Вы находитесь на странице: 1из 28

Headquarters

11006 Lucerne Street


Houston, TX 77016
Tel: (281) 219-6613
Fax: (281) 219-6638

sales@loganoiltools.com

United States stocking distributors


Louisiana Canada
103 Bluffwood Drive Lee Oilfield Fishing Tools Ltd.
Broussard, LA 70518 4604 Eleniak Road NW
Tel: (337) 839-2331/2332 Edmonton, AB T6B2S1
Fax: (337) 839-2334 Canada
Tel: (780) 440-6705
118 Common Court
Fax: (780) 463-5570
Houma, LA 70360
Tel: (985) 868-7333 Dubai
Fax: (985) 868-7007 Woodhouse International
P.O. Box 23724
Oklahoma
Dubai, UAE
424 South Eagle Lane
Tel: 971-4-347-2300
Oklahoma City, OK 73128
Fax: 971-4-347-4642
Tel: (405) 782-0625/0699/0754
Fax: (405) 782-0760 Scotland
Smith Services, HE Group
Mississippi
Howe Moss Avenue
6 Donald Drive
Dyce, Aberdeen
Laurel, MS 39440
Scotland AB21 OGP
Tel: (601) 649-0636
Tel: 44-1224-770707
Fax: (601) 649-6909
Fax: 44-1224-724182
Texas
101 Commerce Street
Alice, TX 78332
Tel: (361) 396-0139/0147
Fax: (361) 396-0112

1305 Energy Drive


Kilgore, TX 75662
Tel: (903) 984-6700
Fax: (903) 984-6755

1617 South Viceroy


Odessa, TX 79763
Tel: (432) 580-7414
Fax: (432) 580-7656

Utah
1369 South 1100 East
Vernal, UT 84078
Tel: (435) 781-2856/2857
Fax: (435) 781-2858

www.loganoiltools.com 85-Ton Power Swivel

© 2007 Logan Oil Tools


1M Rev. 0/0807
Contents Torque Controller
For Air and Electric Controls

Overview................................................................................2
Uses.......................................................................................2
Important Safety Information..................................................2
Construction...........................................................................3
Power Swivel Assembly......................................................3
Control Units.......................................................................3
Basic Power System...........................................................4
Hydraulic System................................................................4
Power Unit..........................................................................4
Trailer-Mounted Unit........................................................4
Skid-Mounted Unit...........................................................4
Installation..............................................................................4
Rig Up.................................................................................4
Pre-operation Start-up Procedure.......................................5
Operation............................................................................6
General Rules.....................................................................6
Air Controls.........................................................................6
Electric Controls..................................................................6
Maintenance.......................................................................7
Power Swivel Maintenance.................................................7
Lubrication.......................................................................7
Breaking-In......................................................................7
Storage............................................................................7
Replacing the Floating Washpipe Assembly
and Packing..............................................................7 – 8
Power Unit Maintenance.....................................................7
Swivel Disassembly..............................................................10
Swivel Reassembly..............................................................16
Troubleshooting....................................................................18
Specifications.......................................................................19 PUMP STROKE
Power Swivel Performance Data..........................................20

Drawings and Schematics


Floating Washpipe Assembly.................................................8
Swivel Head Assembly:
Front View.........................................................................12
psi
Side View..........................................................................13
Top View...........................................................................14
Section A-A – Through Gear Train)...................................15 ft lbs of Torque

Swivel Head Dimensions..................................................21 TORQUE SET


Gooseneck Trailer-Mounted Power Unit..............................23
Skid-Mounted Power Unit.....................................................24
Hydraulic System and Controls............................................25
Torque Controller (for Air and Electric Controls)...................26

Assembly and Replacement Parts Lists


Floating Washpipe..................................................................8 TORQUE CONTROLLER Assembly Replacement Parts
Power Swivel........................................................................ 11
Item Logan Part No. Qty Description Item Logan Part No. Qty Description
Power Unit............................................................................22
1 PS22236 1 Torque Gauge 6 PS2405-04-08 1 1/4" Male x 1/2" Female Bushing
Torque Controller..................................................................26 2 PS223612-001 1 Torque Set Panel 7 PS2501-04-04 1 1/4" Male x 1/4" Male 90 Degree
3 PS220512 1 Air Valve Push Button 8 PS2404-04-02 1 1/4" Male x 1/8" Male Connector
4 PS98126 1 Torque ReleaseValve 9 LKWA-625 1 1/4" MT x 1/4" MT x 1/4" MP Tee
5 PS2501-04-02 1 1/4" Male x 1/8" Male 90 Degree

1 • Logan 85-Ton Power Swivel Logan 85-Ton Power Swivel • 26


Logan 85-Ton Power Swivel

OVERVIEW CAUTION: Refer to the installation


procedure outlined on page 4 before
The newly engineered, hydraulic mo-
installing the Logan 85-Ton Power
tor-driven, Logan 85-Ton Power Swivel
Swivel on a rig. Failure to install the
provides smooth, shock-free torque.
Power Swivel properly can result in
It is rated to support tensile pipe loads
injury to the operator and/or rig floor
of 85 tons at zero rpm and 45 tons of
personnel. Read Important Safety
dynamic load at 100 rpm. The compact,
Information below.
swivel-head design weighs only 1,163
lbs and fits into most drilling or work-
USES
over masts.
The Logan 85-Ton Power Swivel is ide-
The design incorporates a reliable,
ally suited for use in fishing and work-
custom drive train with hardened steel
over operations — such as the internal
gears. For most applications, the Logan
or external cutting of casing, tubing, or
85-Ton Power Swivel eliminates the use
drill pipe; drilling out plugs, packers, or
of dangerous spinning chains, tongs,
cement; milling operations; or scraping
and kelly spinners. The Power Swivel Features include: casing — whenever shock-free, con-
facilitates drilling with longer drill string • Smooth, shock-free torque reduces trolled torque is essential to eliminating
lengths before the rig must be shut drill string damage the potential danger of twist-offs or
down to add pipe. Stops and start-ups • Fits most drilling and work over masts damage to cutting tools.
are thereby reduced — improving rig • Allows use of longer drill string lengths
efficiency and reducing wear on the • Power unit torque limits can be set The compact, lightweight swivel-head
pump, drawworks, and other rig equip- • Separate rotary swivel is unnecessary design also makes it extremely effective
ment. • Choice of diesel engines for light to medium drilling applications
• Increased environmental safety including water wells, pilings for piers
The Logan 85-Ton Power swivel uses
features on skids and trailers and foundations, in addition to oil and
either a closed or open loop hydraulic
• Easy to service gas wells. Suspending the swivel from
system with variable displacement,
a boom or crane eliminates a great deal
reversible over center pumps, and air or Extra cost options include: of set-up time or shifts to additional
electric remote controls. Speed control • Air- or hydro-start engine locations.
is continuously variable over the entire • Special hydraulic motor
operating range. Pressure compensat- • Lifting frame The Logan 85-Ton Power Swivel is also
ing-type torque control overrides the • Electric or hydraulic loading winch ideal for coring operations. Any length
speed control to maintain maximum • Dimetcote coating of core may be taken. Accurate and
torque. The power unit’s torque limits (inorganic zinc primer) smooth torque ensures against damage
can be set, thereby eliminating the • Control can be operated remotely to core tools or strings.
potential danger of twist-offs or swol- or from the power unit
len boxes in the drill string. An integral IMPORTANT
• Cold weather package SAFETY INFORMATION
rotary swivel bearing, floating washpipe
assembly, and gooseneck connec- The complete Logan 85-Ton Power Before operating the Logan 85-Ton
tion eliminates the need for a separate Swivel package includes an elevator- Power Swivel, users are advised of the
rotary swivel. type bail; a unitized washpipe packing following important safety precautions
box assembly; a fixed displacement, and procedures:
A 2-1/2" bore gooseneck and washpipe piston-type, hydraulic motor rated at
assembly allows circulation through the 5,000 psi; a torque rein assembly; safe- 1. Verify the strength of the derrick
2" I.D. stem while rotating or in static ty cable; and 1-inch swivel joints. The structure and torque rein guide cable
mode. An access plug allows wireline components are available either trailer- to ensure they are strong enough to
to be run through the unit. or skid-mounted with powered hose withstand the loads imposed by the
reels to form a rugged unit. A swivel car- Power Swivel.
rying stand is standard.

Logan 85-Ton Power Swivel • 2


Logan 85-Ton Power Swivel

2. A Logan Safety Cable (provided as The design incorporates a reliable,


standard equipment on the Logan 85- custom drive train with hardened steel
Ton Power Swivel) should be used for gears consisting of: a motor drive gear,
torque rein and should be utilized at reduction drive gear, an intermediate
all times. Attach one end of the safety gear, and the main drive gear. Roller
cable to the torque rein and secure bearings keep the gears in close align-
the other end to the swivel. In the ment.
event of torque rein assembly failure,
A magnetic drain plug is located on the
the safety cable will prevent the
lower cover plate of the swivel assem-
assembly from falling to the rig floor.
bly. A tell-tale hole in the lower plate
3. Carefully check the full range of indicates hydraulic oil leakage past the
travel in the derrick or mast before motor shaft seal or lubricating gear oil
beginning operations. With the guide past the input pinion shaft. A filler/relief
cable as nearly vertical as possible, plug is located on the upper cover plate.
ensure that the swivel can move The gear housing is equipped with an
freely up and down under full torque oil level sight glass so the operator may
in either direction. Angles exceeding check oil level with a quick glance.
5% can cause side loads on the
Lightweight, compact swivel-head design To protect the main stem oil seal from
swivel. fits most drilling or workover masts. dirt, an excluder seal is installed below
4. Although Logan bails are not as the packing nut.
dangerous as “stepped” bails, tubing Two high pressure hydraulic hoses and
Control Units
elevators should not be used with the motor drain hose exit from the bot-
Control assemblies for the Logan
Power Swivel bails. Besides being tom of the assembly. The high pressure
85-Ton Power Swivel are either air or
a potentially dangerous practice, the hydraulic hoses connect to the motor
electric. They can be operated remotely
use of an upset elevator reduces with swivel joints. The motor drain hose
(extra cost option) for operator conve-
the contact between the elevator and is fitted with a self-sealing quick dis-
nience and safety, or from the power
bail, and accelerates wear. connect coupling.
unit. Remote control assemblies are
5. Inspect elevators and bails for exces- The one-piece gooseneck is construc- pedestal mounted. The control assem-
sive wear according to guidelines ted of cast steel. A 2-inch I.D. NPT ac- bly is lightweight and the pedestal base
published in API RP-8B. cess plug located in the top allows pas- is removable for easy storage on the
sage of wireline and small tools through trailer or skid. A new wireless remote
WARNING: Failure to comply with
the swivel for downhole operations. with an operating range of 150 feet is
these safety procedures may cause
The gooseneck and swivel packing are also available.
physical injury to the operator and/or
hydrostatically tested and rated at 5,000
rig floor personnel. Air controls consist of an air compressor
psi circulating pressure.
and tank, an air filter/regulator/lubricator
CONSTRUCTION The floating washpipe assembly and unit, manual torque control, and a ped-
packing are self-aligning. Friction bear- estal mounted control panel with extra
Power Swivel Assembly
ing surfaces of the washpipe (areas that lines fitted with quick disconnect coup-
The Logan 85-Ton Power Swivel is
contact the packing) are hard-surfaced lers. A lever-operated air valve controls
powered by a fixed displacement,
for wear-resistance. the engine speed. Another single-lever
piston-type, hydraulic motor rated at
air valve controls the direction and
5,000 psi. The motor is mounted on the The elevator bail is machined or flame
speed of the Power Swivel. A torque
underside of the swivel and is protected cut from forged, heat-treated alloy
gauge, calibrated in ft-lbs, indicates
by a steel frame. steel for maximum strength. The bail,
torque.
bail pins, and body are tested to API
guidelines.

3 • Logan 85-Ton Power Swivel


Logan 85-Ton Power Swivel

The electric control panel consists of All hydraulic hoses are reel-mounted Skid-Mounted Unit
a joy stick for controlling swivel direc- on the power unit. They are connected Skid units are rugged and made of
tion and speed, an engine rpm control to the power swivel hydraulic motor with heavy-duty structural tubing with weld-
switch, a torque gauge, and a master swivel joints and quick disconnects. ed construction. Both ends are rounded
kill switch. An emergency kill switch is for easy skidding. Ends are fitted with
A swivel carrying rack allows the swivel
available for hazardous locations. an integral pipe that may be used to
to be loaded and unloaded without
attach boom lines or hoist slings. These
Torque limits can be easily and accu- breaking the hose connections.
pipes are flush with the sides of the
rately set on both air and electric control
Power Unit skid. Main runners, running the length
units. A torque control unit mounted
The compact, easily transportable of the skid, are strengthened by cross-
on the fuel tank can be preset to the
Power Swivel units may be mounted on members for additional rigidity. The
desired torque limit with the turn of
a trailer or skid. All units consist of an entire frame is covered with diamond-
a knob. Torque will be indicated on the
engine with a hydraulic pump, hydrau- patterned deck plate to provide a solid,
control panel dial in ft-lbs.
lic piping, a hydraulic fluid reservoir, a skid resistant floor.
Basic Power System hose reel assembly and hoses neces-
To meet environmental regulations,
The Logan 85-Ton Power Swivel is sary for supplying hydraulic power to
both trailer- and skid-mounted units are
equipped with a diesel engine to pro- the power swivel motor. Brackets to
equipped with skirts to eliminate fluid
vide power. The engine is sized to hold and transport the swivel and the
spills.
provide sufficient horsepower to operate control panel are included.
the swivel to full torque and rpm limits.
Trailer-Mounted Unit INSTALLATION
Control systems may be either air or
The compact, four-wheel trailer units
electric. Rig Up
meet all ICC regulations and are
Check all components to ensure that
On units equipped with air control sys- equipped with heavy-duty springs and
all accessory items (especially the port-
tems, an air compressor rated at 7.4 electric brakes. The trailer is equipped
able control panel) and spare parts
cfm, a three-gallon receiver tank, and with a gooseneck or bumper pull.
are packed, and that all equipment is
an air filter-lubricator are also provided. Tongue weight is designed to ensure
in serviceable condition. If time per-
on-road stability and eliminate fishtail-
A torque gauge, calibrated in ft-lbs, is mits, the operator should run the power
ing. Diamond-patterned deck plate
located on the remote control panel. swivel for a short time to check control
provides solid, skid resistant flooring
indicators, filter, and response of con-
Hydraulic System over the all welded, steel frame.
trols, etc. before leaving for the job site.
The hydraulic system includes a direct
driven, variable displacement hydraulic
pump that is mounted directly on the
engine flywheel housing. All piping,
valves, fittings, reservoirs, and other
components required to complete the
system are included. The hydraulic
system is designed and rated at 5,000
psi working pressure.

The hydraulic reservoir is designed to


dissipate heat and is adequately sized
to disperse foam that may be generated
during operation. A 10-micron suction
filter and high pressure loop filters pro-
vide continuous filtration of the hydraulic
Gooseneck Trailer-Mounted Unit, Side View
fluid. Visual registers on the suction
filter and high pressure loop filters indi-
cate when these elements need to be
replaced.

Logan 85-Ton Power Swivel • 4


Logan 85-Ton Power Swivel

Be sure to have an ample supply of fuel


and that the hydraulic reservoir is full.

Upon arriving at the job site, the power


unit should be placed in a level position
a safe distance from the well head and
other hazards. All corners of skid units
should be supported. On trailer units,
wheel chocks should be set in front and
in back of the wheels and the jack low-
ered to level the trailer bed.

Using a catline or derrick line, lift the


swivel unit from the rack. Suspend
the swivel over the well head from the
drilling hook or elevators. Be sure the
elevator is the correct size for the ele-
vator bail. Carefully inspect the elevator
for excessive wear (refer to API RP-8B
for guidelines).

Remove the control cable or air control


hoses and the pressure gauge hose
from their storage hangers on the skid
or trailer. Connect them to their respec-
tive connections on the power unit and
control panel. Power Swivel Electric Control Panel

Pre-Operation Start-up Procedures 6. Check the suction vacuum gauge Air Controls
Electric Controls mounted near the pump. It should 1. Move the engine throttle control
1. Move the engine throttle handle to not read over 5" Hg. lever to neutral position (center).
full “decrease” position.
7. Set the torque control to the desired 2. Move the swivel control lever to
2. Move the swivel control handle to maximum torque. The adjustment neutral position (center).
neutral position (center). knob and torque indicator gauge are
3. Press and release the start button
3. Start the engine: calibrated in ft-lbs. Turn the adjust-
on the power unit engine
ment knob until the desired maxi-
a. Turn the engine ignition switch
mum torque is indicated on the NOTE: If the engine fails to start
to “on.”
gauge. promptly, reset the trip lever on the
b. Hold the engine throttle control in air intake manifold located inside
“decrease” for 15 to 20 seconds. 8. Move the swivel control handle
the right-hand engine panel if it has
to the “forward” position.
c. Hold the engine ignition in “start.” been tripped.
Release the switch when the en- 9. Increase engine throttle until the
4. Adjust the engine throttle to 800
gine starts and allow it to return desired swivel rpm is attained and
to 1,000 rpm.
to the “on” position. the engine runs smoothly.
5. Check condition of suction filter.
4. Adjust the engine throttle to 800 to 0. Check the high pressure filter.
1
The filter indicator is located on top
1,000 rpm. Charge pressure should be 100
of the hydraulic reservoir. Replace
to 200 psi.
5. Check condition of suction filter. The the filter if the suction gauge reads
filter indicator is located on top of NOTE: If the engine fails to start more than 5" Hg.
the hydraulic reservoir. Replace the promptly, reset the trip lever on the
6. Check the suction vacuum gauge
filter if the suction gauge reads more air intake manifold located inside
mounted near the pump. It should
than 5" Hg. the right-hand engine panel if it has
not read over 5" Hg.
been tripped.

5 • Logan 85-Ton Power Swivel


Logan 85-Ton Power Swivel

NOTE: Use only Logan Hydraulic


Fluid (Part No. 06206) or approved
equivalent when adding or changing
hydraulic fluid.

Air Controls
The air control system utilizes a single
lever-type control valve that is mounted
on the remote control panel. This con-
trol provides variable air pressure from
0 to 100 psi to the actuator positioner
to control both engine speed and the
direction of swivel rotation.

When this lever is in the center position,


Power Swivel Air Control Panel the pump is in neutral and the Power
Swivel is not rotating.

7. Check the air filter/regulator/ OPERATION Electric Controls


lubricator unit. Air pressure should Diesel engine speed is controlled by
General Rules
read 100 psi or more. Lubricator the lever labeled “Engine Throttle” on
Logan Oil Tools recommends the follow-
should be full of oil. Filter should be the control panel.
ing rules be observed when operating
free of water. If water is present,
the Power Swivel. These operational Swivel rotation is controlled by the lever
open the drain valve on the bottom
rules apply to all power swivel units, labeled “Swivel Control.” It utilizes a
of air reservoir to drain the water.
whether they are equipped with air or forward/neutral/reverse switch to control
Close the drain valve.
electric controls. rotation direction. Moving the lever to
8. Set the torque control to the desired the “forward” position will cause the
1. The pump displacement control
maximum torque. The torque con- Power Swivel to move in a right-hand
should always be used to change
trol system is mounted adjacent to (clockwise) direction.
the speed of the swivel. Setting the
the pump. The adjustment knob and
engine at the rated rpm will prolong Push the “Engine Throttle” lever forward
torque indicator gauge are cali-
engine and pump life, burn less oil, until the desired speed is attained.
brated in ft-lbs. Turn the adjustment
and result in fuel economy. Increase the engine speed if the engine
knob until the desired maximum
begins to overload or if a higher swivel
torque is indicated on the gauge. 2. Set the speed control at minimum
rpm is required.
and allow the engine to idle before
9. Move the swivel control handle to
changing the direction of rotation. Pressure compensating-type torque
the “forward” position.
Allow the swivel to completely stop in control overrides the speed control to
0. Increase engine throttle until the
1 neutral before switching to reverse. automatically maintain the maximum
desired swivel rpm is attained and pre-established torque limit. This is
3. Filters should be checked on a daily
the engine runs smoothly. accomplished by reducing the pump
basis.
stroke while maintaining engine speed.
1. Check the high pressure filter.
1
4. The hydraulic fluid level should be If the engine speed continues to be
Charge pressure should be 100 to
checked weekly. If the level is below overridden, the engine speed should be
200 psi.
the sight gauge, add hydraulic fluid. reduced until identical torque and speed
The Logan 85-Ton Power Swivel is now conditions exist at full pump stroke.
5. Charge pressure and suction gauges
ready for operation.
should be monitored daily.

6. Do not permit hydraulic oil temper-


ature to exceed 190°F for extended
periods.

Logan 85-Ton Power Swivel • 6


Logan 85-Ton Power Swivel

MAINTENANCE Breaking-In Remove the washpipe and packing as-


During initial break-in, or after a long semblies. Press the washpipe out
The following guidelines are intended
period of idleness, run the Power Swivel of the lower packing nut and slide the
to ensure maximum life of the Logan
with a reduced load at slower speed upper nut off. Remove the three upper
85-Ton Power Swivel. These are recom-
until it reaches normal operating tem- packing locking pins and press the up-
mendations only. Extreme peak load
perature ranging between 120 – 200°F. per packing off the washpipe. Replace
usage, temperature, and other variables
A somewhat higher operating tempera- the washpipe if it shows any signs of
will affect suggested service intervals.
ture is permissible in very hot climates, wear (i.e., scoring or surface abrasion).
Power Swivel Maintenance provided that it increases gradually.
The average life expectancy of the
Lubrication
Storage packing is 200 – 250 hours. Remove
1. Check the gear lubricating oil prior
If the Logan 85-Ton Power Swivel must the old packing from the packing nuts.
to service. The oil level should be
be stored, it should be completely filled Thoroughly clean the inside of both
maintained at the oil level plug level
with gear lubricating oil to prevent oxi- nuts. Using the drawing on page 8 as
at all times. If necessary, bring oil to
dation. Thread protectors or lift plugs a reference, install the new packing.
the proper operating level by adding
should be installed on stems or saver Assemble the packing and floating
Logan Gear Lubricant (Part No.
subs to prevent damage to the threads. washpipe assembly in reverse of as-
G14085-001). Some lubricating oil
Grease or dope the threads before sembly procedure. Tighten the packing
may leak out when the oil level plug
installing the thread protectors or lift nuts securely, locking them in place with
near the top cover plate is removed.
plugs. the retaining screws and retainers.
If oil does not leak out, gear lubricat-
ing oil of proper type and grade Open gear housings, ports, and re- Power Unit Maintenance
should be added to the correct oper- moved motors should be covered with The Power Unit includes the engine,
ating level. clean drop cloths to prevent dirt and piping, filters, reservoir, hoses, hose
trash from entering internal mecha- reels, cables, electrical components,
2. Gear lubricating oil should be
nisms. Before shipping parts for service, and gauges.
changed after the first 100 hours of
all openings should be sealed and parts
initial operation. Check the magnetic Engine
wrapped in clean, heavy kraft paper.
drain plug for metal filings when Please refer to the specific engine man-
changing the gear lubricating oil. Replacing the Floating Washpipe ufacturer’s maintenance instructions
Assembly and Packing included with your documentation.
NOTE: Oil capacity of the Logan 85-
The entire Floating Washpipe Assembly,
Ton Power Swivel is eight (8) quarts. Hydraulic Oil and Filters
including the upper and lower packing
The hydraulic fluid reservoir (Logan Part
3. After the initial break-in period (first nuts, can be removed from the swivel
No. PS06206) should be maintained
100 hours of operation), the gear without removing the gooseneck or
at the proper level at all times. The
lubricating oil should be changed bonnet.
oil level should be visible in the sight
after each 1,000 hours of operation
Remove the four retainers and retain- gauge when cold.
thereafter, or if the unit has been out
ing screws from the lower packing nut.
of service for an extended period. Filters
Loosen the lower packing nut by turning
Always check the magnetic drain The return filter located at the top of the
it in a clockwise direction until it turns
plug for metal filings when changing reservoir should be replaced when the
freely. Secure the upper stem to keep
the gear lubricating oil. pointer indicates that it needs cleaning.
it from rotating while loosening and
The indicator registers when the engine
4. Regularly subject the elevator bail, removing the lower packing nut. Use
is running.
stem, and saver subs to magnetic the same procedure to loosen and
particle inspection. remove the upper packing nut from the The high pressure filter in the pres-
gooseneck. sure line should be serviced when the
condition indicator displays red. Green
indicates that the filter is in satisfactory
condition. The filter indicator operates
when the swivel is rotating to the right.

7 • Logan 85-Ton Power Swivel


Floating Washpipe Assembly
Gooseneck Pipe Plug
PS77322

2" NPT

3 2

5 2-1/2 API
LINE PIPE
6

7
15

16

17
8
9
18
10 11

11 19
12
8
7

13 14 20

Body
PS54075

Floating Washpipe Assembly Replacement Parts

Item Logan Part No. Qty Description Item Logan Part No. Qty Description
1 PS09028 1 Gooseneck 11 PS72327 1 Packing Set
2 ACSA8-500-13-150 4 1/2" - 13 x 1-1/2" Socket Head Cap Screw 12 PS39028 1 Upper Packing Nut
3 LKWA-500 4 1/2" Lock Washer 13 ACSA8-625-13-150 4 5/8" - 13 x 1-1/2" Socket Head Cap Screw
4 PS19028 1 Bonnet 14 LKWA-625 4 5/8" Lock Washer
5 568-236 2 O-Ring 15 PS49028 1 Washpipe
6 PS79028 1 Upper Packing Nut Ring 16 PS69028 1 Spacer and Lantern Ring
7 PS50732-003 8 1/2" - 13 NC x 3/4 Socket Set Screw 17 PS63672 1 Packing Nut Grease Fitting
8 PS20128 8 Washpipe Packing Nut Screw Retainer 18 PS62327 1 Plain Spacer Ring
9 PS99028 3 Washpipe Locking Pin 19 PS42327 1 Packing Bottom Ring
10 568-010 3 O-Ring 20 PS29028 1 Lower Packing Nut

Logan 85-Ton Power Swivel • 8


Logan 85-Ton Power Swivel

Hoses Thoroughly clean the power unit when Open the relay cabinet at least once
Lubricate the hose reel swivel joints the job has been completed. Replenish a year (more often in humid climates)
with automotive chassis grease the engine fuel and hydraulic oil sup- for cleaning. All exposed terminals and
monthly. plies. Make any necessary repairs at metal parts should be cleaned, dried,
this time. Hoses should be reeled after and sprayed with silicone or varnish.
Inspect the torque control mechanism
cleaning and the hose ends covered.
every six months and coat all moving Power Swivel
parts with automotive chassis grease. Power Units with Air Controls Power swivels should not be started
Expel water condensate from the tank or operated in freezing weather until
Avoid contaminating the hydraulic fluid
daily by opening the drain valve on the the hydraulic system has been properly
and hydraulic system, including the
bottom of the air receiver. Pressurize prepared for cold weather service by:
hoses and couplings, with dust, water,
the tank before opening the valve.
or other foreign matter. Introduction of 1. Charge the hydraulic system with
foreign materials into the system will Visually inspect the filter/lubricator valve hydraulic oil rated for cold weather.
damage the machinery. twice a day. Drain any water that has 2. Prepare the engine according to the
collected in the filter bowl and maintain manufacturer's recommendations.
Torque gauge hose end connec-
the lubricating oil at the proper operat-
tions should be kept clean at all times 3. Ensure the hydraulic system is
ing level with SAE 10W motor oil.
through the use of dust covers or by moisture-free.
wrapping them with a clean cloth when Always keep the pump stroke cylinder
Never allow the power unit to vibrate.
not in use. Open, loose ends, especially rod, rod bearing, and clevis coated with
Vibration indicates mechanical mis-
those that have been dropped on the chassis grease.
alignment or that the unit is not prop-
ground, should be thoroughly cleaned
Power Units with Electric Controls erly supported. The power unit should
inside and out, and flushed prior to use.
The electrical cable should be coiled be shutdown until the cause can be
Extend the life of the hoses by never and stored on the cable bracket when determined and eliminated. Continued
allowing them to become twisted or not in use. Cover the open end with excessive vibration will cause severe
kinked, or unnecessarily stretched. Do the provided dust cap. Avoid kinking damage to the hydraulic pump and
not allow any sharp or heavy objects or placing undue tension on the cable. other components.
to drop or lay on the hoses. Doing so Do not allow equipment to run over the
may cut or crush them. cable.

Machinery and hoses should not be


allowed to remain outdoors when not
in use.

In cold climates, it is particularly impor-


tant to keep the hydraulic system free
of moisture caused by condensation or
water contaminated hydraulic fluid. Any
moisture in the system may freeze and
cause severe damage, especially to the
pump and valves.

Power Unit
Inspect trailer-mounted units prior to
use to ensure that it is safe and road-
worthy. Pay particular attention when
inspecting the following items:

1. Trailer hitch and safety chain


2. Brakes and tires
3. Tail and brake lights, and turn signals
4. Reserve fuel supply
5. Trailer tongue jack and supports
Gooseneck Trailer-Mounted Unit, Rear View

9 • Logan 85-Ton Power Swivel


Logan 85-Ton Power Swivel

SWIVEL DISASSEMBLY 7. Remove the packing assembly parts 6. Remove the oil seal from the upper
1
from inside both nuts. (The lower cover plate. Using the inside bearing
Care should be taken to ensure that
packing assembly consists of an puller, pull the outer track of the
no foreign material enters the interior
o-ring, packing bottom ring, plain stem upper bearing from the top
machinery of the swivel. All disassembly
spacer ring, spacer and lantern ring, cover plate. This will free the stem
and major repairs should be conducted
and three packing rings. The upper for removal.
in a clean, well-equipped shop.
packing assembly consists of an
7. The inner tracks of the stem’s upper
1
1. Remove all hydraulic hoses from the o-ring, upper packing nut ring, and
and lower bearings and seal wear
swivel. Hose ends should be covered one packing ring.) When replacing
ring at the bottom of the stem may
to help prevent foreign matter from the packing, it is important that both
be removed with a bearing puller.
entering the interior. packing nuts are clean and free of all
The final reduction gear is removed
old packing residue. Make sure both
NOTE: When not in use, all hydrau- by first removing the six ring groove
packing nuts are clean and free of
lic hoses should be reeled up to pins and then forcing the gear off the
foreign matter.
prevent kinking and other damage. main stem.
Damaged hoses may cause blockage 8. Remove and set aside the goose
8. Remove the screws from the lower
1
or other interference that the unit neck and bonnet.
gear cover plate. Tap the cover plate
may not function properly.
9. Turn the swivel upside down. Re- gently with a rubber mallet to break
2. Place the swivel on a suitable rack move the hydraulic motor and set it the seal if necessary. Scrape off
(similar to the bracket on the skid or aside. remaining residue with a putty knife.

trailer) that supports the swivel on its
NOTE: Do not disassemble the hy- 9. Remove the first reduction pinion
1
bail pins.
draulic motor. If trouble with the mo- bearing spacer and the first reduc-
3. Remove the hydraulic motor guard. tor is known or suspected, carefully tion pinion lower bearing from the
plug the ports and return the motor swivel body.
4. Place an open container under the
to Logan Oil Tools for inspection and
magnetic drain plug and remove 0. Lift out the final reduction pinion,
2
repair.
the plug. Check the drain plug and main thrust bearing, second reduc-
drained hydraulic fluid for metal filings 0. Remove the piping that runs from
1 tion pinion, and first reduction
and other foreign matter. the oil filler plug opening in the top pinion. The gears may require
plate to the side of the swivel body rotation to facilitate removal.
5. Remove the four retaining screws
next to the first reduction gear.
and their retainers from the lower 1. Remove the remaining roller bear-
2
packing nut. Secure the lower stem 1. Remove the lower bearing retainer
1 ings, second reduction lower bear-
of the swivel to keep the upper stem screws. Set the retainer aside and ing with its retainer ring, and first
from turning while loosening the lower remove the gasket. reduction pinion upper bearing. As
packing nut. Turn the lower packing with all bearings, exercise caution
2. Remove the seal retainer snap ring
1
nut in a clockwise direction until it when handling to guard against
from the bearing retainer and the
turns freely. Back the lower packing possible damage.
two lower oil seals.
nut completely off the upper stem.
NOTE: Each part should be thor-
3. Turn the swivel upright and remove
1
Repeat the above procedure to oughly cleaned (with steam or a high
the upper seal protector from the top
remove the upper packing nut and pressure washer for metal parts, or
of the stem.
back it completely off the gooseneck. with a good grade solvent applied
Remove the floating washpipe and 14. Remove the cap screws from the with a clean brush) as it is removed.
packing assembly. top cover plate. A rubber mallet may Check parts for repair or replace-
be used to break the gasket seal ment as they are cleaned. Dry all
6. Press the washpipe out of the lower
if necessary. Lift off the top cover cleaned parts with compressed air
packing nut and slide the upper nut
plate. or a clean, soft cloth. Coat all clean,
off. Remove the three upper packing
dry parts with a thin coat of lubricat-
locking pins and press the upper 5. Remove the upper gear cover shim
1
ing oil. Never leave parts exposed
packing off the washpipe. Replace and gasket. A putty knife or other
overnight without a coating of pro-
the washpipe if it shows any signs of thin tool may be used for prying and
tective oil.
wear (scoring or surface abrasion). cleaning.

Logan 85-Ton Power Swivel • 10


Swivel Head Parts List
Item numbers refer to drawing callouts on pages 12 – 15

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 PS09028 1 Gooseneck 46 568219 2 Flange O-Ring
2 ACSA8-500-13-150 14 1/2" - 13 x 1-1/2" Long Socket Head Cap Screw 47 ACSA8-375-13-275 8 3/8" - 13 x 2-3/4" Long Socket Head Cap Screw
3 LKWA-500 16 1/2" Lockwasher 48 LKWA-375 8 3/8" Lockwasher
4 PS19028 1 Bonnet 49 PS77322 1 Gooseneck Pipe Plug
5 568236 2 O-Ring 50 PS20213 1 Elevator Bail
6 PS79028 1 Upper Packing Nut Ring 51 PS28444 1 Seal Protector
7 PS50732-003 8 1/2" - 13 NC x 3/4" Long Socket Set Screw 52 PS34813-001 1 Bolt and Nut for Bail Pin
with Brass Point 53 PS65115 1 Bail Pin
8 PS20128 8 Washpipe Packing Nut Screw Retainer 54 PS12965 1 Final Reduction Gear
9 PS99028 3 Washpipe Locking Pin with 56810 O-Ring 55 PS64702 6 Ring Gear Groove Pin
10 568010 3 O-Ring 56 PS98402 1 Main Thrust Bearing
11 PS72327 1 Set Packing 57 PS04685 1 Lower Stem Bearing Spacer
12 PS39028 1 Upper Packing Nut 58 PS70602 1 Lower Stem Bearing
13 ACSA8-625-13-150 4 5/8" - 11 x 1-1/2" Long Socket Head Cap Screw 59 PS54075 1 Body
14 LKWA-625 4 5/8" Lockwasher 60 PS14685 1 Lower Stem Bearing Retainer
15 PS49028 1 Washpipe 61 PS22602 2 Lower Oil Seal
16 PS69028 1 Spacer and Lantern Ring 62 PS16303 1 Seal Retainer Snap Ring
17 PS63672 1 Packing Nut Grease Fitting 63 PS51602 1 Lower Seal Wear Ring
18 PS62327 1 Plain Spacer Ring 64 PS18444-001 1 Stem
19 PS42327 1 Packing Bottom Ring 65 PS64165 1 Second Reduction Pinion
20 PS29028 1 Lower Packing Nut 66 PS05775 1 Second Reduction Gear Key
21 HCSA8-625-13-150 9 5/8" - 13 x 1-1/2" Long Hex Head Cap Screw 67 PS15165 1 First Reduction Pinion Upper Bearing
22 PS44322 2 Dowel Pin 68 PS37965 1 First Reduction Pinion Upper Gear
23 AHSS-625-11-625 4 5/8" - 11 x 5/8" Long Allen Head Set Screw 69 PS05165 1 First Reduction Pinion Lower Bearing
24 PS77122 1 Filler Plug Relief Fitting 70 PS44685 1 First Reduction Pinion Bearing Spacer
25 PS98352 1 Oil Filler Plug 71 PS12685 1 Lower Gear Cover Gasket
26 PS72602 1 Magnetic Drain Plug 72 PS25165 1 First Reduction Pinion Oil Seal
27 PS72516 1 7/8" - 14 NPT x 3/4" Adapter 73 PS62516 1 Hydraulic Motor Adapter
28 PS26274 1 3/4" x 90, 150# Street Ell 74 PS08327 1 Retainer Ring
29 PS86753 1 3/4" Close Nipple 75 PS97327 1 Motor Adapter Sleeve
30 PS79052-001 1 3/4" Wing Nut Quick Disconnect 76 PS45165 1 Retainer Ring
31 PS90152-002 1 3/4" Metal Dust Cap 77 PS85152 1 Second Reduction Shaft Lower Bearing
32 PS90152-003 1 3/4" Metal Dust Plug 78 PS65165 1 Reduction Gear Key
33 PS55164 1 Lower Bearing Retainer Gasket 79 PS95675 1 Lower Gear Cover Plate
34 HCSA8-625-11-175 6 5/8" - 11 x 1-3/4" Long Hex Head Cap Screw 80 PS27965 1 First Reduction Gear
35 PS50602 1 Saver Sub 81 PS84165 3 Roller Bearing
36 HCSA8-500-13-150 4 1/2" - 13 x 1-1/2" Long Hex Head Cap Screw 82 PS55935 1 Oil Seal Grease Fitting
37 PS91764 4 1/2" Special Flat Washer 83 PS90137 1 Oil Level Indicator Plug
38 PS53506 2 1" Swivel Joint 84 PS88402 1 Upper Stem Bearing
39 PS55115-003 1 Shackle 85 PS02685 1 Upper Oil Seal
40 PS55115 1 Torque Rein Assembly 86 PS12165 1 Second Reduction Gear
41 PS697702 1 Torque Rein Eye 87 PS53775 1 Upper Gear Cover Plate
42 PS21415 1 Torque Rein Pull Pin 88 PS03165 1 Final Reduction Pinion
43 PS91875 1 Upper Gear Cover Shim 89 PS95516-001 1 Motor Guard
44 PS91826-003 1 Hydraulic Motor 90 PSWB3 3 Hose Safety Cable
45 PS65895 2 1" - 4" Bolt Elbow Flange 91 G14085-001 2.5 Gal HD-85W-140 Gear Lube

11 • Logan 85-Ton Power Swivel


Swivel Head – Front View
Refer to Parts List on page 11 for part numbers and descriptions

49

50

2
3

41

42 51
39
43
40

52

53

54
55
56
57

58

59

44
60

61

62
45
46 63

47
64
48

Logan 85-Ton Power Swivel • 12


Swivel Head – Side View
Refer to Parts List on page 11 for part numbers and descriptions

24
25

33
13
26
34

64

35

27

28

29

3 13 2
36 14 3
37

30

31

32
38

13 • Logan 85-Ton Power Swivel


Swivel Head – Top View
Refer to Parts List on page 11 for part numbers and descriptions

(See page 15 for Section A-A)

13 14

24 25

13 21

22

23

A
(See page 15 for Section A-A)

Logan 85-Ton Power Swivel • 14


Section A-A – Through Gear Train
Refer to Parts List on page 11 for part numbers and descriptions

23

85
86 87 88 81

84

83
43

65

66

67

64
68

69

33
70

71
82
72

81 80 79 78 77 76 75 74 73

15 • Logan 85-Ton Power Swivel


Logan 85-Ton Power Swivel

2. Remove the bail only when abso-


2 1. Place the swivel on a suitable rack 8. Position the upper cover plate over
lutely necessary. Lay the bail and (similar to the bracket on the skid the stem and into place on the
swivel body down so the holes at or trailer) that supports the swivel body. Insert cap screws with lock
the bottom of the bail pockets in the on its bail pins. washers into the upper plate and
body can be reached. Set a 10- tighten.
2. Install component parts on the
inch-long dowel rod with a diameter
stem: 9. Place a small hydraulic jack under
slightly smaller than the bail pocket
a. Press final reduction gear back the lower end of the stem and a
holes against the pin. Strike the
on the stem and install groove micrometer against the top of the
dowel with a hammer. Once the
pin. stem to detect and measure any
grooved pin has been removed,
vertical movement (end-play). Apply
insert a rod in the pull pin hole. Use b. Press on upper stem bearing.
lift to the stem with the jack and
a rubber mallet to loosen the bail c. Install main thrust bearing. note any movement shown on the
pin by tapping it in alternate direc-
d. Install stem lower bearing spacer. micrometer.
tions. Pour penetrating oil around
the pin to aid the loosening process. e. Press on lower stem bearing 0. Remove the jack, micrometer, and
1
While pulling on the pin, repeat the inner race. the top cover plate. Remove the
loosening process until the pin is f. Press on lower seal wear ring. shims and replace them with a
removed. Lift out the bail. combination of shims that will allow
3. Install component parts onto shafts:
a sufficient total amount of end-play
NOTE: In the event hydraulic mo- a. Install key and second reduction between .004" and .005".
tors, hoses, or similar items are to be gear onto final reduction pinion.
stored or shipped for repair, all ports NOTE: Do not tighten the cover
b. Press roller bearings onto each
and openings should be carefully plate without sufficient shims or

end of final reduction pinion.
sealed to prevent foreign matter from over-tighten the upper plate cover
entering interior parts. c. Press roller bearing on upper end screws. Doing so will cause the bear-
of second reduction pinion. ings to bind.
SWIVEL REASSEMBLY d. Press first reduction pinion lower
11. Press the second reduction pinion
bearing onto first reduction
Care should be taken to ensure that lower bearing into the lower cover
pinion.
no foreign material enters the inte- plate. Set the retainer ring into posi-
rior machinery of the swivel. All major 4. With the stem lower bearing in tion above the bearing and press
repairs and reassembly should be con- place, set the main stem through the first pinion upper bearing into
ducted in a clean, well-equipped shop. the stem lower bearing into position place in the body.
in the body.
In the event hydraulic motors, hoses, or 2. Set the first reduction pinion, first
1
similar items are to be stored or shipped 5. Check the top face of the body, reduction gear, and first reduction
for repair, all ports and openings should making sure that the surface is pinion bearing spacer into place in
be carefully sealed to prevent foreign clean and free of burrs. Place a the swivel body.
matter from entering. gasket on the face of the body.
3. Remove the top cover plate and
1
NOTE: All parts should be thorough- 6. Place a set of three shims (one set the final and second reduction
ly cleaned, dried, oiled, and in good each in thicknesses of .005", .007", pinion into place. Rotate the shafts
operating condition. Never reuse the and .020") on the body face. in order to mesh the gears. Rein-
gear lubricating oil drained from the stall the top cover plate and tighten
7. With the upper cover plate upright,
swivel. Always use new, fresh oil of the screws.
press the upper oil seal into posi-
the recommended type and grade.
tion. Press the outer race of the 4. Turn the swivel upside down. Check
1
O-rings should never be reused. It is
stem upper bearing into the top the bottom surface of the body for
also recommended that all oil seals
cover plate. burrs and flatness. Lay the lower
be replaced.
cover gasket on the face. Position
the lower cover plate on the body
and insert the cap screws with lock
washers. Tighten the screws.

Logan 85-Ton Power Swivel • 16


Logan 85-Ton Power Swivel

5. Place the two lower stem oil seals


1 0. Coat the packing elements (o-rings,
2
into position on the stem’s lower upper packing nut ring, packing,
bearing retainer. Set the seal retain- spacer and lantern ring, plain
er snap ring on the bearing retainer. spacer ring, and packing bottom
When properly assembled, the lips ring) generously with Logan packing
of the oil seals should point upward. lubricant and install them into their
Exercise caution when assembling respective packing nuts. Reassem-
the oil seals over the wear ring, ble the floating washpipe assembly
being careful not to tear or turn and packing in reverse of the dis-
back the lips of the oil seals or assembly procedure outlined on
cause other damage to the seals. page 7. Reinstall the packing nuts,
Dam aged seals will cause leakage. retainers, and retainer screws, tight-
Set the lower bearing retainer over ening and locking the packing nuts
the stem and in place on the body. securely.
Insert the six lower bearing retainer
Securely tighten the packing nuts
cap screws with lock washers.
and lock into place with their re
Tighten the screws.
spective retainers and retainer
6. Insert the first reduction pinion oil
1 screws.

seal. Place the hydraulic motor
21. Lay the unit flat on a workbench
with the hydraulic motor adapter
and insert the bail into the bail
attached into position. Insert the
pockets of the body. Align the bail
eight cap screws with lock washers.
pins with the lock pin holes in the
Tighten the screws. Attach the
body. Secure the bail by driving
hydraulic motor guard.
the bails pins into place with a rub-
17. Turn the body upright. ber mallet. As the lock pins come
into alignment, drop a drift punch
8. Grease the upper oil seal and place
1
through them, driving lightly to
the upper seal protector in position
laterally align them.
on the stem. Make sure the seal
protector is right-side up with the lip 2. Drop the bail pin grooves into place
2
against the upper cover plate. and snug-up with a hammer. Hang
up the swivel by the bail and sup-
9. Assemble the bonnet to the upper
1
port the underside of the swivel.
cover plate and bolt the gooseneck
Using a medium weight (2-1/2 lbs)
to the bonnet. Insert the gooseneck
sledge hammer, drive the pins in
pipe plug and tighten.
straight through until the heads are
flush with the top of the bail pock-
ets.
3. Reattach all piping to the hydraulic
2
motors before reattaching the motor
guard.

17 • Logan 85-Ton Power Swivel


Logan 85-Ton Power Swivel

TROUBLESHOOTING
GENERAL
Loss of charge pressure — Charge pressure gauge registers zero. Gauge may be defective. Remove charge
pump in neutral. pump and inspect for broken parts.
Loss of charge pressure — Vacuum gauge reading is high Suction strainer may be clogged.
pump in neutral. (10" Hg or more). Replace filter.
Loss of charge pressure — Charge pressure is less than 60 psi when Pump or motor may be defective. Close
pump on stroke. power swivel is rotating at full rpm. the ball valve in the high pressure line.
Put pump stroke on stroke. If charge pres-
sure is normal, the motor is defective.
Replace valve and bearing plates.

If charge pressure is not normal, the pump
is defective. Replace valve and bearing
plates in the pump.

Hydraulic oil overheats Temperature gauge registers 190°F Hydraulic oil has been aerated (a milky ap-
or higher. pearance indicates presence of air in the oil).
Check suction connections on charge pump.
Check oil level in reservoir.

AIR CONTROL SYSTEM


Unable to control speed Power Swivel has low rpm Low air pressure.
Adjust air pressure to 100 psi.
Sticky air cylinder.
Clean and lubricate air cylinder on pump.
Defective air control valve.
Replace valve section of pump control.
Swivel rotates when control is Visual Air cylinder rod is out of adjustment.
in neutral position (air controls) Remove bolt and allow rod to center.
Adjust rod end to match.

ELECTRIC CONTROL SYSTEM


Loss of speed control Visual Defective rheostat. Voltage to control valve
should be zero to 9 volts DC. Replace con
trol valve if defective.
Dirty or defective control valve. Free the
sticky spool by rapidly moving the lever on
the valve back and forth.
Loose electrical connection at control valve
or pressure safety switch. Clean and tighten
connections.
Loss of direction control Visual Defective forward/reverse switch. If no volt-
age to pump control valve. Replace with new
switch.
Swivel rotates when control Visual Control valve on pump is not properly cen-
is in neutral position (electric controls) tered. Loosen lock nut on hex bolt located on
the front of the control. Turn bolt in one direc-
tion until the swivel turns. Turn the bolt in the
opposite direction, counting the turns until
the swivel turns in the opposite direction.
Turn the bolt to midpoint and fasten the lock
nut.
Displacement control adjustment is not
centered. Consult hydro-transmission
manual.

Logan 85-Ton Power Swivel • 18


Specifications

POWER SWIVEL SPECIFICATIONS

MODEL NO. PS85


NOMINAL LOAD RATING (tons) 85
DYNAMIC LOAD RATING @ 100 RPM (tons) 45
MAXIMUM TORQUE (ft-lbs) 3,950
MAXIMUM SPEED (rpm) 155
MAXIMUM CIRCULATING PRESSURE 5,000
STANDARD STEM CONNECTION 2-7/8 IF
GOOSENECK CONNECTION 2-1/2 NPT
SWIVEL HEAD ASSEMBLY WEIGHT (lbs) 1,163

POWER UNIT & CONTROL SPECIFICATIONS

MODEL NO. PS85


DIESEL ENGINE * 4BTA
ENGINE CONT HP @ 2000 RPM 83
HYDRAULIC OUTPUT (max gpm/max psi) 43/5,000

* Choice of Cummins, Caterpillar/Perkins, or John Deere

CAUTION: Before installing a Logan 85-Ton Power Swivel on a rig, refer to the
installation procedure on page 4. Failure to install the Power Swivel properly can
result in injury to the operator and rig floor personnel.

19 • Logan 85-Ton Power Swivel


Performance Data

180,000
Allowable Lift Load bs

160,000

140,000

120,000

100,000

80,000

60,000
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

Drill Pipe rpm

4,000

3,500
Output Torque ft/lbs

3,000

2,500

87 hp Output Cummins 4BT

2,000

1,500
20 60 100 140 180
0 40 80 120 160 200

Swivel Stem rpm

Logan 85-Ton Power Swivel • 20


Swivel Head – Dimensions

Ø5

Ø 2-7/8

20-17/32

2" NPT PLUG

53-15/16
4-1/32
13-23/32

23-5/32 19-1/2
2-1/2 API
LINE PIPE
18-1/2

20-15/16

32-7/16

16-5/32

2-7/8 API IF

41-7/32 CLOSED
58-17/32 OPEN

21 • Logan 85-Ton Power Swivel


Power Unit Parts List

PS-85 POWER UNIT PARTS LIST

LOGAN PART NO. QTY DESCRIPTION LOGAN PART NO. QTY DESCRIPTION

PS911712 1 14 ft Gooseneck Trailer AIR TORQUE SET PANEL


PS811712 1 14 ft Bumper Pull Trailer PS223612 1 Torque Set Panel Assembly
PS81795 1 14 ft Skid PS22236 1 0 – 3,950 ft/lbs Torque Gauge
ENGINES PS98126 1 Torque Set Relief Valve
PS290412-007 1 Cummins T-II with Compressor PS220512 1 Torque Set Air Override Valve
PS290413-003 1 Caterpillar T-II with Compressor AIR CONTROL PANEL
PS290414-001 1 John Deere T-II with Compressor PS09966-003 1 Pump Control Valve
PS290412-001 1 Perkins T-II with Compressor PS29966 1 Engine Throttle Control Valve
PS290412-005 1 Cummins T-II without Compressor PS22236 1 0 – 3,950 ft/lbs Torque Gauge
PS290414-002 1 John Deere T-II without Compressor PS220512 1 Engine Kill Valve
PS290412-005 1 Perkins T-II without Compressor PS80345-003 5 1/4" Quick Disconnect, Air Male x Male Pipe
HYDRAULIC PUMP PS70345 1 1/4" Quick Disconnect, Hydraulic Male x Male Pipe
PS311412-001 1 Hydraulic Pump for Air Controls, Closed Loop PS217752 1 Control Umbilical Bundle
PS311412-002 1 Hydraulic Pump for Electric Controls PS70345-001 5 1/4" Quick Disconnect, Air Female
PS02196 1 Pump Stroke Positioner PS80345 1 1/4" Quick Disconnect, Hydraulic Female
PS339412 1 Pump Stroke Positioner Bracket AIR PREPARATION PACKAGE
PS73426 1 1/4" Check Valve PS81455-002 1 Air Preparation Package
PS255002 1 Pump Motor Adapter PS81455 1 3 Gallon Air Reciever
PS99376-002 1 Auxiliary Pump (Hose Reel Hydraulic Winch) PS24695 1 Gauge
HYDRAULIC RESERVOIR PS73585 1 Safety Pop-Off Valve
PS89046-001 1 40 gal Hydraulic Tank Reservoir PS93646-001 1 Filter Regulator/Lubricator
Consisting of: PS81455-003 1 Tank Guard
PS780412 1 Hydraulic Suction Strainer ELECTRIC CONTROL BOX
PS754T08N 1 Hydraulic Suction 2" Ball Valve PS22236 1 0 – 3,950 ft/lbs Torque Gauge
PS099612 1 Hydraulic Return Filter Assembly PS53482-001 1 Electric Pump Stroke Control
PS099612-001 1 Hydraulic Return Filter Element Only PS58628 1 Electric Control Cable Assembly
PS80602 1 Hydraulic Vacuum Gauge PS58628-010 2 Control Cable Connector
PS02311 1 Filler Breather Cap PS58628-011 1 Panel Mount Connector
PS30795-002 1 Oil Level Gauge with Temperature PS81236-002 1 Electric Control Box
PS89046 1 Hydraulic Reservoir Only PS53482-002 1 Engine Throttle Toggle Switch
PS233612 1 Relief Back Pressure Orifice PS990712 1 Umbilical Stand
FUEL TANK PS28674 1 Control Stand
PS96892-001 1 60 gal Fuel Tank Assembly PS57196 1 Heat Exchanger
Consisting of: PS57196-002 1 Heat Exchanger Guard
PS96892 1 Fuel Tank Only FILTERS
PS96892-2 2 Fuel Sight Tube PS290412-009A 1 Cummins Oil Filter
PS94626 1 1-1/4" High Pressure Ball Valve PS290412-009B 1 Cummins Fuel Filter
PS61648 2 High Pressure Filter Assemblies PSAF1640 1 Cummins Primary Air Filter
Consisting of: PSAF1641 1 Cummins Secondary Air Filter
PS921512-001 2 High Pressure Filter Element Lng PS2654407 1 Caterpillar Oil Filter
PS921412-002 2 High Pressure Filter Housing PS26560201 1 Caterpillar Fuel Filter
PS921412-003 2 High Pressure Filter Head PS26510380 1 Caterpillar Primary Air Filter
PS02311 1 Filler Breather Cap PS26510381 1 Caterpillar Secondary Air Filter
PS811412 1 Fuel Suction Tube PSP550779 1 John Deere Oil Filter
PS811412-A 1 Fuel Return Tube PSP550759 1 John Deere Fuel Filter
PS96892 1 Fuel Tank Weldment PSAF1640 1 John Deere Primary Air Filter
MISCELLANEOUS PSAF1641 1 John Deere Secondary Air Filter
PSMM9000-002 1 Electric Winch PS2654407 1 Perkins Oil Filter
PS558612-001 1 Hydraulic Winch PS26560201 1 Perkins Fuel Filter
PSBattery Box 1 Battery Box PS26510380 1 Perkins Primary Air Filter
PSTool Box 1 Tool Box PS26510381 1 Perkins Secondary Air Filter
PS211412 1 Power Swivel Stand HYDRAULIC FILTERS
HOSE REEL PS915512 1 Charge Pump Filter
PS670712 1 Hose Reel Assembly PS780412-001 1 Suction Strainer
PS670712-HW 1 Hose Reel Assembly with Hydraulic Winch PS099612-001 1 Return Filter Element
PS06595 1 100 ft High Pressure Hose Assembly PS921512-001 1 High Pressure Filter Element
PS67595 1 100 ft, 3/4" Case Drain Hose
PS195412 1 Hydraulic Valve for Reel
PS195412-001 1 Hydraulic Valve for Reel with Hydraulic Winch
PS52250-1 1 Valve Handle Replacement Only
PS220712 1 Hydraulic Motor Hose Reel
PS89638-002 1 Flow Control Hose Reel
PS490412 1 Three-Port Coupling Hub
PS120712 1 Torque Hub

Logan 85-Ton Power Swivel • 22


Gooseneck Trailer-Mounted Unit

The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 25.

23 • Logan 85-Ton Power Swivel


Skid-Mounted Unit

The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 25.

Logan 85-Ton Power Swivel • 24


Air Shuttle Valve
PS529412
Air Torque Set Panel Assembly
Tank Orifice
PS223612
Charge Pump Filter PS233612
PS915512 Pump Displacement
Pump Stroke positioner PS220512
Check Valve PS02196 Torque Release Valve
PS73426 A N B PS98126
Torque Gauge
Main Pump
PS22236 High Pressure Filter

25 • Logan 85-Ton Power Swivel


PS311412-001
PS61648 S-2.5 Swivel Motor
Hose Reel Pump PS91826-003
PS99376-002
Hydraulic Schematic

Air Compressor

Engine
Ppressure Switch
PS290413-001A ENG INE

Throttle Actuator
PS40436 Shuttle Valve
PS34426 High Pressure Filter
Ball Valve
Pressure Gauge PS61648
PS94826
PS24695

Safety Valve
PS73585

3 Gallon Air Tank Heat Exchanger


PS81455 PS57196
Reel Motor
Torque Gauge
PS220712
PS22236
Air Line Conditioner Throttle Valve
PS93646-001 Ball Valve
Return Filter PS29966
PS754T08N
PS099612
REMOTE CONTROL
HYDRAULIC TANK PANEL

OUT OUT

IN IN
Vacuum Gauge FUEL TANK
PS80602 Pump Displacement
OUT PS09966-003
Suction Strainer Flow Control Valve
PS780412 PS89638-002 Hose Reel Control Valve
PS195412

Engine Kill
Valve
PS1220512
Contents Torque Controller
For Air and Electric Controls

Overview................................................................................2
Uses.......................................................................................2
Important Safety Information..................................................2
Construction...........................................................................3
Power Swivel Assembly......................................................3
Control Units.......................................................................3
Basic Power System...........................................................4
Hydraulic System................................................................4
Power Unit..........................................................................4
Trailer-Mounted Unit........................................................4
Skid-Mounted Unit...........................................................4
Installation..............................................................................4
Rig Up.................................................................................4
Pre-operation Start-up Procedure.......................................5
Operation............................................................................6
General Rules.....................................................................6
Air Controls.........................................................................6
Electric Controls..................................................................6
Maintenance.......................................................................7
Power Swivel Maintenance.................................................7
Lubrication.......................................................................7
Breaking-In......................................................................7
Storage............................................................................7
Replacing the Floating Washpipe Assembly
and Packing..............................................................7 – 8
Power Unit Maintenance.....................................................7
Swivel Disassembly..............................................................10
Swivel Reassembly..............................................................16
Troubleshooting....................................................................18
Specifications.......................................................................19 PUMP STROKE
Power Swivel Performance Data..........................................20

Drawings and Schematics


Floating Washpipe Assembly.................................................8
Swivel Head Assembly:
Front View.........................................................................12
psi
Side View..........................................................................13
Top View...........................................................................14
Section A-A – Through Gear Train)...................................15 ft lbs of Torque

Swivel Head Dimensions..................................................21 TORQUE SET


Gooseneck Trailer-Mounted Power Unit..............................23
Skid-Mounted Power Unit.....................................................24
Hydraulic System and Controls............................................25
Torque Controller (for Air and Electric Controls)...................26

Assembly and Replacement Parts Lists


Floating Washpipe..................................................................8 TORQUE CONTROLLER Assembly Replacement Parts
Power Swivel........................................................................ 11
Item Logan Part No. Qty Description Item Logan Part No. Qty Description
Power Unit............................................................................22
1 PS22236 1 Torque Gauge 6 PS2405-04-08 1 1/4" Male x 1/2" Female Bushing
Torque Controller..................................................................26 2 PS223612-001 1 Torque Set Panel 7 PS2501-04-04 1 1/4" Male x 1/4" Male 90 Degree
3 PS220512 1 Air Valve Push Button 8 PS2404-04-02 1 1/4" Male x 1/8" Male Connector
4 PS98126 1 Torque ReleaseValve 9 LKWA-625 1 1/4" MT x 1/4" MT x 1/4" MP Tee
5 PS2501-04-02 1 1/4" Male x 1/8" Male 90 Degree

1 • Logan 85-Ton Power Swivel Logan 85-Ton Power Swivel • 26


Headquarters
11006 Lucerne Street
Houston, TX 77016
Tel: (281) 219-6613
Fax: (281) 219-6638

sales@loganoiltools.com

United States stocking distributors


Louisiana Canada
103 Bluffwood Drive Lee Oilfield Fishing Tools Ltd.
Broussard, LA 70518 4604 Eleniak Road NW
Tel: (337) 839-2331/2332 Edmonton, AB T6B2S1
Fax: (337) 839-2334 Canada
Tel: (780) 440-6705
118 Common Court
Fax: (780) 463-5570
Houma, LA 70360
Tel: (985) 868-7333 Dubai
Fax: (985) 868-7007 Woodhouse International
P.O. Box 23724
Oklahoma
Dubai, UAE
424 South Eagle Lane
Tel: 971-4-347-2300
Oklahoma City, OK 73128
Fax: 971-4-347-4642
Tel: (405) 782-0625/0699/0754
Fax: (405) 782-0760 Scotland
Smith Services, HE Group
Mississippi
Howe Moss Avenue
6 Donald Drive
Dyce, Aberdeen
Laurel, MS 39440
Scotland AB21 OGP
Tel: (601) 649-0636
Tel: 44-1224-770707
Fax: (601) 649-6909
Fax: 44-1224-724182
Texas
101 Commerce Street
Alice, TX 78332
Tel: (361) 396-0139/0147
Fax: (361) 396-0112

1305 Energy Drive


Kilgore, TX 75662
Tel: (903) 984-6700
Fax: (903) 984-6755

1617 South Viceroy


Odessa, TX 79763
Tel: (432) 580-7414
Fax: (432) 580-7656

Utah
1369 South 1100 East
Vernal, UT 84078
Tel: (435) 781-2856/2857
Fax: (435) 781-2858

www.loganoiltools.com 85-Ton Power Swivel

© 2007 Logan Oil Tools


1M Rev. 0/0807

Вам также может понравиться