RVJ Eurasia Food & Agro BV

RVJ Foods Pvt. Ltd

Assembled SKID for the

production of Curd

www.rvjservices.nl

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

Details of the Project/product

This equipment is designed to collect, store, cool the milk, and after pasteurization can make
yoghurt with a Capacity is 500 litres per hour, with a maximum of 5.000 litres a shift. The
equipment consists of the following modular parts

Products: Milk cooling tank

Transport pumps
Pasteurizer
Homogenizer (Optional: Assembled on skid only when the customer desires)
Separator
Small cold store
Ice bank chiller
Hot water maker
Fermentation tanks
Cup filling mechines

Delivery time
The delivery time for equipment shall be within 6 months.

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

PLANT DESCRIPTIONS

Milk reception
1. Plate cooler 1.500/h 20->5>5 by ice water. 1 section for chill the
incoming milk, there is supplied a plate heat exchanger. The milk is cooled
down immediately till 4ºC it is connected to the ice bank chiller.
2. Milk supply pump. A centrifugal pump brand Packo
3. Container and filter, dump stainless steel vessel where the milk is
dumped in for cleaning and weighting
4. All parts, pipes and valves are build together, and connected as a
complete unit. Thee cables are connected to the central control box.

Milk cooling tank

1. Milk cooling tank type 2.200 lt... This tank is completely
complete reconditioned. It is
an open execution, so it is easy for cleaning and inspection
2. Milk supply pump. A centrifugal pu pump brand Packo
3. Condenser. For cooling down the milk, there is a new condenser used.
It will be build on top of the cooling room, so it is clean for using, and a better
environment for the people working.
working
4. Alll parts, pipes and valves are build together, and connected as a
complete unit. The cables are connected to the central control box.

Pasteurizer
1.In
In order to clear the raw milk from coli
coli/ecoli and lacto bacteria, the milk must be
pasteurised.
2.The
The pasteurizer has the following sspecifications:
Nominal capacity is 500 l/hour. The plate
plate-heat exchanger is APV duo safety
This changer/pasteurizer is made-up
made with the so-called “duo safety” plates.
These plates are double-sided,
sided, which creates a double separation between the media.
medi
3.When
When an interior leakage occurs, a mixture of the media will not take place
instead,
nstead, the leaked liquid will go outside.
5. A booster pump is therefore not needed.

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

• The diagram of temperature at 500 l/h is as follows: 5º-55º-75º-24/30º- 4º Celsius.

• The flow pasteurizer has a content of 5 l. (Holding time 20 sec. at a flow of 500 l/h).
• The pasteurizer will be heated by its own hot water processor which is linked to the
overhaul connection/control panel.
• Milk supply comes from a stainless steel balance tank of ± 20 l with level regulation
for the incoming milk (with level controllers).
• A flow-diversion valve, which leads the product stream back to the balance tank
when the pasteurisation temperature is too low, is installed.
• The whole unit will be built together on the stainless steel frame (skid).
• The temperature regulator for the pasteurisation temperature is provided with set
points.

A stainless steel control box has the following components:

• The temperature regulators for the pasteurisation and the out-going milk
temperature.
• The operation components for the hot-water pumps and the flow diversion valve
• A signal horn for alarms.
• The necessary pneumatic components.
• All further operation components incl. PLC etc.

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

Homogeniser (Optional if desired by the customer)

Homogeniser, for homogenisation of the milk;
• Capacity 500 l/u.
• Max homogenization pressure 200 20 bar.
• 5 kW motor power.
• Single stage homogenization head.
• Compression head formed by a single forged
forge block in stainless steel.
• Manual valve for adjusting of the homogenizing pressure.
• Suction and delivery valves
• Overpressure valve of spring type in installed on the compression head.
• Pressure
ressure gauge of analogue type.
• Pump body manufactured in cast iron and contaicontains
ns all organs of motion transmission.
• Control panel with selector/adjusting homogenization pressure, start-stop
start stop buttons and
warning lights, build in thee same panel as the pasteurizer.
All parts,
arts, pipes and valves are built together, and connected as a completeete unit. The cables
are connected to the central control box.

Ice bank chiller

1. For preparing enough ice water for chilling the incoming milk, and to
cool the milk down in the pasteuriser, reconditioned cooling tank of
0-500 litres capacity will be used.
used To avoid freezing of
the ice water, there is an agitator mounted on an air blowing system
inside the tank.
2. Ice
ce water pump 1.000 l/h, to pump the ice water to the reception
unit, with valves.
3. Ice
ce water pump 1.000 l/h, to pump the ice water to the
pasteurisation unit, with valves.
4. Condenser. For cooling down the ice water, there will be a new condenser that is build
on top of the cooling room, so it is clean for using, and a better environment
5. All parts,
s, pipes and valves are build together, and connected as a complete unit. The
cables are connected to the central control box.

Small cold storage room

1. A small skid with the below mentioned specifications will be a part of this
Skid system. Dimension of the
t store is 250 x 250 x 250 cm.
2. Inside
nside the cold room are racks where the curd cups can
be stored
3. Lights inside the cold room are installed

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

Auxiliaries
1. Overall stainless steel frame, supervision, building frame. This is the frame where all the
units will be mounted on.
2. The dimensions will fit with the inside dimensions of the container, and there is an extra
frame where the cold room is mounted on during transport.
3. Prepare container for transport, which means the extra frame for the cold room.
4. Air compressor. For supply the skid and units with air pressure, a small compressor is
provided.
5. Also this one will be placed on top of the cold room.
6. Milk analysers and Ph, temperature equipment for milk testing
7. Packing material for transport
8. Unloading/unpacking, temporary storing and guarding of the equipment at site
9. Construction and building materials and work
10. All internal electrical cabling of the skid
11. We shall provide a set of drawings and instructions, including: Wiring plan and drawings
for utilities such as the piping for water, electricity.
12. The documentation will be the base for information transfer during engineering,
installation of equipment, commissioning of equipment, and training of personnel,
future operation and maintenance of the equipment.

Spare parts
1. Spare parts milk cooling tank for one year production
2. Spare parts pasteuriser for one year production
3. Spare parts homogeniser for one year production
4. Spare parts filling machine for one year production
5. Spare parts ice bank chiller for one year production

Modules for making the Curd

1. Extra holding pipe for pasteurizer. This pipe is needed to keep the holding time for the
curd
2. During pasteurisation on 5 minutes. It is a 1 ½” pipe with total lengths of 42 meters.
3. All is built on a separated frame of the pasteuriser and manual
cleaning reconditioned separator

• Capacity: 500 litre/h

• Base frame and tools
• Electric parts in central control panel of the pasteurizer

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 RVJ Eurasia Food & Agro BV
RVJ Foods Pvt. Ltd

with: Star delta starter and Start/stop button

• Remix valve
• Equipped with manual operated standardization device
and cream meter
• The separator is directly connected to the plate-heat-exchanger
of the pasteurizer.

4. 2x 500 (or 3 x 350) liter tanks for mixing the cultures. Delivered with a fence agitator,
and control unit. Speed is controlled by frequency controller. The tank has a double
jacket for cooling down the liquid.
5. There will be two (or three) extra pumps installed for pumping the
cultured milk to the filling machine.
6. These pumps will be mounted on the same skid.
7. The cultured milk is filled in plastic cups and is set for curd formation
8. This is a new automatic cup filling machine.
Capacity: 500 liter/h in cups of 150/250/500 ml.
9. All parts, pipes and valves are build together, and connected as a
complete unit. The cables are connected to the central control box.
10. Spare parts separator for one year production

Electricity
For Electricity we need a “peak” of 35 kW for the whole plant. This is only when all units are
running at the same time. Normal consumption during one hour production is around 12
kW/hour. Average consumption for the processing of 5000 litres in a day is 100 kW

Supply of electricity to the unit (skid) consists of:

• 3 faze: 400 + N + earth
• Secured on 70 Amps.
• Supply cable to the unit: 5x16 mm².
• Capacity for a generator is 35 kW. (= 50 Hp)

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