed. Referring to the plan, profile, and section drawings from
which the initial assembly workers must build the first prototype, Cap
acknowledges:
They still may not make as much sense in one area, so you circle a line on it
andmakea little handsketchoff to one side thereto clarifythe thing. [Pointing
to a vague areain a layout] For instance,like where its black here in this area,
they see a dotted line coming down and say "what'sreally going on there?"
I'm liable to just go off with the pencil andgo an'just makea little handsketch
off to one sidejust to makeit clearerto the guys doing it at the time. (Henderson
1991,461)
Latour (1986) points out that such cascades of sketches cumulatively build
up knowledge for the ultimate transformation from paper to machine at
centers of calculation that are necessarily centers of power. My observations
ethnographically document the larger complexity of this process as informa-
tion is accumulated in a continual progression back and forth from paper to
machine to paper until all the myriad design details reach closure through
negotiation of the multiple heterogeneous social and technical elements and
players. For instance, at the medical optics site prototypes played an impor-
tant role in the development of the new surgical tool. They were interspersed
between the iterations in the cascade of drawings that transformed the design
idea into a producible product. As the project engineer put it:
Prototypes were especially useful for soliciting tacit knowledge, which was
then incorporated back into new iterations of the drawings. This eliciting of
tacit knowledge was seen as very useful play by the engineers involved:
fresh approach,with a fresh look and not being afraidto change it is just as
important.(Henderson1995a, 286)
quality of service they give customers, TeleReps tend not to believe this
rhetoric, because the monitoring devices are built into the technology and
have not been removed. My own experience supports the TeleReps' percep-
tions, as shown in this account from my field notes while I was taking calls:
Mara,my trainerand the floor facilitatorcomes by and asks thatI sign off the
telephonesystem when I am takingnotes and asking questions because I am
staying in wrap-upmode on the phone too long, causing the computermoni-
toring system to highlight the designationfor my telephone line connection,
upsetting their process. Once signed on to the phone, TeleReps are really
hooked in like partof the machine,every action monitored.I ask a neighbor
TeleRepif I would have been reprimandedfor this, were I a regularemployee
and she says, "Yes."5
Although the work of taking and recording service calls can eventually
become monotonous, learning the tacit knowledge required both to use the
technology and to manage the callers takes time and experience, as illustrated
by this excerpt from my first day on the phones:
The opening protocol for any service call requireseliciting the machine
serial numberfrom the caller to access the databaserecords.The database
was designed in the 1970s. Some but not all TeleRepshave personalcom-
puterswith a Windowsinterfacethroughwhich to access the database.Many
terminals,however,have the old green-on-blackdisplay,andall information
in the database, even with new PC color choices, appears in old style,
squarish,difficult-to-readcomputerprint.Whateverthe customermay wish
to convey about a nonworkingcopier, no informationcan be recordedfor
potential action until the machine serial numberis recited and enteredinto
the system. If the entered serial number is valid, the computer system
proceedsto the next screen.The informationfields on this screenareso dense
they fill the entirepage, often leaving only one- and two-digit spaces to be
filled in. The visual field is so crowded that it is easy for a novice to miss
details. Only after the TeleRep verifies the name, address, and telephone
numberof the corporatecustomer,along with the name of the client contact
personandcompanyhoursof operation,is the customerto be askedwhatthe
TeleRep can do for them. Whatever a caller replies about their machine, only
a two-line problemfield is availablefor the description,so the TeleRepmust
usuallyrewordand shortenthe description.If a tiny field at the bottomof the
screenis markedMC for maintenancecontract,the call is enteredby simply
pressingthe appropriatekey, andthe TeleRepinformsthe customerthattheir
call has been placed. If the field is markedTM for time-and-materials,the
TeleRepmust informthe customerthatthey will be billed a certainamount
for the first half hour and anotheramountfor each subsequentquarterhour,
dependingon the size and complexity of theirparticularcopier and whether
the customerwants the service call duringor after regularbusiness hours.
Henderson/ Role of MaterialObjects 151
The most current billing rates are posted on paper nearby so that TeleReps
can verify that they are quoting the most recent price updates. But not all calls
are so straightforward, as these examples from my field notes show:
required"until afterthey hung up. Sandy says to just put "if billable " in that
field. I get a call from CarmellaEastinat InvestmentBankersof Americawho
said she had called yesterdaybut received no ETA[estimatedtime of arrival]
andfelt she shouldhave by now, Sandytells me that[readingthe screenbetter
thanI] the service technicianhas alreadybeen out there.
A bit after2:00 p.m. [CST] Sandyremindsme to ask customerson Eastern
StandardTime whetherthey want to pay for after-hourscalls. This involves
not only noticing where and in what time zone the customeris located and
whetherthey have a service contract,but also if the service contractcovers
after-hourscalls.
My second day on the phones, paper cheat sheets at hand, I felt more
self-assured and resolved to try to use the on-line system (CCA; customer
call assistance) designed to help customers fix simple problems with their
copy machines themselves without having to place a service call. I had heard
Sandy give instructions to customers from memory. I would be dependent on
the system. After a delay because the whole system went down, forcing us to
scurry around getting paper documents to record calls, I finally had a chance
to try out the technology-assisted helper role:
not by their presence per se, but by the dictatedformatof design meetings
and design documents.Management-directedcorporateculturedictatedand
constrainedinteractionthroughits TQC conventions.These includedman-
dated step-by-step prescribedprocess for runningmeetings, documenting
what took place, and what action would follow. A menu-drivenprocess
formuladictatedstaying at a high level of abstractionbefore details of work
practicecould be considered.The formalismwas compoundedby the soft-
ware templates used to create visual documents. Such documents were
supposedto representworkprocessandwereconstantlyemployedas a means
of shorthandcommunicationin meetings.
Anyone making a presentationin the corporatesetting uses overhead
slides composed of boxes andbullets andpictograms.This computer-gener-
ated format has become the correct medium of corporatetalk; one is not
professional if one cannot reduce the message to sound bites, icons, and
bullets.7The requisiteexecutive summaryis intendedfor managerswho do
not have time to addressdetails. Concreteexamples of work practice that
supportsummarystatementsare left out. This detail is what broadergener-
alizations should be built on, so acceptanceof the broaderabstractionsis
dependenton trust that the person making these generalizationshas paid
attentionto the detail. However, all too often the abstractionscome down
from management'sgeneral impressions ratherthan being built up from
concretedata because the details of work practiceare associatedwith low-
status workers. A reengineeringteam must pay attention to the level of
practicaldetailthatcannotbe easily reducedto abstractions.The workhas to
be thoroughlyunderstoodbefore it can be redesigned.However, so much
time was spenton documentsat the high level (theirterm)of abstraction(my
addition)thatwhen attentionfinally turnedto detail,little or no time was left
because it had been eaten up in numerous two-day meetings devoted to
high-level discussions aroundhigh-level documents.
The structuredinteractionwas the result of the applicationof manage-
ment's interpretationof the so-called total quality process introduced by
W. EdwardsDeming via Japanesemarketsuccess.8This concept of quality
is based on the idea thatbusiness must anticipatethe needs of its customers,
transformthese needs into a useful and dependableproductthat meets or
exceeds customer expectations, and in so doing create a process that can
producetheproductatthe lowest possible cost so thatqualityandprofitability
become synonymous.Deming recommendeda cyclical perspectivepromot-
ing ongoing change and improvement,not only of the productproduced,but
also of the structureand processes of the firm. Cooperation among all
departmentswas intendedto facilitateredefinitionof the customer's needs
in a changing environment.Although corporateadaptationsof Deming's
156 Science, Technology,& HumanValues
- CALIJMAIL 11
W
WITH
CONTACTS T \^T - ^
CUSTOMERS I
- CUSTOMER - CUSTOMER
CNAT CONTACTS
KEY MESSAGE:
* There are million customer contacts done by today's functionally oriented personnel,
processes and technologies.
* Each of these customer contacts represents a 'Moment of Truth' to satisfy customers an
of Business Priorities.
Figure 1
Process
Sub-
Process
Figure 2
SERVICEMANAG
USCOBUSINESSAREA:TECHNICAL
KEYBUSINESSPROCESS:SERVICECALLMANAGE
KEYWORKPROCESS:SERVICEDELIVERY(9.
9.3.1.1
&|k SERVICE CALLHANDLING . E SERVICEDISP
Process WorldwideCustomerServices a
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Figure 3
162 Science, Technology,& HumanValues
Confimatio
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Dttermloe *ny i^^^^ Csil AsiistaBce\
Oupt: Hardware Service call need idenftifed, Software call need Ideneified,
pUS ConfirmnationcaSIscheduled, Account profile update, Remote aill
Assistance successfully completed
Benefits:
Quality
Cost - Reduced on4ite service calls
Del'verv - Customer downtimereduced
Figure4
Inputs: ServiceRequests
Outbound Service Alerts
01
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Proble
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Benefits:
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Cost -Cost per telephone Call
Dellewv - Response to customer phone call
Figure5
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| problemidentification,Remote CallAssistance, and promptescalation to
KeyProcessSteps: , !
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Benefits:
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Cost - Cost per telephone Call
Delivery :Response to customer phone call
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168 & HumanValues
Science,Technology,
Conclusion
was left for the crucial details of work practice that could make or break the
project's effectiveness.
The industrial design engineers used mixed electronic world and paper
world practices to create visual representations, choosing the format most
appropriate for a given context. The reengineers used only the computer
software templates and, given the conventions of presentation and the de-
mands of management, had no other choices.
Corporate management has created a myth that it is handing over crucial
decisions to empowered work groups, stepping aside so that workers can
redesign their own work practice and its technical support. However, corpo-
rate programs to ensure quality through uniformity of practice also ensure
that little innovation takes place. To its credit, this is not what management
is trying to do. It is trying to give guidance and structure. However, just like
Taylor's ideas that have come down to us through scientific management,
what might have been a good idea to start with in one particular application,
when reified and made into a formula, results in the loss of the creative
flexibility and of the innovative informal processes that are the cornerstones
of doing things well. The real dangers are less the software packages that
create concepts and visual representations of work than the assumptions that
one idea will work for every application and that the formalization of good
ideas will produce standardized good work. Such reifications cause the loss
of the necessary messy, informal detail and patched-together character of real
work and knowledge in practice that made them fit the situation in the first
place. Streamlined and abstracted knowledge in executive summaries and
prepackaged formats may serve the purposes of review for busy executives,
but such standardization can result in slippage and misfit between plans,
appropriate action, and anticipated outcomes.
Notes
1. See,forinstance,Rudwick(1976,1992),Mukerji (1984),Lynch(1985a,1985b,1988),
LatourandWoolgar(1979),LynchandWoolgar(1988a,1988b),AmannandKnorrCetina
(1988),andKnorrCetina(1990).
2. SeeAllwoodandKalen(1994)forareviewof theliteratureonthelimitations of computer
assisteddesign(CAD).
3. StarandGriesemer (1989,393)defineboundary objectsas "objectsthatarebothplastic
enoughto adaptto localneedsandconstraintsof theseveralpartiesemployingthem,yetrobust
enoughto maintain a commonidentityacrosssites."
4. Thiswasa teamprojectin actionresearchsponsored throughtheInstituteforResearch
on Learning(IRL)and fundedby the unnamedcorporation at whose site the studywas
conducted.
andcompanynamesarepseudonyms.
5. All individual
Henderson/ Role of MaterialObjects 171
6. Once the members of our team realized we would not be able to convey the crucial
informationwe needed to get across to the design team because of the structureof the design
meeting format,we introduceda differentinteractionalstructurein the form of a workshopto
presentour findings. However, this was an exception introducedby our presence, and was not
partof the usual process.
7. The use of slick corporatepresentationslides is similar to the art history example of
Alberti(1404-1472), who had to presenthis argumentsregardingthe importanceof perspective
in paintingin Ciceronianrhetoric,regardlessof its inappropriatenessfor the subject,to be taken
seriouslyby the Medici court,because such rhetoricwas the respectedmode of discourseof the
day. Overheadslides presentingmaterialin boxes, icons, and bullets is the Ciceronianrhetoric
of today's corporateculture.
8. Quality became the corporatefetish of the 1980s and 1990s, anotherby-productof
shrinkingsingle company marketshares due to increasedinternationalcompetition.In many
sectors, the focus has been deemed the new battlegroundfor corporatesurvivaland prosperity.
Deming, originatorof the conceptand a U.S. citizen, founda receptiveaudiencefor his quality
philosophyin the desperateeconomy of postwarJapan,his ideas having been rejectedby the
then-booming U.S. business community. Declines in U.S. market shares due to Japanese
competitionin the 1970s broughtrenewedattentionto Deming's ideas.
9. Marcia Porterfield,"The Quality Philosophy and One Corporation'sInterpretation"
(unpublishedmanuscript,n.d.).
10. This representationalso includestelemarketingthatwas to be incorporated,althoughthe
National Design ProgramTeam was working on integrationof supply marketing,customer
service support,and customeradministration.
11.This is an updatedtermto includenew supportsystemsto help customersfix theircopiers
with database-supportedadvice from TeleReps.CCA, the older system, is discussed earlierin
the field notes.
12. How such solves were actuallyaccomplishedis discussed in Vinkhuyzenand Whalen
(1996) and Whalenand Henderson(1996).
References
Kathryn Henderson earned her Ph.D. in sociology and M.EA. in art criticism at
Universityof California,San Diego. She is currentlyan assistantprofe.vssor
in sociology
at TexasA&M University(College Station,TX77843-4351). Her latest book is On Line
andon Paper:VisualRepresentations,VisualCulture,andComputerGraphicsin Design
Engineering(MITPress, 1998). She is currentlywritingaboutthe use ofpaper documents
in computer-supportedwork and researching the actor networks of the grassroots
sustainablebuildingmovement.