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62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
W9132-1 W8115-FF
Figure 1. Type DVC6010f Digital Valve Controller Mounted on Figure 2. Rotary Control Valve with Type DVC6020f Digital
Type 585C Piston Actuator Valve Controller
D103199X012
www.Fisher.com
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
Specifications
Available Configurations 121—Low−power signaling, bus-powered, Entity
Model I.S.
Type DVC6010f: Sliding stem applications
Type DVC6020f: Rotary and long-stroke 511—Low−power signaling, bus-powered, FISCO
sliding-stem applications [over 102 mm (4-inch) I.S.
travel]
Type DVC6030f: Quarter-turn rotary applications Output Signal(2)
Pneumatic signal as required by the actuator, up
Remote-Mounted Instrument(1) to full supply pressure.
Minimum Span: 0.4 bar (6 psig)
DVC6005f: Base unit for 2-inch pipestand or wall
Maximum Span: 9.5 bar (140 psig)
mounting Action: Double, Single direct, and Single reverse
DVC6015: Feedback unit for sliding-stem
applications
DVC6025: Feedback unit for rotary or long-stroke Supply Pressure(2,6)
sliding-stem applications Recommended: 0.3 bar (5 psi) higher than
DVC6035: Feedback unit for quarter-turn rotary maximum actuator requirements, up to maximum
applications supply pressure
DVC6000f Series digital valve controllers can be Maximum: 10 bar (145 psig) or maximum
mounted on Fisher and other manufacturers’ pressure rating of the actuator, whichever is lower
rotary and sliding-stem actuators.
Steady-State Air Consumption(2,3,4)
Function Block Suites Standard Relay: At 1.4 bar (20 psig) supply
J Standard Control (throttling control) pressure: Less than 0.38 normal m3/hr (14 scfh)
Includes AO, PID, ISEL, OS, AI, MAI, DO, and At 5.5 bar (80 psig) supply pressure: Less than
four DI function blocks 1.3 normal m3/hr (49 scfh)
J Fieldbus Control (throttling control) Low Bleed Relay: At 1.4 bar (20 psig) supply
AO function block pressure: Average value 0.056 normal m3/hr
J Fieldbus Logic [discrete (on/off) connectivity] (2.1 scfh)
Includes DO, and four DI function blocks At 5.5 bar (80 psig) supply pressure: Average
value 0.184 normal m3/hr (6.9 scfh)
Block Execution Times
Maximum Output Capacity(3,4)
AO Block: 25 ms AI Block: 25 ms
PID Block: 30 ms MAI BLock: 40 ms At 1.4 bar (20 psig) supply pressure:
ISEL Block: 25 ms DO Block: 25 ms 10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
OS Block: 25 ms DI Block: 20 ms
29.5 normal m3/hr (1100 scfh)
2
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
Specifications (continued)
Operating Ambient Temperature Limits(6) DVC6020f, DVC6025: 0 to 606 mm (23.875
inches) maximum
−40 to 80_C (−40 to 176_F) for most approved
valve-mounted instruments.
−40 to 125_C (−40 to 257_F) for remote-mounted Shaft Rotation (DVC6020f, DVC6025, DVC6030f
feedback units. and DVC6035)
−52 to 80_C (−62 to 176_F) for valve-mounted 0 to 50 degrees minimum
instruments utilizing the Extreme Temperature 0 to 90 degrees maximum
option (fluorosilicone elastomers)
Mounting
Electrical Classification Designed for direct actuator mounting or remote
Explosion proof, Division 2, Dust-Ignition pipestand or wall mounting. Mounting the
proof, Intrinsic Safety instrument vertically, with the vent at the bottom
of the assembly, or horizontally, with the vent
Explosion proof, Non-incendive, pointing down, is recommended to allow drainage
APPROVED Dust-Ignition proof, Intrinsic Safety of moisture that may be introduced via the
ATEX Flameproof, Type n, Intrinsic Safety instrument air supply.
IECEx Flameproof, Type n, Intrinsic Safety Weight
Refer to tables 3, 4, 5 and 6 for specific approval Valve-Mounted Instruments
information
Aluminum: 3.5 Kg (7.7 lbs)
Electrical Housing: NEMA 4X, CSA Type 4X, Stainless Steel: 7.7 Kg (17 lbs)
IEC 60529 IP66
Remote-Mounted Instruments
Connections DVC6005f Base Unit: 4.1 Kg (9 lbs)
DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs)
Supply Pressure: 1/4-inch NPT female and DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs)
integral pad for mounting 67CFR regulator DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)
Output Pressure: 1/4-inch NPT female
Tubing: 3/8-inch metal, recommended Options
Vent: 3/8-inch NPT female
Electrical: 1/2-inch NPT female, M20 adapter J Supply and output pressure gauges or J Tire
optional valves, J Integral mounted filter regulator,
J Stainless steel housing, module base and
terminal box (valve-mounted instruments only)
Stem Travel
J Function Block Suite: Standard Control,
DVC6010f, DVC6015: 0 to 102 mm (4-inches) Fieldbus Control or Fieldbus Logic
maximum J Diagnostic Level: Performance Diagnostics,
0 to 9.5 mm (0.375 inches) minimum Advanced Diagnostics or Fieldbus Diagnostics
1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and
actuator has been tested to 15 meters (50 feet) maximum without performance degradation.
2. Defined in ISA Standard S51.1.
3. Normal m3/hour − Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60_F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to Type DVC6020f digital valve controllers in long-stroke
applications.
6. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.
3
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
4
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
Note that the Fieldbus Foundation logo The OS function block accepts the output
indicates that the function block is certified from another function block (such as a PID
as interoperable by the Fieldbus block) and creates two outputs that are
Foundation. scaled or split, according to the user
configuration. This block is typically used for split
ranging of two control valves.
5
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
W9210-1
Table 2. DVC6000f Diagnostic Tier Capabilities Additional Performance Diagnostic testing that can
DIAGNOSTIC TIER LEVEL be scheduled or run manually during on-line
CAPABILITY
FD AD PD operation include:
Auto Calibration X X X
Custom Characterization X X X
Alerts X X X
D On-Line Friction and Deadband Analysis
Step Response, Drive Signal Test & (see figure 4)
Dynamic Error Band, Valve X X
Signature
Travel Control—Pressure Fallback X X D Friction and Deadband Trending
Performance Diagnostics X
Performance Diagnostics
Advanced Diagnostics
The latest generation of Fisher FIELDVUE
diagnostics, Performance Diagnostics (PD), are now Advanced Diagnostics include the following dynamic
built right into the DVC6000f. These diagnostics scan tests:
allow the DVC6000f to continuously perform checks
on the valve assembly without disturbing or
interrupting the control valve while it is in the D Valve Signature (see figure 5)
process. Actuator/tubing leakage, air supply
availability, calibration shift, and other issues are
continuously reviewed and evaluated. The D Dynamic Error Band
DVC6000f can then automatically trigger PlantWeb
alerts, as shown in figure 3, that forewarn the user of
issues before they impact process operation. D Instrument Drive Signal
6
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
W7468/IL
Fieldbus Diagnostics
Figure 4. Valve Friction and Deadband Analysis Fieldbus Diagnostics capabilities include the
following diagnostics:
These diagnostics are run while the control valve is The key valve parameters allow you to monitor the
blocked out and not controlling the process. The total valve stem travel (travel accumulation) and the
diagnostic scans vary the positioner set point at a number of stem travel reversals (cycles).
controlled rate and plot valve operation to determine
valve dynamic performance. The valve signature test D Instrument Health Parameters
allows you to determine the valve/actuator friction,
bench set, spring rate, and seat load. The Dynamic The instrument health parameters alert you if there
Error Band test is a combination of hysteresis and are any problems with the instrument memory,
deadband plus “slewing.” Hysteresis and deadband processor, or sensors. Should a problem occur, you
are static measurements. However, because the can define how the instrument will react to the
valve is moving, a dynamic error, or “slewing” error problem. You can also select which problems will
is introduced. cause the instrument to shutdown. These indicators
may be reported as alerts. Monitoring these alerts
can give you an instant indication of any problems
with the instrument or the valve assembly.
Dynamic scan tests give a better indication of how
the valve will operate under process conditions
which are dynamic, not static. PlantWebR Alerts
The DVC6000f provides two levels of alerts;
Instrument alerts and PlantWeb alerts.
The Step Response Test checks the valve Instrument Alerts, when enabled, detect many
assembly’s response to a changing input signal and operational and performance issues that may be of
plots travel versus time. The end results of this test interest. To view these alerts, the user must open
allow you to evaluate the dynamic performance of the appropriate status screen for a specific device
the valve. The Performance Step Test provides a host such as DeltaV, AMS ValveLink Software or a
standardized step test with which to evaluate your 375 Field Communicator.
valve performance. It utilizes small, medium and
Some instrument alerts can also be used to trigger
large changes.
PlantWeb alerts that will be reported in Failed,
Maintenance or Advisory categories, as configured
by the user (refer to figure 3). PlantWeb alerts, when
Advanced Diagnostics are performed with AMS enabled, are visible through the DeltaV alarm
ValveLink Software. The valve must be out of interface tools, such as the alarm banner and the
service for Advanced Diagnostics to be performed. alarm summary object.
7
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
W9128
Using AMS ValveLink Software, you can monitor the
performance characteristics of the valve and obtain Figure 6. Model 375 Field Communicator
vital information without having to pull the valve from
the line. Performance Diagnostic tests, including
On-Line Friction, Deadband Analysis and Trending
can be run while the valve is in service and
operating. Valve Signature, Dynamic Error Band,
and Step Response are displayed in an intuitive Installation
user-friendly environment that allows easy
The Type DVC6010f digital valve controller is
interpretation of data.
designed for yoke mounting to sliding stem
actuators. Type DVC6020f digital valve controllers
Diagnostic graphs can be superimposed over those are designed for mounting to rotary actuators or long
previously stored to view areas of valve degradation. stroke sliding stem actuators (over 4-inches travel).
This allows plant personnel to concentrate efforts on Type DVC6030f digital valve controllers are
equipment that needs repair, avoiding unnecessary designed for mounting on virtually any quarter-turn
maintenance. This diagnostic capability is readily actuator. Dimensions for valve-mounted instruments
accessible and available to you either in the control are shown in figures 7, 8, and 9. Dimensions for
room or on the plant floor. In addition to the remote-mounted instruments are shown in figures 10
diagnostic features, AMS ValveLink Software and 11.
contains an Audit Trail, Batch Runner for automating
repetitive tasks, and Trending to view valve The Type DVC6005f digital valve controller base unit
performance. may be remote mounted on a 2-inch pipestand or a
wall. The remote-mounted Type DVC6005f base unit
connects to the Type DVC6015, DVC6025, or
AMS ValveLink Software provides integration into DVC6035 feedback unit mounted on the actuator.
AMS and DeltaV, with HARTR and Fieldbus Feedback wiring and pneumatic tubing to the control
communications. valve assembly must be connected in the field.
8
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
189.1
(7.44)
28.6 122.8 148.7
(5.85) 1/2-14 NPT
(1.13) (4.84)
CONDUIT CONN
BOTH SIDES
2 MOUNTING HOLES
1/4-18 NPT
j 8.6 (0.34)
OUTPUT CONN A
TYPE 67CFR
FEEDBACK 1/4-18 NPT
ARM SUPPLY CONN
210.7
(8.29)
144.5
(5.69)
3/8-18 NPT
VENT CONN
1/4-18 NPT
ACTUATOR OUTPUT CONN 1/4-18 NPT
CENTERLINE PLUGGED OUTPUT CONN B
mm
48B7710 Sht 1 / Doc (INCH)
19B3538-C
29B3403-A
E1031 / IL
Figure 7. Dimensions for Type DVC6010f Digital Valve Controller with Integrally Mounted Filter Regulator
4. Options
Note
a. Supply pressure regulator Neither Emerson, Emerson Process
Management, Fisher, nor any of their
b. Supply and output gauges affiliated entities assumes
responsibility for the selection, use,
c. Function Block Suite and maintenance of any product.
Responsibility for the selection, use,
D Standard Control and maintenance of any product
remains with the purchaser and
D Fieldbus Control end-user.
9
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
95.3 156.3
(3.75) (6.16)
1/2-14 NPT
157.7 CONDUIT CONN
MOUNTING (6.21) BOTH SIDES
BRACKET
4 MOUNTING 1/4-18 NPT
HOLES OUTPUT
j 9.7 (0.38) CONN A
FEEDBACK
TYPE 67CFR
ARM
1/4-18 NPT
SUPPLY CONN
234.7
(9.24)
174.6
(6.88)
1/4-18 NPT
ACTUATOR OUTPUT CONN
91.5 PLUGGED 1/4-18 NPT
CENTERLINE
(3.6) OUTPUT CONN B
mm
48B9596 Sht 1 / Doc
19B3557-C
(INCH)
29B3403-A
E1032 / IL
Figure 8. Dimensions for Type DVC6020f Digital Valve Controller with Integrally Mounted Filter Regulator
125
(4.91) 1/2-14 NPT
CONDUIT CONN
BOTH SIDES
1/4-18 NPT
OUTPUT CONN A
3/8-18 NPT
VENT CONN
1/4-18 NPT
OUTPUT
148.1 CONN
(5.83) PLUGGED
214.7 1/4-18 NPT 201.8
(8.45) OUTPUT CONN B (7.94)
48B9597 Sht 1 / Doc
mm
19B3558-D (INCH)
29B3403-A
E1033 / IL
Figure 9. Dimensions for Type DVC6030f Digital Valve Controller with Integrally Mounted Filter Regulator
10
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
63 193 92
1/2-14 NPT CONDUIT
(2.46) (7.60) (3.62)
CONN BOTH SIDES
1/4-18 NPT
OUTPUT CONN A
1/4-18 NPT
211
SUPPLY CONN
(8.29)
1/4-18 NPT
1/2-14 NPT 151 OUTPUT CONN B 3/8-18 NPT
CONDUIT CONN (5.93) VENT CONN
BOTH SIDES 234
(9.20)
PIPESTAND MOUNTED
64
(2.50)
57
(2.25)
BRACKET LOCATION
FOR WALL MOUNTING
72
(2.82)
2 MOUNTING
184 HOLES 0.86 (0.34)
10C1795-A / DOC
10C1796-A / DOC (7.23)
29B3403-A
E1034 / IL mm
WALL MOUNTED (INCH)
11
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
57
9
(2.25)
(0.37) 4 MOUNTING
29
HOLES
2 MOUNTING (1.13)
97 9.7 (0.38)
HOLES (3.81)
8.6 (0.34) CENTERLINE OF
19
ACTUATOR
(0.76)
94 175
(7.63) (6.88)
138
(5.45) 121
(4.75)
1/2-14 NPT
CONDUIT
99 CONN
10
65 (3.90)
(0.38) 95
(2.54) 1/2-14 NPT (3.75)
175 CONDUIT CONN
10C1797-A 114
E0867 / IL (6.89) (4.50)
10C1798-A 140
E0868 / IL (5.52)
TYPE DVC6015 SLIDING STEM ACTUATOR MOUNTING TYPE DVC6025 ROTARY AND LONG-STROKE SLIDING STEM
UP TO 102 mm (4-INCH) TRAVEL ACTUATOR MOUNTING
76
(3.00)
38
(1.50)
46
(1.83)
93
120 (3.66)
(4.72)
12
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
13
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
14
Product Bulletin
62.1:DVC6000f
September 2006 DVC6000f Digital Valve Controllers
15
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controllers September 2006
FIELDVUE, HotLink, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process
Management business division of Emerson Electric Co. AMS and DeltaV are marks owned by one of the companies in the Emerson Process
Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and
service marks of Emerson Electric Co. FOUNDATION and the Fieldbus Foundation logo are marks owned by Fieldbus Foundation. HART is a mark
owned by HART Communication Foundation. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
16
EFisher Controls International LLC 2005, 2006; All Rights Reserved Printed in USA
Product Bulletin
62.1:HF300
February 2006 HF300 Filter
www.Fisher.com
Product Bulletin
62.1:HF300
HF300 Filter February 2006
Specifications
Product Types Ambient Operating Temperature
Type HF340: Standard 35 mm DIN rail mounting ï40 to 85_C (ï40 to 185_F)
with filtering components.
Ambient Relative Humidity
Type HF341: Standard 35 mm DIN rail mounting 5 to 95%
without filtering components (straight through with
capacitor blocking on COMM terminals). Electromagnetic Interference (EMI)
These units have the CE mark in accordance with
Connections the European Electromagnetic Compatibility
(EMC) Directive. They meet the emissions
Three 2-pin Cage-clamp style connectors accept requirements of IEC 61326-1 (Edition 1.1) for
up to 12 AWG wire Class A equipment for use in industrial locations
and Class B equipment for use in domestic
locations. They also meet the immunity
Power Requirements (Type HF340 only) requirements listed in table 1 below. This table is
Input Current: 4ï20 mA dc (nominal) in accordance with Annex A of IEC 61326-1 for
Input Voltage: At 20 milliamps dc, 2 volts above equipment intended for use in industrial locations.
input voltage required by the field instrument
(2 volt drop across filter at 20 milliamps dc) Dimensions
75 mm (3 inches) long by 12.5 mm (0.5 inches)
wide by 60 mm (2.4 inches) deep
Filter Output
Filter output is clamped at 15 volts dc. Filter load Approximate Weight
voltage requirement must not exceed 14 volts dc 0.1 kg (4 oz)
2
Product Bulletin
62.1:HF300
February 2006 HF300 Filter
Table 2. Control System Installation Requirements for
FIELDVUER DVC5000, DVC6000, or DVC2000 Series
Digital Valve Controllers AI 250 ohms
Installation
Control System(1)
Requirement
BaileyR Infi 90R Filter required
Fischer-Porter DCI 40PC2000C Filter required
HoneywellR TDC2000 Filter required AO 10 ohms
Multi-function
Filter required
controller
Honeywell TDC3000 High-Density Process
Manager (HPM) No filter required
controller
FILTER
FOXBOROR I/A (1988) No filter required AO + filter
MooreR 352 No filter required
ValmetR (output configured for straight through,
No filter required
not for 250 ohms) A6872 / IL
Ordering Information
When ordering, specify the filter type number.
The HART filter increases the impedance.
Therefore, placing a filter between the control Note
system output and the field instrument restores the
HART signal amplitude to a readable level. Neither EmersonR, Emerson Process
Management, FisherR, nor any of their
affiliated entities assumes
responsibility for the selection, use,
Table 2 lists those control systems that have been and maintenance of any product.
tested with FIELDVUE Instruments. If your control Responsibility for the selection, use,
system is not listed in table 2 you can either always and maintenance of any product
use a filter, or contact your Emerson Process remains with the purchaser and
Managementt sales office for a recommendation. end-user.
3
Product Bulletin
62.1:HF300
HF300 Filter February 2006
RS232ïRS485
CONVERTER
HART MULTIPLEXER NETWORK
PERSONAL COMPUTER
WITH AMS VALVELINKR
SOFTWARE
CONTROL
SYSTEM OUTPUT
TERMINALS SYS TERMINALS COMM TERMINALS
FLD TERMINALS FIELD
+ INSTRUMENTS
+ +
ï
ï ï
ï
ï ï
A6873 / IL
FIELDVUE, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management
business division of Emerson Electric Co. PROVOX, Rosemount, and DeltaV are marks owned by one of the companies in the Emerson Process
Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and
service marks of Emerson Electric Co. HART is a mark owned by the HART Communication Foundation. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
4
EFisher Controls International LLC 2001, 2006; All Rights Reserved Printed in USA
NON-MATERIAL REQUIREMENTS
SA FORM 7925