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Wire Description Component Location

Wire Wire
Description
Wire Wire
Description Component
Schematic Machine
Component
Schematic Machine
RENR7090-02
Electrical Schematic Symbols And Definitions
Number Color Number Color Location Location Location Location
Power Circuits Accessory Circuits Continued Actuator- Engine Gov. A-12 4-AA, 4-H Sensor- Water Separator Level (ATCH) J-12 9-II, 9-I May 2006
101 RD Batt + A537 PK Seat Heater Switch (ATCH) Alarm- Action D-1 20-EE, 20-J Solenoid- 1way/2way Control (ATCH) A-4 15-Z, 15-J Symbols
103 RD Dome Lamp/ Memory A579 OR Wiper Motor Alarm- Travel (ATCH) A-5 14-X, 14-G Solenoid- A/C Clutch B-12 5-EE, 5-J
105 RD Key Switch A580 BR Wiper Motor Alternator C-12 5-EE, 5-K Solenoid- Fine Swing (ATCH) D-11 14-BB, 14-J
109 RD Start Relay A581 GN Wiper Motor Battery J-12 12-II, 12-H Solenoid- Flow Limit (ATCH) B-8 5-X, 5-G
T
110 RD Timer Relay A582 PU Wiper Motor Battery (ATCH) J-12 12-GG, 12-H Solenoid- Hammer (ATCH) H-12 13-EE, 13-J
Block G-8 13-II, 13-H Solenoid- Hydraulic Lock D-12 11-CC, 11-H Pressure Temperature Level Flow Circuit Breaker
112 PU Main Relay A584 BU Wiper Control
Breaker- Alternator G-10 13-II, 13-I Solenoid- Power Shift Control A-7 5-W, 5-J Symbol Symbol Symbol Symbol Symbol
113 OR Sw Panel / Radio A586 OR Wiper Control
114 RD Horn A588 GN Hydraulic Lock Solenoid Control- Engine/Pump F-9 13-GG, 13-J Solenoid- Quick Coupler (ATCH) A-7 6-X, 6-K
115 RD Cab Lamp C537 GN A/C Photo Sensor Control- Valve (ATCH) D-9 12-GG, 12-J Solenoid- Relief 1 (ATCH) A-4 15-DD, 15-J
Component Identifiers (CID¹) 118 GY Wiper / Washer C538 OR A/C Switch Panel Control- Wiper D-2 20-EE, 20-H Solenoid- Relief 2 (ATCH) A-5 15-Z, 15-J Symbols And Definitions
Converter- 12V 7A J-6 16-JJ, 16-G Solenoid- Relief Check 1 (ATCH) A-4 16-DD, 16-J
Module Identifier (MID²) 120 YL 12V 7A Converter 1 C569 YL 12V 7A Converter Fuse - A component in an electrical circuit that will open the circuit if too much current flows
123 WH Seat Heater E554 PK A/C Unit Converter- Radio D-5 14-HH, 14-J Solenoid- Relief Check 2 (ATCH) A-5 16-Z, 16-J through it.
Engine/Pump Controller Diode- Chassis Lamp Relay J-11 13-II, 13-J Solenoid- Stem 1 Cont. (A) (ATCH) A-8 9-V, 9-H
124 GN A/C Lighting Circuits
(MID No. 069) 129 BU Cigar Lighter 607 PK Chassis Lamp Relay Diode- Heater Control H-7 13-HH, 13-J Solenoid- Stem 1 Cont. (B) (ATCH) A-8 9-V, 9-H Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CID Component Diode- Main Relay J-8 13-HH, 13-K Solenoid- Stem 2 Cont. (A) (ATCH) A-8 9-V, 9-H circle indicates that the component has screw terminals and a wire can be disconnected from it.
130 RD Batt + Valve Cont 615 YL Cab Lamp Relay
0091 Throttle Position Signal Diode- Refueling Power Relay A-2 19-V, 19-H Solenoid- Stem 2 Cont. (B) (ATCH) A-8 9-V, 9-H
135 BU 12V Out Converter 616 BU Boom Lamp Relay Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
0096 Fuel Level Sender 147 PU ATT Sol 645 RD Switch Panel Diode- Start Relay H-7 13-HH, 13-I Solenoid- Stem 3 Cont. (A) (ATCH) A-8 8-V, 8-H
No circle indicates that the wire cannot be disconnected from the component.
0110 Engine Coolant Temperature Sensor 149 RD Boom Lamp 646 RD Switch Panel Engine Speed Pickup A-10 8-Z, 8-H Solenoid- Stem 3 Cont. (B) (ATCH) A-9 8-V, 8-H
0167 Alternator 150 OR Quick Coupler A623 BU Chassis Lamp Relay Fuse Base H-10 13-II, 13-J Solenoid- Swing Brake D-12 11-CC, 11-H
Ground (Wired): This indicates that the component is connected to a grounded wire. The
0168 Voltage of the Power Supply (Keyswitch) 151 GN Hyd Lock Cancel Sw Control Circuits Heater- Air A-10 7-EE, 7-L Solenoid- Thumb Close (ATCH) A-9 9-V, 9-H
grounded wire is fastened to the machine.
152 BU Lower Washer / Wiper 763 BU Travel Speed Solenoid Ind. Unit G-1 19-FF, 19-J Solenoid- Thumb Open (ATCH) A-9 9-V, 9-H
0190 Speed Sensor
154 RD Neutral Start Relay 780 PU Plug Assembly Joystick 1 (ATCH) J-2 19-II, 19-J Solenoid- Travel Speed E-12 11-CC, 11-H
0248 CAT Data Link
160 PU Chassis Lamp 788 YL Engine Speed Pickup Joystick 2 (ATCH) G-1 19-FF, 19-J Solenoid- Travel Straight D-12 11-BB, 11-L Ground (Case): This indicates that the component does not have a wire connected to ground.
0286 Signal for Engine Oil Pressure Decrease It is grounded by being fastened to the machine.
168 RD Refueling Pump A718 PU Heater Control Unit Meter- Service D-1 21-FF, 21-I Switch- Air Cleaner J-11 11-GG, 11-K
0374 Swing Brake Solenoid Valve
169 PK Backup / Monitor Cont A755 PK Throttle Position 1 Monitor F-1 22-FF, 22-J Switch- Aux. Hydraulic Pressure (ATCH) H-1 21-HH, 21-G
0376 Travel Alarm Motor- Lower Washer (ATCH) J-12 5-II, G-5 Switch- Backup EPR Valve G-2 16-FF, 16-I
172 RD Product Link A756 BU Throttle Position 2 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0581 Proportional Reducing Valve for the Power Shift Pressure Motor- Lower Wiper (ATCH) J-11 22-HH, 22-G Switch- Backup Gov. G-2 16-FF, 16-I
175 RD A/C Blower A757 GY Throttle Position 3 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

320C Excavator
0586 Engine Speed Dial Motor- Starter B-12 4-AA, 4-I Switch- Coolant Level J-12 5-HH, 5-G
179 BU 12V 7A Converter 2 A758 BR Throttle Position 4
0587 Feedback Sensor for the Governor Actuator Motor- Washer J-12 5-II, 5-G Switch- Disconnect G-11 13-JJ, 13-I
180 GN AUX Circuit A761 PU Engine Gov Actuator Sender: A component that is used with a temperature or pressure gauge. The sender
0590 Engine Control 184 RD E/P Cont A762 PU Engine Speed Pickup Motor- Wiper E-1 23-FF, 23-L Switch- Engine Oil A-12 5-BB, 5-I measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
0598 Travel Speed Solenoid 189 RD Timer Relay Out A768 BU Backup EPR Valve Switch Panel- A/C Switch D-3 16-EE, 16-J Switch- Engine Oil Level A-12 5-BB, 5-H T
the gauge of the temperature or pressure.
0600 Hyrdraulic Oil Temperature Sender 191 WH Power Window A769 GY Backup EPR Valve Switch Panel- Heater Switch D-3 16-EE, 16-J Switch- Fine Swing Control (ATCH) D-4 19-EE, 19-J
1161 Pump Delivery Pressure Sensor (Drive) Ground Circuits A770 PK Backup Resistor Panel- Switch D-2 17-EE, 17-J Switch- Hammer Foot (ATCH) J-3 22-JJ, 22-H Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
200 BK Ground F773 OR Engine Gov Actuator Pump- Refueling (ATCH) A-3 19-V, 19-G Switch- Hammer Pressue (ATCH) H-12 13-EE, 13-J It has a coil that makes an electromagnet when current flows through it. The
1162 Pump Delivery Pressure Sensor 2 (Idle)
electromagnet can open or close the switch part of the relay.
1525 Straight Travel Solenoid 201 BK Cab Ground F774 WH Engine Gov Actuator Relay- Refueling Start (ATCH)
Relay- Boom Lamp
A-3
J-11
20-V, 20-H
13-JJ, 13-K
Switch- Hammer Pressure (ATCH)
Switch- Hammer Pressure (ATCH)
A-9
H-1
9-V, 9-H
21-HH, 21-G
MAB1-UP
2002 Action Alarm 210 BK Converter Ground K776 GN Alternator

Valve Control 229 BK Converter Ground M734 BR Switch Panel Relay- Cab Lamp H-11 13-JJ, 13-K Switch- Horn J-2 19-JJ, 19-K PAB1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
235 BK Relay Panel Ground M736 BU Engine Gov Actuator Relay- Chassis Lamp J-11 13-JJ, 13-K Switch- Hydraulic Oil Filter A-6 9-V, 9-I coil that makes an electromagnet when current flows through it. The electromagnet
(MID No. 6A) Basic Machine Circuits M737 WH Flow Limit Solenoid (ATCH) Relay- Heater J-8 13-HH, 13-J Switch- Hydraulic Oil Level A-6 11-Y, 11-J GAC1-UP can open or close a valve or move a piece of metal that can do work.
CID
0145 12V DC Power Supply
Component 304 WH Starting Circuit M738 OR Not Used Relay- Horn
Relay- Hydraulic Lock Solenoid
H-11
H-11
13-JJ, 13-J
13-JJ, 13-J
Switch- Joystick Pressure
Switch- Key
J-3
G-1
17-HH, 17-G
19-FF, 19-J
FBC1-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
306 GN Neutral Start Circuit M739 YL Flow Limit Solenoid (ATCH)
1522 Check Valve Solenoid 2 307 OR Starting Circuit M740 PK Travel Straight Solenoid Relay- Main J-7 13-II, 13-J Switch- Lower Washer (ATCH) D-3 19-FF, 19-J EAG1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
1523 Check Valve Solenoid 2 308 YL Gov Acutator M741 GY Switch Panel Relay- Neutral Start G-11 13-JJ, 13-J Switch- Lower Wiper (ATCH) D-3 19-FF, 19-J
1593 Auxiliary Stem 1 Extend Solenoid Valve 309 GY Alt Regulator M742 PU Switch Panel Relay- Refueling Power (ATCH) A-2 19-V, 19-H Switch- Medium Line Pressure (ATCH) J-1 21-HH, 21-G GNG1-UP the latch coil circuit open at the time the coil latches.
A-3 20-V, 20-H J-2
1594 Auxiliary Stem 2 Extend Solenoid Valve 310 PU Heater Relay T713 GN Thumb Open Relay (ATCH) Relay- Refueling Start (ATCH)
Relay- Refueling Stop (ATCH) A-2 20-V, 20-H
Switch- Neutral Start Limit
Switch- One Touch Low Idle H-1
18-JJ, 18-G
19-FF, 19-J
SBN1-UP
1595 Auxiliary Stem 3 Extend Solenoid Valve 320
321
RD
BR
Horn Relay
Travel Alarm (ATCH)
T714
T715
BU
WH
Thumb Open Solenoid (ATCH)
Thumb Close Relay (ATCH) Relay- Start G-7 13-HH, 13-I Switch- Quick Coupler (ATCH) E-1 20-EE, 20-I HKT1-UP Harness And Wire Symbols
1596 Auxiliary Stem 1 Retract Solenoid Valve
322 GY Horn T716 PK Thumb Close Solenoid (ATCH) Relay- Start Control J-10 13-II, 13-K Switch- Refueling (ATCH) A-5 14-V, 14-L
1597 Auxiliary Stem 2 Retract Solenoid Valve
323 WH Refueling Power Relay (ATCH) 877 YL Air Heater Relay- Thumb Close (ATCH) J-8 13-HH, 13-I Switch- Refueling Start (ATCH) A-3 20-V, 20-I RAW1-UP Wire, Cable, or Harness
Assembly Identification
Component
Part Number
1598 Auxiliary Stem 3 Retract Solenoid Valve J-9 A-3 Pin Socket Wire Color Fuse
325 PK Refueling Switch (ATCH) 892 BR Product Link (ATCH) Relay- Thumb Open (ATCH) 13-HH, 13-I Switch- Refueling Stop (ATCH) 20-V, 20-I
1609 Clench Pressure Sensor Relay- Timer J-10 13-II, 13-K Switch- Seat Heater (ATCH) D-3 19-FF, 19-J A AA 105-9344
326 RD Key Switch 893 GN CAT Link +
1615 1way/2way Flow Solenoid Valve 329 YL Refueling Power Relay (ATCH) F873 YL Start Relay to Heater Control Diode Resistor- Backup A-7 13-HH, 13-K Switch- Secondary Shutdown G-3 18-II, 18-H 325-PK-14 1
1657 Left Joystick Slide Control 330 YL Diode F889 WH Plug Assembly Seat w/Seat Heater (ATCH) H-1 17-GG, 17-J Switch- Straight Travel Pressure (ATCH) H-1 21-GG, 21-G Receptacle
1658 Right Joystick Slide Control 365 YL Refueling Stop Switch (NC) (ATCH) K843 GN Right Joystick Switch (1) Sender- Coolant Temperature C-12 5-EE, 5-L Switch- Throttle Position G-1 19-FF, 19-J
Single Wire Circuit Number Wire Gauge
1665 Relief 1 Solenoid Valve Monitoring Circuits K844 GY Joystick (ATCH) Sender- Fuel Level A-6 14-Y, 14-J Switch- Travel Left Pressure J-1 22-HH, 22-G Connector Identification
1666 Relief 2 Solenoid Valve 403 GN Service Meter K847 PU Right Joystick Switch (2) Sender- Hydraulic Oil Temperature A-6 9-W, 9-I Switch- Travel Right Pressure J-1 22-GG, 22-G Plug
405 GY Engine Oil Switch K848 WH Joystick (ATCH) Sensor- A/C Photo F-1 23-FF, 23-J Switch- Under Window Limit (ATCH) E-1 23-FF, 23-H 2 200-BK-14
¹ The CID is a diagnostic code that indicates which component is faulty. Sensor- AIH Coolant Temperature C-12 5-EE, 5-L Switch- Window Limit F-1 22-FF, 22-P
410 WH Action Alarm K849 YL Hammer Pressure Switch (ATCH)
412 BU Coolant Level Switch K850 BR Stem 2 Status (ATCH) Sensor- Pump Discharge Pressure 1 A-7 6-X, 6-J Unit- A/C F-5 15-GG, 15-I Ground Connection Pin or Socket Number
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. 430 BU Air Cleaner Switch K851 BU Medium Line Pressure Switch (ATCH) Sensor- Pump Discharge Pressure 2 A-7 7-X, 7-J Unit- Heater (ATCH) F-5 15-GG, 15-I
487 OR Hydraulic Oil Filter Switch K852 GN Stem 4 Swing Cancel (ATCH) Sensor- Squeeze Pressure (ATCH) A-4 15-DD, 15-K Unit- Heater Control J-7 13-HH, 13-K Typical representation of a Deutsch Typical representation of a Sure-Seal
1 connector. The plug contains all
1 connector. The plug and receptacle
491 PK Hydraulic Oil Temperature Sender K856 PU Stem 1 Extend PRV (ATCH) 2 2
sockets and the receptacle contains contain both pins and sockets.
492 GY Coolant Temperature Sender K857 WH Stem 2 Extend PRV (ATCH) all pins.
495 GN Fuel Level Sensor K858 YL Stem 3 Control Solenoid (A) (ATCH)
496 WH Hydraulic Oil Level Switch K860 BU Stem 1 Retract PRV (ATCH)
C468 BU Engine Oil Level Switch K861 GN Stem 2 Retract PRV (ATCH)
E472 GN Joystick (ATCH) K862 GY Stem 3 Control Solenoid (B) (ATCH) © 2006 Caterpillar Printed in U.S.A.
E473 GY Joystick (ATCH) K864 PK Relief 1 Solenoid (ATCH)
E474 OR Joystick (ATCH) K865 PU Relief 2 Solenoid (ATCH)
All Rights Reserved
E475 PK Not Used K866 WH 1Way/2Way Change Solenoid
E476 PU Not Used K868 BR PRV Ret
H465 GN Switch Panel K869 BU PRV Ret
H466 BU Switch Panel K870 GN PRV Ret
H467 WH Switch Panel K871 WH Not Used
H473 BR Straight Pressure Switch (ATCH) K872 OR Not Used
H474 GN Travel Right Pressure Switch K874 BR Variable Relief 1 Check Solenoid
H475 BU Travel Left Pressure Switch K875 BU Variable Relief 2 Check Solenoid
Failure Mode Identifiers (FMI)¹ H476 WH Joystick Pressure Switch K879 GN Not Used 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Resistor, Sender and Solenoid Specifications
FMI No. Failure Description Accessory Circuits 954 GN Hammer Solenoid (ATCH) Part No. Component Description Resistance (Ohms)¹
0 Data valid but above normal operational range. 501 GN Switch Panel 998 BR Plug Assembly
kk kk 102-8016 Resistor: Backup 47 ± 2
1 Data valid but below normal operational range. 506 PU Wiper Control C987 RD ATCH V Cont Power Shift Control
2 Data erratic, intermittent, or incorrect. 508 PU Speaker Left (ATCH) G976 BU Water Level Separator Sensor jj jj Stem 1 (A)
509 WH Speaker Left (ATCH) K904 GN Pump Discharge Pressure Sensor 1 Stem 1 (B)
3 Voltage above normal or shorted high. ii ii
511 BR Speaker Right (ATCH) K906 GN Backup Gov Switch 111-9916 Solenoid: Stem 2 (A) 11.7 ± 1.2
4 Voltage below normal or shorted low.
512 GN Speaker Right (ATCH) K907 BU Swing Brake Cancel Solenoid Stem 2 (B)
5 Current below normal or open circuit. hh hh
530 OR Switch Panel L968 OR PRV Return (1) Stem 3 (A)
6 Current above normal or grounded circuit.
535 BU Lower Wiper Switch (ATCH) L969 WH Backup Gov Switch gg gg Stem 3 (B)
7 Mechanical system not responding properly. Relief 1
575 YL Lower Wiper Motor (ATCH) L972 BU One Touch Low Idle Switch 112-0090 Solenoid: 19.5 ± 2
8 Abnormal frequency, pulse width, or period.
576 PK Lower Wiper Motor (ATCH) L973 GN Fine Swing Control Switch (ATCH)
ff ff Relief 2
Hydraulic Lock
9 Abnormal update. 578 BU Lower Washer Switch (ATCH) L975 PK Air Heater Controller ee ee Swing Brake
10 Abnormal rate of change. 586 BR Switch Panel L976 GN Refueling Start Relay (ATCH) Travel Speed
11 Failure mode not identifiable. 590 GY Switch Panel M906 BU Option PWM Sensor (1) dd dd 121-1491 Solenoid:
Travel Straight
32.0 ± 3.2
12 Bad device or component. 592 BU Converter (ATCH) T967 YL Pump Discharge Pressure Sensor 2 Thumb Close (ATCH)
cc cc Thumb Open (ATCH)
13 Out of calibration. A513 RD Converter (ATCH)
14 Parameter failures. bb bb 152-8346 Solenoid: Quick Coupler (ATCH) 32.6 ± 1.6
Empty: 83.5 ± 1.5

RENR7090-02
15 Parameter failures.
aa aa 163-6700 Sender: Fuel Level Midpoint: 33.8 ± 2.0
16 Parameter not available.
Full: 8.0 +1.0 or -0.5
17 Module not responding. z z
171-0188 Solenoid: Flow Limit 11.5 ± 0.5
18 Sensor supply fault.
y y 20824-25451 @ 0°C (32°F)
19 Condition not met.
6134-7496 @ 25°C (77°F)
20 Parameter failures. x x 3989-4875 @ 35°C (95°F)
Connector Location 4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50°C (122°F)
¹The FMI is a diagnostic code that indicates what type of failure has occurred. w w
Schematic Machine 973-1189 @ 75° (167°F)
Connector Number 475-522 @ 100°C (212°F)
Location Location v v
CONN 1 D-12 15-Z, 15-H 221-269 @ 125°C (257°F)
CONN 2 ET CONN J-11 13-II, 13-K u u ¹ At room temperature unless otherwise noted.

30 Page
CONN 3 G-9 13-II, 13-I t t
Event Codes CONN 4 G-9 13-II, 13-I
Engine/Pump Control CONN 5 G-8 13-II, 13-I s s
Event CONN 6 G-8 13-HH, 13-I
Code
Condition
CONN 7 G-8 13-HH, 13-I
r r
17 Coolant Overheat CONN 8 G-7 13-HH, 13-I q q
43 Battery Voltage Too Low CONN 9 G-7 13-HH, 13-I
CONN 10 E-7 13-GG, 13-J p p
50 Battery Voltage Too High
CONN 11 C-6 9-V, 9-H
59 Low Coolant Level
o o Off Machine Switch Specification
CONN 12 D-6 17-FF, 17-J
95 Fuel Filter is Clogged CONN 13 J-6 16-II, 16-G n n Part No. Function Actuate Deactuate Contact Position
CONN 14 G-5 17-HH, 17-G 154-0498 Air Cleaner 635 ± 58 mm H2O Normally Open
100 Engine Oil Pressure is Low m m
CONN 15 F-5 15-FF, 15-J Travel Left Pressure
119 Fuel Level is Low Travel Right Pressure
CONN 16 F-4 15-FF, 15-J l l Medium Line Pressure (ATCH)
171 Engine Oil Level is Low CONN 17 F-4 15-FF, 15-J 490 ± 49 kPa 290 kPa MIN
179 Abnormal Battery Charge CONN 18 F-3 15-FF, 15-J k k
167-3466 Hammer Pressure (ATCH)
(71.07 ± 7.11 psi) (42.06 psi)
Normally Open
Aux. Hydraulic Pressure (ATCH)
232 Water Separator Draining Demand CONN 19 H-3 18-II, 18-H
j j Straight Travel Pressure (ATCH)
CONN 20 H-3 16-FF, 16-G Joystick Pressure
235 Hydraulic Oil Level is Low
CONN 21 B-3 17-W, 17-H i i
236 Hydraulic Oil Filter is Clogged
CONN 22 B-3 17-W, 17-H
237 Overload Warning CONN 23 A-3 20-W, 20-H
h h
272 Air Filter is Clogged CONN 24 A-3 20-W, 20-H g g
600 Hydraulic Oil Overheat CONN 25 C-2 18-CC, 18-I
CONN 26 C-2 18-CC, 18-L f f
862 Special Filter is Clogged
CONN 27 E-2 19-EE, 19-I
863 Automatic Greasing Failure e e
CONN 28 F-2 16-EE, 16-I
CONN 29 H-2 16-FF, 16-G d d
CONN 30 H-2 16-FF, 16-G
CONN 31 H-2 16-FF, 16-G
c c
CONN 32 J-2 16-II, 16-G b b
Related Electrical Service Manuals CONN 33 J-2 16-II, 16-G
CONN 34 J-2 16-II, 16-G a a
Title Form Number
CONN 35 G-1 18-FF, 18-J
Alternator: 212-8561 SENR2143 CONN 36 A-5 14-Y, 14-K
Electric Starting Motor: 125-2988
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
REG00843
Engine/Pump Control:

Machine Harness Connector And Component Locations


RENR3814
Tool/Valve Control: RENR3823
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 GROUND STRAP CONSOLE(LH)
RD-00 L13 L13 L13 L13 7G-1060 UU
RD-00 BK-00 RELAY PANEL RELAY PANEL 576-PK-18 3
C C L22 L22 L22 L22
330-YL 200-BK-18 6 535-BU 1
L12 L12 L12 L12 ATCH JOYSTICK ATCH LOWER
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 5 575-YL-18 4
BATTERY START CONT BACKUP HEATER L35 L35 L35 L35 177-7712 + WIPER MOTOR
POS NEG POS NEG B 235-BK-18 GND BK 200-BK-18 200-BK 169-PK-18 4 CONN 34 200-BK-18 2

200-BK-14
200-BK-14
L39 L39 L39 L39

235-BK-18
235-BK-18
200-BK-18

200-BK-18
200-BK-14
200-BK-14
3T-5760 C RELAY L YL K776-GN-18 200-BK-18 RESISTOR C CONT UNIT ATCH 12V 7A 3 (NOTE K) A S +1 167-7079

200-BK
200-BK
CONN 2

308-YL-18

308-YL-18
D 893-GN-18 094-2080 P WH/YL 403-GN-18 235-BK-18 102-8016 A770-PK-18 197-4330 CONVERTER 2 E472-GN-18 1 +12V MOTOR
ET CONN ATCH THUMB ATCH THUMB A J J 167-3467 -
E 892-BR-18 R WH/GN 309-GY-18 235-BK-14 200-BK-18 H476-WH-18 1 235-BK-18 2 GND
L20 L20

KEY SW.(START)
FF (NOTE C) GG (NOTE C) HH (NOTE C) F 309-GY-18 330-YL OPEN RELAY CLOSE RELAY HEATER DIODE 308-YL-18 120-YL 1 120-YL 1 24V MEMORY 135-BU 200-BK-14 235-BK-18 235-BK-18 E474-OR-18 3 PWM+

CHECK TERM.
RD-00 RD-00 BK-00 G 330-YL 149-5050 149-5050 RELAY 121-1022 200-BK-18 200-BK 2 120-YL 2 24V IN 210-BK 200-BK-14 320-RD-18 S D 235-BK-18 235-BK-18 4 COMMON A

KEY SW.(ON)

REGULATOR
C (NOTE H) (NOTE H) 116-0114 C TRAVEL LEFT

INDICATOR
H 308-YL 179-BU 3 200-BK 3 GND C569-YL 200-BK-18 200-BK-18 154-RD 6 235-BK-18 K844-GY-18 5 SWITCH 1 H475-BU-18 1
J GND 2 200-BK 308-YL-18 200-BK 4 4 12V MEMORY 229-BK 200-BK-18 151-GN 5 235-BK-18 K848-WH-18 6 SWITCH 2 235-BK-18 2 PRESS. SW
ATCH TIMER RELAY UU A D 167-3466

RELAY
POS NEG POS NEG OUT 3 189-RD 169-PK-18 135-BU 5 135-BU 5 12V OUT 200-BK 200-BK-14 189-RD 4 K848-WH-18

TEMP.
VV VV

GND
BATTERY 163-6703 IN 4 308-YL 306-GN MAIN RELAY 210-BK 6 210-BK 6 GND 200-BK 200-BK-14 200-BK-18 PLATFORM CHASSIS 3 K844-GY-18
3T-5760 BOOM LAMP RELAY +B 1 110-RD 235-BK-14 213-0772 C569-YL 7 179-BU 200-BK H475-BU-18 2 E474-OR-18 HORN SW 235-BK-18
DD EE
J (NOTE C) 161-3128
645-RD-18 308-YL-18
403-GN-18
K776-GN-18
C C
229-BK 8
9
120-YL
120-YL
200-BK
200-BK
H474-GN-18
K849-YL-18
L11
235-BK-18
1 E472-GN-18 128-2134
H474-GN-18
A
1 TRAVEL RIGHT J
CONN 33 D PRESS. SW

1
2
T715-WH-18
235-BK-18 893-GN-18 10 179-BU 200-BK K852-GN-18 235-BK-18 2

T713-GN-18
A D

T714-BU-18

T716-PK-18
C C L13 167-3466
616-BU 893-GN-18 892-BR-18 CONN 13 11 320-RD-18 607-PK K851-BU-18 2 200-BK-18 320-RD-18

T713-GN-18
308-YL

308-YL
C

RR

PP
KK
892-BR-18 616-BU 12 A770-PK-18 124-GN-14 H473-BR-18 1 320-RD-18 200-BK-18

101-RD-4
Z

877-YL-4

L20

L39
L35
L11
645-RD-18 607-PK 645-RD-18 175-RD-14 235-BK-18 CONN 32 235-BK-18
149-RD 616-BU C987-RD-14 12V 7A 615-YL 320-RD-18 200-BK-18 308-YL 1 ATCH A

A718-PU-18
A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
308-YL-18

308-YL-18
308-YL-18
101-RD-6
101-RD-6
ATCH HAMMER FOOT SW ATCH

112-PU-6

306-GN
306-GN
646-RD-18 184-RD 607-PK 154-RD 954-GN 2 K851-BU-18 1

308-YL
308-YL
308-YL

330-YL
WATER DIODE 5A FUSE BASE FUSE 607-PK 322-GY 607-PK 607-PK 151-GN 200-BK-18 138-4653 A 235-BK-18 2 MEDIUM LINE
SEPARATOR 121-1022 10A 183-1000 5A 141-2759 607-PK A588-GN ATCH 12V 7A 607-PK 189-RD K906-GN-18 (NOTE G) 154-RD A RD-18 NEUTRAL START PRESS. SW
LEVEL SENSOR C 10A 113-8490 L30 L30 CONVERTER A LIMIT SW 167-3466
10A 646-RD-18 309-GY-18 189-RD 105-RD A768-BU-18 151-GN B WH-18
ATCH COOLANT 171-9091 160-PU-18 15A 15A 113-8491 615-YL 172-RD-18 CONN 13 T 167-3467 169-PK-18 A770-PK-18 A769-GY-18 H476-WH-18 1 JOYSTICK 189-RD C BK-18 163-6785
WASHER LOWER WASHER LEVEL SW AIR CLEANER A623-BU-18 15A 30A 124-3548 160-PU 147-PU 179-BU 1 24V MEMORY 105-RD 103-RD 607-PK 235-BK-18 2 PRESS. SW
7T-8890 7T-8890 245-9205 SW 30A 149-RD 189-RD 310-PU-18 T 179-BU 2 24V IN 646-RD-18 113-OR-18 M736-BU-18 167-3466 200-BK-18 235-BK-18
154-0498

L35

L13
L22
L12

L39
1 3

GROUND
646-RD-18 115-RD 189-RD 310-PU-18 200-BK GND 123-WH-18 129-BU 105-RD H475-BU-18
A/C BLOWER

SIGNAL
B B 15A 175-RD-14 115-RD 189-RD 200-BK-18 2 4 12V MEMORY 175-RD-14 645-RD-18 A755-PK-18 H474-GN-18
C TIMER RELAY L11 L11 A
MOTOR MOTOR 607-PK 10A 110-RD 149-RD 189-RD 200-BK-18 3 C569-YL 5 12V OUT 103-RD 646-RD-18 A756-BU-18 K849-YL-18
HORN C CONN 34 ATCH
+B
607-PK 10A 114-RD 110-RD 189-RD 4 229-BK 6 GND 152-BU 118-GY A757-GY-18 K852-GN-18 K849-YL-18 1
CAB LAMP L10 L10

200-BK-18
200-BK-18

235-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
115-RD 105-RD 151-GN 5 H473-BR-18 E HAMMER

200-BK
10A 118-GY 152-BU A758-BR-18 235-BK-18 2
DOME LAMP/MEMORY ATCH 12V 7A L19 PRESS. SW
160-PU 10A 103-RD C987-RD-14 151-GN 6 124-GN-14 147-PU L972-BU-18 K851-BU-18 E472-GN-18 1
KEY SW CONVERTER L22 167-3466 (NOTE J)
10A 105-RD 184-RD 151-GN 112-PU-6 7 129-BU 123-WH-18 K907-BU-18 235-BK-18 235-BK-18 2
CHASSIS LAMP RELAY E/P CONT T 167-3467 L12 L22
10A 184-RD 103-RD 151-GN 101-RD-6 8 147-PU 169-PK-18 326-RD E475-PK-18 3 235-BK-18
BOOM LAMP
C
A
B

161-3128 A
1
2

10A 149-RD 175-RD-14 189-RD 101-RD-6 9 120-YL 1 24V MEMORY 113-OR-18 307-OR L969-WH-18 576-PK-18 4
B ATCH V CONT ATCH
15A C987-RD-14 172-RD-18 147-PU 10 120-YL 2 24V IN 154-RD 615-YL L968-OR-18 535-BU 5 K852-GN-18 1
B B CAB LAMP RELAY 10A 168-RD-10 147-PU 11 200-BK 3 GND 308-YL 607-PK 308-YL 308-YL 575-YL-18 (NOTE B) 6 235-BK-18 2 AUX HYD
161-3128 PRODUCT LINK L39 PRESS. SW
5A 172-RD-18 114-RD 147-PU 200-BK-18 200-BK-18 12 4 12V MEMORY 151-GN 607-PK 308-YL T713-GN-18
TT REFUELING PUMP C E 167-3466
646-RD-18 30A 168-RD-10 160-PU 646-RD-18 200-BK-18 200-BK-18 135-BU 5 12V OUT 307-OR 191-WH-14 998-BR-18 T715-WH-18 T715-WH-18
G976-BU-18
506-PU-18

412-BU-18

430-BU-18
PP
200-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18
578-BU

147-PU

309-GY-18 646-RD-18 RELAY PANEL 200-BK-18 308-YL 210-BK 6 GND 191-WH-14 A588-GN F889-WH-18 E472-GN-18 1 235-BK-18
C A
615-YL 152-BU 646-RD-18 308-YL 308-YL A588-GN 135-BU F774-WH-18 235-BK-18 2
A/C L22 ATCH
15A 124-GN-14 118-GY 646-RD-18 308-YL-18 308-YL-18 12V 7A X 2 (NOTE D) 150-OR-18 210-BK F773-OR-18 E476-PU-18 3 H473-BR-18 1
SW PANEL/RADIO STRAIGHT TRAVEL
5A 113-OR-18 147-PU 645-RD-18 169-PK-18 308-YL C569-YL A770-PK-18 576-PK-18 4 235-BK-18 2
WIPER/WASHER PRESS. SW
115-RD 10A 118-GY 169-PK-18 615-YL 330-YL 169-PK-18 H474-GN-18 1 E554-PK-18 229-BK 150-OR-18 535-BU 5
LOWER WIPER/WASHER L35 L35 L12 L12 (NOTE B) 167-3466
10A 152-BU 113-OR-18 103-RD 330-YL 169-PK-18 H475-BU-18 2 H474-GN-18 150-OR-18 780-PU-18 575-YL-18 6
BACKUP/MONITOR CONT

L10
5A 169-PK-18 124-GN-14 175-RD-14 306-GN A770-PK-18 H476-WH-18 3 H475-BU-18 308-YL 235-BK-18 615-YL 235-BK-18
HORN RELAY CIGAR LIGHTER CONN 33
H 161-3128
10A
10A
129-BU
160-PU
CHASSIS LAMP
123-WH-18
120-YL
152-BU
118-GY
308-YL
169-PK-18
A718-PU-18
L975-PK-18 E474-OR-18
K849-YL-18
K852-GN-18
4
5
H476-WH-18
K849-YL-18
308-YL
E554-PK-18
A537-PK-18
307-OR
200-BK-14
200-BK-14
CONN 29 CONN 30
CONSOLE(RH) H
SEAT HEATER
320-RD-18 5A 123-WH-18 179-BU 105-RD A770-PK-18 200-BK-18 K844-GY-18 L972-BU-18 6 K852-GN-18 H475-BU-18 169-PK-18 607-PK
12V 7A CONVERTER 1 L13 ATCH SEAT WITH

&211 
10A 120-YL 129-BU 113-OR-18 308-YL 330-YL K848-WH-18 M736-BU-18 7 L972-BU-18 H474-GN-18 169-PK-18 103-RD
C 12V 7A CONVERTER 2 SEAT HEATER
322-GY 10A 179-BU 191-WH-14 124-GN-14 A718-PU-18 306-GN 235-BK-18 K906-GN-18 8 M736-BU-18 H476-WH-18 307-OR 113-OR-18
ATCH ATT SOL 164-0505

F889-WH-18

F774-WH-18
L969-WH-18

M736-BU-18
10A 147-PU 150-OR-18 123-WH-18 L975-PK-18 306-GN E472-GN-18 A768-BU-18 9 F774-WH-18 K849-YL-18 A537-PK-18 893-GN-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A537-PK-18

A770-PK-18

A755-PK-18

L972-BU-18
150-OR-18
780-PU-18

998-BR-18
QUICK COUPLER

169-PK-18
200-BK-18
235-BK-18
HAMMER PRESS. SW

307-OR
105-RD

326-RD
150-OR-18 114-RD 120-YL E472-GN-18 A769-GY-18 10 F773-OR-18 K852-GN-18 147-PU 129-BU

607-PK
5A

308-YL
308-YL

308-YL
167-3466 POWER WINDOW E
114-RD 15A 191-WH-14 200-BK-18 179-BU E472-GN-18 308-YL 11 A755-PK-18 K906-GN-18 615-YL 892-BR-18
ATCH (NOTE G) ALT REGULATOR
5A 309-GY-18 320-RD-18 129-BU E472-GN-18 F774-WH-18 12 A756-BU-18 A768-BU-18 607-PK M734-BR-18 A537-PK-18 1
HAMMER SOL 5A 322-GY 320-RD-18 E472-GN-18 F773-OR-18 13 A757-GY-18 A769-GY-18 103-RD 645-RD-18 PLUG AS. 200-BK-18 2
AUX CKT L21 L22

&211 
121-6303 HYD LOCK SOL RELAY 10A 180-GN A588-GN 154-RD 235-BK-18 A755-PK-18 14 A758-BR-18 M736-BU-18 113-OR-18 M741-GY-18 186-4574

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
(NOTE G) 161-3128 5A A588-GN 307-OR 330-YL HEATER CONT E475-PK-18 A756-BU-18 15 M741-GY-18 A755-PK-18 893-GN-18 H465-GN-18 UU
200-BK-18 10A 189-RD 191-WH-14 F873-YL DIODE 235-BK-18 A757-GY-18 16 M742-PU-18 A756-BU-18 129-BU M742-PU-18 A A A A S
121-1022 A E ONE TOUCH
10A 151-GN A588-GN F873-YL E476-PU-18 A758-BR-18 17 M734-BR-18 A757-GY-18 892-BR-18 403-GN-18

A770-PK-18
191-WH-14

123-WH-18
C

10

12
3
4
5
6
7
8
9
2

2
150-OR-18

124-GN-14

2
1

11
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
113-OR-18
CONN 19

10

12
C

11
169-PK-18
A588-GN
LOW IDLE SW

151-GN
307-OR
105-RD
189-RD

103-RD

154-RD

8
9
152-BU

147-PU

179-BU
129-BU
118-GY

7
1
2

1
2
3
4
5
6

1
2
3
4

1
2
3
4
A588-GN 200-BK-18 607-PK

607-PK
15A E472-GN-18 K907-BU-18 18 A758-BR-18 M734-BR-18 410-WH-18 235-BK-18

615-YL

120-YL

308-YL
RR L12 ZZ YY E 128-2134

L19

L39
A588-GN 306-GN 150-OR-18 K847-PU-18 L969-WH-18 19 H465-GN-18 L972-BU-18 645-RD-18 H466-BU-18 L972-BU-18

K776-GN-18

C987-RD-14

A718-PU-18
L975-PK-18
403-GN-18
893-GN-18

172-RD-18
892-BR-18

309-GY-18
235-BK-14

A588-GN
E E E

151-GN
2

2
1

322-GY
184-RD

189-RD
616-BU

147-PU
307-OR 168-RD-10

607-PK
306-GN K843-GN-18 L968-OR-18 20 H466-BU-18 K907-BU-18 M741-GY-18 H467-WH-18

308-YL
DIODE L18
189-RD 154-RD F873-YL E473-GY-18 410-WH-18 21 H467-WH-18 326-RD H465-GN-18 646-RD-18 ATCH JOYSTICK

308-YL
308-YL
121-1022
Z Z 151-GN 506-PU-18 22 F889-WH-18 L969-WH-18 M742-PU-18 506-PU-18 177-7711
C L9 L9 L6 E (NOTE K)

L42
578-BU 23 L968-OR-18 403-GN-18 118-GY
306-GN 1 M741-GY-18 24 F774-WH-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V

150-OR-18
780-PU-18
NEUTRAL START RELAY F873-YL 2 H465-GN-18 25 K871-WH-18 F773-OR-18 H466-BU-18 169-PK-18 235-BK-18 2 GND
K849-YL-18
200-BK-18

235-BK-18

161-3128
954-GN

112-PU-6 112-PU-6 112-PU-6 C M742-PU-18 26 K872-OR-18 893-GN-18 H467-WH-18 169-PK-18 E473-GY-18 3 PWM+

F774-WH-18
M736-BU-18

L969-WH-18
200-BK-18 H466-BU-18 27 K879-GN-18 892-BR-18 646-RD-18 169-PK-18 235-BK-18 4 COMMON

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A770-PK-18

A755-PK-18

A537-PK-18
L972-BU-18
MM NN

169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
307-OR
326-RD