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A large-area flexible wireless power transmission sheet

using printed plastic MEMS switches and organic field-effect transistors

Tsuyoshi Sekitani1, Makoto Takamiya2, Yoshiaki Noguchi1, Shintaro Nakano1, Yusaku Kato1,
Kazuki Hizu1, Hiroshi Kawaguchi3, Takayasu Sakurai3, and Takao Someya1*

1Quantum-Phase Electronics Center, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
2 VLSI Design and Education Center, the University of Tokyo, Tokyo 153-8505, Japan
3Center for Collaborative Research, The University of Tokyo, Tokyo 153-8904, Japan
*
Email: someya@ap.t.u-tokyo.ac.jp, Phone: +81(Japan)-3-5841-6820, Fax: +81(Japan)-3-5841-6828

Abstract of 8 × 8 cells comprising position-sensing and power


transmission units. The position of electronic objects on
We have successfully manufactured a large-area the sheet can be contactlessly sensed by electromagnetic
power transmission sheet by using printing technologies. coupling using an organic transistor active matrix. Then,
The position of electronic objects on this sheet can be power is selectively fed to the objects by an
contactlessly sensed by electromagnetic coupling using electromagnetic field using a two-dimensional array of
an organic transistor active matrix. Power is selectively copper coils that are driven by a printed plastic
fed to the objects by an electromagnetic field using a MEMS-switching matrix. Due to selective power
plastic MEMS-switching matrix. transmission, we achieved a coupling efficiency of
power transmission of 62.3%, and a power of 29.3 W
was wirelessly received. The thickness and weight of the
entire sheet are 1 mm and 50 g, respectively.
Introduction

Ubiquitous electronics or ambient intelligence is Device manufacturing process


attracting attention because of its potential to open up a
new class of applications. This paper reports the first
implementation of a large-area wireless power The entire system comprising 8 × 8 cells is
transmission system (Fig. 1) using organic transistors manufactured by integrating the position-sensing and
(1-9) and MEMS switches. The system realizes a power transmission sheets, as shown in Fig. 1. The
low-cost sheet-type wireless power source of more than periodicity is 25.4 mm.
several watts. This is the first step toward building
infrastructure for ubiquitous electronics where multiple The contactless position-sensing sheet (Fig. 2)
electronic objects are scattered over desks, floors, walls, comprises sheets of the position-sensing coil array and
and ceilings and need to be powered. These objects may organic FET active matrix.
be mobile or located in the dark and therefore solar cells An organic FET active matrix is fabricated on a
cannot be used to power them. On the other hand, the polyimide film. Silver gate electrodes and polyimide
periodic replacement of the primary batteries could be gate dielectric layers are patterned by using inkjet
tedious since there may be too many objects. The printing. A pentacene channel layer and gold
proposed wireless power transmission sheet may directly source/drain electrodes are deposited in a vacuum. The
drive electronic objects and/or charge a rechargeable channel length and width are 13 Pm and 48 mm,
battery in the objects without a connector, thereby respectively.
providing an easy-to-use and reliable power source. A position-sensing coil array is manufactured by
The wireless power transmission sheet has been screen printing. The inner diameter of the copper coils is
manufactured on a plastic film by using printing 10 mm. Both the width and spacing of the copper lines
technologies. The effective power transmission area is are 100 Pm. The number of turns is 38. The inductance
21 × 21 cm2. The sheet contains a two-dimensional array and resistance are 20 PH and 17 :, respectively.

1-4244-0439-8/06/$20.00 ©2006 IEEE


The power transmission sheet (Fig. 3) comprises Acknowledgements
sheets of the printed MEMS-switching matrix and power
transmission coil array. A part of this work is supported by JST/CREST and IT
A MEMS-switching matrix is formed by using inkjet program, MEXT.
printing and screen printing. The electrodes for power
transmission and those for electrostatic attraction are
patterned on a 25-Pm-thick polyimide membrane.
The power transmission coil array comprises copper References:
coils with an inner diameter of 10 mm. Both the width
and spacing of the copper lines are 300 Pm. The number (1) S. P. Lacour and S. Wagner, 2005 IEDM Technical
of turns is 13. The inductance and resistance are 3 PH Digest, pp. 109-112.
and 1 :, respectively.
(2) S. K. Park, C.-C. Kuo, J. E. Anthony, and T. N.
Jackson, 2005 IEDM Technical Digest, pp. 113-116.

Device characteristics (3) S. E. Molesa, A. F. Vornbrock P.C. Chang, and V.


Subramanian, 2005 IEDM Technical Digest, pp.
117-120.
The contactless position-sensing sheet (Fig. 4): The
pentacene transistors in DC characterization exhibit (4) C. Lackner, H. Klauk, W. Gut, M. Halik, R. Spilka,
mobility of 1 cm2/Vs and an on/off ratio of 105. A U. Zschieschang, A. Tanda, F. Eder, D. Rohde, T.
voltage of ±10 V at a resonance frequency (2.95 MHz) is Ostermann, and G. Schmid, 2005 IEDM Technical
applied to the position-sensing cells. The on/off ratio of Digest, pp. 121-124.
the transistors at 2.95 MHz exceeds 500. When the
distance between the position-sensing coil and the (5) T. Someya, T. Sekitani, S. Iba, Y. Kato, H.
receiver coil reduces, the change in output voltage Kawaguchi, and T. Sakurai, Proceedings of the
increases and reaches 91%. National Academy of Sciences of the United States
of America, 101, pp. 9966-9970 (2004).
A stand-alone plastic MEMS switch (Fig. 5) is
characterized. When 70 V is applied to the electrodes for (6) T. Someya, Y. Kato, T. Sekitani, S. Iba, Y. Noguchi, Y.
electrostatic attraction, the resistance changes from >106 Murase, H. Kawaguchi, and T. Sakurai, Proceedings
: to 15 :and the frequency response extends up to 4 of the National Academy of Sciences of the United
Hz. After 300,000 switching cycles, the change in the States of America, 102, pp. 12321-12325 (2005).
resistance of the MEMS switch is below 5%.
(7) T. Someya, Y. Kato, S. Iba, T. Sekitani, H.
The power transmission sheet (Fig. 6): Wireless Kawaguchi, and T. Sakurai, IEEE Transactions on
power transmission is performed at 13.56 MHz. The Electron Devices, 52, pp. 2502-2511 (2005).
on/off ratio of the MEMS switch in power transmission
exceeds 700. We achieve a coupling efficiency of 62.3%, (8) H. Kawaguchi, T. Someya, T. Sekitani, and T.
and a power of 29.3 W was wirelessly received. The Sakurai, IEEE Journal of Solid-State Circuits, 40,
variation in the power efficiency is less than 5% among pp.177- 185 (2005).
the 8 devices on the same line.
(9) H. Kawaguchi, S. Iba, Y. Kato, T. Sekitani, T.
Demonstration of power transmission: Figure 6 (f) Someya, and T. Sakurai, IEEE SENSORS
shows the power transmission to a Christmas tree JOURNAL, 6, pp. 1209-1217 (2006).
decorated with twenty-one light-emitting diodes that
require a power of 2 W.
(a) (b)
Power transmission
coil sheet
Power transmission
system
MEMS switching
sheet

Position-sensing
coil sheet
Position-sensing
system
Organic FET
sheet

Ubiquitous Sheet electronics embedded in the floor


10 cm

Fig. 1: Wireless power transmission sheet. (a) An image of the world’s first large-area wireless power transmission sheet embedded in the floor.
A part of the cover layer is peeling off. (b) A picture of the device assembly comprising a power transmission system driven by an 8 u 8 MEMS-
switching matrix and a position-sensing system driven by an 8 u 8 organic FET active matrix. The power transmission area is 21 u 21 cm2.

(a) Position-sensing coil sheet (c)


Via Cu

Polyimide
Cu (BL) Cu
10 mm Sensing
BL Output coil
Ag-paste
(b) Organic FET sheet
1 mm Ag
FET
G Parylene
Epoxy Au (D) Au (S)
Pentacene
Polyimide S S S
Ag (G)
D S Polyimide
Ag Ag (WL)
Pentacene AC generator : 2.95 MHz
Via Input

Fig. 2: The contactless position-sensing sheet comprising (a) position-sensing coil sheet and (b) organic FET sheet. Pictures and cross-
sectional illustrations are shown. S, D, and G represent the electrodes for source, drain, and gate, respectively. The organic FET sheet is
laminated with the position-sensing coil sheet using silver paste islands. (c) The circuit diagram of the position-sensing sheet. A resonance
frequency of 2.95 MHz is used in the position-sensing system. WL and BL represent word-line and bit-line, respectively.

(a) Power transmission coil sheet (c)


Cu

Polyimide
Via Cu Cu
10 mm
Ag-paste
Transmission
Ag coil
(b) MEMS switching sheet
Polyimide
BL A Ag (to BL)
Ag MEMS switch
Via Polyimide
B
Ag
WL
Ag (to WL)
C Power generator : 13.56 MHz
5 mm Polyimide
Parylene Input Ag

Fig. 3: The power transmission sheet comprising (a) power transmission coil sheet and (b) MEMS switching sheet. Pictures and cross-
sectional illustrations are shown. A: Electrodes for electrostatic attraction connected to the word-line (WL) and bit-line (BL) of MEMS switch.
B and C: Electrodes for power transmission connected to coils and a power generator. (c) The circuit diagram of the power transmission sheet.
A frequency of 13.56 MHz is used in the power transmission system.
(a) d LR 10 M:
(b) (c)
FET
8 7
~ VGS= –60 V
LS
VGS VS d=f 6 d=f
10 4
5
d=f
5 VGS= –60 V 4

VS (V)

VS (V)
0 d = 1 mm
LR
VS (V)

0 3
VGS = 0 V
-4
2 d
-5
1
On/off ratio = 510 LS
-10 91% drop-off
-8 0
0 1 2 3 0 1 2 3 0 5 10 15 20 25
Time (Ps) Time (Ps) d (mm)
Fig. 4: Position sensing. (a) Detected voltages (VS) at gate voltage (VGS) = –60 V and 0 V, where vertical distance d between the position-
sensing coil (LS) and the receiver coil (LR) is infinite f  A voltage of r 10 V at a resonance frequency (2.95 MHz) is applied to the
position-sensing cells. (b) VS at d = f and 1 mm, where VGS of –60 V is applied. VS decreases as LR approaches because of electromagnetic
coupling. (c) VS is shown as a function of d. A change in VS of 91% is attained at d = 1 mm. The dashed line represents the voltage at d = f
(a) (b) (c)
MEMS switch MEMS
switch Vop R 100

OFF 80
80
80
In air
(V)

60
Vop (V)
Voltage

40
40
60
20

R (:)
Ag-bump 00
6 40
>10
106
R (:) (:)

~~ In nitrogen
80
Resistance

ON 80 20
40
㪋㪇
40
0
4 5 6
00 103 10 10 10
50 wm 00 5
5 10
10 15
15 20
20
The number of switching cycles
Time (seconds)
Time (s)

Fig. 5: Stand-alone plastic MEMS switch. (a) Micrograph of cross-sectional surface of MEMS switch. Top electrodes for power
transmission are connected to bottom electrodes when the operation voltage (Vop) is applied to electrodes for electrostatic attraction. (b)
When a rectangular wave of Vop = 70 V is applied to the MEMS switch, the resistance changes from >106 :ҏ to 15 : ҏand the frequency
response extends up to 4 Hz. (c) MEMS switch resistance is shown as a function of the number of switching cycles.
(a) (b) (c)
B Sending power: 198 mW In shielded box
Receiver coil: LR 120 80
Received power (W) Efficiency (%)

116 mW 70
Electronic MEMS ON 62.3%
80
products (Vop= 70 V) 60
Power (mW)

40 50
Power transmission coil: LT 40
0
30 29.3 W
0.15 mW
MEMS switch MEMS OFF 20
0.1
(Vop= 0 V) 10
0 0
Power generator : 13.56 MHz 10 12 14 16 18 20 0 10 20 30 40 50
Frequency (MHz) Sending power (W)

(d) 60
(e) 60
(f)

50 LR 50 LR Twenty-one LEDs
2W
Efficiency (%)
Efficiency (%)

40 40
Z LT
30 30 X
LT
20 20

10 10

0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Z (mm) X (mm)

Fig. 6: Power transmission. (a) Schematic illustration of the power transmission system. (b) Power at the receiver coil (LR) is shown with
the MEMS switch operation voltage (Vop) of 70 V and 0 V. Sending power of 198 mW and frequency of 13.56 MHz are applied from the
power transmission coil (LT). (c) The power efficiency and received power are shown as functions of the sending power. The dashed line
represents the power at which the MEMS switch is broken. (d) and (e) The power efficiency is shown as a function of vertical distance Z
and horizontal distance X between LT and LR. (f) Demonstration of power transmission to a Christmas tree decorated with twenty-one light-
emitting diodes (LEDs) that require a power of 2 W. The space between the power transmission coil and the receiver coil is 5 mm.

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