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C O M PA C T
SCHLAFHORST I ZINSER
With the CompACT3-Solution Zinser opens up the whole world of conventional ring spinning for
compact spinning, too. And Schlafhorst completes these application packages with its fully
developed and flexible winding technology.
made fibres (carded and combed), pure manmade fibres The highlights at a glance:
and also for wool and blends containing wool. ➔ The whole world of appli-
The target is viewing the process in a comprehensive cations of conventional
ring spinning also for
manner, e.g. the processing stages spinning mill prepa-
compact spinning.
ration, winding and further yarn processing are also tak-
➔ All important raw materi-
en into consideration.
als can be processed to
produce all major yarn
In cooperation with partner companies and in the scope counts.
of the CompACT3-Solution, Zinser realises spinning pro- ➔ Not only combed cotton
CompACT3 – The new dimension in ring jects for which the know-how of every individual, spe- ring yarns, but also card-
ed ring yarns, blends of
spinning. cialised partner is utilised. These business partners may
cotton with manmade
As a supplier of compact spinning machines for short- be Saurer Business Units, as e.g. Schlafhorst – the spe- fibres (carded and
staple and long-staple spinning, Zinser exceeds the cialist in innovative winding technology. Apart from combed), pure manmade
applications existing so far – combed cotton yarns – and that, also partner companies, as e.g. Trützschler – the fibres, wool and blends
containing wool.
opens up new applications for compact spinning which specialist for innovative spinning mill preparation.
are also important in conventional ring spinning.
Above all, however, customers who are looking for new
Using the compact spinning technology is possible not innovation potential are involved. They are offered the
only in the field of combed cotton yarns, but is also rea- possibility to develop – in the scope of these projects –
sonable and profitable in other fields. Precondition for tailor-made solutions for their own company, i.e. for
this is a compact spinning technology that is flexible and their particular application. In this connection, a great
can be adapted to different applications. advantage for the customers is the global, technological
advice and optimisation of the processes through the
CompACT3 made by Zinser meets these requirements in close cooperation of the Saurer companies and their
an ideal way. With this compact spinning technology, partners.
which is based on a perforated apron, all important raw
materials can be processed to all major yarn counts. In the scope of the CompACT3-Solution, extensive trials
have been carried out in this connection. The results of
CompACT3-Solution. these trials as well as experiences gained before with the
The CompACT3-Solution shows the advantages involved Zinser CompACT3 spinning technology for different raw
in using such a flexible system. This, however, not only materials and yarn counts are presented in this Saurer
applies to the field of combed cotton ring yarns, but Factsheet on the subject of CompACT3.
also to carded ring yarns, blends of cotton with man-
Yarn engineering in the compact spinning A new yarn structure through compact
process. spinning.
The CompACT3-Solution allows yarn engineering. In all The process compact spinning leads to a new yarn
processing stages, different possibilities are conceivable, structure. This is characterised by higher strength and
starting with the textile raw material through all pro- lower hairiness. The new textile characteristics of the
cessing stages to the final textile product. Looking first CompACT3 yarn, its new appearance and the new grip
at the raw material input, the yarn parameters can be result in considerable advantages in the following pro-
influenced by this. The increase of the fibre strength cessing stages, as weaving mill preparation and weaving
utilisation, the displacement of the spinning limit and mill, as well as in the knitting mill.
the improvement of the spinning stability are deter-
mined by the raw material. The difference in the yarn character is apparent through
to the final product, e.g. by an increased lustre or a
The new card made by Trützschler and the compact clearly enhanced colour contrast in coloured and pat-
spinning machine Zinser 351 C3 also considerably influ- terned fabrics. The higher quality of the final product
ence the control of the yarn parameters, a possible pro- can be clearly felt and seen.
ductivity increase at the ring spinning machine and all
yarn quality values. Increasing the fibre strength utilisa- Technological advantages.
tion and displacing the spinning limit become possible. The advantage of the more stable surface of the yarn as
Process cutting is also conceivable. The high spinning a consequence of the new yarn structure is of course
stability of compact spinning influences the classical also noticeable at the winding stage. The increase in
quality values, in particular the low variance of quality hairiness caused during winding is substantially lower
Conventional values (e.g. CVb% of hairiness). than in the case of conventional yarns. At the same
time, the variation of yarn hairiness in the bobbin is
Yarn engineering in the processing stage winding has reduced.
direct effects on yarn evenness, IPI values and dynamo-
metric values. The yarn character, particularly the hairi- After the winding process the higher resistance to
ness and the volume, can be influenced at the winder. sloughing and abrasion displayed by the CompACT3
Thus the Autoconer 338 keeps the specific yarn struc- yarns opens up good prospects for cost savings at the
ture of the CompACT3 yarn. There is nearly no increase weaving preparation stage. An effective reduction of up
of hairiness. Irregularities in the yarn are cleared away. to 50 % in sizing liquor application is possible when
The quality cross-wound bobbin of the Autoconer 338 using CompACT3 yarns. If, on the other hand, the use of
particularly distinguishes itself by the splicing quality sizing liquor is reduced to a lesser extent, the yarn offers
similar to the yarn. improved running properties at the warping and weav-
ing stages.
Contact:
total-solutions@saurer.com
www.textile.saurer.com