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EDITORIAL

My friends, thank you! See you soon?


Every day I realise just how lucky I am to have such a fantastic job. Interviewing, editing, lay-
out work, etc, is a great way to exercise the grey matter and be creative at the same time.
I also enjoy the actual content of my work, from the appeal of the mechanical goings-on inside
valves to the complexities of fieldbuses for actuators. But there’s one aspect which really makes
my job unique – the people I get to meet and work with.
My colleagues for a start – a truly unique blend of ages, nationalities, skills and outlooks, work-
ing together to produce an exciting range of magazines, shows and websites. Then there’s all
the external contacts who, even though we often never meet face-to-face, kindly contribute to
Valve World shows: a great venue to meet old
Valve World in one way or another. For example, they may send in press releases, submit tech-
friends! (David is in the middle of this photo.)
nical papers, e-mail ideas for future reports or just give me a call to put forward suggestions for
improvements. I must definitely mention the people who have kindly received me at their offices and factories over the years. I’ve always
been amazed at how willing they were to find time to explain how valves are made or work, what their plants do, how they have solved flow
control problems, etc. To all these people, the friends I have made during the years in this business, I would just like to say a heartfelt thank
you for your continued support. I look forward to working with you all for a long time to come.
The best thing about friendships is being able to meet up every now and then, discuss old times and muse about the future. With that in
mind, I’d like to close by mentioning the flagship event in the Valve World calendar, our Conference & Expo. You’ve probably seen plenty
of advance information on this show but, just in case, it’s scheduled for week 46, in Maastricht, the Netherlands. You’ll find full details in
this magazine, starting on page 69. It promises to be a real meeting point again for the flow control sector so I hope you will be able to
attend. My friends, I look forward to seeing you all there!

David Sear, Editor-in-Chief


d.sear@kci-world.com

PROJECT PREVIEW

Refinery contract Gas from Ghana


Austria’s OMV AG has awarded a USD 15 mil- The Government of Ghana has signed a pe-
lion contract to Fluor Corp. for engineering, pro- troleum production agreement with Tano En-
curement, and construction management servic- ergy Ltd, for gas production at the Tano oil-
es on the upgrade of OMV’s clean diesel and fields offshore in the Western Region. It is es-
gasoline units at its 208,600 b/d refinery at
Schwechat, near Vienna, Austria. Fluor will mod-
ify two large columns and compressors, optimise
a naphtha treater and build a new reactor and
Project Preview timated that the gas produced will assist in
the production of as much as 250MW of elec-
tricity. The Ghana National Petroleum Corpo-
ration (GNPC) is tasked with the full imple-
dehexaniser for OMV. “The contact calls for the mentation of the terms of the agreement. It is
revamping of OMV’s units to produce clean Campos Basin expected that USD 100 million will be invest-
diesel with lower sulphur content and clean ed in the exploitation process.
gasoline with lower aromatics content for use in Francisco Gros, the president of Petrobras, said that The supply of gas is expected to start early in
automobiles to comply with new clean fuels reg- the total investments in the Campos Basin by the 2003. The Tano fields were discovered by
ulations,” Fluor said. The project, which is slated year 2005 will be USD 17.6 billion. Out of that total, Philips Petroleum between 1978 to 1981. Ad-
to be completed in March 2004, will be carried USD 8.3 billion will be used for 10 new drilling plat- ditional studies notably by ARCO, Petro
out through Fluor’s Haarlem, the Netherlands, forms for deep-water operations. According to Canada and Braspetro have established and
office. This project marks the first time that Fluor Agencia Brasil, Campos Basin (located off the coast confirmed the proven reserves and production
has performed construction management servic- of the state of Espirito Santo, just north of Rio de potential of the Tano fields.
es in Austria, the company said. Janeiro state) has been in operation for 25 years.

6 Valve  World AUGUST 2002 www.valve-world.net


PROJECT PREVIEW

Ethanol plants Monomer plant in UK LNG terminal


Thailand’s Ministry of Industry has granted li- China? Utility Lattice Group Plc is planning to build
censes to eight local companies to build crop- what would be Britain’s only operating termi-
based ethanol plants. The eight companies will South Korea’s LG Chem is studying whether to nal to process imported liquefied natural gas
use mainly tapioca and molasses, a sugar-cane build a vinyl chloride monomer plant in China (LNG), in an effort to meet the country’s
by-product, to extract ethanol. “About 60-70% to complement its proposed ethylene dichloride growing energy needs. The terminal would be
of ethanol would be derived from tapioca,” said plant in Australia, a company source has said. built on an already existing LNG storage site
Dr Nattapon Nattasomsomboon, Director of The VCM plant in China would be a primary on the River Medway in SE England and could
National Ethanol Committee, a division of the outlet for the EDC produced in Australia. LG come into operation by the end of 2004 with
ministry. Total output from the eight companies and Australia’s Cheetham Salt Ltd are to build a an estimated capacity of 12-18 million cubic
is expected to be around 1.5 million litres a day 300,000 mt/yr EDC joint venture plant at Glad- metres per day, Lattice spokesman Jim Willison
(9434 b/d). By 2004, Thailand’s ethanol produc- stone in Queensland, to be on line by late said. Willison declined to disclose the estimat-
tion is expected to reach 495 million litres a 2005. The plant would also produce caustic ed cost for the project but said it would be
year. soda as a by-product. The EDC plant is to below the average USD 250 million it general-
source all its feedstock locally. LG and ly costs to build a new LNG terminal from
Cheetham decided to locate the plant at Glad- scratch. The LNG scheme was subject to local
Propylene unit in stone due to the availability of cheap electricity council approval as well as regulatory and
and proximity to two large caustic soda con- planning requirements and commercial agree-
Singapore sumers, namely Queensland Alumina and Co- ments.
malco Alumina. LG is to have a 55% share in
Petrochemical Corporation of Singapore (Private) the USD 200 million EDC and caustic soda joint
Limited (PCS) (Jurong Island, Singapore) is cur- venture plant at Gladstone, and Cheetham Salt BP’s LNG export
rently working on the design for a new propy- Ltd a 35% stake. The firms are seeking a third
lene unit addition at their existing site on Jurong party to take up the remaining 15% share in plan for Iran
Island in Singapore and a decision should be the project.
reached by the end of this year UK oil multinational BP is behind plans to build a
massive liquefied natural gas terminal linked to
Compression deal offshore developments in southern Iran to ship 8
Imperial plant at million tonnes per year of offshore gas to India
BG Tunisia, a unit of BG Group PLC, has award- and the rest of the world. BP has completed a
Ontario refinery ed a USD 70 million contract to Bechtel Group GBP 10 million study with Indian energy giant
Inc. for the installation of a compression pack- Reliance and Iran’s National Iranian Oil Company
Imperial Oil Ltd (Canada), is planning to build a age on its Miskar natural gas field in the to build the two-train facility and develop off-
CAD 120 million power plant to provide elec- Mediterranean Gulf of Gabes, 125km off shore production in the huge South Pars gas
tricity for its oil refinery and petrochemical Tunisia. Bechtel will modify the Miskar platform field. The consortium, with BP and Reliance
complex in Sarnia, Ontario. Imperial, majority and instal a single, 20-MW, gas turbine-driven holding a 25% stake and National Iranian 50%,
owned by US oil supermajor Exxon Mobil compressor, which is to be operational in 2004. plans to pipe gas from the South Pars offshore
Corp., said detailed engineering was under way The upgrade, BG said, will allow peak produc- field to a new facility at the Persian Gulf port of
for the 90MW gas-fired co-generation plant, tion from the field to be maintained for an ad- Assaluyeh in the Pars Special Energy Economic
which will send electricity and steam to the re- ditional 5 years. Zone. BP and its partners hope to strike an
fining and plastics operation. Construction was The revamp will also increase the total recovery agreement early next year to ship the gas to
scheduled to begin late this year with a planned of gas from the field, BG said. BG, under a India, with other Asian destinations and Europe
start-up of April 2004, Imperial said. It has filed long-term contract with Tunisia’s state gas and also under consideration.
a study of environmental, economic and social electricity company Societe Tunisienne de
impacts with Ontario’s environment ministry. l’Electricite et du Gaz, supplies more than 205
With a capacity of more than 120,000 barrels a MMscfd of gas. Siemens Demag Delaval Turbo-
day, Sarnia is the second biggest of Imperial’s machinery Ltd has been contracted to build the Need more projects?
four refineries. The petrochemical operations compressor package, which will be housed in a
produce 250,000 tonnes of ethylene and 1600-tonne module. The package will be in-
Subscribe to KCI’s
390,000 tonnes of polyethylene a year. The co- stalled in a single lift onto the top deck of the
generation plant will use natural-gas-fired tur- platform. Construction is planned to start in Project Preview!
bines to simultaneously produce electricity and March 2003. Rolls Royce Energy Systems, a
steam, using approximately 50% less energy unit of Rolls Royce PLC, will provide the gas
Call +31 575 585 271
than conventional methods. turbine.

www.valve-world.net OCTOBER 2002 Valve  World 7


PROJECT PREVIEW

completion date yearend 2005. If constructed,


Saudi Aramco plans the refinery would be one of the largest in the DSM investment
world, with a 17.4 million billion terminal and
Foster Wheeler Ltd has announced that its sub- port facilities. Already state-owned National Gas Royal DSM (The Netherlands) will invest an ini-
sidiary, Foster Wheeler Energy Limited has been Co. of Trinidad & Tobago Ltd. (NGC) has agreed tial USD 30 million into DSM Nanjing Chemi-
awarded a project management services contract to provide the refinery with 50 MMscfd of natu- cal, a caprolactam joint venture in which DSM
for two distillate hydrotreaters and power co- ral gas, while a site close to the Atlantic LNG ex- Fibre Intermediates will take a 60% stake and
generation plants by Aramco Overseas Compa- port plant has been identified for the refinery. China Petroleum & Chemical’s Sinopec Nanjing
ny. Foster Wheeler’s scope of work associated This would be the country’s third oil refinery. The Chemical Industries the remaining 40% inter-
with the hydrotreaters is to provide engineering government is already negotiating for a fourth est. DSM and Sinopec signed the founding
and project management services for facilities at train. agreement to start the joint venture, which
Saudi Aramco’s Riyadh and Yanbu refineries. This “will give DSM a manufacturing presence for
work follows Saudi Arabia’s plans to improve the caprolactam in the fast growing Chinese and
ambient air quality for the most populated cities, Technip busy in ME Asian markets,” said Dick Venderbos, president
Riyadh, Jeddah and Makkah, by switching to of DSM Fibre Intermediates. The DSM Nanjing
lower-sulphur diesel fuel in 2006.Foster Wheeler Technip-Coflexip will bring online a number of Chemical Co (DNCC) plant has a current ca-
has been contracted to upgrade the mid-distil- projects covering a range of energy and chemical pacity of 60,000 metric tons caprolactam and
lates to low-sulphur diesel at both refineries. The plant technologies in the Middle East by 2005. started production in 1993. DNCC will expand
facilities will enable the refineries initially to pro- One project awarded to the company by the production to 140,000 TPA in the years to
duce 500 ppm and eventually 50 ppm sulphur Abu Dhabi Refining Company is a USD 480 mil- come, DSM said.
content diesel.In addition, Foster Wheeler is to lion lump sum turn-key contract to expand and
provide engineering and project management modernise existing facilities at the Ruwais refin-
services for the power co-generation plants, the ery and to add new units for the production of Russia invests in
first of which will be at Berri. unleaded gasoline and low-sulphur gas oil. The
project is scheduled for completion in 2005. In a Kuwait
50/50 joint venture with Snamprogetti, Technip-
Pennsylvania Coflexip is also designing and constructing a Russian firms will participate in developing
USD 770 million fertiliser complex in Oman on a Kuwait’s oilfields, the nation’s energy minister has
power lump sum turn-key contract from Oman-India said. Energy Minister Igor Yusufov, heading the
Fertiliser Company for completion in mid-2005. Russian side in the talks, said firms including Sib-
Foster Wheeler Ltd has announced that its sub- The complex, located at Sur, will be the world’s neft and Lukoil were preparing to work on four oil-
sidiary, Foster Wheeler Power Group Inc., has largest grassroot fertiliser plant.Another turn-key fields in northern Kuwait. The investment would
been awarded a contract valued at approximately contract, for completion by Technip-Coflexip in amount to USD 7 billion. The announcement came
USD 200 million by LMB Funding Limited Part- late 2005, was awarded by Saudi Aramco for the a day after Russia said it was preparing to sign
nership, to engineer, procure and construct a expansion of the Berri gas plant to handle addi- USD 40 billion worth of contracts with Iraq.
nominal 600 MW capacity combined-cycle natu- tional output of sour gas from the Qatif field
ral gas-fired power plant. Construction is under- now under development. A low-pressure gas
way at the Lower Mount Bethel project located in sweetening unit, two new sulphur recovery Clean fuels plans
Bangor, Pennsylvania. The project will include two units, a new feed gas compressor, the revamp
gas-turbine generators and one steam-turbine and capacity increase of the existing propane re- Jacobs Engineering Group Inc. is providing engi-
generator designed for high efficiency operation frigeration unit, and the upgrade and expansion neering and design, procurement, and construc-
with very low levels of emissions from the com- of utility systems will be supplied. tion assistance services for a Valero Energy Cor-
bustion process. The power island turbine genera- poration project in Paulsboro, NJ. Officials target
tor and steam generator equipment have been completion of the engineering and design phase
pre-purchased by the plant owner and delivery of Power plants in by the second quarter 2003. The project, which
components has already begun. Operation of the supports Valero’s ongoing clean fuels initiative,
plant is scheduled to begin at the end of 2003. Australia consists of the conversion of the existing Semi-
Regeneration Platinum Reforming Unit at
AlintaGas Ltd (Perth, Australia) plans to con- Valero’s Paulsboro Refinery into an FCC Gasoline
Trinidad refinery struct up to 1200 MW of new power plants at a Desulphurisation Unit (FGDU). Additionally, Ja-
cost of USD 850 million by 2005. AlintaGas re- cobs will provide detailed engineering and de-
The Trinidad and Tobago government has grant- cently announced a Memorandum of Under- sign, procurement, and construction assistance
ed conditional approval for the construction and standing (MOU) with Alcoa World Alumina Aus- for the utilities and infrastructure to support the
operation of a 224,000 bpd full-conversion ex- tralia to develop three 120 MW natural gas fired FGDU and a Continuous Catalyst Reformer, also
port oil refinery and ancillary infrastructure.It is co-generation power plants at Alcoa’s three alu- a part of Valero’s clean fuels initiative.
expected to cost USD 2 billion, with the targeted mina refineries in Western Australia Province.

8 Valve  World OCTOBER 2002 www.valve-world.net


CALENDAR

Calendar
15-16 October 2002 12-14 November 2002 10-12 December 2002
Permian Basin Onshore Technology Conference Valve World 2002 Power-Gen 2002
(PBOT ) Maastricht, The Netherlands Orlando, Florida, USA
Odessa, Texas Conference & Expo dedicated to valves and re- Info: www.power-gen.com
Info: www.pbioilshow.org lated products
Conference: Mr Sjef Roymans 31 March – 2 April 2003
21 - 23 October 2002 Tel: +31 575 585 286
Process Industries Exposition
Fax: +31 575 511 099
POWER-GEN Middle East 2002 New Orleans, Info: www.processexpo.com
E-mail: s.roymans@kci-world.com
Exhibition and Conference
Expo: Ms Simone Vermoolen
Abu Dhabi, U.A.E. 19 - 24 May 2003
Tel: +31 575 585 280
Info: yaserm@pennwell.com ACHEMA 2003
Fax: +31 575 511 099
E-mail: s.vermoolen@kci-world.com Frankfurt-am-Main, Germany
21-24 October 2002 Info: www.valve-world.net Contact: tel. +49 69 7564 277
ISA 2002 See page 69 for an extensive preview
Chicago, USA Web calendar
Info: www.isa.org 13-15 November 2002 For more details about these and other
events, see the calendar on Valve World’s
Deepshore Technology
web site, at www.valve-world.net. Informa-
29 October – 1 November 2002 14th Annual International Conference & Exhibi-
tion about upcoming events can be submitted
OSEA (Offshore Southeast Asia) tion to Mr David Sear, Editor-in-Chief, on Tel:
Exhibition & Conference New Orleans, USA. +31-575-585 283, Fax: +31-575-511 099, or
Singapore Tel.: +44 1992 656 653. E-mail d.sear@valve-world.com
www.osea-asia.com

PROJECT PREVIEW

on blocks 208 and 404 in SE Algeria. The com- equipment will be manufactured in Mexico,
Texas refinery pany is also said to be planning to drill three ex- Russia and Ukraine, according to EEPPM, which
ploration wells, two on block 404 and one on provides electric, water and telecommunications
Cyntech Fuels of Chambers County LLC, a whol- block 208. Anadarko’s net investments in Algeria services in Medellin.
ly owned subsidiary of Cyntech Technology Inc., have totalled about USD 900 million since it
has awarded an engineering services and project signed its first exploration
management contract to Eagle-Pro Engineering Itera and Lukoil
Inc. of Beaumont, Texas, USA, for the renovation
and construction activities related to the hydro- Hydropower plans form gas pact
carbon processing facility located in Mt. Belvieu,
Texas. The facility, an inactive refinery and tank for Colombia Russian gas producer Itera is to sign an agree-
storage farm, was recently purchased by a Geor- ment with Lukoil to develop gas production in
gia investment group for the benefit of Cyntech A Russian-Colombian consortium has won a Uzbekistan. The Russian business daily Vremya
Fuels. The refinery renovation project is estimat- contract to provide power generation equip- reported that Itera and Lukoil will each own
ed to cost approximately USD 25 million. ment to two hydroelectric power plants in NW 45% of the joint venture. Uzbekistan’s state-
Colombia, state-owned utility operator Empre- owned oil and gas company, Uzbekneftegaz,
sas Publicas de Medellin (EEPPM) said. EEPPM will own 10% and it will hold a license to de-
Anadarko plans to said that the USD 8.65 million contract was velop the gas regions Bukhara and Gissar.
awarded to Colombia’s Esguem and Russia’s En- Lukoil and Itera are expected to invest up to
invest in Algeria ergomash. Spain’s Ingehidro Ltda also partici- USD 720 million in Uzbek gas production over
pated in the bidding, officials said. EEPPM Gen- 25 years, the paper said. The companies plan to
Anadarko Petroleum Corp. is to invest USD 160 eral Manager Ivan Correa Calderon said the produce 4.5 billion cubic metres of gas in the
million in Algeria this year, according to the consortium would provide generation and con- first few years and raise the output to between
OPEC news agency. The investment would be trol equipment to La Herradura and La Vuelta 8 bcm and 10 bcm in the years to come, the
divided between hydrocarbon exploration, ap- hydroelectric plants in mid-2003. The plants paper said. The gas will be exported to Russia
praisal and development in Algeria. It is under- have a combined generating capacity of 31.5 and Europe via existing pipelines.
stood that work would mainly be concentrated MW. Most of the turbines, valves and other

www.valve-world.net OCTOBER 2002 Valve  World 9


NEWS

E WOR
V L Control valves for Auma’s good deed
VAL

D
Saudi Aramco

S
A successful hill-walking charity climb for Auma

E W
UK’s managing director and recently appointed

N
Saudi Aramco is the latest end user to take delivery contract engineer is set to raise just under GBP
of high technology Severn Glocon MLT control 1000 for neurofibromatosis. In appalling weather

VAL valves to fulfil especially demanding applications.


Severn Glocon is supplying two 16” by 24” Class
conditions, UK MD Ian Sully and his colleague
Terry Banks covered just under 5000 metres of
D

300 control valves for hydrocarbon sour gas to mountain terrain. The demanding route included
L VE flare duties at the Saudi Aramco Uthmaniyah in- Snowdon, Scafell Pike and Ben Nevis and was
WO R stallation in the country’s eastern province. The the biggest walking challenge faced by the duo
valve duty involves sour gas flowing at up to 14.8 from the actuator manufacturing firm.
cubic feet per hour at a pressure of 238 psia. Each Ian Sully commented: “I realised that it was im-
valve is designed to reduce the pressure to just portant to do more than merely train at my local
under 60psia, a ratio of 4:1 that would require the gym: I wanted to really push myself to go be-
equivalent of six conventional concentric cages in a yond my normal capabilities and I wanted to do
Sealing Solutions’ traditional globe valve design. By adopting the it for a worthy charity. Now, back at my seden-
Severn Glocon MLT alternative solution, concentric tary, desk-based job, I can hardly walk, but it has
STC Certification cages are replaced by a far more compact multi- been worth it thinking of raising the profile of
labyrinth trim, consisting of a stack of computer the charity and raising sponsorship money!”
Sealing Solutions Inc., an authorised distributor designed discs that offer multiple stages of pres-
of Parker Hannifin sealing products, has been sure let down. For this specific application, the MLT
certified as a Parker Sealing Technology Center. stack, manufactured from 316 grade stainless steel
This STC certification, awarded in June following and Stellite coated, has been designed with 12
a stringent qualification process, means that stages of pressure reduction and fitted within a
Sealing Solutions is equipped to offer its cus- completely new valve pattern. Both valves will be
tomers unparalleled levels of technical assistance, equipped with double-acting pneumatic actuators,
sales support and access to Parker’s full line of smart positioners and side-mounted handwheels.
engineered sealing systems and solutions. The order for Aramco was received from the Saudi
Parker’s Seal Group introduced its STC program contractor ZATE by Severn Glocon’s established
late last year, in response to customer demand agent in the country, YBA Kanoo, who will provide
Auma UK’s Terry Banks (left) with Ian Sully in
for a higher level of local engineering and appli- local support for the installation. training for their hill-walking charity climb.
cations expertise. To qualify for STC status, dis-
tributors are required to have an in-house full-
time sealing specialist and electronic transaction Automation ups Eka production rates
capabilities. They are also required to maintain
quality certifications and participate in Parker’s Eka Chemicals NL, an Akzo Nobel division located batch consistency has improved and production
product and technology training programs. at Maastricht, The Netherlands, has successfully in- levels are slightly increased. Emerson was able to
Sealing Solutions first signed on as an authorised creased process uptime and production capacity supply more than 250 of its EL-O-Matic open/
Parker Seal Group distributor in 1998. Since then, with the help of PlantWeb digital plant architecture closed valve actuators, with switches, in addition to
the distributor has been providing customers in with Foundation fieldbus technology from Emerson 20 three-position EL-O-Matic actuators. AS-i bus
the aerospace, mobile hydraulic, analytical instru- Process Management. The chemicals company was was identified as the optimum solution for on/off
mentation, material handling, and transportation looking to fully automate its processing operations valve actuation and was simple to implement with
industries with O-Rings, packing and composite to achieve uninterrupted production, 24 hours a the existing DeltaV system. In addition to the
sealing products from its location in Colmar, PA. day. Emerson began the automation with DeltaV system and ELQ actuators, Emerson also
PlantWeb architecture at Eka Chemicals with instal- provided a wide spectrum of products including
Mark Riley, lation of its first DeltaV(TM) digital automation sys- Micro Motion(R) Coriolis flow meters, Rose-
President of
tem in September 2000. Extensions were also mount(R) Model 3051 pressure transmitters and
Sealing Solutions,
Inc. in Colmar made in May and October 2001. The cost benefits Model 3244 temperature transmitters with match-
PA, is congratu- were primarily found in the reduction of operational ing sensors and Saab Rosemount radar level trans-
lated by Parker
staffing, through the automation of manually oper- mitters, and Fisher® control valves with Fieldvue®
Seal Group
Regional Sales ated valves and dosing systems on resin reactors, digital valve controllers. The advanced technology
Manager Rich and the replacement of two manual batch plants helps reduce costs associated with wiring, installa-
Hodge. Sealing with automated continuous production units. Also, tion, commissioning and maintenance.
Solutions became a certified Parker Sealing
Technology Center, or STC, in June 2002.

10 Valve  World OCTOBER 2002 www.valve-world.net


NEWS

Rotork wins UK water work a plenty Anti-cavitation


Rotork has recently won four contracts from the The Masoneilan 78200/18200 Series Lincolnlog
UK water industry. Firstly, Rotork will supply a valves provide capacity control in liquid applica-
complete package of valve actuation services to tions with high-pressure drops. The design is a
Yorkshire Water, encompassing actuators and high resistance multi-step axial flow configura-
control systems for new or existing plant at tion that reduces the pressure drop in stages. Pri-
water and waste treatment sites throughout the mary features include control of high-pressure
area. This is Yorkshire Water’s first framework liquids without cavitation, erosion, vibration, and
agreement to cover valve actuation equipment. high noise levels typically experienced with stan-
Similarly, West of Scotland Water (now Scottish dard control valve designs. These valves are
Rotork has recently won four contracts from the
Water) has signed up Rotork to supply electric UK water industry. available in either a globe style or angle style
actuators and support services for new plant and body construction.
refurbishments. Meanwhile, Severn Trent Water year agreement. Finally, Rotork’s framework
has reappointed Rotork for a further framework agreement with Southern Water has also been
period following the expiry of its original five- extended for a further period. Seminar program
Severe service control valve manufacturer CCI
Metso in Quebec paper mill rebuild announces the launch of its SSVTS (Severe Ser-
vice Valve Technology Seminar) program, aimed
Metso Paper will supply a major rebuild of on-line scope of supply comprises a complete metsoDNA at solving common control valve problems
printing and writing super-calendered coated paper system, systems for monitoring paper quality and through education. Organised by the control
line to Gaspésia Papers in Chandler, Quebec. The re- testing as well as a substantial number of analyzers valve manufacturer’s senior engineering group,
build, which will cover all the main sections of paper and a complete line of control valves. Following the the seminar is presented on-site and free of
line, will be completed by mid-2004. The order also rebuild, the machine will be capable of producing charge for plant maintenance and operations
includes one of the most extensive automation sys- high-quality coated paper, using bleached pulp, in personnel, engineers, planners and business
tems sold by Metso Automation in recent years. The the basis weight range of 60-80 g/m .2
managers. Drawing on CCI’s 40 years of dedicat-
ed severe service control valve engineering, the
SSVTS considers going beyond maintenance and
discusses the root causes of problems such as
cavitation, erosion, materials, noise and vibration
that plague severe service applications. The sem-
inar provides guidelines for specification and pro-
curement, and assists plant personnel in deter-
mining if hardware failures may be related to im-
proper application of a valve.

Stock list from


Transmark Heaton
Transmark Heaton Valves Ltd has completed its
2002 “Surplus Stock List”. The valves, all new,
unused and fully certified, are from such brands
as OMB, Hindle, Hattersley, Calobri and AIL. The
complete list is available in CD format or in an
Excel spreadsheet which can be e-mailed. For
ease of use the file has filters on each column to
enable sorting by various options such as body
material, class, manufacturer, valve type, etc. To
obtain a copy, please contact: Mr John Hill, Inter-
nal Sales Manager, +44 1274 700104, fax +44
1274 700111, e-mail jhill@heaton-valves.co.uk.
NEWS

Rotork Valvekits’s European expansion JC Fabrica de


Rotork Valvekits has built a reputation in the ed by dedicated Rotork Valvekits personnel. Valvulas expands
UK for next day and express deliveries of cus- Rotork Valvekits managing director Martin
tom made stainless steel valve mounting kits. Hunt explains: “This venture will develop rela- JC Fabrica de Valvulas s.a. is now present in
This service is now available on the European tionships with existing and new customers in the Middle East through its own subsidiary, JC
mainland. Europe by providing important local support Middle East FZC located in the Hamriyah Free
In response to customer demand for fast, guar- for the entire range of products offered by Ro- Zone in Sharjah (UAE). With operating compa-
anteed deliveries, Rotork Valvekits has launched tork Valvekits.” nies in N. America, JC-TL Ball Valve Corpora-
this service from a new base in Losser, tion and in Brasil, JC do Brasil Equipamentos
The Netherlands, which is centrally lo- para Gas Ltda, the Spanish company is now in
cated for all northern European coun- the process of establishing a fully owned sub-
tries. Complementing this service is a sidiary in Shanghai, China, where huge de-
new catalogue which contains com- mands for valves are expected in the near fu-
prehensive mounting kit drawings and ture. Together with Sales Support offices in
an easy order guide, supported by an France, Germany and Spain, the JC Fabrica´s
innovative CAD software based design subsidiaries are strategically located so as to
service. offer the users and distributors of JC valves,
Kits to either ISO5211 or customised the sales and technical support and service re-
dimensions are made to order or se- quired in today´s buisness atmosphere.
lected from an extensive stock held at With the motto “ We think valves, we design so-
the new European manufacturing lutions”, JC is offering an ever-increasing innova-
satellite. Quality control is maintained Rotork Valvekits’ service for next day and express tive range of valves and solutions for critical ap-
as all design work is performed at the deliveries of custom made stainless steel valve mounting plications covering valves from 1/2” to 32” in
company’s Nottingham headquarters, kits is now available on the European mainland. class 150, 300 and 600 in bolted and fully weld-
with manufacturing activities complet- ed construction.
NEWS

FCX NH Valves in Canaplus link-up Merwede Valves’


FCX NH Valves – part of the specialist FCX In- coast to coast, with around 60 active wholesale PED approval.
ternational flow control group – has secured ac- and retail members. Total annual sales of all the
cess as a supplier to the Canaplus buying group beneficiaries of Canaplus topped USD 2.8
for its engineered commodity products in Cana- billion in 2000, making it one of the largest
da. Established in 1995, the Canaplus Limited buying groups of plumbing supplies and related
Partnership is a buying group organised to pro- products in Canada. FCX NH Valves operates
vide support to independent Canadian whole- two major warehouses in Canada, one in Ed-
sale and retail distributors servicing the plumb- monton in Alberta, which serves western Cana-
ing, heating and waterworks markets. It in- da and a second in Mississauga Ontario serving
cludes over three hundred points of sale from eastern Canada.

8” Top Entry Ball Valves Class 2500

Merwede Valves has gained the PED approval


Module H “full quality assurance” by DNV Swe-
den. An operating company of Merwede Shipyard
and a member of the IHC Caland group, Merwede
Valves designs and manufactures customised
valves for extreme and severe applications in the
range of 1/2”–10” ball, gate, globe and check
valves. The PED approval runs alongside the com-
pany’s ISO 9001 accreditation and ensures the
flexibility that is necessary to keep up the extreme
short lead times Merwede Valves offers. Recent in-
vestments in the Merwede Valves general valve
design resulted in a serial of valve designs covering
the market needs of non-standard valves. During
the Valve World exhibition Merwede staff will be
present to inform visitors concerning this flexible
but stringent design philosophy. Valve World Exhi-
bition Booth number 102.

Underground valve
Red Valve offers its manual pinch valve in a spe-
cialised, buried-service configuration. The Series
75B features an extended stem for above-
ground operation. The all-elas-
tomer pinch sleeve iso-
lates the metal body
from the process fluid,
extending service life
and eliminating clogging and scal-
ing. With its full-port opening and
drop-tight sealing capabilities,
the Series 75B is considered
ideal for on/off service.

Red Valve offers its


manual pinch
valve in a
specialised,
buried-service
configuration.
NEWS

Colson innovates The valves that came into being were Double at temperatures of up to 50C. Operation cycles are
Block and Bleed Valves . extremely high - the actuated valves used to con-
Colson Industries’ staff have been involved in the Well that was 20 years ago and it’s about time trol the liquor’s flow are operated every 20s. Given
manufacture of ball, manifold & needle valves things moved on. the nature of the liquor, any valve leakages would
for the last 25 years. Gradually increasing our The principle of Double Block and Bleed is well be highly unpleasant and adversely affect the
product range from the humble beginnings of known , the process (or Mechanical ) 1st isolate workplace, so the valves chosen had to be envi-
ball valves into the vast array of ball, needle and valve combined with the second isolate (or in- ronmentally safe. In seeking an improved solution
manifold valves in most sizes and configurations strument ) valve with a venting facility all in one that would extend the intervals between valve
to satisfy customers’ requirements. With the ad- block. Fewer leak paths, lighter weight construc- changes, the firm initially evaluated diaphragm
vent of Double Block & Bleed valves, not only tion than the conventional gate/ globe /ball con- valves, before selecting Worcester Controls’ E51
have valves increased in size but also in complex- figuration, better accuracy of instrumentation , EnviroSafe flanged ball valves. The seven valves,
ity, providing a total solution in one block with Lower Total Cost Of Ownership (the very much manufactured from stainless steel, feature a unique
multiple valves built in. We now manufacture In Buzz Expression ). dynamic dual sealing stem arrangement and are
valves to 3”, with weights up to 65 Kg – a far However the application of such valves in the controlled by double-acting Norbro pneumatic ac-
cry from the simple instrumentation valve! past have not reached their true potential . tuators, which given their strenuous workload
Innovative designs incorporate the introduction Pressure (yes) In line substitution of two sepa- have also remarkably lasted the course.
of the wafer style ball and needle valves. Slipping rate valves for one block (yes)
between standard flanges they thereby reducing But what about Flow Measurement , Level Mea-
joints, metal and height – saving not only surement, Temperature Measurement ? Fast nickel valves
weight, but also time & money! By listening to the customer, we have developed
In November we shall move into larger premises a complete range of products which come under A resource is now available for end-users who re-
of approximately 3,000 sq. metres. Better facili- the general heading of Close Coupled Solutions, quire quick delivery of corrosion-resistant nickel-
ties, larger space and overhead craneage lifting or as Shell term them Direct Mounted Manifolds. based valves. Piping systems designed for chlorides,
up to 15 Tonnes! It may not make us millionares but at least we carbonates, sulphates, nitrates, acetates etc are, by
are listening !!!!! nature, subject to long deliveries for high-pressure
For further information please contact de Gidts- class gate valves. The problem is particularly acute in
No……..it’s a 3 Feldman Groep or visit us at Stand 236 at the an emergency situation where a single special valve
Valve World Exhibition. could jeopardise a construction schedule or result in
valve manifold….. costly loss of production. Quattro Alloy Valve can
solve the problem of acquiring small-bore, high-alloy
We all say we do it .....but we very rarely do it 10 million cycles ANSI / API gate valves as it focuses on producing
.....listen to the customer ....and when we do it single or small quantities of valves. All valve bodies
...we then try to persuade the customer that our When Worcester Controls’ valves and Norbro ac- are machined from solid forged bar stock, ensuring
standard product is really what he wants... tuators were installed at a fine chemicals manufac- defect-free pressure boundaries and eliminating the
I’m reminded of an incident 20 years ago when turing plant in Middlesbrough in 1997 they had a time-consuming and expensive casting repair cycle.
our customer wanted something that had never target to achieve one million uninterrupted cycles.
been tried before. We offered him our standard Five years and ten million cycles later, they are still Don’t forget, all these press releases
product which was NOT what he wanted. He operating under highly demanding conditions, (and many more) are published and
went off and found a company that were pre- with only one reported gland leak, which was archived on our website as soon
pared to do it , and they retired as millionaires taken up by a minor adjustment. In the application
as we receive them.
and bought a pub, and we ? , well I’m writing an acidic liquor containing dissolved salts including
www.valve-world.net
this article for Valve World !! sulphates and chlorides with a pH of 3.5 is carried
NEWS

Mogas’ award Colorado river Hand actuators


MOGAS Industries, Inc., the leading producer of In one its most prestigious water management Netherlocks Safety Systems has supplied pneu-
severe service ball valves, has received the Export actuator applications, Auma plays a key role in matic hand actuators to SBM to help the oper-
Achievement Certificate from the U.S. Depart- new hoist technology for flood gates at the Tom ators on the Falcon FPSO, which will be locat-
ment of Commerce. Miller Dam based on the Colorado River in Texas. ed along the West African coast. SBM recog-
David A. Sampson, the Assistant Secretary of the The dam is designed to provide flood control, hy- nised that the pig launchers and receivers on
U.S. Department of Commerce from Washing- droelectric power, a predictable source of fresh the Falcon FPSO were equipped with gearbox
ton D.C. presented the award to Louis Mogas, water supply and recreation. operated gate valves in the main and kicker
founder of MOGAS Industries, Inc.. The award It is the third attempt at building a dam at the site line. And as these valves require a large num-
ceremony was held at MOGAS’s corporate as the two previous constructions were washed ber of turns, this is an ideal application for an
headquarters in Houston, Texas. U.S. Congress- away by floods. The Tom Miller Dam, which is over actuator. Netherlocks proposed its unique KMS
man Gene Green attended the event and ad- 30 m high and 450 m long, has two water turbines pneumatic hand actuator, which can be
dressed the group. He congratulated Mr. Mogas capable of producing 15,000 kw of electric power. mounted to any type of hand-wheel operated
and the employees on this momentous event in In addition to hydropower capability and spillway, valve without changing the original valve
MOGAS’s company history. the dam has nine ‘tainter gate’ style flood gates. and/or hand wheel. Netherlocks simply adds
“This year our export business is 60% and it is a Original gate hoists have been replaced by a an adapter plate to the non-modified hand
vital part of our success. We are proud to have dedicated design fabricated by Auma customer wheel. This adapter plate is permanently fitted,
received this distinguished award” said Louis Steel-Fab of Fitchburg MA. The new hoists con- and the actuator can be connected whenever
Mogas. The award recognizes U.S. businesses sist of two drums for collecting chains with links required. A key benefit is that the hand wheel
that have made their first or a new-to-market some 127 mm long: each drum is driven by an remains as it is, so the valve can also be manu-
export sale. “Most jobs in America are created Auma model GS worm gearbox. In turn, the ally operated in emergency situations. KMS
by small companies. Small and midsize compa- worm gearboxes are driven by model GK bevel portable pneumatic hand actuators are espe-
nies like MOGAS Industries, Inc. comprise almost gearboxes. An Auma SA multi turn actuator cially designed for use in narrow or hazardous
97 percent of U.S. exporters,” said Assistant Sec- with DD output drive provides the torque to areas where high torque or a large number of
retary of Commerce for Economic Development, the bevel gearboxes. The gates are driven by hand wheel turns make valves difficult or dan-
David A. Sampson. Auma SA25.1 actuators and GK/GS gearboxes. gerous to operate.

Valves for Syngas plant


ARCA-Regler GmbH (Tönisvorst, Germany), has condensate were ap-
delivered about one hundred valves via its sub- plied in the plant. The
sidiary von Rohr ARCA BV (Eerbeek, The Nether- plant will be built in
lands) to the Netherlands. The valves, ECOTROL the Rozenburg har-
valves with ARCAPRO positioners, will be used in bour basin in the
a Syngas plant. Because of demanding pressures Botlek chemical de-
of ANSI 600 to 1500 with media like process and velopment near Rot-
sour gas and oxygen, Hastelloy® and Monel® terdam.
were among the materials used in the valves. De-
pending on the use special standards as oxygen-
ECOTROL valves
quality, NACE and fireproof criteria had to be ful- with ARCAPRO positioners will be used in a
filled. In addition energy valves for steam and Syngas plant in the Netherlands.

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