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Could better

interfaces have
prevented Macondo?
Nano scale
geochemical sampling
Maersk's plan to make
CCS pay for itself

Apr 2011 Issue 30

Does pulsing EOR make it more effective?


Post Stuxnet - expect government IT hacking

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Is subsurface data
integration the most
important technology?
David Bamford
Consultant Editor, Digital Energy Journal
Apr 2011 Issue 30
Around the turn of the year, Barclays Capital published its annual review of
Digital Energy Journal the oil & gas industry, including within it a summary of its survey of the Most
2nd Floor, 8 Baltic Street East, London EC1Y 0UP, UK Important Technologies, based on the percentage responses received for each
Digital Energy Journal is part of Finding Petroleum
www.findingpetroleum.com
of 12 candidate technologies.
www.digitalenergyjournal.com As in 2009 and 2010, the top 3 for 2011 were Fracturing/Stimulation, Hor-
Tel +44 (0)207 017 3405 izontal Drilling and 3D/4D Seismic, accumulating between them more than
Fax +44 (0)207 251 9179 70% of the responses. What’s more, the same 3 have dominated this survey for
all 12 years for which data was published, invariably accumulating more than
Editor 60% of the responses between them. Over this period, the only other technolo-
Karl Jeffery
jeffery@d-e-j.com gy to win more than 10% of the responses has been Directional Drilling, gar-
nering 11% four times.
Consultant editor One way to look at these results is to say that responses may be dominat-
David Bamford ed by professionals working in North America and that the favoured technolo-
Technical editor gies will therefore simply reflect what is happening there, in particular the pur-
Keith Forward suit of shale gas, shale oil, ‘tight’ gas, coal bed methane, as the domestic sources
forward@d-e-j.com of conventional hydrocarbons begin to diminish.
But there is another way to look at it, I suggest. The survey-leading tech-
Finding Petroleum Forums nologies are those that offer the means to identify the presence of hydrocar-
Digital oilfield - subsurface data - April 20
Technologies to avoid another Macondo - May 17 bons in ‘tougher’ reservoirs and then extract them. Put another way, wherever
Digital Oilfield IT infrastructure - June 2 there is a prolific source rock, our industry has developed the capacity to move
Focus on unconventionals - Sept 20
Improving inventory management - Oct 4 away from conventional reservoirs – whether sandstone or carbonate – with
Exploring in the Arctic - Oct 11 good porosity/permeability characteristics and extract petroleum wherever it is
People and the digital oilfield - Oct 20 ‘reservoired’ – whether still in the source rock, in ‘tight’ sands, in fractured
Onshore 3D seismic - Nov 9
Collaboration and the digital oilfield - Dec 1 basement and so on. The North American industry is leading this charge.
If this is a fact, perhaps this should precipitate a dramatic change in the
Social network way many explorers think?
network.findingpetroleum.com The starting point needs to be plate tectonics, palaeo-drainage systems
and palaeo-climatology so that we can arrive at view of where prolific source
Advertising and sponsorship
John Finder rocks exist; and then understand petroleum systems in an integrated fashion so
Tel +44 (0)207 017 3413 that we can model a source rock’s maturation history and predict where ex-
jfinder@onlymedia.co.uk pelled hydrocarbons might have migrated to – if indeed they have left the
source rock! And then we need to understand the dynamic properties of these
Digital Energy Journal - keeping you up to date
with developments with digital technology in
‘unconventional’ reservoirs.
the oil and gas industry. Now at this moment, I can hear a large group of both ex- and current col-
leagues saying “That’s what we always do!” And that of course is
Subscriptions: Apply for your free print or elec- true…………… in some cases.
tronic subscription to Digital Energy Journal on
our website www.d-e-j.com
However, for the first step in understanding regional geology, what is ob-
vious is that extraordinary amounts of very different types of data are now
Cover photo: The KS Titan 2 rig, operated by available in the public domain to supplement the proprietary data a company
Atlantic Oilfield Services and chartered to might itself hold, whether rock samples, geochemical analyses of seeps, well
ExxonMobil, with a Marlink Sealink VSAT logs, seismic and so on.
communications system installed, providing 256 Integrating this mountain of data and making sure everybody is looking at
kbps data communications and 8 telephone lines,
the same thing is both difficult and time-consuming, and demands innovative
to be used for real time data management and
data sharing. Atlantic Oilfield Services operates technologies. I have mentioned before that I am especially taken with the ap-
rigs in Arabian proach of Neftex Petroleum Consultants Ltd whose Earth Models have a glob-
Gulf, Egypt, al chronostratigraphy, capable of separating ‘events’ 50,000 years apart, at their
Kurdistan - heart. By the way, I own no shares in this company!
Northern Iraq,
Indonesia,
Nigeria, the
North Sea,
David Bamford is non-executive director of Tullow Oil, and a past head of explo-
Pakistan and
ration, West Africa and geophysics with BP
Tunisia.

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Czech Republic. www.printo.cz
Apr 2011 - digital energy journal 1
Contents
Leader
Better interfaces might have prevented Macondo – Chevron VP
“It is apparent that the Deepwater Horizon crew had information they needed to know [to prevent disaster] and took no action,” said David
Payne, Chevron’s vice president of drilling, speaking at the GE Oil and Gas Annual Meeting in Florence on January 31st
4
Exploration
Should you replicate databases locally?
When people are working on the same data in different places around the world, should the data always be stored and accessed from a
central server (like with webmail), or a copy downloaded onto a local device (like with Blackberry e-mail)? By Philip Neri, VP marketing with
Paradigm 6
Wireless Seismic – getting ready for
commercial launch
Wireless Seismic Inc of Colorado is gearing up for a
commercial launch, manufacturing and selling a wireless
seismic acquisition system which can send all recorded
data back to a recording truck in real time, wirelessly,
eventually with up to 100,000 channels 8
Using chemical sampling to decide where to
drill
Geochemical sampling gives you an alternative view
about whether your chosen drill site is likely to lead to
hydrocarbons, said Dirk Hellwig, regional director of
exploration with Gore Surveys 10
Santos sponsors Open Source software for
better reservoir visualization
Australian energy company Santos is sponsoring Open
Source technology that is improving collaboration
between its geoscientists, who can now work on their
subsurface data models from just about anywhere 12

Production
Your IT department is not ready
Many people assume that upstream technical organizations already have technical processes covered. They rarely do, writes Dutch Holland 14
Increase production 25-200% by pulsing EOR
The effectiveness of enhanced oil recovery by flooding can be improved if the injection fluid (water or carbon dioxide) is pulsed, says Alberta
company Wavefront Technology Solutions Inc. 16
Maersk – plan to make CCS pay for itself
Maersk Oil and Gas believes that it can significantly reduce the costs of carbon capture and storage of carbon dioxide sequestered, by
burning gas directly from an oilfield in oxygen, generating electricity, using the resulting CO2 immediately for enhanced oil recovery, and
possibly selling the resulting water if it is in a region of water shortage (for example, desert) 17
Survey of spend analytics
OFS Portal surveyed 6 oil and gas operators who had recently done spend analytics programs to ask them how it went - By Elaine Rothman,
writing for OFS Portal 20
Post Stuxnet – expect government hacking
After the Stuxnet worm attack which ‘created problems’ for Iranian nuclear centrifuges, every government in the world will be honing up its
hacking skills – and testing them out on IT installations with a military value, like oil and gas companies, thinks LogRhythm’s Eric Knight 22
GE Oil & Gas - $210m on research
GE Oil & Gas reports that it is quadrupling its research
funding 23

Apr 2011 - digital energy journal 3


Leaders

Better interfaces might have prevented


Macondo – Chevron VP
“It is apparent that the Deepwater Horizon Before the flight test, Boeing’s Model Standards
crew had information they needed to know 299 was considered much better than the de- Mr Payne says that there is a perception that
[to prevent disaster] and took no action,” said signs of its competitor, Martin and Douglas, American Petroleum Industry (API) stan-
David Payne, Chevron’s vice president of since it could carry 5 times more bombs than dards are based on the ‘lowest common de-
drilling, speaking at the GE Oil and Gas An- the Army had requested, could fly faster and nominator’ – ie the level of performance of
nual Meeting in Florence on January 31st. further. So the flight test was considered the worst performing company is adopted as
“These were experienced men,” he something of a formality. the minimum standard the industry must fol-
said. “My theory is that the interface [provid- But in the test, the Boeing plane low.
ing information about drilling operations] climbed to 300 feet, stalled and crashed, “Whether or not that’s true, the percep-
was too complex.” killing the pilot, the US Army Air Corps chief tion has to change,” he said. “When the pub-
“The Macondo incident is a wakeup call of flight testing, one of the most experienced lic loses faith we are forced to take action.”
that as wells become more and more complex pilots in the US. At API, “we are doing a lot of very
we have to think about how we manage the The subsequent investigation revealed good work,” he said.
man machine interfaces.” that the crash was due to ‘pilot error’ or more “We need to do more standardisation,”
“How may engineers spend time learn- specifically, the pilot had forgotten to release he said. “We have difficulty standardising in
ing about capacity of human brains? We need a locking mechanism on the elevator and rud- our own companies let alone across the in-
to get engineering solutions to match up with der controls during take-off. dustry. We have an inability to standardise
the people.” But the pilot had plenty of other things on subsea trees and manifolds.”
“Simplifying the human interface is an to occupy his mind during take-off, includ- The nuclear power station, nuclear sub-
engineering problem most engineers don’t ing the engines, landing gear, wing flaps, marine and aviation industry have managed
want to deal with.” electric trim tabs, and propellers. to adopt standards, he said. “None of their
There are actions the industry can take After Martin and Douglas was declared templates fit our industry but that’s not an
to improve things after Macondo, which are the winner of the competition, Boeing went excuse not to look for a solution.”
“nothing to do with politics and everything back to the drawing board to try to work out
to do with engineering,” he said. how to make their plane easier to fly. Wide reaching impact
“We need to focus on simplicity and They couldn’t suggest that pilots should One characteristic of the oil and gas indus-
standardisation,” he said. just have more training, since the plane had try is that any problem by one company has
“A good engineer is not one who can been crashed by one of the most well-trained a wide reaching impact.
deliver the most complex project. My pilots in the US. But they came up with the To continue the comparison with retail,
favourite engineer invented the bicycle. The idea of a checklist for everything pilots need- if a superstore has a fire, nearly all of the im-
basic design has not been changed since ed to think about in take-off. pact is local. But if there is a large failure in
1817.” Using the checklist, the Army went on the oil and gas industry, it impacts every-
“Even when the solution is complicat- to order 13,000 aircraft, and it became the body’s license to operate, he said.
ed, enabling a human interface is critical.” B17 Bomber, making a big contribution to “Demanding everyone in our industry
“The Macondo and Montara (East Tim- beating Nazi Germany. holds to the same high standards is critical,
or) incidents have changed my view on what Mr. Payne added.”
is required,” he said. “They have impact on Learning from other industries
our ability to operate our business. The inci- Mr Payne is skeptical that the oil and gas in- Proud of oil and gas
dents provided us with an opportunity to re- dustry should learn how to be safe by copy- “I am unabashedly proud to be working in
view internal processes and close some gaps.” ing how the US nuclear power, US nuclear oil and gas,” he said. “I work in an industry
“We have no right [to operate] any- submarine and air transport industry manage that actually matters. If we get a bigger HD
where,” he said. “We are provided a license risks, as many people have suggested. The oil set or iPod, it doesn’t actually matter. But if
by the public. We have to earn that every industry is much more complex. we didn’t do what we do, lights go out, trans-
day.” “The US nuclear submarines have a sin- portation doesn’t run, people’s lifestyles
gle fleet and a single boss,” he said. “Airlines change.”
Boeing story have a handful of companies. In the US, there Mr Payne cited data from the US De-
Macondo could provide a wake-up call to the are 104 nuclear reactors and 25 operators.” partment of Labor Bureau of Labor Statis-
oil and gas industry, similar to the one which To compare with the oil industry, “In the tics, which shows that the oil and gas indus-
hit the US military aviation industry in 1935, US there are hundreds of operators and thou- try is safer than retail (the 2009 data shows
in a competition between Boeing and Martin sands of producing facilities,” he said. “Any- 4.2 occupational injuries per 100 workers in
& Douglas to design a new fighter aircraft, one with a lease and a bank account can drill retail, compared to 1.6 in oil and gas).
he said. a well. I’ve seen guys drill without the sec- “Consider that,” he said. “We have a
Boeing nearly lost a competition to ond of those.” highly complex, diverse industry that’s safer
build the next generation long-range bomber “We have a very complex business. Our than retail.”
for the US Army Air Corps, because the aero- wells facilities and companies don’t look
plane it built was too difficult to fly. alike.”

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Exploration

Should you replicate databases locally?


When people are working on the same data in different places around the world, should the data always
be stored and accessed from a central server (like with webmail), or a copy downloaded onto a local
device (like with Blackberry e-mail)? By Philip Neri, VP marketing with Paradigm
Companies managing assets over large, if not of specialized tasks for nu-
global, geographical areas often operate these merous field locations. Satel-
assets from multiple locations, with at least lite links, video-conferencing
one office positioned in the assets’ state or systems and improving infra-
country, and with activity taking place at a structure made it easier and
centralized technical location, be it the com- easier for such geographical-
pany’s headquarters, regional main office or ly-separated teams to work
elsewhere. together.
For the best efficiency, it is important With two or more teams
that each geoscientist, engineer or data ad- working on different aspects
ministrator be looking at the same collection of a same asset at the same
of data wherever they are working from, in- time, the one element that still
clusive of all the most recent edits, transfor- needed to be addressed was
mations and metadata that may have been the synchronization of all the
contributed at any of their locations. data being worked on such Satellite links and video-conferencing systems made it easier
Data strategies may be relatively easy that at all times each team for geographically-separated teams to work together
to implement if all locations are in close would see and be able to use
proximity, and in a region where network in- information, knowledge and
frastructure offers good bandwidth and relia- results emanating from the other team. tions in developing countries where network
bility. But processes become more involved The two main options for how people infrastructure is not yet fully established and
if (for example) the operating unit is periodi- work with data are (i) multiple views on a reliable.
cally disconnected from a wide area network, single database (like looking at your hotmail
and on a low-bandwidth connection. from anywhere in the world); or (ii) replicat- Replicated databases with
ed databases with synchronization (like how synchronization
Background your Blackberry can download your e-mail, But many companies choose to have a copy
In the 21st century, technology has brought but the main e-mail database is somewhere of the complete project dataset running local-
together distant places at a pace that was not else). ly, in order to shield each operational loca-
anticipated some 15 or 20 years ago. tion from any wide area network (WAN) in-
In the energy industry, many companies Single database multiple views terruption or performance degradation.
had trans-regional or international operations With a single database multiple views archi- They end up replicating many hundreds
from the very early days of oil and gas ex- tecture, all the data, the applications and the of megabytes, or even terabytes, of data mul-
ploration and production. compute power are located in a centralized tiple times.
However there was not an expectation server facility. The relatively low cost of storage makes
of frequent and intensive communication and Users log in remotely, and execute the this a reasonable choice when set against
collaboration, and remote or regional offices applications remotely. The graphical inter- tight work schedules and other business pri-
would operate as independent entities in face and the display of results is transferred orities.
terms of their data, their activity and their re- over the network to show up on the user’s The challenge is to ensure that at all
sources. screen, wherever he or she may be. times updates made at any one of the opera-
Two factors concurrently put pressure From a data management point of view, tional locations becomes available to the oth-
towards a change in the way operations are the only vital requirement is a very rigorous er locations within a reasonable time-frame.
conducted: the increase in reservoir complex- management of data ownership. As a project While any granularity of an updating
ity, and the need for more advanced technolo- moves forward, the interpretations and re- process would be envisaged, in most cases a
gies in order to be successful. sults generated by each user must be clearly daily refresh is considered satisfactory, espe-
It became increasingly unrealistic to labeled as such. There must be flexible capa- cially if the locations are linked by weak net-
populate each operating unit with all the bilities to establish and enforce policies that work connections.
highly-skilled resources that would be re- define who can see, re-use, edit or delete dif- The data management infrastructure
quired oftentimes only on an occasional ba- ferent types of data created by other mem- must then run a synchronization process that
sis. Putting experts from a central pool onto bers of the geographically-distributed team. will make it possible to compare activity on
airplanes on an on-demand basis was the al- This centralized architecture is of the different versions of the dataset since the
ternative, but this was not a very effective use course very dependent on the quality, speed last update took place, and perform an update
of such high-value persons’ time. The solu- and reliability of the network, and for mis- of all instances such that once the synchro-
tion that emerged as the most effective was sion-critical activities many companies still nization process has run all the most recent
to have teams working both on location, close see a risk factor for remote users either oper- edits, modifications, new objects or other
to assets, and in one or more central facilities ating on or close to drilling facilities (i.e. changes to data are reflected and identical in
where specialists can cover a wide diversity away from major urban areas), or for opera- each place.

6 digital energy journal - Apr 2011


Exploration
Portable devices sions of each data item for individual users
With increasingly high-powered portable or groups of users.
computing resources, many companies now Rigorous control systems are often per-
entrust field geoscientists and engineers with ceived as inhibiting productivity, but on the
increasing amounts of data and sophisticat- long run they actually act as a facilitator in
ed applications that allow them to integrate ensuring project data integrity and in solv-
new data, perform comparisons with initial ing inconsistencies in results.
models or older data, review surrounding or For example, if two or more users are
regional data, and perform other tasks that editing a same data instance, it is better that
involve both large data collections and sub- they each work on their version of the item,
Modern high-quality data is rich in information;
stantial compute capabilities. while being able to see the progress their col- this illustration of a 3D rendering of a channel
Field locations, often at a distance from leagues are making. system is of interest to many disciplines: geology,
major communication networks, favor a Selective copy and paste utilities can sedimentology, stratigraphy, reservoir
stand-alone operational model where the help take on and leverage the work of oth- characterization and drilling engineering
portable computer is assumed not to be con- ers, but each version is under the complete
nected to any remote resources. control of the respective users. Maturity
On returning to a more substantial fa- Synchronization processes will keep all The management of terabytes of geoscience
cility, there will be the same need for syn- sites updated, but will not result in overwrit- and engineering data over the many years of
chronization between the portable device ing any one user’s data with the version or an oil and gas asset’s life cycle is critical in
and the company database. versions of other colleagues. order to ensure that the accrual of knowledge
At some point, when work is close to and information is always accessible and put
Data ownership completion, decisions can then be made to to use for future operations.
In all scenarios, remote access to shared sys- merge different user contributions into a sin- The maturity of the data infrastructure
tems, synchronization of replicated databas- gle final entity. that supports the asset, and its alignment
es or dealing with offline portable devices, Should the final version later be chal- with the business model of a distributed
probably the most important feature of a da- lenged, it is possible to go back to the indi- global industry, will impact significantly the
ta management infrastructure is the ability vidual contributions and check to see if the efficiency of the teams working towards op-
to label and control the access / edit permis- best choices were made when merging. timal exploration and production outcomes.
Exploration

Wireless Seismic – getting ready for


commercial launch
Wireless Seismic Inc of Colorado is gearing up for a commercial launch, manufacturing and selling a
wireless seismic acquisition system which can send all recorded data back to a recording truck in real
time, wirelessly, eventually with up to 100,000 channels.

The company has been developing the tech- lected later.


nology since its founding in 2006, and is By mak-
now ready to become a “full blown commer- ing the record-
cial operation late this year (2011) or early ed data avail-
next,” said company chairman Gary Jones, able in real time
speaking at the Jan 25 Finding Petroleum fo- in the central
rum in London, “advances in seismic”. recording truck,
“We believe we are disruptive technol- it can be quality
ogy in an established market and that’s a checked imme-
good place to be,” he said. diately and any
The company expects that “up to 50 per problems recti-
cent” of land seismic recording systems will fied, rather than
be cable-less in the next 3 to 5 years, an in- only going
crease from about 7 per cent of systems sold through the da-
in 2010. ta a few weeks The wireless seismic equipment on the small truck on the left can do as
“There are now authorities in the US later. many channels as the cabled equipment on the large truck on the right
requiring companies to go for cable free sys- “Our the-
tems – we expect that trend will continue,” sis is quite sim-
he said. ple - that real time data matters and its pret- Cables are dangerous. “Most lost time
The company already has 2 customers ty imperative,” says Mr Jones. “How many injuries in seismic crews are called by trips
and a third one is ready. “We’re happy to people would prefer to get their data back in slips and falls mainly due to neck rolling ca-
take orders,” he said. real time if they could on a cost competitive bles [people rolling cables around their
It has committed an initial run to man- basis?” necks], “he said.
ufacture the devices, and wants to see how Some earlier wireless seismic devices “If you can eliminate the cables you’ll
well they are performing in the field before stored the recorded data in onboard flash get more uptime, less cable troubleshooting
commissioning any more. memory devices for downloading later, a and safer operations.”
There are several cableless seismic sys- very tedious job. “I hate to be the person try- “We are aware of increased environ-
tems already on the market, but these are ing to transcribe a million channels of data mental footprint for less line cutting. Every-
mainly autonomous blind recording systems collected through flash memory and putting one .. would accept there’s a strong case for
which store the data locally in a memory for them in proper order for data processing. this direction.”
later retrieval. Wireless Seismic claims to That’s a tough challenge,” he said. “Road and river crossings become a
be the only system which delivers the data By immediately transmitting the data to breeze if you have a cable less system.”
from large numbers of channels in real time a central location, it avoids the risk of data You can carry the same amount of
to the recording truck. being lost, for example if a recording unit is channels on a mule if they are wireless, as
Gary Jones, chairman, is previously stolen or damaged before the data on it is you can with a truck and trailer if they are
president of WesternGeco and also a direc- collected. cabled.
tor of Ingrain, ARKeX and Novadrill. There are two separate wireless com- There is also a lot more flexibility in
In December the company announced munications systems involved – a short hop survey design. “One of the beauties of going
$19.5m in its latest funding round, from system between individual wireless remote wireless is that we’re going to free up your
Chesapeake Energy, which claims to be the units (WRUs) along a line to a backhaul unit, geophysicists,” he said. “We can do coil de-
second largest producer of natural gas and and then a longer range communication sys- signs, triangular designs, all sorts of designs
the most active driller of new wells in the tem from the backhaul unit back to the cen- that will allow for better geophysical attrib-
US, and Energy Ventures, an energy venture tral recording truck using a different radio utes. “
capital company. frequency and 20 foot high antennas. “You can do variable density of line
spacing. If you ‘ve highlighted some areas
Real time data Better without cables of greater interest through gravity gradiome-
The seismic data is recorded by cable-free A seismic survey without cables should be try survey ahead of time, you might want to
transmitters and sent back to a central base much faster to deploy, because transporting double up your density there.”
station wirelessly, which means that it is all and laying cables takes a lot of time. And the
immediately available for processing, not faster the survey can be done, the cheaper it Wireless remote units
stored on the receiver units until they are col- can be done. The wireless remote units, which are spread

8 digital energy journal - Apr 2011


Exploration
around the recording area in their thousands, the data communications required.
each weigh about 4 pounds (1.8kg) not in- Two batteries in the WRU will provide
cluding batteries. A string of geophones can at least 17 days field life, he said. Batteries
be plugged into it. will normally last for the duration of the sur-
To switch the unit on, you just turn it to vey, so they won’t need to be replaced part
a certain position – an accelerometer inside way through.
the device switches on the electronics. The charging status of both batteries
Then you put it down and plug in geo- can be monitored remotely from the record-
phones, and it runs through a series of tests. ing truck.
The units have GPS in them so they The batteries can be charged up easily
know their location. Each wireless unit will using a power supply in a hotel room. Elec-
look for nearby wireless units and commu- tronics in the battery can manage the charg-
nicate with them. Then they go into a quiet ing process and show whether the battery
state (to save battery power) and wait for in- needs more charge or the charging is fin-
structions. ished. “We decided to go for smart batteries
The units also have a clock which is and dumb chargers,” he said.
disciplined (synchronised) from the record-
ing truck, rather than by using a GPS clock. Backhaul unit
“It works faster and with greater precision Midway along a line of up to 120 wireless
than the GPS clock,” he said. The clock is remote units, you position a backhaul unit,
disciplined all the way through the record- which sends the data back to the central
ing, so it does not lose synchronising part- recording truck.
way through. The backhaul unit has a 20 feet high an-
The system will work in the full tem- tenna, which telescopes. It can be carried by A wireless receiver unit in operation
perature range from the Arctic to the desert, one person and deployed in 10 minutes.
and will record at under 10hz and up to Some people asked for a fibre optic ca-
200khz. ble for the backhaul. “We have that in case in short distance data communications tech-
The unit has 8 different levels of power someone really wants that. But the wireless nology, and the speeds continue to increase.
consumption, and will automatically use the data backhaul is not the bottleneck,” he said. “We’re expecting 3-5 times increase in the
lowest power consumption which will carry There have been many recent advances very near future in that capability,” he said.
Exploration

Using chemical sampling to decide


where to drill
Geochemical sampling gives you an alternative view about whether your chosen drill site is likely to lead
to hydrocarbons, said Dirk Hellwig, regional director of exploration with Gore Surveys
By using Gore Amplified Geochemical Im-
aging service, you can get an alternative
view about whether or not your chosen drill
site is likely to hit oil, said Dirk Hellwig, re-
gional director of exploration with Gore Sur-
veys, talking at the Feb 15 Finding Petrole-
um London Forum “advances in exploration
technology”.
The results of a Gore geochemical sur-
vey are to be integrated with other G&G and
are able to derisk drilling decisions signifi-
cantly, he said.
From more than 600 exploration sur-
veys, Gore was able to obtain validation da-
ta on 179 drillsites where the system was
used, and a well was consequently drilled.
For drill sites where the Amplified
Geochemical Imaging predicted prospectivi-
ty for hydrocarbons, hydrocarbons were
found 93 per cent of the time. So the opera- The sampling units (GORE Modules) let vapour pass through but block liquids, like the
tors achieved a 93 per cent success rate from membrane on your Gore-Tex jacket
drilling, something any exploration compa-
ny would be pleased with.
For drill sites where the geochemical Once the geochemical samplers have can pass through the fabric into the sample
imaging predicted that there wouldn’t be any been analysed, Gore draws probability maps, device, but not liquids.
hydrocarbon, and yet the well was still showing the likelihood of hydrocarbon pres- The sampler contains adsorbent mate-
drilled, it turned out to be dry 92 per cent of ence in different areas of the map. rials which capture the hydrocarbons from
the time. the gas.
The system can be used for reservoirs Sampling units For land surveys, the sampling units are
below salt: it successfully showed the loca- Gore has developed a special sampling unit long narrow tubes, which are dropped into a
tion of hydrocarbons in Egypt beneath which can detect a much broader range of hole 1cm diameter and 50cm deep. They are
3.5km of salt, using sample modules with hydrocarbons than conventional soil gas left in the soil or seabed for about three
250m spacing. sampling, and therefore more useful infor- weeks.
It can also be used on stacked reser- mation about the likely presence or absence For offshore slick surveys, the sampler
voirs, differentiating the signal from the dif- of hydrocarbons beneath a specific spot on can be dragged through an oil slick for a few
ferent reservoirs, provided calibration by the earth’s surface. Also the sensitivity of the minutes to see what it can collect.
tested wells. However the system cannot tell method is orders of magnitude higher than Alternatively, you can use a coring tool
anything about the depth of a reservoir or in conventional sampling. to collect about 100cm3 of seabed sediment,
volumetrics. The Gore Module captures hydrocar- put it in a jar and put the sampling module
Over the past 18 years GORE Surveys bon compounds from 2 up to 20 carbon inside the jar for 3 weeks.
have carried out over 600 surveys, in a range atoms long, compared to conventional soil Sample units are normally laid out in
of different terrain, from desert to permafrost gas geochemistry which can capture C1 to grids, at 200-250m distance for high resolu-
soil and swamps, onshore and offshore. C5. tion surveys and 2km distance for low reso-
The presence or absence of C6 to C20 lution surveys.
Wide area survey molecules is very important in working out The sampling units are subsequently
The system can also be used to survey a wide if there are hydrocarbons below. shipped to Gore’s laboratory for high defini-
area, and get a low resolution idea of which Gore is famous for making the Gore- tion chemical analysis, on a nanogram scale.
regions are worthy of deeper study, with Tex membrane, used for waterproof clothing They are first put through a thermal desorp-
sampling units placed every few km. and which allows vapour to go through, but tion process, to remove the hydrocarbons
For sampling macroseep sites, Gore not water. This means that the clothing can from the adsorbent material, before the gas
works together with satellite company Astri- breathe while keeping the wearer dry. is analysed by Gas Chromatography and
um, which maintains a global database of The chemical sampling devices feature Mass Spectrometry.
seeps which is continually updated. a similar membrane technology – so gases

10 digital energy journal - Apr 2011


Recent
R ecent free
frre
ee
e videos on
o the
F
Finding P e ro
etroleum w
Petroleum e
ebsite
website
Learn about de
Learn developments
velopmen nts with wireless
wireless
Wireless seism
Wireless seismic
mic
seismic,
s imaging, peak oil,
eismic, geochemical imaging,
W atch Gar
Watch Garyy Jon es, chairman of Wir
Jones, eless Seismic
Wireless S and a
past president
president o
off WesternGeco,
WesternGeco, speak abo out the
about fifibre
bre optics as listening d evices, EOR
devices, EOR
contribution wireless
wireless
e surveys
land seismic sur veys can make
make to fifinances,
nances, automated w elll workover
well workover tools
improving
impr production
oving pr oduuction and rreducing dryy w
educing dr wells
e on land, b
ells byy a
and nd much, much mor moreebbyy w atching fr
watching ee
free
providing
providing a bette
better
er understanding of subsu
subsurface.
rface. vvideos
ideos from Finding P
from etroleum
o
Petroleum forums,
forums,
Findingpetroleum.com/video/195.aspx
Findingpetroleum
gp m.com/video/195.asp px a vailable on the Finding Petroleum
available Petroleum website.
website.

Geochemicall im
Geochemic imaging
m ging
maging
Watch
W atch Dirk Hellwig,
Hellwwig, Regional
Regional Director
Director of Exploration
E
Exploration
GORE Surveys, how
Surveys, talk about ho w nano scale e geochemical
geochemical
imaging can make red
make a big contribution to reducing
ducing dry
dry
w ells, by
wells, by detecting
detecting and analysing
analysing tiny
tiny samples
sam mples of different
different
types of hydrocarbons
hydrocaarbons at the ear
earth's
th's sur
surface,
fac
ce, which ha
have
ve
travelled
travelled up from m reservoirs.
from reservoirs.
Findingpetroleum.com/video/199.aspx
Findingpetroleum
gp m.com/video/199.asp px

Future
F uture of land 3D3 seismic
W atch Ian Jack,
Watch Jack, fformer
ormer head of subsur face R&D with BP
subsurface
and initiator of the
th
he first "life
"life of field" seismicc monitoring
ssystem,
ystem, talk about
aboout how
how land 3D seismic surveys urveys are
su are
about to get much
muc ch better,
better, pr oviding a muc
providing much h better
understanding ofo the subsurface.
subsurface.
Findingpetroleum.com/video/202.aspx
Findingpetroleum
gp m.com/video/202.asp px

Peak oil
Peak
Watch
W atch David
David Bamford,
amford, ex
Ba ex head of exploration
explorattion at BP,
BPP,
discussing whet her or not w
whether e will see peakk oil in the n
we ext
next
decade..
decade
Findingpetroleum
gp m.com/video/243.asp
Findingpetroleum.com/video/243.aspx px

Fibre optics as
Fibre s listening de
devices
vices
Watch
W atch Doug Gibson,
Gibbson, CEO
CEO of Fotech, talking
Fotech, talki ng about using
fibre optics as lis
fibre stening de
listening vices, so you
devices, you get
geet a much
clearer
clear er understanding
understaanding of what is happening
happenin ng in your
your well.
well.
Findingpetroleum.com/video/245.aspx
Findingpetroleum
gp m.com/video/245.asp px

Financials of EOR
EOR
Watch
W atch Oswald
Oswald Clint,
C analyst
senior analy st with Bernstein
Be
ernstein
Research,
Research, one ofo WWall
all St's top analyst
analyst companies,
commpanies, talking
about what is proven
proven to work
work (financially) and
a what
doesn't, with enhanced
enhhanced oil recovery.
recovery.
Findingpetroleum.com/video/250.aspx
Findingpetroleum
gp m.com/video/250.asp px

Robots for
Robots for workovers
worrkovers
Watch
W atch Jørgen
Jørgen HHallundbæk,
allundbæk CE
allundbæk, CEOO of WWelltec,
ec, talking about
ellte about
using robotic devices
robotic de v
vices wells
inside wells to massively
masssively reduce
reduce the
cost of doing workovers.
work
o overs.
Findingpetroleum.com/video/244.aspx
Findingpetroleum
gp m.com/video/244.asp px

Browse
Browse our complete
c p ar
archive
chive of vid
video
eo presenta
p
presentations
ations at FindingP
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gPetroleum.com
Exploration
Doesn’t need seeps carbons collected from the sampling unit Ideally, you
Because the sampling units are so sensitive, have come from another source than a sub- would have a well
they are not restricted to only sampling oil surface reservoir. control – a produc-
which has travelled from subsurface reser- Mr Hellwig emphasises that conven- ing well in the re-
voirs through faults (Macroseepage). tional soil gas sampling can only normally gion – so you can
Miniscule quantities of hydrocarbons detect C1 to C5, and there can often be sim- compare the hydro-
can also find their way through a seal rock ilar geochemical responses for C1 to C5 carbon signature in
up to the surface. whether there is a reservoir below or not. the zone of interest
This process is known as Microseep- “So if you restrict yourself to the C1 to C5 with the signature
Helping you detect
age, with microbubbles of gas moving up you might not be accurate,” he says. around the produc- hydrocarbons from
through grain boundaries in the rock, driven Gore also has an idea what typical hy- ing well. sampling tiny
by pressure and buoyancy. “This occurs in drocarbon signatures above different types If there is no amounts in the
every type of lithology,” Mr Hellwig said. of reservoirs (gas / oil) look like based on its producing well, then surface soil gas -
experience so far, and that is helpful when you can analyse the Dirk Hellwig, GORE
Surveys for
Signal from noise trying to understand the information. data to look for sim- Exploration, W.L.
One challenge with the system is detecting Gore’s system does not measure ilarities in the geo- Gore & Associates
signal from noise – ie it is not enough just to methane (C1) at all, because methane is chemical patterns,
have a sample from above a possible reser- ubiquitous and a differentiation between aided by Hierachical
voir, you also need a sample which is thermogenic and biogenic methane is need- Cluster Analysis, to
nowhere near a reservoir and compare them. ed. This involves isotopic analysis, an addi- develop geochemi-
There is also a possibility that hydro- tional and complex process, he says. cal calibration points.

Santos sponsors Open Source software


for better reservoir visualization
Australian energy company Santos is sponsoring Open Source technology that is improving
collaboration between its geoscientists, who can now work on their subsurface data models from just
about anywhere
In 2010 Santos became a major sponsor of
VirtualGL and TurboVNC to enable employ-
ees to use their laptop PCs to interpret geo-
science data visualized by servers running
Paradigm software. Paradigm is a leading
supplier of exploration and development
software to the oil and gas industry.
Whether in a regional office, at home
or in an airport lounge, users can reconnect
to the same high-performance 3D graphics
session that had been running at their regu-
lar desk.
It enables real-time national and inter-
national collaboration and peer support be-
tween remote geoscience colleagues, irre-
spective of the number of participants or
their locations.
Feedback from geoscientists shows that
using this new technology via laptops easily
rivals the performance of more expensive
workstations, Santos says. This has led to
Use reservoir visualisation software wherever you are: in this photograph, a Santos geoscientist
many users swapping their traditional geo- is running TurboVNC from his docked laptop
science hardware in favour of running Tur-
boVNC on their laptop to display data and ously provided by individual high-end work- digital models of the Earth’s subsurface.
application images produced by Paradigm stations at the users’ desks, Santos says. The Open Source technology being pi-
and VirtualGL in Santos’ Adelaide headquar- oneered by Santos displays seismic data
ters. Benefits from prospective oil and gas fields, as well
The company’s users across Australia The software is used to locate new oil and as models of existing fields, to Santos’ of-
and south-east Asia now have shared access gas reserves and optimise production from fices in Australia and Asia.
to more processing power than was previ- discovered reservoirs by creating dynamic Significant investments in data are de-

12 digital energy journal - Apr 2011


Exploration
pendent upon accurate interpretation and VirtualGL and TurboVNC
comprehensive data management. To make it work, Santos has been sponsor-
Combining Paradigm products with ing development work on Open Source soft-
VirtualGL and TurboVNC enables Santos to ware packages VirtualGL and TurboVNC,
serve its interpretation data and applications which can enable high performance 3D
from its headquarters in Adelaide, South graphics software (such as Paradigm’s geo-
Australia. science interpretation suite) to work with a
The stability of the solution allows San- thin client (such as someone’s remote laptop
tos to rely on this technology for the success computer).
of its widely dispersed operations but the re- VirtualGL is an Open Source program
al magic is in how fast the Open Source tech- which redirects the 3D rendering commands
nology can render and deliver 3D graphics from Unix and Linux OpenGL applications
back to a user’s desktop thousands of kilo- to 3D accelerator hardware in a dedicated
metres away. server and displays the rendered output in-
The move towards Open Source is sav- teractively to a thin client located elsewhere
ing Santos – Australia’s leading natural gas on the network.
producer – over $1 million a year in operat- TurboVNC accelerates the JPEG en-
ing costs, the company estimates. coding paths. It can deliver a dual screen im-
At the same time it is increasing the age (3840 x 1200 pixels @ 20 frames per
speed with which data is interpreted and second) over local and wide-area networks
models are analysed. including the Internet. Santos has seen out- Santos' Turbo VNC servers - enabling remote
Darren Stanton, Geoscience Systems standing results using TurboVNC in its access to 3D reservoir visualisation software
Specialist and the architect of the Santos so- Jakarta, Indonesia, office to display Para-
lution, said the most exciting part of central- digm projects running in Adelaide.
ising seismic interpretation was the freedom When Paradigm software is used to- The images generated are transmitted
it afforded Santos’ geoscience teams and the gether with TurboVNC and VirtualGL, San- on a dedicated graphics subnet within the
ability to collaborate between offices. tos’ geoscientists can view all their visuali- company’s network or via the Internet and
“Now that the processing power is sations on any PC in a high performance 3D displayed on standard Windows laptops run-
housed in the same server room as our stor- graphics view regardless of their location. ning the TurboVNC client.
age, much faster network technologies can Open Source refers to software in which Santos developed its own web portal
significantly reduce seismic data access source code is made publicly available for use to initiate the TurboVNC session and con-
times,” Mr Stanton said. or modification by others. Open Source soft- figure appropriate compression settings
“Our annual sponsorship of the Tur- ware is usually developed by public collabo- based on the user’s network connection. The
boVNC and VirtualGL projects gives us di- ration to progress information technology. portal also allows users to create and resume
rect access to the Open Source technical Through its ongoing annual sponsor- their own TurboVNC sessions without log-
brains that have made this all possible. Any ship, Santos provides the Open Source team ging on and off as they move between desks
bug-fixes or feature enhancements are dealt with the necessary financial resources to fur- or offices.
with quickly, and it’s not uncommon to have ther develop and improve TurboVNC and This new thin client technology has
a new version of code sitting in our inbox VirtualGL. greatly simplified many aspects of data man-
ready for testing the morning after emailing agement, Santos says.
a request to the programmers.” IT setup All Australian-based users now share
“The move to Open Source thin client Santos uses IBM X3650 M3 servers running one common set of applications, databases
deployment has been a huge success for us Red Hat EL5 with NVidia Quadro Plex 2200 and seismic data, removing the need for dis-
in so many ways, and we would encourage S4 graphics hardwareto create a VirtualGL crete islands of infrastructure and overnight
other companies to adopt and support Open server farm which runs the Paradigm appli- synchronisation of data between Santos
Source technology.” cation suite in Santos’ Adelaide server room. sites.

Finding Petroleum London Forums 2011


For latest developments, registration and to subscribe to our
newsletter see www.findingpetroleum.com
Limited free tickets available for each forum - exhibition and
sponsorship opportunities
• Digital oilfield - subsurface data • Exploring in the Arctic
- April 20 - Oct 11
• Technologies to avoid another Macondo • People and the digital
- May 17 oilfield - Oct 20
• Digital Oilfield IT infrastructure - June 2 • Onshore 3D seismic - Nov 9
• Focus on unconventionals - Sept 20 • Collaboration and the
• Improving inventory management digital oilfield - Dec 1
- Aberdeen - Oct 4
Production

Your IT department is not ready


Many people assume that upstream technical organizations already have technical processes covered.
They rarely do, writes Dutch Holland

The term Digital Oilfield (DOF) practically The dictionary definition of discern- Acquisition
screams: “We have digital technology that ment is “the quality of being able to grasp A Technology
can make the company money, if we can just and comprehend what is obscure or not well Acquisition
get it deployed on the operations side.” defined”. Process will
Translated: the technical side is ready This is a major challenge for what has be needed to
and just waiting for operations to catch up. been called requirements definition. both drive
Unfortunately, such is not the case. Unfortunately, discernment may not yet vendor inno-
Upstream technical organizations today be a strong suit today in many upstream vation and to
are both ill-equipped, process-wise, and in- technology units. Who has the discernment acquire need-
appropriately staffed, oilpatch-wise, to help to articulate appropriate needs? ed technolo-
their companies exploit digital technology’s Perhaps it is only technologists experi- gies to sup-
potential. enced in both operations improvement and port technolo-
technology design and development. gy architec-
Business value architecture Therefore, staffing and managing the ture design.
It’s not enough to build a
When an upstream organization decides to interface between technology and operations This de- DOF to fit the company -
go for it to maximize digital technology use will be critical. The technology unit must put ceptively sim- sometimes the company
for business value, the organization’s archi- its strongest people into the discernment ple statement has to change to work
tecture (its “moving parts”) must be altered process. requires a better with a DOF, says Dr
and configured specifically for digital tech- At this point two things are clear: Dis- technology Dutch Holland, Holland
Management Coaching
nology, called the DOF Business Value Ar- cernment will always be necessary, and re- architecture
chitecture (DOFBVA) of the organization. cent graduates with a “Requirements Inter- design rooted
view Guide” will not be an adequate mecha- in current and future operational needs.
This consists of: nism for discerning needs. While some technologies may be de-
Strategic Business Architecture: the veloped in-house, many DOF technical ele-
company’s DOF vision and strategic goals, Technology architecture design ments will likely come from technical ven-
measures and incentives A Technology Architecture Design Process dors. The ideal would be for the technolo-
Work Process Architecture: the tech- will be needed to optimize the company’s gist to give clear functional specifications to
nical and business work processes needed to technical capability to support all types of vendors so that they might put their innova-
achieve DOF strategic goals work processes that the operations side re- tion processes to work to serve up technical
Technical Process Architecture: the quires to meet its goals. elements meeting the needs.
processes to manage digital resources re- This is easier said than done. However, many technical vendors to-
quired to enable work processes and busi- A famous hockey player once stated day state that DOF technology buyers are not
ness value optimization. that the secret to his success was “to skate to able to well-articulate functional require-
where the puck was going to be.” ments.
Technical Process Architecture Such is the challenge in the Design of Rather than a buyer holding a require-
Very specific technical workflows or technology architecture - to position func- ments conference for several qualified ven-
processes are required for the organization- tionality so that the operations side of the dors, vendors are holding conferences to
wide exploitation of digital technology. business can skate toward the most vital and show their wares, hoping to serve up one that
While some of the processes below productive business improvement opportu- the buyers can see fitting into the company’s
may look familiar, some may be seen as nities, using/counting on IT support to en- future. And, as buyers acquire what’s being
“new” for a company’s technology-end. able their direction. sold, they accumulate bits and pieces that
Five technical work processes, or orga- As in the first technical process dis- must be cobbled together as requirements
nizational elements, must be in place and cussed, positioning architecture is depend- eventually become clear.
aligned by senior managers to gain full busi- ent on great discernment, based on the tech-
ness value from DOF. These are Needs Dis- nologist’s understanding of both operational Systems Readiness Process
cernment, Technology Architecture Design, upsides and technology capabilities. A Systems Readiness Process will need to be
Acquisition, Systems Readiness, and Tech- The goal is not to just follow the direc- in place that can produce/ready apps and sys-
nical Implementation. tion of operation’s needs but to design-in tems meeting Business Improvement Oppor-
functionality and capability that might lead tunity requirements.
Needs discernment operations to see and solve their business As discussed in earlier articles, two dis-
A Business Needs Discernment Process that and technical problems in fundamentally tinct “readiness processes” are required for
accurately comprehends the range of opera- new ways. digital technology: getting the technology
tional transactions and decisions which Technology architecture is at its best ready for the business and getting the busi-
could be made by the business both now and when it can both follow and lead the opera- ness ready for the technology.
in the future will be needed. tions side toward business value Most technology shops have an appli-

14 digital energy journal - Apr 2011


6th–8th September 2011| Aberdeen | UK

SPE Offshore Europe conference and exhibition attracts a


global audience of engineers, technical specialists, industry
leaders and experts to share ideas and debate the issues of
the moment in the upstream industry.

SPE Offshore Europe is a multi-faceted event that reflects the


E&P community’s desire for continuous learning, showcasing
the innovation, solutions and tools required to compete in
an accelerating technology race in an increasingly
complex business.

The Offshore Europe Partnership,


a joint venture between: For more information:
Production
cations development function (Systems
Discern Architecture Technology Systems Secure Ready for
Readiness) containing a proven and refined Business Design Acquisition Readiness Implement Optimal
systems development process. Needs Process Process Capability Results
That process, used in a disciplined way,
Architecture Technology Systems Secure Unable to
will be key in digital technology deployment Design Acquisition Readiness Implement meet needs
X
- with a few twists. Process Process Capability of business
The first twist will be that systems
Discern Technology Systems Secure Inadequate
readiness will only be one of two key Business Acquisition Readiness Implement technology
X
processes. System Readiness and Business Needs Process Capability performance
Readiness efforts must be “joined at the hip,”
Discern Architecture Systems Secure Unrealized
targeting Business Improvement Opportuni-
Business Design X Readiness Implement business
ties enabled by digital technology. This Needs Process Process Capability goals
means some key people must have access to
Discern Architecture Technology Secure DOF Apps
both readiness efforts and have the discern-
Business Design Acquisition X Implement Fail to work
ment needed to modify plans and expecta- Needs Process Capability
tions.
Testing to perfection, a second twist, is Discern Architecture Technology Systems Business
critical for digital technology to be applied Business Design Acquisition Readiness X unwilling to
in operations … where a software failure is Needs Process Process implement
quickly seen as an immediate threat to
steady-state operations. Operations is not a
test environment. would think that all parts of operations perspective and daily work of a company’s
would be equally receptive to implementa- technology side. In short, many technology
Technical implementation tion in their units - but it is not so. shops approaching their DOF future have a
A Proven and Secure Technical Implemen- Unless technical implementation is long way to go in building technical process-
tation Process, in sync with business readi- proven bullet-proof, needs to “delay imple- es that can rise to the occasion.
ness, must be in place while not jeopardiz- mentations because of operational emergen-
ing operations during technology implemen- cies” will pop up like wildflowers in the
tation and test. spring.
Realistically, operations personnel will
not take the risk that the implementation of All or nothing More information
the “Oh so wonderful app” will compromise The reader might ask, “Does all this stuff This is the third article in a five-part se-
or shut down operations. have to get done to get Technical Process Ar- ries that defines and explores the ways an
The key idea is that a well-designed chitecture into play?” upstream organization would need to be
and reliable app must be supported by an im- The short answer is “yes.” As the table re-configured to fully leverage the use of
plementation process that is just as well de- above indicates, if one category of technical digital technology to improve the busi-
signed and bullet proof. process architecture is missing, the results ness. This article puts the responsibility
Safety and reliability of the implemen- are unacceptable. for exploiting digital technology squarely
tation process must be tested, tested, and Hopefully this article makes the case in the court of the operations organization.
tested, and then demonstrated to operations for strong technical processes as critical suc- dutch@hollandmanagementcoaching.com
managers who cannot afford disruption is- cess factors in gaining business value from Tel: +1 281-657-3366
sues. DOF. www.hollandmanagementcoach-
For implementations that were declared The perplexing aspect is that the con- ing.com/digitaloilfield
“deployments” by top management, one tents may be very different from both the

Increase production 25-200% by pulsing EOR


The effectiveness of enhanced oil recovery by flooding can be improved if the injection fluid (water or
carbon dioxide) is pulsed, says Alberta company Wavefront Technology Solutions Inc.
The company has developed downhole tools oilfields produce better, and geysers in Yel-
which can release the injection fluid in puls- lowstone National park produce more water,
es, rather than a usual steady flow. says Brett Davidson, CEO of Wavefront
The company claims that its clients Technology.
have seen an increase in production rate 25 The earthquakes shake up the subsur-
to 200 per cent within 4 to 12 months after face, and mobilize oil from the pores.
installing the technology, and achieved a 2 In a similar way, if EOR flooding fluid
to 5 per cent increase in ultimate recovery as is pulsed – switched on and off repeatedly –
a result of using it. it can mobilize oil from the pores like an
To understand how the system works, earthquake can. Wavefront's tool to add pulses to EOR fluid
consider that after earthquakes in California, The technology was originally devel- downhole

16 digital energy journal - Apr 2011


Production
oped as a project by Dr Tim Spanos, a physi- wells. After a 2 year pilot, they ordered 50 ter to help
cist who specialised in general relativity, as tools, to be followed up by another order for decontami-
a study of the relationships between energy 10, and they have a further 45 tools to be de- nate it.
in the earth and fluid property. livered during 2011. In its
“We took his theory from the pages of The company has deployed 107 tools published re-
a notebook and put it into practise,” Mr altogether, in Alberta, Texas, California and sults for the
Davidson says. “It was a series of equa- Saskatchewan. It has contracts to deploy a quarter end-
tions.” further 227 (or is a further 120 check it’s a ing Novem-
“Dr Spanos and I started working on further 120 for a total of 227). Clients are us- ber 30 2010,
the lab proof of his concept in 1997. It has ing it both for waterfloods and CO2 floods. the company
taken us a number of years to develop the The company has experimented with had revenue
necessary downhole tools to have a fully different pulsing patterns, it can find a pat- of
commercial technology. We’re getting to the tern best suited to the type of rock and its at- CAN$925k,
point where we have a critical momentum of tributes. 60 per cent
acceptance of the technology. The company has created a simulator more than
Mr Davidson was previously manager to model how the system will behave in dif- the same pe- Brett Davidson, CEO of
of the geomechanics Research Group at the ferent types of reservoirs. It varies with the riod of 2009, Wavefront Technology
University of Waterloo, Ontario. fluid viscosity, permeability, thickness and and expenses
Wavefront Technology Solutions Inc. well structure. of $2.4m,
won its first client in 2007, an Alberta oil The company is also selling the tech- compared to $1.9m for the same period of
company, which tested the technology on 3 nology for use in groundwater remediation, 2009.
injection wells, pushing oil to 16 producing where chemicals are injected into groundwa-

Maersk – plan to make CCS pay for itself


Maersk Oil and Gas believes that it can significantly reduce the costs of carbon capture and storage of
carbon dioxide sequestered, by burning gas directly from an oilfield in oxygen, generating electricity,
using the resulting CO2 immediately for enhanced oil recovery, and possibly selling the resulting water if
it is in a region of water shortage (for example, desert)

The plan “gets us significantly closer to CCS


that pays for itself (i.e. without subsidies),”
N2 AIR SEPARATION O2 ZERO EMISSION
says Pieter Kapteijn, director Technology $R
UNIT [ASU] POWER GENERATION
EV
EN
and Innovation at Maersk Oil and Gas. UE
N2
FO
R IM
It has licensed a special combustion MI
SC
IBL
EE
technology from Clean Energy Systems of OR

California which enables the gas to be


burned in a combustor directly from the
field, with little or no pre conditioning re- POWER
EXPORT
quired on the gas.
H2O
What is special about the idea is that
most of the necessary systems – a combus-
tor, a generator, and a condenser, can be in-
stalled in a single plant, which is small $R
EV
E NU
enough to fit inside 3 x 40 foot box contain- EP
UR
EW
N AT
ers. ER
AT
IO ER
EN
RG
The only other piece of plant required PO
WE
CO2
UE
EN
is an air separation unit, a much larger piece EV OIL
$R

of plant, which needs to be kept a good dis- GAS


tance from the combustor for safety reasons. + CO2 OIL & GAS RESERVOIR

However this could be located offshore (see


below).
This means that the overall capital cost
of the system can be much cheaper than the
“conventional” concept for carbon capture
for gas. to produce a mixture of carbon dioxide, wa- to carry the carbon dioxide out to an oilfield.
With the “conventional” carbon capture ter and nitrogen; and this gas mixture goes With the Maersk concept, the gas en-
and storage concept, the gas is piped from through an expensive and high energy sepa- ters a relatively small plant which can be
the well to a gas power station (which may ration process to remove the carbon dioxide. close to the well (if it is on land) or close to
be a long way away); the gas is burned in air, An expensive pipeline infrastructure is built where the gas comes to shore. The outputs

Apr 2011 - digital energy journal 17


Production
from the plant are electricity (which is rela- Cordova, California, which provides a way pumped into a
tively easy to transport) and carbon dioxide to burn natural gas which is “dirty” (ie con- gas or oil
(which can be sent directly back down taining CO2 and other contaminants, with- field.
neighbouring oil or gas well). There might out separating the CO2 and contaminants out This
even be a customer for the water (from the first. means that
reaction of gas with oxygen) if it is in a The combustor is also much simpler there would
desert environment. than a conventional gas combustion plant. need to be a
With only a relatively small plant re- The combustion is carefully controlled, customer in
quired on land, it seems likely that there with oxygen and natural gas or other fuels need of a con-
should be less local objections to installing fed in exactly the right quantities for maxi- tinuous sup-
it, compared to (for example) a new gigawatt mum efficiency. ply of elec-
scale power plant. The technology for the combustor was tricity (“base
The financial benefits of enhanced oil derived from the space rocket industry, load”), or the
recovery or enhanced gas recovery are hard where the combustion has to be very care- electricity
to quantify at this stage, and depend greatly fully controlled to ensure that the rocket would need to Pieter Kapteijn, director
Technology and Innovation
on the field and its stage of life and the rev- combustion products ejects from the com- be stored in
at Maersk Oil and Gas
enues that can be generated from the elec- bustor in a stable and safe way. The key is to some way.
tricity and water. achieve proper mixing of the O2, fuel and The
In enhanced oil recovery, carbon diox- water to ensure that the flame is stable and overall viabil-
ide (which becomes liquid under high pres- the temperature controlled. ity would increase if producing gas fields
sure) can mix with oil and reduce its viscos- Clean Energy Systems won a USD which already contain a large amount of car-
ity, making it easier to produce. This is a $30m grant from the US Department of En- bon dioxide, because it would not require a
good way to increase overall recovery from ergy to further develop the technology and process to separate out the carbon dioxide
the 35 to 50 per cent possible on convention- demonstrate its integration with a gas turbine before feeding the gas into a combustor, and
al operations, up to 60 per cent or more. The and generator. the carbon dioxide from the field could be
theoretical maximum is estimated to be be- sequestered together with the carbon diox-
tween 70-80%. Air separation unit ide from combusting the gas.
In enhanced gas recovery the carbon The system also requires an air separation The system could also be more viable
dioxide can be used to maintain the pressure unit to separate air into oxygen and nitrogen if it could earn money from carbon trading
of the overall field. by cryogenic cooling. schemes. EU emission allowances are cur-
The idea of burning fossil fuels direct- The air separation unit is much bigger rently being traded at around Eur 15 per ton
ly in oxygen is not a new one – the “Integrat- than the other equipment and must be posi- of carbon dioxide equivalent, which means
ed Gasification Combined Cycle” (IGCC) tioned away from the rest of the process for that a system like the one described above
technology for coal involves burning gasi- safety reasons. could earn Eur 15 for every ton of carbon
fied coal in oxygen. But IGCC technology Maersk is looking at installing the air dioxide sequestered.
has a much higher capital cost and involves separation units offshore. “It seems to be fea- Estimates of the overall cost of ‘con-
a much larger plant. sible without too much development work,” ventional’ carbon capture and storage vary
Maersk plans to spend 2-3 years further Mr Kapteijn says. but are often around the Eur 50 per ton lev-
developing the technology and is looking for el, which means that if the Maersk concept
a launch project. Making it viable could reduce the cost by (for example) Eur
For the system to be feasible, at a minimum 10 a ton, it would still cost Eur 35-40, too
Combustion technology you would need a gas well, a customer will- high to be paid for by carbon trading at cur-
Maersk has licensed the combustion technol- ing to buy an additional steady supply of rent levels.
ogy from Clean Energy Systems of Rancho electricity at the megawatt scale, and nearby But if the carbon price rose, and a sys-
depleted oil or gas tem like the Maersk one could earn more
wells which could use money than anticipated from the enhanced
a steady supply of car- oil recovery / enhanced gas recovery, then it
bon dioxide for en- could start approaching viability.
hanced oil recovery or Maersk also envisages providing the
enhanced gas recov- system in partnerships with national oil com-
ery. panies, whereby it would agree to produce
The system could gas fields effectively (using enhanced gas re-
only work if every- covery) and provide electricity, without
thing could be operat- adding a single molecule of carbon dioxide
ed continuously – so to the atmosphere, even if the gas fields are
there was a continuous already high in carbon dioxide.
supply of gas into the For example several Middle Eastern
system, electricity was counties are showing a great deal of enthusi-
generated continuous- asm for low carbon technologies, and might
ly, and the carbon be keen to invest in a technology which
dioxide produced would enable carbon free electricity genera-
The combustor carefully reacts natural gas with oxygen would continuously be tion from gas.

18 digital energy journal - Apr 2011


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Survey of spend analytics


OFS Portal surveyed 6 oil and gas operators who had recently done spend analytics programs to ask them
how it went - By Elaine Rothman, writing for OFS Portal

Oil and gas e-commerce organisation OFS were deploying e-procurement and electron- (in this case
Portal conducted a survey of 6 oil and gas ic transactions with their supply base. integrated to
operators in different parts of the world that At the lower end the objective was for the ERP) or a
were known to have active spend analytics 25% of spend “managed in the system”, to SaaS provider
projects (to analyse how they spend their up to 98%, where the last 2% of spend was (meaning the
money). considered to be outside procurement. software is
The objective was to determine why Implementation project teams were hosted by a
they had embarked on the projects, what used in general, but not always. The teams third party
they were trying to accomplish, how they when present were often multidisciplinary – and used as a
had implemented the project (with a project purchasing, project management, IT, and ex- service, Soft-
team or consultants), what were their re- ternal consultants. ware as a Elaine Rothman
sults, what % of their spend was under man- External consultants were from the Service, now
agement, what KPIs they used, what could software provider or technology implemen- sometimes re-
they have done better, what were the project tation consultants. ferred to as
pain points and where are they going from With or without a team, the implemen- “in the Cloud”).
here. tation time was from 12 – 18 months but for The ERP alone is not seen to be suffi-
Unanimously the companies contacted varying “spend coverage”. ciently flexible to provide the needed report-
said they were looking for visibility. Some companies implemented a spend ing facilities as those of a tool designed
Companies were looking for a clearer analysis project to help prepare for imple- specifically for spend analytics.
vision of spend while allowing greater visi- mentation of an e-procurement project, seg- All the companies interviewed were
bility to more category managers, business menting suppliers into types of spend, and SAP users, though some had other systems
units and often to provide business intelli- looking for the best purchasing strategy for in place also.
gence to improve purchasing. each type of spend. Some chose an integrated spend analy-
Two of the companies interviewed used Some companies implement a spend sis solution from SAP and others a third par-
spend analysis to implement business trans- analysis project to help expand an existing ty SaaS provider.
formation, either creating a new central pur- e-procurement project, focussing on the best Interestingly the results of an integrat-
chasing organization or expanding the scope ways to control spend and increase adoption ed versus a non-integrated solution from a
of an existing purchasing organisation. of its e-procurement project. SaaS provider, in term of the benefits of
Some of the companies were managing spend analytics were equivalent.
a project with 5 operating divisions where Sell the project In the case of the companies that were
others were collecting data from over 700 Not surprisingly, when the spend analytics interviewed, those who had a real project
operating units. project was “sponsored” by the executive management focus and a “top down” view
In all cases the companies interviewed committee, buy-in was less of an issue, where top management was behind the proj-
had embarked on spend analytics as they though at times some business units were re- ect reached above 80% spend under manage-
luctant to have their numbers added to a cor- ment whether they were using a third party
porate project. SaaS provider or had an integrated solution.
When the project was not sponsored by The implementation side and the use of the
top management there was a need to “sell” tool, however, were different.
the project internally – either to new busi- Some of the companies interviewed
ness units or to new category managers. had multiple ERP systems, as many as 50,
The task was to convince them to add others had just 1.
their data to the pool, and also to be trained
on the system to generate reports that they Key performance indicators
could use. The KPIs for spend analytics that were put
In the case of one of the companies in- in place, were largely the percentage of
terviewed who had neither top management spend “captured” by the system, and a
support nor a real project team, currently af- growth rate of that spend.
ter 3 years only 30% of spend was under In some companies it was the number
management. of business units reporting into the tool and
their respective % of spending being report-
Software solutions ed.
Many different types of (software) solutions For companies with a “category” ap-
were implemented. All were with the addi- proach it was the number of purchasing seg-
tion of a specific tool, whether from the same ments covered by the reports.
Spend analytics - do you know what your supplier as the enterprise resource planning In all cases implementation was tracked
company is spending and what you get for it? (ERP) software, or another software vendor and KPIs reported.

20 digital energy journal - Apr 2011


Production
Data problems One said, “We really needed true data item level. This allows for easier recognition
Surprisingly, whether a company had a sin- strategy before beginning the project”. Mas- that widget A is indeed the same as widget
gle instance of an ERP or 50, the difficulties ter data needs to be clean prior to implemen- B, or not.
encountered in all cases were data related. tation. Depending on the company this data
Data is the key to spend analytics, tak- In some SaaS models the data can be can be used to purify the ERP master data,
ing steps to enhance and control Master Da- cleaned in the spend analytics tool. Howev- and thus also the Spend Analysis data.
ta Management prior to implementing, or in er this may not be reflected in the ERP, as With the advent of the broad adoption
conjunction with implementing spend ana- the process is to extract data from and not to of e-commerce, true collaboration within the
lytics is the key to success. re-inject it to the ERP. supply chain gives the buyer community the
Even in companies using just a single Spend analytics tools typically “re- opportunity to agree on product classifica-
ERP instance, in this case SAP, data was still member” and “correct” data errors before tion and description standards with its sup-
a key issue, as many items are coded multi- adding new data to the data set. An early im- plier community.
ple times, supplier names can be abbreviat- plementer of a new technology felt they This then allows for all inbound invoic-
ed, and supplier affiliations are not always should have waited for the technology to ma- es with its SKU detail from the suppliers,
documented, product information records ture; “we would have had a faster and cheap- when electronic, to be ready to drop straight
may be created by multiple business units er deployment”. into the spend analytics program, giving ac-
and users. All companies plan to continue with curate and timely reports.
If no program is implemented to con- their projects, and in some it has become
trol item creation in the ERP even with only business as usual and are no longer consid-
1 system, problems arise. ered a project. Benefits of spend analytics program
For spend analytics to provide the max- Respondents said that the points that A spend analytics program provides the
imum value, the classification of products could have been improved on were: following benefits:
and services must go to line item or SKU - Better control on the input data, Solid reporting (which means both accu-
level. Items need to be classified to know whether in the ERP, on invoices or on orders rate and timely data), spend visibility
what is being purchased, without this classi- or any other system the data was being ex- (which allows consolidation, globaliza-
fication widget A may be the same as widget tracted from. tion and improved sourcing strategies),
B but the system will be unable to recognize - Extend the programs to include true business understanding (who are my
it, and items may be counted twice or even supplier evaluations such that spend and sup- key suppliers, and which are strategic),
more times. The UNSPSC code standard plier performance data are all in one data- faster response time – to retrieve the re-
would be good. base for reporting purposes quired data, a way towards contract com-
As the goal of spend analysis is visibil- - Enlarge the scope to include all pliance – without visibility, control is not
ity and accuracy – the data issues need to be suppliers working with the company. possible.
addressed. - Make the system faster and more Things you can find out about:
In the companies interviewed, some be- flexible – meaning that they need a better re- . Spend visibility – meaning what
gan cleansing once they began to realize the porting tool, even though they now have was bought, by whom, from whom, how
effect it would have on the spend analytics something that is better than their ERP. much did it cost, where was it consumed.
project, others used the project to kick-start - Check and recheck data before . Controlling spend – do we know
a program they had on a back burner, but all loading. what we are buying? Is it on contract? Do
agreed that data and the accuracy of the data we control who spends what?
was the largest hurdle. E-commerce . Off contract purchasing – do our
There is no clear trend on which goes first, contracts cover what we need? Are all
Ease of use spend analytics or e-procurement but clearly business units implementing the negotiat-
Training for users and access to the spend both do go together for the companies inter- ed prices and products? Are we correctly
analytics tool depended both on the solution viewed. aggregating spend?
deployed and the size and complexity of the Deploying electronic transactions with . Are processes and programs in
company. business partners forces companies to use or place to address “strategic” spend as the
Even at smaller operators the roll out to develop standards, and possibly adopt an in- company needs to collaborate more close-
more users seemed to be an issue, so this was dustry standard. ly with the suppliers of complex products
not size dependent. This in turn requires suppliers to use and services?
Ease of use was cited more than once the standards mandated by the company. . Consolidating spend for better ne-
as an important criterion to gain user accept- This standardization can have a very gotiations – if we know what we buy and
ance, and widespread use. positive effect on data and particularly on in- from whom, it is easier to renegotiate and
voice data. plan.
Done differently? When invoice data arrives electronical- . Reduce numbers of suppliers –
When companies were asked what they ly the quality and quantity of data available Some of the companies interviewed have
would have done differently, the responses for input into spend analytics is automatical- upwards of 250,000 suppliers, each sup-
were varied. ly of a higher standard and can accelerate the plier relationship needs to be created and
One responded, “Next time I would breadth and quality of spend analytics. maintained.
have a consultant who really knew my busi- An e-procurement project with suppli-
ness”. er catalogues can go even farther down the Link to full white paper:
At another, more initial training to fa- standardization route. www.ofs-portal.com/OFS-
miliarize users with the tools would have im- Supplier catalogues contain data that Portal/Whitepapers/
proved acceptance. can be used in spend analytics to the line

Apr 2011 - digital energy journal 21


Production

Post Stuxnet – expect government hacking


After the Stuxnet worm attack which ‘created problems’ for Iranian nuclear centrifuges, every government
in the world will be honing up its hacking skills – and testing them out on IT installations with a military
value, like oil and gas companies, thinks LogRhythm’s Eric Knight

After the Stuxnet computer worm, which to install key loggers and get hold of peo- to the SCADA
managed to hack into Iranian nuclear plant, ple’s credit card numbers. equipment,
operators of industrial equipment around the “SCADA systems are lowest value to a and get into the
world need to be more wary of hacking, hacker. But the military value is extremely main data cen-
thinks Eric Knight, senior knowledge engi- high,” Mr Knight says. ter to get into
neer at LogRhythm, a log management and the log man-
security information event management Evidence for government backing agement sys-
company. The amount of effort and organisation in- tem, to modify
It is not so much that Stuxnet revealed volved in building Stuxnet suggests a gov- specifically the
the weaknesses in industrial IT systems. The ernment backer. Security experts have esti- pieces they
point is more that Stuxnet was widely be- mated that it would have taken 5-10 people were looking
lieved to be created by a government organ- working for 6 months to build. for,” Mr
isation – and other governments around the The worm simultaneously successfully Knight says.
world will want to make sure they have targeted the Windows operating system (run- “This
hacking capability which can keep up. ning on PCs behind the automation system); adds so many Oil industry "likely to be
first on the list" - Eric
And when they look for industrial cen- an industrial software program which runs more levels of Knight, senior knowledge
tres with high military value to test out their on Windows, and a programmable logic con- protection.” engineer at LogRhythm
hacking skills on, the oil and gas industry troller in the equipment. Lo-
will come high on their list, Mr Knight It also included code for faking indus- gRhythm can receive a continuous stream of
thinks. trial process control sensor signals so an in- logs from the automation systems and scan
“I would assume that every country that fected system does not shut down due to ab- it for operational anomalies, and provide im-
has observed what has happened at Stuxnet normal behaviour. mediate notice of impending attacks or at-
will be trying to create their own cyber se- Whoever did it would have needed to tack attempts.
curity offence and defence plans to prevent know which specific centrifuges were being For example, the Stuxnet worm needs
them becoming a victim of this.” used in Iran. “It required a tremendous to reprogram certain microchips in prepara-
The oil industry is likely to be first on amount of intelligence, time and a large di- tion for an attack, and the LogRhythm prod-
the list because of its high military value. versity of resources, “Mr Knight says. uct could spot this by looking through the
“I’m sure that in the gas and oil industry they logs.
are one of the most crucial infrastructures, Other industrial attacks “It can create a forensics view of what
in a time of war or otherwise,” he says. There have been other attacks on industrial transpired,” he says. “You can put together a
“So the chances are – every industry equipment before, including one in Australia time line of events that took place.”
will have a lot of prodding by people who which managed to open up sewage gates. The company can also help companies
are government backed.” “That one was a fellow was trying to get his install standards which will help them pre-
“There are potentially hundreds of gov- job back by creating problems,” he says. vent hacker sabotage, including making sure
ernment sponsored organisations which There was another incident where peo- they are storing the right information about
couldtry to hack into your IT systems to de- ple thought China had infiltrated US equip- who is doing what on the system.
termine the effectiveness of their programs ment for the power grid in order to start col- The system will work with any comput-
and gathering data for the future in case lecting information. “They saw the monitor- er system which can generate a log. “We’ve
something transpires.” ing taking place but no evidence of sabo- done everything from Windows type log –
tage,” he says. down to X-ray machines, door access. The
Stuxnet management of the records is really where
Stuxnet was discovered in July 2010, and LogRhythm tools we’re focussing on.”
was later credited by Iran’s president, Mah- To create the best possible defence against “Any type of computerised system with
moud Ahmadinejad as managing to “create hacking, LogRhythm offers a system to con- a digital record that can be translated back
problems for a limited number of our cen- tinuously analyse equipment audit logs to get as a log can be sent back to LogRhythm"he
trifuges,” according to press reports. the earliest possible warning of something says.
This was the first time a worm has tar- going on. Sometimes you have to analyse logs
geted industrial systems, gaining control of This means that, if a hacker wants to be from different systems to get a better under-
the SCADA (supervisory control and data undetected, they need to both hack into the standing of what is going on. “When you add
acquisition systems) to locate and infect the equipment and hack into its logging system the business pieces to the common infra-
centrifuges. at the same time, a much bigger hacking structure pieces – you can create a very ro-
Before then, computer worms had challenge. bust understanding – not only security but
mainly only been developed to gain atten- “It is very difficult if not impossible for also risk and problems that are taking place
tion or to make money for hackers, such as him to have both the opportunity to break in- inside your organisation,” he says.

22 digital energy journal - Apr 2011


Production

GE Oil & Gas - $210m on research


GE Oil & Gas reports that it is quadrupling its research funding

GE Oil & Gas, the oil and gas division of Macondo well in 2010. custom-made
corporate giant GE, reports that it is now After the disaster, “We were immedi- microchips
spending $210m a year on research, four ately contacted by BP and undertook a 24-7 which GE’s
times as much as it was in 2007. effort to develop shutoff and containment subsea depart-
Over the past 4 years, GE Oil & Gas equipment,” says GE Product Manager Bob ment had been
has been gradually building its footprint in Judge. The chairman of the company put to- using.
the industry, making 3 major acquisitions gether a team of the top 30 people to assist. GE’s
(VetcoGray, Hydril Pressure Controls and “Overall, we had 230 people working at var- wind business
Sondex) and hiring 930 new employees (in- ious times on his effort, designing and test- had developed
cluding 600 hired in 2010). ing different pieces of kit.” a chip that
The company wants to be able to pro- “We didn’t stop to talk about terms and could with-
vide a wide range integrated services and conditions, we said, we’re going to step up stand high
equipment needed to support drilling and and provide whatever help we can to assist levels of vi-
production. in ending the crisis. We were fortunate to be bration and
It now has 6,500 employees in the a part of it, and in the end, BP was very gen- extremes of "We offer the entire drilling
package - Manuel
drilling and production business. Its Oil and erous in its thanks,” said Mr Judge. temperature
Terranova, senior VP
Gas Annual Meeting in Florence in Febru- GE went on to provide the blow-out (very hot from regional operations and
ary 2011 attracted 1000 customers from 70 preventers on the final capping stack that the electron- global sales for GE
countries. sealed the Macondo well, and both vessels ics, but in drilling and production
The company is building new service that drilled the relief wells had GE blow-out very cold am-
centres in Angola ($40m investment), Brazil, preventers installed on board. bient temperatures).
Nigeria, Australia (new campus and training “The wind guys worked with a chip
centre) and Singapore. It has 1600 services Acquisitions background fabricator to make sure it is adequate for the
staff, all with consistent training. In February 2007 GE acquired VetcoGray, a ruggedized environment,” Mr Terranova
It hired 600 people during 2010 and re- specialist in subsea drilling and production says. “That would have taken us 3 years on
deployed 700 people in the regions to be systems, including “capital” (ie large scale) our own.”
closer to customers. drilling equipment, floating production sys- Now many of the microchips in
“We want to have key shops in the ma- tems, surface and subsea drilling systems, VetcoGray drilling systems use these mi-
jor locations, around the product line and subsea production systems and flow assur- crochips. “Vetco tradition has always been
specific solutions,” says Manuel Terranova, ance. to embrace the best ideas regardless of where
senior vice president regional operations and In October 2007 the company acquired they are from,” Mr Terranova says.
global sales, drilling and production with Sondex, a manufacturer of wireline tools, di- GE also strongly encourages the use of
GE. rectional drilling and formation evaluation standard operating systems and communica-
The company can now say, “we offer systems. tions protocols rather than developing pro-
the entire drilling package,” says Mr Terra- In April 2008 it acquired Hydril Pres- prietary ones. The software runs on the
nova. sure Control, which manufacturers blow-out UNIX open source operating system and
GE also harnesses expertise from other preventers, drilling control systems and sub- communications are in TCP-IP standard.
divisions of the company (outside oil and sea systems. By using standard formats, it should be
gas). This includes software (it is actually Another acquisition, still in the works easier to replace, fix or upgrade equipment
the 14th biggest software company in the at the time of writing the article, is of Well- in the coming decades.
world); rotating equipment; remote monitor- stream Holdings, a UK company which
ing (including from aeroplanes); electronics makes flexible risers and static flowlines for Semstar 5
in harsh environments (such as at the top of deepwater. This will enable GE to connect GE has invested millions of pounds in de-
a wind turbine), equipment reliability (from seabed equipment to topside equipment veloping a new control system for subsea
work in the nuclear industry). The company without using solid risers. equipment called SemStar 5. To date, 84 of
has experts in materials sciences, aerody- the units have been supplied to Statoil.
namics, combustion, flow and motor dynam- Sharing technology Each circuit board in Semstar 5 has an
ics. GE strongly encourages the sharing of entire computer on it – so if one circuit board
The company operates an “Oil and Gas knowledge between different parts of the fails, the other circuit boards are not depend-
University” in Florence, which has trained company, and discourages people from ent on it.
252 students since 2005, particularly in lead- keeping their technology to themselves. Having a control system on the seabed
ership, energy, oil and gas processes and ro- “I tell product managers, you go steal is essential for fast response. If the data had
tating equipment. the ideas from the other GE businesses,” Mr to go to a surface installation for processing,
Terranova says. it would take too long. “Things are happen-
Macondo One example is the microchips devel- ing more quickly on the seabed,” Mr Terra-
The company is very proud of the contribu- oped for wind turbines, which are now be- nova says.
tion it made to trying to stop the flow of the ing used in subsea equipment, replacing the The control system uses Bayesian mod-

Apr 2011 - digital energy journal 23


Production
els (working with changing levels of proba- would end up with
bility) to determine if there is a serious prob- a 7,500 psi pressure
lem. differential, a much
It can be installed in older fields to re- bigger force. This
place the existing control systems, without can be accom-
lifting any of the subsea equipment to the plished without re-
surface. quiring additional
GE is also building adaptors so that the accumulator bot-
system can be installed on subsea equipment tles, which is im-
(such as Christmas trees) built by other com- portant because the
panies. amount of accumu-
lator bottles (hold-
Making BOPs better ing high pressure
GE (through its 2008 acquisition of Hydril fluids to drive the
Pressure Control, a manufacturer of blow- rams) increases ex-
out preventers), has installed 18 blow-out ponentially with the
preventers s in Europe and 17 in the Gulf of amount of force re- The Semstar5 subsea electronics module - GE has invested millions of
Mexico, and more throughout the world. quired. A 4,000 psi pounds in the system, which can replace control systems on older
“We have systems that have operated at blow-out preventer equipment and give it a new lease of life
higher temperatures and pressures than our requires 8 x 160
competitors‘ systems,” says GE product gallon bottles, and a 5,000 psi blow-out pre- panies to revitalise old oilfields.
manager, Bob Judge. venter needs 61. It is developing a 13 mW, 12,000 pow-
GE has research projects to try to im- Another area which could be improved er unit which can run subsea.
prove the shearing capacity, reliability and is the telemetry. For example, to monitor ram With Shell and BP, it is developing a
remote monitoring capability of blow out position, blow-out preventers send data to modular switchgear (system to control or
preventers . The Macondo disaster is likely the rig about hydraulic fluid flow totals, isolate the flow of electricity), with switches
to increase market demand for these. leaving engineers to make the assumption stored in a watertight chamber.
There is speculation in the industry that that if fluid has flowed into the rams, they It is developing a subsea transformer
there could be many new regulations about must have closed. that can smoothen out AC, working with BP
blow-out preventers following the Macondo But GE is developing sensors which Chevron and Total.
disaster, such as asking for more shearing ca- can tell you directly if the ram has closed, GE is developing a 36,000 volt trans-
pacity and better monitoring. and how much pressure it closed with. former for Chevron, to be run on its Jack and
GE personnel have attended all of the The company is developing software St Malo fields in deepwater Gulf of Mexico.
post-Macondo hearings, to make sure that tools which can download and analyse data It is developing improved sensors,
GE gets as early as possible notice about any from a blow-out preventer, and report on its which can provide a better idea of what is
new requirements. “The only thing we’ve condition, showing, for example, how many going on, and new remote monitoring capa-
seen to date is potentially new shearing re- more times it can be activated before parts bility.
quirements,” says Mr Judge. need changing. The software can be connect- GE is developing a subsea mud pump
GE is also looking at different materi- ed to an enterprise resource planning (ERP) that can be used in dual gradient drilling.
als, and different shapes (‘geometries’) of system, so it can provide advice. Next time It has developed a 12mW electrically
blade. “The results are not entirely clear. you have the blow-out preventer on deck, powered subsea compressor, which is run-
We’ve seen geometries that have a signifi- you will need these parts to do the required ning for Statoil on the Ormen Lange field
cant advantage and are scaling the promis- maintenance tasks do. offshore Norway, in 900m of water, pump-
ing designs up,” he says. GE is also trying to build a standard in- ing injection gas into the ground – this has
Until now, the state of the art shearing terface that equipment from other manufac- been running since 2006. This avoids the
ram could make a pressure of 4,000 pounds turers’ can plug into, like the USB interface need to build a surface platform to put the
per square inch (psi). GE is developing a ram on a computer. compressor on.
which can push at 5,000 psi. It has also developed a modem that can Statoil has been an important launch
One new idea is harnessing the pressure be used to send video images from the customer for much of the subsea equipment.
of the sea in the blow out preventer r ram. seabed along a copper cable with limited The tax regime in Norway is very support-
GE has an idea for doing this which in- bandwidth available. ive of industrial research, because money
volves an empty (zero pressure) accumula- It is looking for ways to extend the con- can be spent on research instead of spending
tor vessel connected to the ram. trol pods. Currently GE’s BOP control sys- it on tax.
The blow-out preventer functions due tems can handle 96 functions, and each valve GE has set up a subsea ‘centre of ex-
to a pressure differential across it, not ab- or ram needs 2 control functions (on and cellence’ in Norway, with around 50 subsea
solute pressure, because everything is al- off), giving a maximum of 48 valves on the engineers.
ready under the pressure of the seabed. So stack. “We are developing a pod extension The company has set up a centre in the
for a 3,000 psi blow-out preventer r, if there module which gives you 8 additional func- UK to digest information from subsea equip-
is pressure on the seabed of 4,500 psi, you tions,” Mr Judge says. ment and look for trends, to try to spot things
end up with 7,500 psi on one side and 4,500 that might be going wrong. It has developed
on the other. Subsea electronics and equipment this capability when supporting the aviation
If there was a way to drain away the GE is developing a range of subsea electron- industry, and has many algorithms devel-
4,500 ambient pressure to zero, then you ics and equipment, in particular to help com- oped for aviation.

24 digital energy journal - Apr 2011


Calendar
Ca
alendar
r of
o Events
Eve
entts 2011
Business opportunities
oppo orttunities with subsurface
subsurrface
a data
Wednesday,
Wednes
e ay, April
da Aprril 20, 2011
Hallam Conference
Conffe
errence Centre,
en Centrre, London,
London, £300
£30
00

Beyond
Beeyond Macondo
Maconndo
Tuesday,
Tues
u daay, May
ay 17,
Ma 7, 2011
17
The Geological Society,
S y, London,
Society London,
ondon
o Free
Free
e

Making digital
digital oilfield
o infrastructure
IT infr
rastr
a ucturre wwork
or
ok
Thursday,
Thurs ay, June 02,
da 0 2011
Hallam Conference
Conffe
errence Centre,
en Centrre, London,
London, £300
£30
00

Exploration
Explor
ration
a technology
chnology and business
tec s - focus
focus
o
on unconventionals
unconventio
e onals
Tuesday,
Tues
u daay, September
mber 20,
Septem 20 2011
Society,
y, London,
The Geological Society
S London,
o Free
Free
e

Improving
Impro ving inventory
ov inventorry management
Tuesday,
Tues
u da ay, October
er 04, 2011
Octobe
Aberdeen
Aber
rdeen
d Douglas
Dougl Aberdeen,
las Hotel, Aber
rdeen,
d Free
Free
ee

Exploring in the Arctic


e Arcctic
Tuesday,
Tues
u daay, October
Octobeer 11, 2011
Society,
The Geological Society
S y, London,
London,
o Free
Free
e

People
People and the
e e digital oilfield
Thursday,
Thursda October
ay, Octob ber 20, 2011
Conference
Hallam Conffe
errence Centre,
en Centrre, London,
London, £300
£30
00

Onshore seismic
e 3D se
eismic
Wednesday,
W ednes
e ay, November
da November
e 09, 2011
Society,
y, London,
The Geological Society
S London,
o Free
Free
e

3rd
3r collaboration
rd collaboraatio oilfield
on and the digital oilfie
eld
Thursday,
Thursda December
ay, Decem mber 01, 2011
Conference
Hallam Conffe
errence Centre,
en Centrre, London,
London, £300
£3000

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