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Abstract
In this work, we performed a kinetic modeling of the production of hydrogen by the catalytic reforming of crude ethanol over
a 15%-Ni/Al2 O3 catalyst prepared by the co-precipitation technique. The kinetics experiments were carried out at atmospheric
pressure in a packed bed tubular reactor (8 mm inside diameter, 150 mm heated length, 53.0 mm bed height), at temperature in
the range of 593–793 K. Eley Rideal assumptions where the surface reaction involved an adsorbed species and a free gaseous
species were used to develop the reaction mechanism and four models were proposed based on this mechanism, from which a
new kinetic model based on the dissociation of adsorbed crude ethanol as the rate-determining step was developed for this novel
catalytic process. This model was of the form: −rA = (2.08 × 103 e−4430/RT NA )/[1 + 3.83 × 107 NA ]2 . The absolute average
deviation between experimental rates and those predicted using this model was 6%.
䉷 2006 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
Nomenclature
membrane technology. This provides for CO2 capture fermentation broth produced from a fermentation pro-
for eventual storage or destruction, thereby resulting in cess) since this contains approximately 12% v/v ethanol,
negative CO2 , emissions [1–12]. which is within the range of water to ethanol molar ra-
The production of hydrogen by steam reforming tios used in literature cited ethanol reforming processes.
of pure ethanol has been widely investigated. Jordi Besides, by using crude ethanol, the other organic com-
et al. [13] investigated the effect of Co/ZnO catalyst pounds present in the fermentation broth could equally
on ethanol reforming, using a high water to ethanol be reformed to produce additional H2 . Also, this pro-
molar ratio of 13:1 (20% v/v ethanol) as their reaction cess would eliminate the large amount of energy wasted
mixture. They reported complete ethanol conversion of during distillation to remove water from fermentation
100%, high H2 selectivity of 66% and CO2 selectivity broth in order to produce dry or pure ethanol. It was
of 20.8% in the reaction products. Also, Leclerc et al. suggested by Haga et al. [2] that in order to obtain a
[14] reported that hydrogen yield and ethanol conver- widespread use of ethanol for hydrogen production, the
sion were influenced by increase in water to ethanol economics and energetics of the ethanol production pro-
ratio. Ethanol conversion close to 100% and hydrogen cess have to be greatly improved. Thus, by circumvent-
yield of 5.56 mols per mol of ethanol reacted were ing the distillation and drying step, our process [17,18]
obtained at water to ethanol molar ratio of 20:1 and of reforming crude ethanol (i.e. fermentation broth) pro-
temperature between 798 and 1198 K. In addition, the vides us with the ability to produce H2 from crude
high water to ethanol ratio inhibited the production of ethanol solution in a cost-effective manner. However,
undesirable product such as methane (CH4 ), carbon the reforming of crude ethanol to produce hydrogen has
monoxide (CO), acetaldehyde, ethylene and carbon. not been reported in the literature before, to the best
Gavita et al. [15] investigated the effects of Ni/MgO of our knowledge, until we recently developed the cat-
catalyst on steam reforming of ethanol using water alytic process for H2 production from the reforming of
to ethanol molar ratios of 1.04:1 and 8.1:1. They re- crude ethanol based on Cu/Mn/Al2 O3 and Ni/Al2 O3
ported that in both cases the ethanol conversion and catalysts [17,18].
the concentration of H2 , CO2 and CH4 increased with It is well known that the simulation and design of any
temperature. The conversion reached 100% at temper- reactor requires information on both the thermodynamic
atures above 573 K. Das [16] investigated the ethanol and kinetic properties of the reaction of interest. While
steam reforming reaction on Mn promoted Cu/Al2 O3 there is little information on both properties regarding
catalyst at water to ethanol molar ratios of 3:1–15:1. the steam reforming of pure ethanol, there is no such in-
He reported that ethanol conversion increased with an formation in the case of the reforming of crude ethanol.
increase in water to ethanol molar ratio. An optimum In our earlier work reported elsewhere [18], we exam-
water to ethanol molar ratio of 6:1 (35% v/v ethanol) ined the activities of a large number of Ni/Al2 O3 cata-
was observed with an ethanol conversion of 50% after lysts. The results showed that the catalyst with 15 wt%
which there was no significant increase in conversion. Ni loading on alumina support that was prepared by
In all these cases, water is needed as a co-feed to the coprecipitation was the optimum catalyst and gave a
process. Consequently, there is no need to reduce the maximum conversion of crude ethanol of 79% on a mo-
water and organic contents of wet or crude ethanol (i.e. lar basis at 673 K and W/FA0 of 2143 kg cat s/kg crude
A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715 1709
Table 1
Table of kinetic models
RDS Models based on species concentration Models based on species molar flow
C2 C6 N2N6
k0 e−E/RT CA − C D 3
k0 e−E/RT NA − C D
K P CB KP NB3
Adsorption of rA = rA =
3
K F C C CD KG C C C D3 KE CC 2 C6 KF NC ND 3 KG N C N D3 KE NC2 ND 6
crude ethanol 1+ + + D 1+ + +
CB CB2 3
CB NB NB2 NB3
C2 C6 N2N6
k0 e−E/RT CA − C D 3
k0 e−E/RT NA − C D
K P CB KP NB3
The dissociation of ad- rA = rA =
3
KF C C C D KG C C C D 3 2 3
KF N C N D 3 2
KG N C N D
sorbed crude ethanol
1 + K A CA + + 1 + KA NA + +
CB CB2 NB NB2
3
C A CB CC C D 3 NA NB3 NC N D3
k0 e−E/RT − k0 e−E/RT −
3
C C CD KP NC ND3 KP
Surface reaction between rA = rA =
KQ C A C B2 KG C C CD 3 KQ N A N B2 KG N C N D3
adsorbed oxygenated hy- 1 + KA CA + + 1 + K A NA + +
drocarbon and steam 3
C C CD CB 2 3
NC N D NB2
3
C A CB CC C D 3 NA NB3 NC N D3
k0 e−E/RT − k0 e −E/RT −
3
C C CD KP 3
NC N D KP
Surface reaction between rA = rA =
3
KF C C C D 3
KF N C N D
adsorbed s hydrocarbon KH C A C B KH N A N B
1 + KA CA + + 1 + K A NA + +
fraction species and steam CB CC C 3 NB NC N 3
D D
C2.12 H6.12 O1.23 + 3.01H2 O −→ 2.12CO2 + 6.07H2 . The catalyst used in this work was a 15% Ni/Al2 O3
(11) catalyst. This catalyst had a BET surface area of
A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715 1711
81 m2 /g, average pore size of 145 Å, and pore volume with cross-linked-poly-ethylene glycol was used in the
of 0.29 cm3 /g. The species present in the catalyst based GC for the separation of components. The composition
on powder X-ray diffraction (XRD) analysis were NiO, of the reformer product gas stream was analyzed on-
Al2 O3 and NiAl2 O4 . X-ray line broadening calcula- line by gas chromatography (Model HP 6890) using
tions gave a value of 29.8 nm as the crystallite size of molecular sieve and Haysep columns, and a thermal
NiO on the catalyst. Details concerning the preparation conductivity detector (TCD) with helium as the carrier
as well as the physico-chemical characteristics of this gas. The schematic diagram of the experimental setup
catalyst are given elsewhere [18]. used for obtaining kinetic data is shown in Fig.1.
Kinetic data for H2 production by the reforming of The experiments to collect kinetic data were con-
crude ethanol reforming process were obtained using a ducted in a catalyst bed such that fluids channeling
conventional fixed bed reactor operated isothermally at and back mixing were absent. These conditions were
atmospheric pressure. The reactor used to obtain kinetic achieved by employing catalyst in the appropriate
data was BTRS model number 02250192-1 supplied by average size range, appropriate feed space velocity, and
Autoclave Engineers, Erie, PA, USA. It was made of residence time as well as other conditions necessary
a stainless steel tube of 8 mm internal diameter placed and required for plug flow and isothermal behavior in
in an electric furnace. Crude ethanol was supplied to the reactor. These conditions were experimentally de-
the reactor chamber by means of a high-pressure liquid termined using the procedure described by Idem and
chromatography (HPLC) pump regulated at the desired Bakhshi [19].
flow rates. The reaction temperature was measured with The experiments to collect the intrinsic kinetic data
a sliding thermocouple placed inside the bed with an were eventually performed at reaction temperatures of
accuracy of ±1 K of readings. 593, 693 and 793 K, and ratios of weight of catalyst to
A typical run for the reforming of crude ethanol was mass flow rate of crude ethanol (W/FA0 ) of 779, 952,
performed as follows: approximately 1 g of the cata- 1071, 1382, and 2143 kg cat s/kg crude ethanol using
lyst was mixed with 2 g of pyrex glass (inert material) catalyst of 0.6 mm average particle size. According to
of the same average particle size and then loaded into Rase [20], Froment and Bischoff [21] and Geankoplis
the reactor. The feed consisting of crude ethanol (com- [22], there are other criteria for packed-bed reactors to
prising of ethanol plus other organics and water) was ensure that flow conditions in the reactor are close to
then pumped at the desired flow rate to the vaporizer plug flow in order to obtain isothermal reactor opera-
maintained at 523 K before entering the reactor. Prior tion, eliminate back mixing and minimize channeling.
to reaction the catalyst was reduced in situ by treatment These are: (a) ratio of catalyst bed height to catalyst
with 5% H2 /N2 gas (supplied by PRAXAIR, Regina, particle size (L/Dp ) > 50, and (b) ratio of internal
SK, Canada) flowing at 1.67 × 10−6 m3 /s for 2 h. The diameter of the reactor to the catalyst particle size
reactions were carried out at atmospheric pressure and (D/Dp ) > 10. In this work L/Dp and D/Dp of 88.33
temperatures in the range of 593–793 K. The product and 13.33 were, respectively, used in all kinetic ex-
mixture during reaction was passed through a condenser periments in order to ensure plug flow behavior in the
and gas–liquid separator to separate the gaseous and reactor.
liquid products for analysis.
The liquid product was analyzed using the same 4.1. Kinetic data
HPLC technique described earlier. The liquid product
was also analyzed using a gas chromatograph-mass In this study, crude-ethanol conversion (X) was
spectrometer (GC-MS) technique in order to iden- evaluated in terms of ethanol plus other organics on a
tify the components for subsequent HPLC analysis. water-free basis as shown in the following equation:
GC-MS analysis was performed using GC-MS model
HP 6890/5073 supplied by Hewlett-Packard, Quebec, Crude ethanol conversion(X)
Canada. An HP-Innowax column (length = 30 m, inter- gmol (organics) in − gmol (organics) out
= , (12)
nal diameter = 250 m, thickness = 0.25 m) packed gmol (organics) in
1712 A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715
Fig. 1. Schematic diagram of the experimental setup for the catalytic packed bed tubular reactor used to obtain the kinetics data.
0.3
0.0 0.2 0.4 0.6 0.8
4.2. Estimation of the parameters of rate models
W/FA0, kg-cat h/kg-crude
A micro reactor was used to gather the experimental Fig. 2. Variation of crude ethanol conversion with space–time at
data and the design equation for the plug flow reactor 593, 693 and 793 K.
was therefore applicable for data analysis. This was used
in the differential form:
dX
Slopes (i.e. d(W/FA0 ) ) were taken at various points of
dX the X vs. W/FA0 curves within the range of the op-
= rA . (13)
d(W/FA0 ) erating conditions to obtain kinetic data for the three
A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715 1713
Table 3
Kinetics experimental data for catalytic reforming of crude ethanol
Model # 4, AAD% = 58.5% 4.3. Determination of the most realistic rate model
0.000006
Fig. 3 represents the comparison of measured rates
and predicted rates using rate models. A close look at
0.000004 ` this parity chart shows that models 1 and 4 did not
yield satisfactory results (with average absolute devia-
0.000002 tion, AAD%, greater than 20%) whereas models 2 and
3 as well as the power law model produced satisfac-
0
tory results (AAD 11%). In fact, model 2 in particular
0 0.000002 0.000004 0.000006 0.000008 0.00001 yielded excellent results with AAD% equal to 6%. We
Measured rA, kmol/kg-cat s
decided to take a closer look at both the parity chart for
the rates (Fig. 3) and the estimates of the values of the
Fig. 3. A comparison of measured and predicted rates of reforming
of crude ethanol within the temperature range 593–793 K and WHSV parameters (Table 3) in order to elucidate the circum-
range from 4.67 × 10−4 to 1.28 × 10−3 s−1 . stances behind the behavior of each model in fitting the
kinetic data. Considering the estimated values of the
temperatures in order to determine experimental rates parameters as well as the values of the thermodynamic
described in Eq. (13). The kinetics experimental data equilibrium constant, model 1 reduces to
for catalytic reforming of crude ethanol are shown in rA = k0 e−E/RT [NA ]. (14)
Table 3.
The values of the parameters of the mechanism based Eq. (14) is very similar to the power law model except
rate models as well as the model based on power law that the former has an order of reaction of unity whereas
were estimated by using a nonlinear regression proce- the power law model has an order of reaction of 0.43.
dure according to the modified Levenberg-Marquardt Even though they both have about the same activation
algorithm, which is documented in IMSL Library [23]. energies, the power law with an ADD% of 4.5% pro-
The subroutine called DBCLSF documented in the vides a better correlation of the kinetic data as compared
IMSL MATH/library [23] was used to obtain the op- with model 1 as shown in Fig. 3. This shows that the rate
timum fitting parameters, because this algorithm was dependence of the concentration of crude ethanol was
proven to be very efficient in estimating the mass trans- not accurately described by Eq. (14), thereby leading
fer parameters, as reported elsewhere [24]. The values us to reject the assumption of the adsorption of crude
1714 A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715
Table 4
Fitted values of kinetics constants of crude ethanol reforming to hydrogen based on the Eley Rideal rate models and the power law rate model
K0 8.91 × 102 2.08 × 103 1.31 × 1014 2.75 × 10−2 3.12 × 10−2
E 4.03 × 103 4.43 × 103 3.55 × 103 7.56 × 103 4.41 × 103
KA — 3.83 × 107 1.00 × 1020 2.27 × 1014 —
KE 0.0 — — — —
KF 0.0 0.0 — 1.00 × 1020 —
KG 0.0 0.0 0.0 —
KH — — — 0.0 —
KQ — — 3.66 × 1012 — —
n — — — — 0.43
ADD 20.6% 6.0% 10.6% 58.5% 4.5%
ethanol on an active site as the rate determining mech- The kinetic parameters obtained using the power
anism for the reforming of crude ethanol. Also model law model was compared with those obtained by Das
# 4 had an AAD of 58.5% showing clearly that the as- [16], in which the collision frequency k0 and activation
sumed RDS was not accurate. energy E are 2.0 × 10−2 and 1.04 × 103 kJ/kmol,
Also, if we now consider the estimated values of the respectively. The collision frequencies were well com-
parameters as well as the values of the thermodynamic parable, while the activation energies were different
equilibrium constant, the rate model 2 reduces to but in the same order of magnitude. The difference in
the activation energies could be attributed to the cumu-
k0 e−E/RT NA
rA = . (15) lative effects of other organic components in the crude
[1 + KA NA ]2 ethanol.
We also arrived at Eq. (15) from Eq. (7) based on the fact
that in our system water was present in a large excess.
This model has an ADD% of 6.0%, which is very close 5. Conclusions
to that provided by the power law model. Also the ac-
tivation energy derived from this model is almost iden- The kinetics of crude ethanol reforming over a 15%
tical to that obtained from the power law model. These Ni/Al2 O3 catalyst has been studied at atmospheric pres-
indicate that the assumed RDS may be justified. If this sure within the temperature range of 596 to 793 K and
is the case, it is because the constraint of requiring two WHSV within the range of 4.67×10−4 –1.28×10−3 s−1 .
active sites to be available before the reaction can pro- A new kinetic model was proven to describe the ex-
ceed as imposed in this assumption is more stringent as perimental kinetics data. This was an Eley Rideal type
compared with the previous assumption of the adsorp- rate model based on the assumption of dissociative ad-
tion of crude ethanol on an active site. This results in the sorption of crude ethanol on active sites as the rate
dissociation of adsorbed crude ethanol taking a much determining step. The average absolute deviation from
longer time frame as compared with the adsorption of the experimental rate is 6%. The model is of the form
crude ethanol on an active site. −rA = (2.08 × 103 e4430/RT NA )/[1 + 3.83 × 107 NA ]2 .
Furthermore, by imposing the values of the constants This kinetics model compared excellently with our ver-
from Table 4, model 3 reduces to sion of an empirical power law rate model, −rA =
3.123 × 10−2 e−4410/RT NA0.43 which had an average ab-
k0 e−E/RT ((NA NB3 /NC ND3 )−(NC ND3 /KP ))
rA = . (16) solute deviation of 4.5% from the experimental rate.
(1+KA NA +(KQ NA NB2 /NC ND3 ))
This model has an ADD% of 11%, which makes it rea-
sonable to be included as one of the mechanistic based Acknowledgement
models. However, a comparison of the activation ener-
gies between the power law model and this model shows The financial support provided by the Canada Foun-
a significant difference. Based on this large difference, dation for Innovation (CFI) and HTC Hydrogen Ther-
we conclude that the model 3 deviates from the mech- mochem Corporation, Regina, SK, Canada is gratefully
anism that is illustrated in the power law model. acknowledged.
A. Akande et al. / International Journal of Hydrogen Energy 31 (2006) 1707 – 1715 1715