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Position y [mm] Label Type Type of bearing Dimensions
10 Koyo 6205 Deep groove ball Floating bearing d=25mm
bearing (single row) D=52mm
92 Koyo 16006 Deep groove ball Floating bearing d=30mm
bearing (single row) D=55mm
145 Koyo 51106 Deep grooved thrust Thrust bearing d=30mm
ball bearing (one adjusted on right D=47mm
sided) side →
200 Koyo 6304 Deep groove ball Floating bearing d=20mm
bearing (single row) D=52mm
Tab. 1.2-1: Types of bearings and their positions.
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1.4 Introducing Bearings
Right-click the group ‘Bearing’ in the “Elements-tree” und choose the option “Roller Bearing”
from the context menu (see Fig. 1.4-1).
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2. Choose the option “Settings”. The window “Module specific settings” opens.
3. Check if Koyo is included in the set of available Bearing manufacturers. Activate Koyo
by placing a checkmark in the respective checkbox if necessary.
The system comprising shaft, loads and bearings should now look as shown in Fig. 1.2-1.
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Fig. 1.5-1: window “Results” with a quick overview of the roller bearing calculation results.
Category Bearing service life provides you with the following values for each bearing:
Category “Bearing reaction force” lists reaction forces and momentums componentwise (see Fig.
1.5-2). The Fy component quantifies axial load while the My component denotes torque.
1
Available when “Enhanced bearing service life calculation according ISO 281” in tab “Basic data” is activated.
2
Available when the option “Roller bearing life time according to ISO/TS 16281” in tab “Basic data” is chosen.
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1.6 Settings
Some settings alter the roller bearing calculation explicitly. In the following you will find a
collection of those.
Fig. 1.6-1. Group ‘Strength’ in tab “Basic data” with parameters which influence roller bearing calculation directly.
Speed
The higher the speed, the shorter service life in [h].
Direction of rotation
Change of direction possibly changes sign of axial load, like this is the case for helical gears.
Lubricant temperature
Higher lubricant temperature decreases service life coefficient.
Roller bearing
The “drop-down list” for Roller bearing allows for the choice out of four possible options:
1. “Roller bearings, classical calculation (pressure angle not considered)”
Predominantly roller bearings are constraints of degrees of freedom for translation and
rotation and are modelled as such if this option is chosen. Stiffnesses for translation and
rotation can be chosen freely and are therefore independent of type or size of the bearing.
Correlations between axial and radial forces (i.e. tapered roller bearings) are neglected.
2. “Roller bearings, classical calculation (pressure angle considered)”
See above. Only that correlations between axial and radial forces are taken into account.
3. “Roller bearing stiffness calculation calculated from inner geometry”
Considers inner roller bearing geometry, e.g. roller diameter, raceway radii, … to
evaluate bearing stiffness. If no such data is available it will be approximated based on
size and type of the bearing.
4. “Roller bearing life time according to ISO/TS 16281”
Service life calculation considering the inner bearing‘s geometry. Results will be denoted
Lnrh, Lnmrh repsectively in the window “Results”.
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Fig. 1.6-2: Group ‘Material and lubrication’ in tab “Basic data” with lubrication parameters.
Lubrication
The choice of the type of lubricant effects the service life coefficient.
Impurity
Impurity eC effects the service life coefficient.
Fig. 1.6-3: Window “Module specific settings” with roller bearing parameters.
Failure probability
a1 is used in the roller bearing calculation. By default it is set to 10% and may be altered here.
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2 Further Calculations
Fig. 2.1-1: “Drop-down list” for Load spectra in tab “Basic data”.
Choose the option “Consider load spectra”.
Fig. 2.1-2. Example for a load spectrum of Forces Element Cylindrical Gear.
Add a load spectrum entry to the database by following these steps:
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Frequency, efficiency or torque factor and speed factor form a row, seperated by tabulator
spaces. Fig. 2.1-3 shows the contents of the file “myLoadSpectrum.dat” as an example. It was
opened and edited using the Windows editor.
Fig. 2.1-3: Example for file with self-defined load spectrum data.
The values included in the file scale the reference values power/torque and speed.
Example:
Suppose you defined the following reference values in tab “Basic data”, within the “Elements-
editor” for the Forces element Cylindrical gear respectively:
Moreover you decided to scale power, not torque (see Fig. 2.1-4).
Fig. 2.1-4: Window “Create a new entry” with Efficiency factor (power).
The drop-down list Input allows for choosing if power or torque is to be scaled with the values
taken from the load spectrum. Fehler! Verweisquelle konnte nicht gefunden werden. shows
the absolute values of power and speed according to the load spectrum given in Fig. 2.1-3.
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frequency [%] power [kW] speed [1/min]
10 0 0
20 103.5 1200
21 34.5 2400
34 69 1500
10 57.5 1650
5 149.5 600
Table 2.1-1: Absolute values of the load spectrum.
Fig. 2.2-1: Switching into the calculation module Roller bearings [W050].
Within the Roller bearings main window open the menu “Calculation” and activate the option
“Thermally admissible service speed” as shown in Fig. 2.2-2. The respective input window
appears.
Fig. 2.2-2: Activating the input window “Thermally admissible service speed”.
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Fig. 2.2-3: Active Tab “Thermally admissible service speed”.
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Fig. 2.4-1: Input window “Basic data” in the module Roller bearings.
Radial loads are defined for each bearing within the group Bearing data while there is only one
axial load to be given in group Working data. Distribution of axial load to the bearings depends
on the type of axial support chosen for each bearing. Carry out the calculation by clicking
from the tool bar or by pressing “F5”.
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