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WTM-TM-VISIR

9 Akira Way, Londonderry, NH 03053


Phone 603-626-4800 / Fax 603-626-4888

OPERATOR MANUAL
FOR THE
Weapon Mounted Mini Thermal Monocular
(WTM)
WTM-000-A4/A6

Rev. 0 22 April 2008


SAFETY SUMMARY

1. GENERAL SAFETY INSTRUCTIONS


This manual contains operating instructions and
maintenance procedures which may cause injury or death to
personnel, or damage to equipment if not properly followed.
Prior to performing any task, the WARNINGs, CAUTIONs
and NOTEs included in that task shall be reviewed and
understood.

2. WARNINGS, CAUTIONS AND NOTES


Safety headings used in this manual and their respective
definitions are as follows:

WARNING..

Highlights an essential operating or maintenance


procedure, practice, condition or statement, which,
if not strictly observed, could result in injury to, or
death of, personnel or long term health hazards.

CAUTION..

Highlights an essential operating or maintenance


procedure, practice, condition or statement, which,
if not strictly observed, could result in damage to,
or destruction of, equipment or loss of mission
effectiveness.

NOTE
Highlights an essential operating or maintenance
procedure, condition or statement.

i
3. SAFETY PRECAUTIONS
The following general safety precautions supplement the
specific WARNINGs, CAUTIONs and NOTEs that appear
elsewhere in this manual.

3.1 Laser Radiation. Depending on the particular model,


the Weapon Mounted Mini Thermal Monocular (WTM) is
equipped with either a Visible or Infrared (IR) Laser Pointer.
The IR laser is invisible to the naked eye. The following
general safety precautions apply at all times:

• Do not stare into the laser beam.


• Do not look into the laser beam through binoculars
or telescopes.
• Do not point the laser beam at mirror-like surfaces.
• Do not shine the laser beam into another individual’s
eyes.

Nominal Ocular Hazard Distances (NOHD) for safe


operation are listed in Table i-1.

Table i-1 Nominal Ocular Hazard Distances for Safe


Operation (NOHD)
Laser/Mode Safety NOHD NOHD
Class w/o1 mag2
Infrared (IR)
1 0 0
Laser Pointer
Visible Laser
3a 70 480
Pointer
1
Nominal Ocular Hazard Distance without magnifying optics (in meters).
2
Nominal Ocular Hazard Distance with 7x magnifying optics (in meters).

ii
WARNING..

Exposure to the WTM’s laser beam inside the


NOHDs listed in Table i-1 can cause irreversible
damage to the human eye.

3.2 Risk of Detection by Enemy. The following two


WARNINGs apply to WTM models equipped with an
integrated IR Laser Pointer.

WARNING..

To reduce the risk of detection by an enemy using


night vision devices, avoid prolonged activation of
the IR Laser Pointer.

WARNING..

The WTM’s IR laser is more detectable to an


enemy using night vision devices when used in
smoke, fog, and rain. Avoid prolonged activation
of the IR laser in these conditions.

3.3 Batteries. The WTM is powered by two lithium DL123A


batteries. The following safety precautions apply when
handling lithium batteries:

• Do not short circuit, puncture or disassemble.


• Do not attempt to recharge.
• Prior to use, inspect all batteries for cracks, leakage,
or bulging. Never install a defective battery in the
WTM.

iii
WARNING..

Do not use the WTM with a mix of old and new


batteries, or batteries of different brands.

WARNING..

Lithium batteries can explode or cause burns if


disassembled, shorted, recharged, exposed to
water, fire, or high temperatures (above 100° c or
212° f). Do not place loose batteries in a pocket or
other container containing metal objects. Do not
store batteries with hazardous or combustible
materials. Store in a cool, dry, ventilated area.
Follow applicable federal, state, local laws and
regulations for disposal and/or recycling of
batteries.

CAUTION..

Do not store the WTM with batteries installed.

3.4 Weapons Safety. The WTM is designed to be used with


destructive weapon systems. Improper operation or misuse
of the WTM with these weapon systems could lead to
personal injury or death of either the operator or other
persons within weapons range. Safe firearms handling
procedures must be practiced at all times.

iv
WARNING..

Remove the WTM from the weapon before


inspecting, cleaning, or performing other
maintenance functions on the WTM.

CAUTION..

Use of gun cleaning agents containing


perchloroethylene or methylene chloride may
permanently damage the WTM system.

v
TABLE OF CONTENTS
SAFETY SUMMARY .................................................................... i
TABLE OF CONTENTS ............................................................. vi
LIST OF FIGURES ................................................................... viii
LIST OF TABLES..................................................................... viii
CHAPTER 1 .................................................................................. 1-1
INTRODUCTION ...................................................................... 1-1
SECTION I........................................................................... 1-1
GENERAL INFORMATION............................................. 1-1
1.1 SCOPE ............................................................... 1-1
1.2 MODEL NUMBER AND EQUIPMENT NAME ..... 1-1
1.3 MANUFACTURER.............................................. 1-2
1.4 PURPOSE OF EQUIPMENT .............................. 1-2
1.5 ABBREVIATIONS AND ACRONYMS ................. 1-2
SECTION II.......................................................................... 1-3
EQUIPMENT DESCRIPTION ......................................... 1-3
1.6 SYSTEM DESCRIPTION.................................... 1-3
1.7 TECHNICAL SPECIFICATIONS ......................... 1-4
1.8 LIST OF MAJOR COMPONENTS ...................... 1-5
1.9 DESCRIPTION OF MAJOR COMPONENTS...... 1-6
CHAPTER 2 .................................................................................. 2-1
OPERATING INSTRUCTIONS ................................................. 2-1
SECTION I........................................................................... 2-1
PREPARATION FOR USE ............................................. 2-1
2.1 UNPACKING THE EQUIPMENT ........................ 2-1
2.2 INSPECTION OF THE EQUIPMENT .................. 2-1
2.3 BATTERY HANDLING........................................ 2-1
2.4 MOUNTING BRACKET....................................... 2-3
2.5 ZEROING PROCEDURES ................................. 2-9
SECTION II........................................................................ 2-11
OPERATING INSTRUCTIONS ..................................... 2-11
2.6 FEATURES AND CONTROLS ......................... 2-11
2.7 SYSTEM MENUS ............................................. 2-16
2.8 STARTUP PROCEDURES ............................... 2-23
2.9 IMAGE DOWNLOAD / VIEWING ...................... 2-24

vi
TABLE OF CONTENTS (cont'd)
CHAPTER 3 .................................................................................. 3-1
MAINTENANCE AND SERVICING .......................................... 3-1
SECTION I........................................................................... 3-1
MAINTENANCE AND TROUBLESHOOTING................. 3-1
3.1 MAINTENANCE PROCEDURES........................ 3-1
3.2 TROUBLESHOOTING PROCEDURES .............. 3-2
SECTION II.......................................................................... 3-4
SERVICE / PACKING AND UNPACKING....................... 3-4
3.3 SERVICE / REPAIR............................................ 3-4
3.4 WARRANTY INFORMATION ............................. 3-5
3.5 NON-WARRANTY INFORMATION .................... 3-5
APPENDIX A.................................................................................A-1
REPAIR PARTS / ACCESSORIES ..........................................A-1

vii
LIST OF FIGURES
Figure 1-1 Weapon Mounted Mini Thermal Monocular (WTM)...... 1-1
Figure 1-2 Major Components....................................................... 1-5
Figure 2-1 Battery Installation ....................................................... 2-2
Figure 2-2 Mounting Bracket ......................................................... 2-3
Figure 2-3 Installing the Helmet Mount Adapter ............................ 2-4
Figure 2-4 Helmet Mount Adapter ................................................. 2-5
Figure 2-5 Weapon Mount Adapter ............................................... 2-6
Figure 2-6 Installing the Weapon Mount Adapter .......................... 2-7
Figure 2-7 Weapon Mount Adapter Installed ................................. 2-8
Figure 2-8 Features and Controls ............................................... 2-11
Figure 2-9 Features and Controls (cont’d)................................... 2-12
Figure 2-10 Gain Control............................................................. 2-13
Figure 2-11 Display with Laser Pointer Activated ........................ 2-14

LIST OF TABLES
Table i-1 Nominal Ocular Hazard Distances for safe Operation ........ii
Table 1-1 Technical Specifications................................................ 1-4
Table 1-2 Major Components........................................................ 1-5
Table 2-1 Reticle Adjustments ...................................................... 2-9
Table 2-2 Mounting Configurations and Weapon Offsets ............ 2-10
Table 2-3 Power Button Operation.............................................. 2-12
Table 2-4 UP / DOWN Button Operation..................................... 2-13
Table A-1 Repair Parts / Accessories............................................A-1

viii
CHAPTER 1
INTRODUCTION

SECTION I
GENERAL INFORMATION

Figure 1-1 Weapon Mounted Mini Thermal Monocular


(WTM)

1.1 SCOPE
This manual is intended for use by operators of the Weapon
Mounted Mini Thermal Monocular (WTM). It provides a
system description, operational procedures, and
maintenance responsibilities. Complete familiarization with
this manual prior to using the equipment will ensure safe
operation and maximum effectiveness of the WTM.

1.2 MODEL NUMBER AND EQUIPMENT NAME


This manual applies to the following WTM models:
a. WTM-000-A4, Mini Thermal Monocular (MTM), IR
b. WTM-000-A6, Mini Thermal Monocular (MTM), VIS

1-1
1.3 MANUFACTURER

Insight Technology, Incorporated


9 Akira Way
Londonderry, NH 03053

1.4 PURPOSE OF EQUIPMENT


The WTM is a handheld or weapon mounted thermal
imaging device with an integrated Laser Pointer (Infrared (IR)
or Visible) and digital camera.

1.5 ABBREVIATIONS AND ACRONYMS


Abbreviations and acronyms used in this manual are spelled
out the first time they appear in each chapter, section or
appendix. For reference purposes, they are also listed as
follows:
C Centigrade
CCW Counterclockwise
CW Clockwise
F Fahrenheit
FRC Field Return Coordinator
IR Infrared
HDR High Dynamic Range
LED Light Emitting Diode
MB Megabyte
mrad Milliradian
mW Milliwatt
nm Nanometer
QRG Quick Reference Guide
RMA Return Material Authorization
WTM Weapon Mounted Mini Thermal Monocular

1-2
SECTION II
EQUIPMENT DESCRIPTION

1.6 SYSTEM DESCRIPTION


The Weapon Mounted Mini Thermal Monocular (WTM) is a
thermal imaging device with an integrated Laser Pointer
(Infrared (IR) or Visible) and digital camera. It may be
mounted to a standard tripod, an AN/PVS-7/PVS-14 helmet
assembly, or to any weapon equipped with a Picatinny (MIL-
STD-1913) rail. It is a ruggedized system designed for
operation in battlefield environments.

The thermal imaging capability of the WTM allows for


observation and target identification under adverse
conditions including light rain, smoke, light snow, and low
light to total darkness. It will not allow the user to see
through glass, water, or heavy rain / snow.

The integrated Laser Pointer provides a means of marking or


designating potential targets. WTM models equipped with a
Visible Laser Pointer provide for target designation in low-
light conditions without the need for night vision devices.
Models equipped with an IR Laser Pointer provide for target
designation in low light or complete darkness when used in
conjunction with night vision devices.

With the integrated camera, the WTM allows for acquisition,


storage, download, and recall of viewed thermal images.
Thermal images may also be transferred to a personal
computer.

1-3
1.7 TECHNICAL SPECIFICATIONS
Table 1-1 provides technical specifications for the WTM.

Table 1-1 Technical Specifications


WEIGHT AND DIMENSIONS
Weight (with batteries) 11.5 ounces
Length 5.0 inches
Width 2.8 inches
Height 2.2 inches
POWER AND PERFORMANCE
Power Source 2 DL123A lithium batteries
Battery Operating Life 3 hours continuous operation
Field of View 29.25° diagonal
Operating Temperatures -29°F (-34°C) to 120°F (49°C)
Storage Temperatures -40°F (-40°C) to 160°F (71°C)
Immersion 66 feet for 2 hours
IR LASER POINTER
(If equipped)
Output Power 0.5 mW (± 0.1 mW)
Beam Divergence 0.5 mrad (± 0.3 mrad)
Wavelength 840 nm (+10 / -20 nm)
VISIBLE LASER POINTER
(If equipped)
Output Power 4.3 mW (± 0.5 mW)
Beam Divergence 0.5 mrad (± 0.3 mrad)
Wavelength 645 nm (+10 / -5 nm)

1-4
1.8 LIST OF MAJOR COMPONENTS
The WTM includes the components identified in Figure 1-2
and Table 1-2. Section 1.9 provides a brief description of
each item.

7 8

11
5
9

10
1

4 3
2

Figure 1-2 Major Components

Table 1-2 Major Components


Item Description Item Description
1 WTM Assembly 7 Quick Reference Guide
2 Weapon Mount Adapter 8 Soft Carrying Case
3 Memory Stick 9 Eyecup, Removable
4 Video Cable 10 Batteries, Lithium (2)
5 Lens Tissue 11 Helmet Mount Adapter
6 Operator Manual

1-5
1.9 DESCRIPTION OF MAJOR COMPONENTS

1.9.1 WTM Assembly. The WTM is a handheld or weapon


mounted thermal imaging device with an integrated Laser
Pointer (IR or Visible) and digital camera.

1.9.2 Weapon Mount Adapter. Allows the WTM to be


mounted to any weapon equipped with a Picatinny (MIL-
STD-1913) rail.

1.9.3 Memory Stick. A 128MB memory stick that contains


the computer files necessary to install Insight Technology’s
High Dynamic Range (HDR) View™ software.

1.9.4 Video Cable. Used to connect the WTM to a personal


computer for viewing live video, or so that thermal images
may be downloaded for viewing, editing or processing.

1.9.5 Lens Tissue. Used to clean the optical lenses of the


WTM.

1.9.6 Operator Manual. Provides detailed operating and


maintenance procedures specific to the WTM.

1.9.7 Quick Reference Guide (QRG). Provides at-a-glance


operating procedures for the WTM.

1.9.8 Soft Carrying Case. Protects the WTM and


accessories while in a field environment.

1.9.9 Eyecup, Removable. When attached, reduces


emission of stray light from the eyepiece.

1.9.10 Batteries, Lithium (2). Two DL123A lithium batteries


used to power the WTM.

1-6
1.9.11 Helmet Mount Adapter. Allows the WTM to be
mounted to an AN/PVS-7/PVS-14 helmet assembly.

1-7
1-8
CHAPTER 2
OPERATING INSTRUCTIONS

SECTION I
PREPARATION FOR USE

2.1 UNPACKING THE EQUIPMENT


Before unpacking the equipment, verify that all major
components listed in Table 1-2 are present. Check the
Weapon Mounted Mini Thermal Monocular (WTM) assembly
to ensure the following additional items are included:

a. Battery Cap Assembly


b. Video Connection Plug
c. Objective Lens Cover
d. Neck Cord

If any of the major components or items listed above are


missing, seek guidance from the equipment issuing
authority.

2.2 INSPECTION OF THE EQUIPMENT


Before use, inspect all pieces of equipment for any damage
such as cracks, loose parts, faulty cables, or other visible
defects. If any damage or defects are noted, seek guidance
from the equipment issuing authority.

2.3 BATTERY HANDLING

2.3.1 Battery Inspection. Before installation, inspect the


batteries for any cracks, dents, leakage, or bulging. Never
install a defective battery in the WTM.

2-1
WARNING..

Ensure the WTM is OFF before attempting to


install, remove, or replace batteries.

2.3.2 Battery Installation. Unscrew the Battery Cap and


install two fresh batteries with the positive ends facing the
Battery Cap as shown in Figure 2-1. Replace and screw in
the Battery Cap.

Figure 2-1 Battery Installation

..CAUTION..

Do not store the WTM with batteries installed.

2.3.3 Low Battery Power. A Low Battery message will


appear in the eyepiece display when approximately 15
minutes of continuous operation remain. If the batteries are
not replaced promptly when the “LOW POWER” message
appears, the display quality will deteriorate rapidly.

2-2
2.4 MOUNTING BRACKET
The WTM uses a versatile Mounting Bracket and adapters to
allow for mounting to a standard tripod, an AN/PVS-7/PVS-
14 helmet assembly, or to any weapon equipped with a
Picatinny (MIL-STD-1913) rail.

Mounting
Bracket

Recoil
Groove

Figure 2-2 Mounting Bracket

2.4.1 Mounting to a Tripod. The WTM Mounting Bracket


contains two screw holes with female threading. Either hole
may be used to accept a standard ¼”-20 tripod screw. Align
the threads and rotate the WTM clockwise until securely
mounted.

2.4.2 Mounting on a Helmet. The Helmet Mount Adapter


allows the WTM to be installed on an AN/PVS-7/PVS-14
helmet assembly.

2-3
Release Knob

Figure 2-3 Installing the Helmet Mount Adapter

a. Hold the WTM with the eyepiece toward the operator


and the Mounting Bracket facing up as shown in
Figure 2-3.
b. Slide the Helmet Mount Adapter onto the Mounting
Bracket of the WTM.
c. Rotate the Release Knob clockwise (CW) or
counterclockwise (CCW) to allow the Helmet Mount
Adapter to seat properly in the recoil groove of the
Mounting Plate.
d. The WTM may now be mounted to an AN/PVS-7/
PVS-14 helmet assembly.

2-4
2.4.2.1 Once mounted to an AN/PVS-7/ PVS-14 helmet
assembly, the WTM can be moved in an arc to provide best
alignment with the operator’s eye.

Adjustment
Knob

Figure 2-4 Helmet Mount Adapter

a. Unscrew the Adjustment Knob to its full and open


position.
b. Gently push the WTM away from the operator’s
head and rotate CW or CCW until proper positioning
is achieved. Tighten the Adjustment Knob to lock
the WTM in place.

2.4.3 Mounting to a Weapon. The Weapon Mount Adapter


allows the WTM to be installed on any weapon equipped
with a Picatinny (MIL-STD-1913) rail.

2-5
Clamping
Knob

Lever Lock

Quick Release
Lever

Figure 2-5 Weapon Mount Adapter

WARNING..

Be sure the weapon is clear and safe before


proceeding.

2.4.3.1 Install the Weapon Mount Adapter on the Mounting


Bracket as follows:

a. Hold the WTM with the eyepiece toward the


operator, and the Mounting Bracket facing up, as
shown in Figure 2-6.

2-6
Figure 2-6 Installing the Weapon Mount Adapter
b. While pressing the Quick Release Lever, slide the
Weapon Mount Adapter onto the Mounting Bracket.
c. Let go of the Quick Release Lever. Slide the
Weapon Mount Adapter until the lever post engages
the groove on the Mounting Bracket.
d. Turn the Lever Lock clockwise as tightly as fingers
allow.
2.4.3.2 Mount the WTM to the weapon rail as follows:
a. Loosen the Clamping Knob on the Weapon Mount
Adapter until the jaws have sufficient space to fit
over the MIL-STD-1913 rail.

2-7
b. Position the Weapon Mount Adapter on the rail
ensuring that the Recoil Lug is seated in the desired
Recoil Groove of the rail.

Recoil Lug

Figure 2-7 Weapon Mount Adapter Installed

c. Turn the Clamping Knob clockwise as tightly as


fingers allow, then use a coin or similar flat object in
the slot of the Clamping Knob to turn it an additional
180 degrees.
d. Zero the WTM to the host weapon on a 25-meter
range per section 2.5.

NOTE
The WTM may be placed at any position (forward
and aft) on the rail that is most convenient for the
operator. If, however, the WTM is removed from
the rail, the operator must make note of the
position at which it was zeroed, and return it to
that same position to ensure that zero is
maintained.

2-8
NOTE
If, for whatever reason, the Lever Lock becomes
loose, retighten and perform the 25-meter zeroing
procedure described in section 2.5.

2.5 ZEROING PROCEDURES


This procedure is used to zero the WTM to the host weapon
on a 25-meter range.

NOTE
Each click of the WTM reticle moves the shot
group 3.1cm at 25 meters (when in ZOOM 1X).
Other click equivalents are provided in Table 2-1.
Changing the position of the reticle corresponds to
a subsequent change in shot group movement
(i.e., the UP button will move the strike of the
round up).
Table 2-1 Reticle Adjustments
Shot Group Movement
10 m 25 m 100 m 150 m 300 m
ZOOM 1X 1.2cm 3.1cm 12cm 18.5cm 36.9cm
ZOOM 2X 0.6cm 1.5cm 6cm 9.25cm 8.45cm

a. On a 25-meter zeroing target, mark the designated


strike point and designated strike zone using the
target offset values in Table 2-2.
b. Mount the target on an “E” silhouette or other
suitable surface at 25 meters.
c. Mount the WTM to the weapon.
d. Power up the WTM as described in section 2.8.
e. Align the WTM reticle with the center of the target
per paragraph 2.7.7.

2-9
f. Fire a 3-round shot group and note the center of the
shot group relative to the designated strike point.
g. Adjust the position of the reticle to move the center
of the shot group to the designated strike point.
h. Fire another 3-round shot group and again observe
the center of the new shot group relative to the
designated strike point.
i. When 2 out of 3 rounds are in the designated strike
zone, the WTM / weapon combination is zeroed.

Table 2-2 Mounting Configurations and Weapon Offsets


25m M16A2/A4
Range Zeroed
Weapon Mount Target Zero
To
Offset Squares
0.0
M4/M4A1 Top Mount 300m
2.9D

2-10
SECTION II
OPERATING INSTRUCTIONS

2.6 FEATURES AND CONTROLS


Figures 2-7 and 2-8 show the features and controls for the
WTM. This section provides details regarding their function
and operation.

POWER UP / DOWN
Button Buttons

Diopter
Adjuster

Video
Connection
Jack

Laser
Laser Activation
LED Button

Video
Eyepiece Connection
Plug
Figure 2-8 Features and Controls

2-11
Objective
Focus Ring
Lens Cover

Laser
Pointer
Figure 2-9 Features and Controls (cont’d)

2.6.1 Power (PWR) Button. The POWER button is multi-


functional and produces different effects depending on the
system status (i.e., ON, OFF) and how the button is pressed.
See Table 2-3.

Table 2-3 Power Button Operation


System How Button is Pressed Effect
Status
Press, wait 2 seconds for
OFF Turns WTM on
system prompt and press again
Press (and hold) until display
ON Turns WTM off
screen turns off
Calls up Main
ON Single tap
Menu
ON Activates the
Main Menu Single tap highlighted Main
Displayed Menu item

2-12
2.6.2 UP / DOWN Buttons. The UP / DOWN buttons are
multi-functional and produce different effects depending on
system status. See Table 2-4.

Table 2-4 UP / DOWN Button Operation


System How Button is Effect
Status Pressed
ON
Single Tap Scrolls through the Main
Main Menu
(either button) Menu items
Displayed
ON
Single Tap Calls up Gain Control (see
Main Menu NOT
(either button) paragraph 2.5.2.1)
Displayed
ON Press and hold A calibration of the MTM is
Main Menu NOT both buttons initiated (see paragraph
Displayed simultaneously 2.6.3)

2.5.2.1 Gain control settings are accessed by pressing


either the UP or DOWN buttons when the Main Menu is NOT
displayed. Gain controls are presented in the eyepiece
display as shown in Figure 2-10.

GAIN
Status Bar MAX

|
― ―
|

MIN

Figure 2-10 Gain Control

2-13
Gain is adjusted by scrolling the UP / DOWN buttons to
move the status bar along the MAX / MIN line. If the UP /
DOWN buttons are not pressed within approximately three
seconds, the WTM will revert to normal viewing mode. Once
adjusted, the gain will remain at that setting (even if the
WTM is turned off) until readjusted by the operator.

2.6.3 Laser Pointer. When the WTM is turned on, pressing


(and holding) the Laser Button activates the Laser Pointer
until pressure is released from the button. Continuous
operation is accomplished by double-tapping the Laser
Button. While in continuous mode, pressing the Laser
Button again (single-tapping) turns the laser off.

2.6.3.1 When the Laser Pointer is activated, a dot appears


in the center of the display reticle. Additionally, black and
white squares appear in the top right and bottom left corners
of the display as shown in Figure 2-11. Further indication
that the Laser Pointer is activated is provided by the green
Laser LED shown in Figure 2-8.

|
―▪―
|

Figure 2-11 Display with Laser Pointer Activated

2-14
2.6.4 Objective Lens Assembly. The Objective Lens
Assembly is equipped with a Focus Ring that can be
adjusted clockwise or counterclockwise until the best
(sharpest) thermal image is achieved. When the WTM is not
being used, the Objective Lens Cover should be installed
over the Objective Lens to protect it from possible damage.

2.6.5 Eyepiece Assembly. The Diopter Adjuster can be set


to accommodate the operator’s eyesight by rotating
clockwise or counterclockwise until the best (sharpest)
image is presented.

2.6.5.2 When installed, the Night Adaptive Filter / Demist


Shield prevents fogging of the eyepiece and filters the light
emanating from the eyepiece to a reduced intensity amber
emittance. The Filter / Shield may be installed as follows:

a. Place the Filter / Shield over the eyepiece with the


threaded side down.
b. Carefully turn the Filter / Shield clockwise to screw it
into the Eyepiece Assembly.
c. Insert the end of a pen, paper clip, or similar item
into one of the four retaining ring grooves. Rotate
the retaining ring clockwise to tighten.

2.6.5.3 When attached, the Eyecup further reduces


emission of stray light from the eyepiece. To install, gently
snap into place over the Eyepiece Assembly.

2.6.6 Video Connection Jack. The Video Connection Jack


accepts the Video Cable to allow for transfer of stored
thermal images to a personal computer (see section 2.9 for
additional information). A Video Connection Plug (captive to
the WTM) is provided to protect the Video Connection Jack
from debris and moisture.

2-15
2.7 SYSTEM MENUS
With the WTM turned on, access the Main Menu by pressing
the POWER button. Menu items are then selected
(underlined) by scrolling with the UP / DOWN buttons.
Pressing the POWER button again activates the selected
menu item. If the UP / DOWN or POWER buttons are not
pressed within approximately ten seconds, the Main Menu
will disappear and the MTM will revert to normal viewing
mode.
ZOOM 1X
WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2.7.1 ZOOM 1X / ZOOM 2X. Activating the ZOOM 1X /


ZOOM 2X menu item toggles between a unity magnified and
2x magnified viewed image. Once selected, the ZOOM level
will remain at that setting (even if the WTM is turned off) until
reset by the operator.

ZOOM 1X
WHOT Toggle with:
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2-16
2.7.2 White Hot (WHOT) / Black Hot (BHOT). Activating the
WHOT / BHOT menu item toggles between white hot and
black hot polarity modes. When in WHOT mode, objects
with the hottest thermal signature will appear white and
those with the coolest thermal signature will appear black. In
BHOT mode, the reverse is true. Once selected, the polarity
mode will remain at that setting (even if the WTM is turned
off) until reset by the operator.
ZOOM 1X
WHOT Toggle with:
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2.7.3 Calibration (CAL). Activating the CAL menu item


initiates a calibration of the WTM. At initial power up, after
prolonged use, or after transitions from a hot to cold or cold
to hot environment, a degradation of the thermal image may
be noticed. When this occurs, the WTM should be calibrated
as follows:
a. Install the Objective Lens Cover to block out all
available light.
b. Activate the CAL menu item as shown below.
c. The message “CALIBRATING” will appear as the
unit performs the calibration. Once complete, the
message will disappear and the WTM will revert to
normal viewing mode.
d. Remove the Objective Lens Cover to resume normal
viewing.

2-17
ZOOM 1X
WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

The WTM is equipped with an internal sensor that detects


significant changes in temperature. When this condition
occurs, the message “RECAL” will appear in the eyepiece
display indicating that the operator should perform a
calibration of the WTM as described above.

NOTE
Failure to install the Objective Lens Cover prior to
calibrating the WTM may result in a distorted
picture or the presence of ghost images in the
eyepiece display.

2.7.4 Picture (PIC). Activating the PIC menu item takes a


digital picture of the viewed image. The image is
automatically stored to non-removable flash memory with a
storage capacity of 160 pictures.

ZOOM 1X
WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2-18
2.7.5 Review (REV). Activating the REV menu item allows
for review of stored pictures. Pressing the UP / DOWN
buttons brings up the next / previous stored picture
respectively.

ZOOM 1X Scroll with:


WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

While in review picture mode, pressing the POWER button


again calls up the Review Sub-Menu shown below.

ZOOM 1X
WHOT
CAL
PIC KEEP
DELETE
REV DELETE ALL!
RS170 EXIT
RETICLE
HAND
EXIT

a. Activating the KEEP sub-menu item returns the


display to the review picture mode.

2-19
b. Activating the DELETE sub-menu item permanently
removes the selected picture from flash memory and
returns the display to the review picture mode.
c. Activating the DELETE ALL! sub-menu item
permanently removes all stored pictures from flash
memory and returns the display to normal viewing
mode.
d. Activating the EXIT sub-menu item returns the
display to normal viewing mode.

NOTE
The WTM does not “remember” the polarity or
zoom settings in place at the time a picture was
taken. When reviewing stored images through the
eyepiece display, they will appear with polarity and
zoom characteristics that correspond to the WTM
settings in place at the time they are being
reviewed.

2.7.6 RS170 / VGA. Activating the RS170 / VGA menu item


toggles between these two display formats. VGA format is
appropriate for high-motion viewing. RS170 format is
appropriate for all other applications. Once selected, the
video mode will remain at that setting (even if the WTM is
turned off) until reset by the operator.
ZOOM 1X
WHOT Toggle with:
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT
NOTE

2-20
NOTE
When viewing the WTM thermal image on an
external monitor, the RS170 video format must be
selected. Using the VGA video format for this
purpose will result in an extremely distorted image.

2.7.7 RETICLE. Activating the RETICLE menu item calls


up the sub-menu shown below allowing for turning the reticle
ON/OFF or adjusting position of the reticle in the eyepiece
display.
ZOOM 1X
WHOT
CAL EXIT
PIC AZ 0
REV EL 0
RS170 OFF
RETICLE
HAND
EXIT

a. Activating the EXIT sub-menu item returns the


display to the Main Menu while leaving the reticle
turned on.
b. Activating the AZ sub-menu item allows for moving
the reticle along the horizontal axis. Press POWER
to select and use the UP / DOWN buttons to move
the center of the reticle left or right.
c. Activating the EL sub-menu item allows for moving
the reticle along the vertical axis. Press POWER to
select and use the UP / DOWN buttons to move the
center of the reticle up or down.
d. Activating the OFF sub-menu item toggles the reticle
off and returns the display to the Main Menu.

2-21
NOTE
When adjusting reticle position, AZ (azimuth) and
EL (elevation) values are displayed in the lower
left corner of the display. The numbers represent
“clicks” of the reticle. Azimuth and elevation
values can rapidly be returned to 0 by pressing the
UP / DOWN buttons simultaneously. When in
ZOOM 1X mode, the reticle is moved in 2-click
increments each time the UP / DOWN buttons are
pressed. The reticle is moved in 1-click
increments when in ZOOM 2X mode. Once
adjusted, the reticle position will remain at that
setting (even if the WTM is turned off) until
readjusted by the operator.

2.7.8 HAND / HELMET. Activating the HAND / HELMET


menu item toggles between these two display options to
accommodate whether the WTM is being used as a
handheld device or mounted to a helmet. Toggling between
the two options will rotate all text (not the image) 180
degrees for purposes of readability and ease of use. The
position of the reticle is unaffected and will remain aligned to
the laser.

ZOOM 1X
WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2-22
2.7.9 EXIT. Activating the EXIT menu item returns the
WTM to normal viewing mode.
ZOOM 1X
WHOT
CAL
PIC
REV
RS170
RETICLE
HAND
EXIT

2.8 STARTUP PROCEDURES


For maximum effectiveness, the following procedures should
be accomplished in the order presented, each time the WTM
is turned on:

a. Turn on the WTM by pressing the POWER button.


Wait approximately two seconds for the system
prompt and press the POWER button again.
b. Install the Objective Lens Cover and perform a
calibration of the WTM as described in paragraph
2.7.3.
c. Remove the Objective Lens Cover and adjust the
gain setting as described in paragraph 2.7.2.1 to
achieve a comfortable brightness / contrast level.
d. While looking through the eyepiece at an object at
least one meter away, rotate the Focus Ring until
the best (sharpest) thermal image is obtained.
e. If needed, rotate the Diopter Adjuster to
accommodate the operator’s eyesight until the best
(sharpest) thermal image is achieved.

2-23
2.9 IMAGE DOWNLOAD / VIEWING
Thermal images acquired with the WTM may be downloaded
to a personal computer using the Video Cable and Insight
Technology’s High Dynamic Range (HDR) View™ software.
NOTE
The WTM does not “remember” the polarity or
zoom settings in place at the time a picture was
taken. Downloaded images will initially appear as
white hot and in 1x zoom. However, HDR View™
will allow for manipulation of images including the
ability to alter the zoom levels and polarity
settings.

2.9.1 Installing HDR View™. The supplied Memory Stick


contains the computer files necessary to install HDR View™
on a personal computer. HDR View™ is an image download
and viewing utility that must be installed to allow thermal
images acquired with the WTM to be downloaded to a
®
personal computer. It is compatible with Windows XP ,
® ®
Windows 2000, Windows NT , and should also be
®
compatible with future Windows releases.
a. Remove the protective cap on the Memory Stick and
plug it into an available USB port on the computer.
b. The computer will recognize the Memory Stick as a
removable disk drive. The contents of the drive
(Memory Stick) may be viewed in the same manner
®
as any other drive using Windows Explorer .
c. Insight Technology’s HDR View™ requires that
Microsoft’s .NET framework be installed on the host
computer. This software is pre-installed on many
computers or may have been installed by another
application, since it is required for all .NET-enabled
programs. While viewing the contents of the

2-24
Memory Stick, double-click the dotnetfx.exe file.
Click “Yes” to install. If .NET is already installed, the
program will automatically exit after gathering
system information.
d. Install HDR View™ by double-clicking the setup.exe
file. After the Setup Wizard launches, click “Next” to
continue. Review the Software License Agreement.
Indicate acceptance of the Agreement by selecting “I
Agree”, and click “Next”. HDR View ™ will now ask
you to select the Installation Folder. Once selected,
click “Next”. When the Confirm Installation dialog
box appears, click “Next” again. The software will
now be installed. After another dialog box appears
indicating that installation is complete, click “Close”.

2.9.2 Running HDR View™. HDR View™ may be run by


double-clicking the desktop icon. The program automatically
starts with a Wizard that explains how to physically connect
the WTM to a personal computer so that stored images can
be downloaded for storage, viewing, archiving, etc.

2-25
2-26
CHAPTER 3
MAINTENANCE AND SERVICING

SECTION I
MAINTENANCE AND TROUBLESHOOTING

3.1 MAINTENANCE PROCEDURES


The operator should inspect the Weapon Mounted Mini
Thermal Monocular (WTM) before each use and after it has
been in extreme conditions, such as prolonged exposure to
intense temperatures. The following procedures will prolong
the life of the WTM and help ensure safe operation.

3.1.1 Batteries. The batteries should be inspected for


bulging. If a battery shows signs of bulging, remove and
dispose of properly. Replace batteries as required per
paragraph 2.3.2.

3.1.2 WTM Housing. To clean the WTM housing, rinse with


water or mild soap and water and then wipe dry with a soft
cloth. Clean around buttons and brackets with a cotton
swab.

3.1.3 Battery Compartment. The Battery Compartment


should be inspected for dirt, dust and corrosion. Dirt or
debris that cannot be shaken loose from the Battery
Compartment may be removed using a clean cloth or cotton
swab.

3.1.4 Battery Cap. The Battery Cap should be inspected for


dirt, sand and grime. Thoroughly clean the Battery Cap and
O-ring by flushing with water and wiping with a cotton swab.
Periodically lubricate the O-ring with fluorinated grease such
® ®
as Krytox or Vaseline . The O-ring should be replaced if it
becomes cut, nicked, or dried out.

3-1
3.1.5 Objective Lens and Eyepiece. The optical lenses
should be inspected for foreign material. Remove any large
particles or loose dirt using air or a soft cloth. Fine cleaning
should be performed using Lens Tissue. Clean water,
alcohol, or general purpose window cleaner may be used to
remove stubborn stains. Avoid using excessive force as this
may scratch the lenses.

3.1.6 Video Connection Jack. The Video Connection Jack


should be inspected for corrosion, dirt and damage. Gently
remove any large particles of foreign matter and clean the
contacts with alcohol and a cotton swab.

3.1.7 Video Cable. The Video Cable should be inspected


for frayed wires, loose connectors, and any other possible
damage to the cable. As required, clean the connectors with
alcohol and a cotton swab.

3.2 TROUBLESHOOTING PROCEDURES


The procedures below will help the operator correct some of
the basic problems that may arise with the WTM. If the
equipment malfunction is not listed, or the actions listed do
not correct the fault, refer to Section II for additional
guidance.

a. No display is present when turning on the WTM.


(1) Verify that the batteries are properly installed.
(2) Replace existing batteries with fresh batteries.
(3) Be sure the Objective Lens Cover is removed.

3-2
b. Display is ON but no thermal images are displayed.
(1) Be sure the Objective Lens Cover is removed.
(2) Focus on an object in the distance.
(3) Perform a calibration of the WTM per paragraph
2.7.3.
(4) Adjust the gain setting per paragraph 2.6.2.1.
(5) Verify that the scene being viewed has thermal
contrast.

3-3
SECTION II
SERVICE / PACKING AND UNPACKING

3.3 SERVICE / REPAIR

3.3.1 Manufacturer Service / Repair. For manufacturer


service, repair, or replacement, the following procedures
apply:

3.3.1.1 For service, repair, or replacement, first e-mail


returns@insight-tek.com or call toll-free 1-877-744-4803,
and ask to speak with a Field Return Coordinator (FRC).

3.3.1.2 To assist the FRC with determining if the item is


repairable, the following information shall be provided:

a. Serial number of the defective item;


b. Thorough description of the malfunction, defect, or
damage; and
c. If known, an explanation as to how the malfunction,
defect or damage occurred.

If the FRC determines the item to be Beyond Economical


Repair, follow applicable replacement procedures through
your Property Officer. If the FRC determines that the item
should be returned for repair, a Return Material Authorization
(RMA) number will be provided.

3-4
3.3.1.3 When returning the Weapon Mounted Mini Thermal
Monocular (WTM) for service / repair, the following
procedures should be followed to prevent any additional
damage:

a. Be sure that the WTM is free of all contaminants


such as dirt or any other foreign material.
b. Remove batteries.
c. Place the WTM in the Soft Carrying Case.

3.3.1.4 Place the item and a copy of the test report or


detailed description of the failure in a suitable packing
container. Mark the package with “Field Return” and the
RMA number. Ship via fastest, traceable, pre-paid means to
Insight Technology, Incorporated, 9 Akira Way, Londonderry,
NH 03053.

3.4 WARRANTY INFORMATION


The WTM is under warranty from defects in material and
workmanship for one (1) year from the date of manufacture
stated on the label. This warranty does not protect
against damage due to misuse, mishandling or battery
leakage.

3.5 NON-WARRANTY INFORMATION


Non-warranty repairs are subject to an evaluation fee. The
item will be tested and evaluated for failure, then customer
permission and payment terms are obtained prior to any
repairs being performed.

3-5
3-6
APPENDIX A
REPAIR PARTS / ACCESSORIES

A.1 Scope
This Appendix lists repair parts and accessories available for
the Weapon Mounted Mini Thermal Monocular (WTM).

Table A-1 Repair Parts / Accessories


Description Part Number Qty
Objective Lens Cover MTM-058 1
Neck Cord MTM-073 1
Eyecup 7B422 1
Night Adaptive Filter / Demist
MTM-018 1
Shield
Battery, Lithium DL123ABK 2
Video Cable MTM-230 1
Operator Manual MTM-TM-VISIR 1
Quick Reference Guide MTM-QRG-VISIR 1
Lens Tissue 7B626 1
Soft Carrying Case ATP-012 1
Memory Stick, 128MB MTM-100 1
Battery Cap Assembly CID-250 1
Video Connection Plug EH-C0117 1
Helmet Adapter MTM-042 1

A-1
A-2
The WTM
is designed and produced by:

Insight Technology, Incorporated


9 Akira Way
Londonderry NH 03053
USA

www.insighttechnology.com

This manual contains technical data whose export is governed


by the U.S. International Traffic in Arms Regulations (ITAR).
This information must not be transferred to a foreign person
without the proper authorization of the U.S. Government. Please
contact Insight Technology for more information.

© 2008 Insight Technology, Incorporated

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