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A hallmark of practical combustion technology
Coded plugs for safe electrical connection All components are easily accessible Simple commissioning and diagnosis
A safe investment in the future Digital combustion management for Outstanding service
Reliable and economical: The miilionfold safety and ease of use Weishaupt has an extensive sales and
sucess of the Weishaupt compact Weishaupt is a pioneer in this field. sevice network worldwide. Customer
burners is the result of orienting without Digital combustion management offers service is available around the clock.
compromise towards quality and the greater ease of use and simple Optimal in-house training at Weishaupt
customer. The technology has been servicing, even greater relaibility in ensures our service engineers are of
constantly developed and improved over operation, and, last but not least, an the highest calibre.
decades. extremely attractive price/capacity
relationship. Furthermore, this Proven quality
The latest production methods and intelligent technology enables the All burners are tested by an
stringent quality checks of all burner to be integrated with complex independent body and conform to the
products ensure Weishaupt’s reputation automation systems. following standards and EU directives:
for quality. You are making a safe
investment in the future. Valve proving as standard with • EN 676
W-FM10 and W-FM20 combustion • Gas Appliance Directive
Large capacity range managers 90/396/EEC
The large capacity range of 12.5 to The low gas pressure switch is used to • Machinery Directive 98/37/EC
550 kW makes the burners suitable for check the tightness of the gas valves, • Electromagnetic Compatability
the widest range of heat exchangers. thus providing valve proving without the Directive 89/336/EEC
need for any additional components or • Low Voltage Directive 73/23/EEC
Electronic ignition costs. • Boiler Efficiency Directive
The W-ZG 01 ignition unit used on all 92/42/EEC
Weishaupt W burners is particularly Gas multifunction assembly
energy efficient and extremely reliable. The newly concieved gas multifunction WG30 and WG40 also comform to:
assembly incorporates the following • Pressure Equipment Directive
components/functions: 97/23/EC
• Servo-controlled gas pressure
governor for continual gas pressure
• 2 solenoid valves (Class A)
• Filter
• Gas pressure switch
If the gas pressure falls too low, a low
gas pressure program is started. The
gas pressure switch also provides for
automatic valve proving.
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Digital combustion management:
safe and easy to use
The key points: • Suitable for continuous operation of
hot water plant (controlled shutdown
• The utilisation of identical units for and restart every 24 hours)
gas and oil burners simplifies
commissioning and reduces the • Suitable for air heaters and Group II
number of spares required. III, and IV steam boilers (W-FM 21
optional)
• Non-interchangeable plug
connections ensure the correct • The integrated eBUS interface offers
electrical connection of all the following functions:
components
– Connection to a PC for display of
All Weishaupt W series burners are fitted • Electrical remote reset is possible the operational sequence and the
with digital combustion managers as setting of function parameters
standard, whose microprocessors control • Safety ensured with the use of two
and monitor all burner functions. The microprocessors (reciprocal – Remote monitoring and diagnosis
result: Weishaupt burners are easy to monitoring) via a self dialling modem
use, precise and safe.
• Vari-coloured LED lamp to indicate – Connection to modern building ma-
The digital combustion managers also burner operational stage and fault nagement systems
offer the possibility of communicating conditions (WG10, WG20 versions
with other systems via an integrated LN and Z-LN) – Prepurge time can be set from a
eBUS port. This enables the heating PC via the eBUS interface
engineer to monitor the opration of the • LCD display with interrogation,
burner and remotely diagnose any servicing and parameter functions.
errors. the burner can be set directly via the
operating keys (WG10 – WG40
version ZM-LN)
System overview
Digital combustion management W-FM 05 W-FM 10 W-FM 20 W-FM 21
Valve proving ● ● ●
eBUS interface ● ● ● ●
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The right mode of operation
for every heating need
Gas burners Gas butterfly valve Gas multifunction
Single and two stage assembly
With mechanical compound regulation and
integral gas valve proving
F
G F
G
P
K P
K
I
Z I
Z
On Off On Off
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Trustworthy technology
Even the visual impression after Electronically controlled air damper Speed control
removing the burner cover is convincing. The electronically controlled air damper (WG 30 and WG 40)
All components are clearly arranged, closes at burner shutdown to hinder the Whereas normally a burner motor is
the electrical connections are obvious cooling-down of the combustion operated at a constant speed, speed
and non-interchangeable. The chamber. controlled burners vary the speed of the
technology makes a good impression burner motor dependent on the burner
because it is typical Weishaupt. Sevicing position load. The process is controlled by the
A special bracket enables the burner to digital combustion manager. The
Compact construction be put into a servicing position, which equipment assures the gas/air
The WG burners’ compact construction enabling easy access to the burner and compound such that no additional
means they can be easily installed by mixing assembly. speed monitoring is required.
one person. Commissioning costs have
been reduced to a minimum. Common platform Speed controls offers the advantages of
The common platform principle used reduced electrical consumption and a
Low NOx execution with W burners simplifies the provision considerable reduction in noise levels at
All WG burners are Low NOx execution and storage of spare parts. partial load.
as standard. A specially designed
mixing head produces an intensive Diagnosis via laptop The reduced noise levels can be of
internal flue gas recirculation, resulting A special software package and particular benefit in the field. A 10 dB
in exemplary emission levels. connection cables are available for reduction in the sound level can be
interrogating the combustion manager. achieved at 50% burner load, which
Sound attenuated air inlet Combustion optimisation and fault equates to a halving of noise emissions.
The transverse fan is sound attenuated analysis can thus be carried out easily
on the suction side. These burners via a laptop computer.
therefore operate particularly quietly.
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W-FM 20 Fan pressure impulse line
combustion manager
Variable speed Combustion chamber pressure
motor impulse line
Digital-analogue convertor
Frequency convertor
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Model overview
Burner type Version Mode of operation Valve train Rating Product Order
BSP / DN kW Ident-Number No.
WG 10
Natural gas
WG 10 N/0-D ZM-LN sliding two stage or modulating 1/2˝ 3 12,5 – 50 CE-0085 AU 353 232 136 14
WG 10 N/1-D LN single stage with manually set air damper 3/4˝ 40 – 110 CE-0085 BM 0481 232 110 24
WG 10 N/1-D Z-LN single or two stage 3/4˝ 25 – 110 CE-0085 BM 0481 232 123 24
WG 10 N/1-D ZM-LN sliding two stage or modulating 3/4˝ 25 – 110 CE-0085 BM 0481 232 126 24
LPG
WG 10 F/0-D ZM-LN sliding two stage or modulating 1/2˝ 3 12,5 – 50 CE-0085 AU 353 233 136 14
WG 10 F/1-D LN single stage with manually set air damper 3/4˝ 40 – 110 CE-0085 BM 0481 233 110 24
WG 10 F/1-D Z-LN single or two stage 3/4˝ 25 – 110 CE-0085 BM 0481 233 113 24
WG 10 F/1-D ZM-LN sliding two stage or modulating 3/4˝ 25 – 110 CE-0085 BM 0481 233 126 24
WG 20
Natural Gas
WG 20 N/1-C LN single stage with manually set air damper 1˝ 1 80 – 200 CE-0085 BM 0216 232 210 34
WG 20 N/1-C Z-LN single or two stage 1˝ 1 35 – 200 CE-0085 BM 0216 232 213 34
WG 20 N/1-C ZM-LN sliding two stage or modulating 1˝ 1 35 – 200 CE-0085 BM 0216 232 216 34
WG 20 N/1-C LN single stage with manually set air damper 1˝ 2 80 – 200 CE-0085 BM 0216 232 210 44
WG 20 N/1-C Z-LN single or two stage 1˝ 2 35 – 200 CE-0085 BM 0216 232 213 44
WG 20 N/1-C ZM-LN sliding two stage or modulating 1˝ 2 35 – 200 CE-0085 BM 0216 232 216 44
LPG
WG 20 F/1-C LN single stage with manually set air damper 3/4˝ 1 80 – 200 CE-0085 BM 0216 233 210 24
WG 20 F/1-C Z-LN single or two stage 3/4˝ 1 35 – 200 CE-0085 BM 0216 233 213 24
WG 20 F/1-C ZM-LN sliding two stage or modulating 3/4˝ 1 35 – 200 CE-0085 BM 0216 233 216 24
WG 30
WG 30N/1-C ZM-LN sliding two stage or modulating 3/4˝ 40 – 350 CE-0085-AU 0064 232 326 21
1˝ 232 326 31
1 1/2 ˝ 232 326 51
WG 30F/1-C ZM-LN sliding two stage or modulating 3/4˝ 60 – 350 CE-0085-AU 0064 233 326 21
WG 40
WG 40N/1-A ZM-LN sliding two stage or modulating 3/4˝ 55 – 550 CE-0085-AS 0311 232 416 21
1˝ 232 426 31
1 1/2 ˝ 232 416 51
2˝ 232 406 61
DN65 232 416 31
DN80 232 416 41
WG 40F/1-A ZM-LN sliding two stage or modulating 3/4˝ 80 – 550 CE-0085-AS 0311 233 416 21
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Burner capacities in relation to
combustion chamber resistance
Capacity graph WG 10 Capacity graph WG 10 Capacity graph WG 10
mbar Burner type WG 10. . . /0-D mbar Burner type WG 10. . . /1-D mbar Burner type WG 10 . . . /1-D
Vers. ZM-LN Vers. LN Vers. Z-LN / ZM-LN
Combustion head WG 10/0-D Combustion head WG 10-D Combustion head WG 10-D
Rating 12.5 – 50 kW Rating 40 – 110 kW Rating 25 – 110 kW
1.5
1,5 3.0
3,0 3.0
3,0
2.5
2,5 2.5
2,5
1.0
1,0 2.0
2,0 2.0
2,0
1.5
1,5 1.5
1,5
0.5
0,5 1.0
1,0 1.0
1,0
0.5
0,5 0.5
0,5
0 0 0
-0.5
-0,5 -0.5
-0,5
-0.5
-0,5 -1.0
-1,0 -1.0
-1,0
kW 0 10 20 30 40 50 60 kW 0 20 40 60 80 100 120 kW 0 20 40 60 80 100 120
Capacity graphs in accordance with EN 676. The ratings Speed control is available for natural gas burners only.
are based on an installation altitude of 0 m. An altitude- The minimum rating is limited to 60 kW for WG30 and
based reduction in capacity of approx. 1 % per 100 m 80 kW for WG 40 burners.
above sea level should be taken into consideration.
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Valve train selection
WG 10 . . . /0-D with W-MF 055
Burner Low pressure supply Burner Low pressure supply Burner Low pressure supply
rating (Supply pressure in mbar rating (Supply pressure in mbar rating (Supply pressure in mbar
into isolating valve) into isolating valve) into isolating valve)
pemax pemax pemax pemax pemax pemax
≤ 50 mbar > 50, ≤ 300 mbar ≤ 50 mbar > 50, ≤ 300 mbar ≤ 50 mbar > 50, ≤ 300 mbar
[kW] 1/2˝ 1/2˝ 3 [kW] 1/2˝ 1/2˝ 3 [kW] 1/2˝ 1/2˝ 3
Nat. gas E, Hi = 37.26 MJ/mn3 (10.35 kWh/mn3), Nat. gas LL, Hi = 31.79 MJ/mn3 (8.83 kWh/mn3), LPG B/P, Hi = 93.20 MJ/mn3 (25.89 kWh/mn3),
d = 0.606, Wi = 47.84 kWh/mn3 d = 0.641, Wi = 39.67 kWh/mn3 d = 1.555, Wi = 74.73 kWh/mn3
25 15 18 25 15 18 25 13 16
30 15 18 30 16 19 30 13 16
35 16 19 35 17 20 35 13 16
40 16 19 40 18 21 40 14 17
45 17 20 45 19 22 45 14 17
50 18 21 50 20 23 50 15 18
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WG 30. . . /1-C, LN version with W-MF 5xx SE
Burner Low pressure supply Burner Low pressure supply Burner Low pressure supply
rating (Supply pressure in mbar into isolating rating (Supply pressure in mbar into isolating rating (Supply pressure in mbar into isolating
valve) pemax = 300 mbar valve) pemax = 300 mbar valve) pemax = 300 mbar
[kW] 3/4˝ 1˝ 11/2˝ [kW] 3/4˝ 1˝ 11/2˝ [kW] 3/4˝
Nat. gas E, Hi = 37.26 MJ/mn3 (10.35 kWh/mn3), Nat. gas LL, Hi = 31.79 MJ/mn3 (8.83 kWh/mn3), LPG B/P, Hi = 93.20 MJ/mn3 (25.89 kWh/mn3),
d = 0.606, Wi = 47.84 kWh/mn3 d = 0.641, Wi = 39.67 kWh/mn3 d = 1.555, Wi = 74.73 kWh/mn3
130 15 14 13 130 18 15 14 130 13
160 17 15 14 160 20 16 15 160 14
190 18 15 13 190 22 17 15 190 14
210 19 15 13 210 23 17 15 210 15
240 21 15 13 240 26 18 15 240 15
270 23 16 13 270 30 19 15 270 17
300 26 17 14 300 34 21 17 300 18
350 33 20 16 350 44 26 21 350 21
Burner Low pressure supply Burner Low pressure supply 1/2 ˝ to 2 ˝ valve trains have screwed connections,
rating (Supply pressure in mbar into isolating rating (Supply pressure in mbar into isolating DN65 and DN80 have flanged connections.
valve) pemax = 300 mbar valve) pemax = 300 mbar
The valve trains can be equipped with thermal
[kW] 3/4˝ 1˝ 11/2˝ 2˝ [kW] 3/4˝ 1˝ 11/2˝ 2˝ shut offs at extra cost.
Nat. gas E, Hi = 37.26 MJ/mn3 (10.35 kWh/mn3), Nat. gas LL, Hi = 31.79 MJ/mn3 (8.83 kWh/mn3),
d = 0.606, Wi = 47.84 kWh/mn3 d = 0.641, Wi = 39.67 kWh/mn3
240 30 11 10 9 240 42 13 11 10
300 40 14 13 11 300 57 18 15 13
The flue gas resistance must be
360 54 18 15 13 360 74 22 19 16 added to the minimum supply
400 64 20 17 15 400 92 25 22 18 pressure calculated.
440 75 23 20 16 440 109 29 24 20
480 88 26 24 18 480 126 34 28 22
520 101 29 28 20 520 144 36 34 25 The minimum supply pressure
550 111 31 30 22 550 157 38 37 27 should be no less than 15 mbar.
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Technical data
Rp
d1 h3
h1
h2
b1
I2 I1
I3
d3
d4
b2
α° d2
b3
I4
Burner dimensions
Burner type Dimensions in mm
I1 I2 I3 I4 b1 b2 b3 h1 h2 h3 d1 d2 d3 d4 Rp α°
WG 10 140 349 31,5 115 330 165 164 353 270 165 108 M8 150 –170 110 3/4” 45°
WG 20 140 397 32 158 358 182 178 376 284,5 182 120 M8 170 130 1” 45°
WG 30 166 480 62 197 420 226 196 460 342 226 127 M8 170 –186 130 1 1/2” 45°
WG 40 235 577 72 235 450 245 207 480 360 245 154 M10 186 –200 160 1 1/2” 45°
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Technical data
Burner type Combust. Motor Servomotor Air pressure Burner Gas valve train Flame
manager switch weight 1 Size Type Weight 1 monitoring
WG 10 . . ./0-D
Vers. ZM-LN W-FM 20 ECK 02/F – 2/1 STE 4.5 * LGW 3/A1 13.5 kg 1/2˝ W-MF 055 6 kg Ionisation
230 V, 50 Hz
0.04 kW, Cap. 2 µF
WG 10 . . ./1-D
Vers. LN W-FM 05 ECK 03/F – 2/1 none LGW 10/A2 13.5 kg 3/4˝ W-MF SLE 507 6 kg Ionisation
Vers. Z-LN W-FM 10 230 V, 50 Hz STD 4.5 ** 3/4˝ W-MF SE 507
Vers. ZM-LN W-FM 20 0.095 kW, Cap. 4 µF STE 4.5 * 3/4˝ W-MF SE 507
WG 20 . . . /1-C
Vers. LN W-FM 05 ECK 04/F – 2/1 none LGW 10/A2 20 kg 1˝ W-MF SLE 507/512 6 kg / 7 kg Ionisation
Vers. Z-LN W-FM 10 230 V, 50 Hz STD 4.5 ** 1˝ W-MF SE 507/512
Vers. ZM-LN W-FM 20 0.21 kW, Cap. 8 µF STE 4.5 * 1˝ W-MF SE 507/512
WG 30. . ./1-C
Vers. ZM-LN W-FM 20 ECK 05/F-2 STE 4.5 * LGW 10A2 27 kg 3/4˝ W-MF SE 507 5.5 kg Ionisation
230 V; 50 Hz BO.36/6-01L 1˝ W-MF SE 512 9.0 kg
2900 rpm 11/2 ˝ W-MF SE 512 13.5 kg
0.42 kW;
Cap. 12 µF
Vers. ZM-LN W-FM 20 DK 05/F-2 STE 4.5 * LGW 10A2 30 kg 3/4˝ DMV-VEF 507 6.5 kg Ionisation
with speed 3~; 230 V; 50 Hz BO.36/6-01L 1˝ DMV-VEF 512 10.0 kg
control 2880 rpm 11/2 ˝ DMV-VEF 512 12.0 kg
0.42 kW; 2.6 A 2˝ DMV-VEF 520 15.0 kg
WG 40. . ./1-A
Vers. ZM-LN W-FM 20 ECK 06/F-2 STE 4.5 * LGW 10A2 35 kg 3/4˝ W-MF SE 507 5.5 kg Ionisation
230 V; 50 Hz BO.36/6-01L 1˝ W-MF SE 512 9.0 kg
2900 rpm 11/2 ˝ W-MF SE 512 13.5 kg
0.62 kW; 2˝ DMV+FRS 520 17.5 kg
Cap. 16 µF 65 DMV+FRS 5065 50.0 kg
80 DMV+FRS 5080 67.0 kg
Ausf. ZM-LN W-FM 20 DK 06/F-2 STE 4.5 * LGW 10A2 38 kg 1˝ DMV-VEF 512 10.0 kg Ionisation
with speed 3~; 230 V; 50 Hz BO.36/6-01L 11/2 ˝ DMV-VEF 512 12.0 kg
control 2900 rpm 2˝ DMV-VEF 520 15.0 kg
0.62 kW; 4 A
* Runtime during operation: with full setting movement max. 50 s/with reduced setting movement min. 25 s /Runtime during pre-purge approx. 1– 2 s.
** Runtime during operation: with full setting movement approx. 3 s/with reduced setting movement < 3 s /Runtime during pre-purge approx. 3 s.
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Max Weishaupt GmbH
D-88475 Schwendi
Tel (0 73 53) 8 30, Fax (0 73 53) 8 33 58
www.weishaupt.de