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Since the early 19th century, scientists have recognized hydrogen as a potential source of fuel. Current uses of hydrogen are in
industrial processes, rocket fuel, and spacecraft propulsion. With further research and development, this fuel could also serve as
an alternative source of energy for heating and lighting homes, generating electricity, and fueling motor vehicles. When produced
from renewable resources and technologies, such as hydro, solar, and wind energy, hydrogen becomes a renewable fuel.
Composition of Hydrogen
Hydrogen is the simplest and most common element in the universe. It has the highest energy content per unit of weight—52,000
British Thermal Units (Btu) per pound (or 120.7 kilojoules per gram)—of any known fuel. Moreover, when cooled to a liquid state, this
low-weight fuel takes up 1/700 as much space as it does in its gaseous state. This is one reason hydrogen is used as a fuel for rocket
and spacecraft propulsion, which requires fuel that is low-weight, compact, and has a high energy content.
In a free state and under normal conditions, hydrogen is a colorless, odorless, and tasteless gas. The basic hydrogen (H) molecule
exists as two atoms bound together by shared electrons. Each atom is composed of one proton and one orbiting electron. Since
hydrogen is about 1/14 as dense as air, some scientists believe it to be the source of all other elements through the process of nuclear
fusion. It usually exists in combination with other elements, such as oxygen in water, carbon in methane, and in trace elements as
When burned (or combined) with pure oxygen, the only by products are heat and water. When burned (or combined) with air, which is
about 68% nitrogen, some oxides of nitrogen (Nitrogen Oxides or NOx) are formed. Even then, burning hydrogen produces less air
Producing Hydrogen
Hydrogen bound in organic matter and in water makes up 70% of the earth's surface. Breaking up these bonds in water allows us
produce hydrogen and then to use it as a fuel. There are numerous processes that can be used to break these bonds. Described
below are a few methods for producing hydrogen that are currently used, or are under research and development.
Most of the hydrogen now produced in the United States is on an industrial scale by the process of steam reforming, or as a
byproduct of petroleum refining and chemicals production. Steam reforming uses thermal energy to separate hydrogen from the
carbon components in methane and methanol, and involves the reaction of these fuels with steam on catalytic surfaces. The first
step of the reaction decomposes the fuel into hydrogen and carbon monoxide. Then a "shift reaction" changes the carbon
monoxide and water to carbon dioxide and hydrogen. These reactions occur at temperatures of 392° F (200 ° C) or greater.
Another way to produce hydrogen is by electrolysis. Electrolysis separates the elements of water—H and oxygen (O)—by charging
water with an electrical current. Adding an electrolyte such as salt improves the conductivity of the water and increases the
efficiency of the process. The charge breaks the chemical bond between the hydrogen and oxygen and splits apart the atomic
components, creating charged particles called ions. The ions form at two poles: the anode, which is positively charged, and the
cathode, which is negatively charged. Hydrogen gathers at the cathode and the anode attracts oxygen. A voltage of 1.24 Volts is
necessary to separate hydrogen from oxygen in pure water at 77° Fahrenheit (F) and 14.7 pounds per square inch pressure [25°
Celsius (C) and 1.03 kilograms (kg) per centimeter squared.] This voltage requirement increases or decreases with changes in
The smallest amount of electricity necessary to electrolyze one mole of water is 65.3 Watt-hours (at 77° F; 25 degrees C).
Producing one cubit foot of hydrogen requires 0.14 kilowatt-hours (kWh) of electricity (or 4.8 kWh per cubic meter).
Renewable energy sources can produce electricity for electrolysis. For example, Humboldt State University's Schatz Energy
Research Center designed and built a stand-alone solar hydrogen system. The system uses a 9.2 kilowatt (KW) photovoltaic (PV)
array to provide power to compressors that aerate fish tanks. The power not used to run the compressors runs a 7.2 kilowatt
bipolar alkaline electrolyzer. The electrolyzer can produce 53 standard cubic feet of hydrogen per hour (25 liters per minute). The
unit has been operating without supervision since 1993. When there is not enough power from the PV array, the hydrogen
provides fuel for a 1.5 kilowatt proton exchange membrane fuel cell to provide power for the compressors.
Steam electrolysis is a variation of the conventional electrolysis process. Some of the energy needed to split the water is added as
heat instead of electricity, making the process more efficient than conventional electrolysis. At 2,500 degrees Celsius water
decomposes into hydrogen and oxygen. This heat could be provided by a concentrating solar energy device. The problem here is
to prevent the hydrogen and oxygen from recombining at the high temperatures used in the process.
Thermochemical water splitting uses chemicals such as bromine or iodine, assisted by heat. This causes the water molecule to
Photoelectrochemical processes use two types of electrochemical systems to produce hydrogen. One uses soluble metal
complexes as a catalyst, while the other uses semiconductor surfaces. When the soluble metal complex dissolves, the complex
absorbs solar energy and produces an electrical charge that drives the water splitting reaction. This process mimics
photosynthesis.
The other method uses semiconducting electrodes in a photochemical cell to convert optical energy into chemical energy. The
semiconductor surface serves two functions, to absorb solar energy and to act as an electrode. Light-induced corrosion limits the
Researchers at the University of Tennessee and U.S. Department of Energy's (DOE) Oak Ridge National Laboratory are
researching ways to use photosynthesis to produce hydrogen from sunlight. The researchers extracted two photosynthetic
complexes from spinach plants; called Photosystem I and Photosystem II. The two work together to produce carbohydrates for the
plant. By attaching platinum atoms to the Photosystem I complexes, the researchers were able to produce hydrogen from visible
light. Unfortunately, the process required the use of an added chemical that makes the overall process impractical, but the
achievement shows potential. The researchers are working to combine the platinum-Photosystem I complexes with the
Photosystem II complexes, forming a molecular system that can convert light and water directly into hydrogen, without help from
an added chemical.
Biological and photobiological processes can use algae and bacteria to produce hydrogen. Under specific conditions, the pigments
in certain types of algae absorb solar energy. The enzyme in the cell acts as a catalyst to split the water molecules. Some bacteria
are also capable of producing hydrogen, but unlike algae they require a substrate to grow on. The organisms not only produce
Research funded by DOE has led to the discovery of a mechanism to produce significant quantities of hydrogen from algae.
Scientists have known for decades that algae produce trace amounts of hydrogen, but had not found a feasible method to
increase the production of hydrogen. Scientists from the University of California (UC), Berkeley, and the U.S. DOE's National
Renewable Energy Laboratory found the key. After allowing the algae culture to grow under normal conditions, the research team
deprived it of both sulfur and oxygen, causing it to switch to an alternate metabolism that generates hydrogen. After several days
of generating hydrogen, the algae culture was returned to normal conditions for a few days, allowing it to store up more energy.
The process could be repeated many times. Producing hydrogen from algae could eventually provide a cost-effective and practical
Another source of hydrogen produced through natural processes is methane and ethanol. Methane (CH4) is a component of
"biogas" that is produced by anaerobic bacteria. Anaerobic bacteria occur widely throughout the environment. They break down
or "digest" organic material in the absence of oxygen and produce biogas as a waste product. Sources of biogas include landfills,
and livestock waste and municipal sewage treatment facilities. Methane is also the principal component of "natural gas" (a major
heating and power plant fuel) produced by anaerobic bacteria eons ago. Ethanol is produced by the fermentation of biomass. Most
fuel ethanol produced in the United States is made from corn.
Chemical engineers at the University of Wisconsin-Madison have developed a process to produce hydrogen from glucose, a sugar
produced by many plants. The process shows particular promise because it occurs at relatively low temperatures, and can
produce fuel-cell-grade hydrogen in a single step. Glucose is manufactured in vast quantities from corn starch, but can also be
derived from sugar beets or low-cost waste streams like paper mill sludge, cheese whey, corn stover or wood waste.
The United States, Japan, Canada, and France have investigated thermal water splitting, a radically different approach to creating
hydrogen. This process uses heat of up to 5,430°F (3,000°C) to split water molecules.
When properly stored, hydrogen as a fuel burns in either a gaseous or liquid state. Motor vehicles and furnaces can be converted
to use hydrogen as a fuel. Hydrogen has actually been used in the transportation, industrial, and residential sectors in the United
States for many years. Many people in the late 19th century burned a fuel called "town gas," which is a mixture of hydrogen and
carbon monoxide. Several countries, including Brazil and Germany, still distribute this fuel. Hydrogen was used in early "hot-air"
balloons, and later in airships (dirigibles) during the early 1900's. Gaseous hydrogen was used in 1820 as fuel for one of the
earliest internal combustion engines. The U.S. Air Force had a secret, multi-million dollar program during the 1950's, code-named
"Suntan," to develop hydrogen as a fuel for airplanes. Currently, industries use large quantities of hydrogen for refining petroleum,
and for producing ammonia and methanol. The Space Shuttle uses hydrogen as fuel for its rockets. Automobile manufacturers
Burning hydrogen creates less air pollution than gasoline or diesel. Hydrogen also has a higher flame speed, wider flammability
limits, higher detonation temperature, burns hotter, and takes less energy to ignite than gasoline. This means that hydrogen
burns faster, but carries the danger of pre-ignition and flashback. While hydrogen has its advantages as a vehicle fuel it still has a
long way to go before it can be used as a substitute for gasoline. This is mainly due to the investment required to develop a
However, things are getting started in this regard. Vehicle manufacturers Honda and BMW have set up hydrogen fueling stations
as part of their efforts to develop fuel cell powered cars. At Honda's research and development center in Torrance, California, a PV
array electrolyses hydrogen from water. The array generates enough hydrogen to power one fuel-cell vehicle. Additional power
from the power grid is used to increase the hydrogen production capacity. The new station is supporting Honda's fuel cell vehicle
development program for hydrogen production, storage, and fueling. Honda and a fuel cell developer are also working together on
a "home" hydrogen refueling system for fuel cell vehicles. BMW opened a hydrogen fueling station at the company's engineering
and emissions control test center in Oxnard, California. BMW is taking a different approach than most car companies, burning
hydrogen directly in advanced internal-combustion engines, and is testing these vehicles at the Oxnard facility.
The California Fuel Cell Partnership (CaFCP) is also building a hydrogen infrastructure. The CaFCP commissioned its first "satellite"
hydrogen fueling system in late October 2002, in Richmond, California, about 70 miles from the CaFCP headquarters and a
primary refueling facility in West Sacramento. This extends the range over which the CaFCP's prototype fuel cell vehicles can be
driven. The fueling system uses electrolysis to generate hydrogen from water and includes a storage unit capable of holding 104
pounds (47 kilograms) of hydrogen. It is capable of fueling a small fleet of vehicles and requires only one or two minutes per
refueling.
In November 2002, the world's first hydrogen energy station that can provide fuel for vehicles and also produce electricity opened
in Las Vegas Nevada. The station is located in the city's vehicle maintenance and operation service center. It combines an on-site
hydrogen generator, compressor, liquid and gaseous hydrogen storage tanks, dispensing systems, and a stationary fuel cell. It is
capable of dispensing hydrogen, hydrogen-enriched natural gas, and compressed natural gas. DOE is also working with the city to
Fuel cells are a type of technology that use hydrogen to produce useful energy. In fuel cells, electrolysis is reversed by combining
hydrogen and oxygen through an electrochemical process, which produces electricity, heat, and water. The U.S. space program
has used fuel cells to power spacecraft for decades. Fuel cells capable of powering automobiles and buses have been and are
being developed. Several companies are developing fuel cells for stationary power generation. Most major automobile
Hydrogen could be considered a way to store energy produced from renewable resources such as solar, wind, biomass, hydro, and
geothermal. For example, when the sun is shining, solar photovoltaic systems can provide the electricity needed to separate the
hydrogen (as described above regarding Humboldt State University's Research Center). The hydrogen could then be stored and
burned as fuel, or to operate a fuel cell to generate electricity at night or during cloudy periods.
Storing Hydrogen
In order to use hydrogen on a large scale, safe, practical storage systems must be developed, especially for automobiles.
Although hydrogen can be stored as a liquid, it is a difficult process because the hydrogen must be cooled to -423° Fahrenheit (-
253° Celsius). Refrigerating hydrogen to this temperature uses the equivalent of 25% to 30% of its energy content, and requires
special materials and handling. To cool one pound (0.45 kg) of hydrogen requires 5 kWh of electrical energy.
Hydrogen may also be stored as a gas, which uses less energy than making liquid hydrogen. As a gas, it must be pressurized to
store any appreciable amount. For large-scale use, pressurized Hydrogen gas could be stored in caverns, gas fields, and mines.
The hydrogen gas could then be piped into individual homes in the same way as natural gas. Though this means of storage is
feasible for heating, it is not practical for transportation because the pressurized metal tanks used for storing hydrogen gas for
A potentially more efficient method of storing hydrogen is in hydrides. Hydrides are chemical compounds of hydrogen and other
materials. Research is currently being conducted on magnesium hydrides. Certain metal alloys such as magnesium nickel,
magnesium copper, and iron titanium compounds, absorb hydrogen and release it when heated. Hydrides, however, store little
energy per unit weight. Current research aims to produce a compound that will carry a significant amount of hydrogen with a high
energy density, release the hydrogen as a fuel, react quickly, and be cost-effective.
A company in Utah has developed a process in which sodium metal is pelletized and encapsulated with polyethylene plastic. The
pellets can then be containerized, transported, and then opened in a patented hydrogen generator to produce hydrogen gas.
According to the company, each gallon of these pellets is capable of producing 1,307 gallons of hydrogen gas, which is an
equivalent hydrogen storage density more than 7 times greater by volume than a compressed hydrogen tank storing hydrogen at
3,000 psi.
Currently the most cost-effective way to produce hydrogen is steam reforming. According to the U.S. Department of Energy, in
1995 the cost was $7.39 per million Btu ($7.00 per gigajoule) in large plant production. This assumes a cost for natural gas of
$2.43 per million Btu ($2.30 per gigajoule). This is the equivalent of $0.93 per gallon ($0.24 per liter) of gasoline. The production
of hydrogen by electrolysis using hydroelectricity at off peak rates costs between $10.55 to $21.10 per million Btu ($10.00 to
Recognizing the potential for hydrogen fuel, the U.S. Department of Energy (DOE) and private organizations have funded research
and development (R&D) programs for several years. DOE has a major effort to develop hydrogen as a major fuel within the next
few decades. Information on this program is available on the World Wide Web at:
www.eere.energy.gov/hydrogenandfuelcells.htm
Hydrogen's potential use in fuel and energy applications includes powering vehicles, running turbines or fuel cells to produce
electricity, and generating heat and electricity for buildings. The current focus is on hydrogen's use in fuel cells.
A fuel cell works like a battery but does not run down or need recharging. It will produce electricity and heat as long as fuel
(hydrogen) is supplied. A fuel cell consists of two electrodes—a negative electrode (or anode) and a positive electrode (or
cathode)—sandwiched around an electrolyte. Hydrogen is fed to the anode, and oxygen is fed to the cathode. Activated by a
catalyst, hydrogen atoms separate into protons and electrons, which take different paths to the cathode. The electrons go through
an external circuit, creating a flow of electricity. The protons migrate through the electrolyte to the cathode, where they reunite
with oxygen and the electrons to produce water and heat. Fuel cells can be used to power vehicles or to provide electricity and
heat to buildings.
A phosphoric acid fuel cell (PAFC) consists of an anode and a cathode made of a finely dispersed platinum catalyst on carbon
paper, and a silicon carbide matrix that holds the phosphoric acid electrolyte. This is the most commercially developed type of
fuel cell and is being used in hotels, hospitals, and office buildings. The phosphoric acid fuel cell can also be used in large vehicles,
such as buses.
The proton-exchange membrane (PEM) fuel cell uses a fluorocarbon ion exchange with a polymeric membrane as the electrolyte. The
PEM cell appears to be more adaptable to automobile use than the PAFC type of cell. These cells operate at relatively low
temperatures and can vary their output to meet shifting power demands. These cells are the best candidates for light-duty vehicles,
Solid oxide fuel cells (SOFC) currently under development use a thin layer of zirconium oxide as a solid ceramic electrolyte, and
include a lanthanum manganate cathode and a nickel-zirconia anode. This is a promising option for high-powered applications, such as
A relatively new member of the fuel-cell family, the direct-methanol fuel cell (DMFC) is similar to the PEM cell in that it uses a polymer
membrane as an electrolyte. However, a catalyst on the DMFC anode draws hydrogen from liquid methanol, eliminating the need for a
fuel reformer.
The molten carbonate fuel cell uses a molten carbonate salt as the electrolyte. It has the potential to be fueled with coal-derived fuel
The alkaline fuel cell uses an alkaline electrolyte such as potassium hydroxide. Originally used by NASA on space missions, it is now
This special class of fuel cells produces electricity from hydrogen and oxygen, but can be reversed and powered with electricity to
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