Академический Документы
Профессиональный Документы
Культура Документы
sales@loganoiltools.com
Utah
1369 South 1100 East
Vernal, UT 84078
Tel: (435) 781-2856/2857
Fax: (435) 781-2858
Overview................................................................................2
Uses.......................................................................................2
Important Safety Information..................................................2
Construction...........................................................................3
Power Swivel Assembly......................................................3
Control Units.......................................................................3
Basic Power System...........................................................4
Hydraulic System................................................................4
Power Unit..........................................................................4
Trailer-Mounted Unit........................................................4
Skid-Mounted Unit...........................................................4
Installation..............................................................................4
Rig Up.................................................................................4
Pre-operation Start-up Procedure.......................................5
Operation............................................................................6
General Rules.....................................................................6
Air Controls.........................................................................6
Electric Controls..................................................................6
Maintenance.......................................................................7
Power Swivel Maintenance.................................................7
Lubrication.......................................................................7
Breaking-In......................................................................7
Storage............................................................................7
Replacing the Floating Washpipe Assembly
and Packing..............................................................7 – 8
Power Unit Maintenance.....................................................7
Swivel Disassembly..............................................................10
Swivel Reassembly..............................................................16
Troubleshooting....................................................................18
Specifications.......................................................................19 PUMP STROKE
Power Swivel Performance Data..........................................20
The electric control panel consists of All hydraulic hoses are reel-mounted Skid-Mounted Unit
a joy stick for controlling swivel direc- on the power unit. They are connected Skid units are rugged and made of
tion and speed, an engine rpm control to the power swivel hydraulic motor with heavy-duty structural tubing with weld-
switch, a torque gauge, and a master swivel joints and quick disconnects. ed construction. Both ends are rounded
kill switch. An emergency kill switch is for easy skidding. Ends are fitted with
A swivel carrying rack allows the swivel
available for hazardous locations. an integral pipe that may be used to
to be loaded and unloaded without
attach boom lines or hoist slings. These
Torque limits can be easily and accu- breaking the hose connections.
pipes are flush with the sides of the
rately set on both air and electric control
Power Unit skid. Main runners, running the length
units. A torque control unit mounted
The compact, easily transportable of the skid, are strengthened by cross-
on the fuel tank can be preset to the
Power Swivel units may be mounted on members for additional rigidity. The
desired torque limit with the turn of
a trailer or skid. All units consist of an entire frame is covered with diamond-
a knob. Torque will be indicated on the
engine with a hydraulic pump, hydrau- patterned deck plate to provide a solid,
control panel dial in ft-lbs.
lic piping, a hydraulic fluid reservoir, a skid resistant floor.
Basic Power System hose reel assembly and hoses neces-
To meet environmental regulations,
The Logan 85-Ton Power Swivel is sary for supplying hydraulic power to
both trailer- and skid-mounted units are
equipped with a diesel engine to pro- the power swivel motor. Brackets to
equipped with skirts to eliminate fluid
vide power. The engine is sized to hold and transport the swivel and the
spills.
provide sufficient horsepower to operate control panel are included.
the swivel to full torque and rpm limits.
Trailer-Mounted Unit INSTALLATION
Control systems may be either air or
The compact, four-wheel trailer units
electric. Rig Up
meet all ICC regulations and are
Check all components to ensure that
On units equipped with air control sys- equipped with heavy-duty springs and
all accessory items (especially the port-
tems, an air compressor rated at 7.4 electric brakes. The trailer is equipped
able control panel) and spare parts
cfm, a three-gallon receiver tank, and with a gooseneck or bumper pull.
are packed, and that all equipment is
an air filter-lubricator are also provided. Tongue weight is designed to ensure
in serviceable condition. If time per-
on-road stability and eliminate fishtail-
A torque gauge, calibrated in ft-lbs, is mits, the operator should run the power
ing. Diamond-patterned deck plate
located on the remote control panel. swivel for a short time to check control
provides solid, skid resistant flooring
indicators, filter, and response of con-
Hydraulic System over the all welded, steel frame.
trols, etc. before leaving for the job site.
The hydraulic system includes a direct
driven, variable displacement hydraulic
pump that is mounted directly on the
engine flywheel housing. All piping,
valves, fittings, reservoirs, and other
components required to complete the
system are included. The hydraulic
system is designed and rated at 5,000
psi working pressure.
Pre-Operation Start-up Procedures 6. Check the suction vacuum gauge Air Controls
Electric Controls mounted near the pump. It should 1. Move the engine throttle control
1. Move the engine throttle handle to not read over 5" Hg. lever to neutral position (center).
full “decrease” position.
7. Set the torque control to the desired 2. Move the swivel control lever to
2. Move the swivel control handle to maximum torque. The adjustment neutral position (center).
neutral position (center). knob and torque indicator gauge are
3. Press and release the start button
3. Start the engine: calibrated in ft-lbs. Turn the adjust-
on the power unit engine
ment knob until the desired maxi-
a. Turn the engine ignition switch
mum torque is indicated on the NOTE: If the engine fails to start
to “on.”
gauge. promptly, reset the trip lever on the
b. Hold the engine throttle control in air intake manifold located inside
“decrease” for 15 to 20 seconds. 8. Move the swivel control handle
the right-hand engine panel if it has
to the “forward” position.
c. Hold the engine ignition in “start.” been tripped.
Release the switch when the en- 9. Increase engine throttle until the
4. Adjust the engine throttle to 800
gine starts and allow it to return desired swivel rpm is attained and
to 1,000 rpm.
to the “on” position. the engine runs smoothly.
5. Check condition of suction filter.
4. Adjust the engine throttle to 800 to 0. Check the high pressure filter.
1
The filter indicator is located on top
1,000 rpm. Charge pressure should be 100
of the hydraulic reservoir. Replace
to 200 psi.
5. Check condition of suction filter. The the filter if the suction gauge reads
filter indicator is located on top of NOTE: If the engine fails to start more than 5" Hg.
the hydraulic reservoir. Replace the promptly, reset the trip lever on the
6. Check the suction vacuum gauge
filter if the suction gauge reads more air intake manifold located inside
mounted near the pump. It should
than 5" Hg. the right-hand engine panel if it has
not read over 5" Hg.
been tripped.
Air Controls
The air control system utilizes a single
lever-type control valve that is mounted
on the remote control panel. This con-
trol provides variable air pressure from
0 to 100 psi to the actuator positioner
to control both engine speed and the
direction of swivel rotation.
2" NPT
3 2
5 2-1/2 API
LINE PIPE
6
7
15
16
17
8
9
18
10 11
11 19
12
8
7
13 14 20
Body
PS54075
Item Logan Part No. Qty Description Item Logan Part No. Qty Description
1 PS09028 1 Gooseneck 11 PS72327 1 Packing Set
2 ACSA8-500-13-150 4 1/2" - 13 x 1-1/2" Socket Head Cap Screw 12 PS39028 1 Upper Packing Nut
3 LKWA-500 4 1/2" Lock Washer 13 ACSA8-625-13-150 4 5/8" - 13 x 1-1/2" Socket Head Cap Screw
4 PS19028 1 Bonnet 14 LKWA-625 4 5/8" Lock Washer
5 568-236 2 O-Ring 15 PS49028 1 Washpipe
6 PS79028 1 Upper Packing Nut Ring 16 PS69028 1 Spacer and Lantern Ring
7 PS50732-003 8 1/2" - 13 NC x 3/4 Socket Set Screw 17 PS63672 1 Packing Nut Grease Fitting
8 PS20128 8 Washpipe Packing Nut Screw Retainer 18 PS62327 1 Plain Spacer Ring
9 PS99028 3 Washpipe Locking Pin 19 PS42327 1 Packing Bottom Ring
10 568-010 3 O-Ring 20 PS29028 1 Lower Packing Nut
Hoses Thoroughly clean the power unit when Open the relay cabinet at least once
Lubricate the hose reel swivel joints the job has been completed. Replenish a year (more often in humid climates)
with automotive chassis grease the engine fuel and hydraulic oil sup- for cleaning. All exposed terminals and
monthly. plies. Make any necessary repairs at metal parts should be cleaned, dried,
this time. Hoses should be reeled after and sprayed with silicone or varnish.
Inspect the torque control mechanism
cleaning and the hose ends covered.
every six months and coat all moving Power Swivel
parts with automotive chassis grease. Power Units with Air Controls Power swivels should not be started
Expel water condensate from the tank or operated in freezing weather until
Avoid contaminating the hydraulic fluid
daily by opening the drain valve on the the hydraulic system has been properly
and hydraulic system, including the
bottom of the air receiver. Pressurize prepared for cold weather service by:
hoses and couplings, with dust, water,
the tank before opening the valve.
or other foreign matter. Introduction of 1. Charge the hydraulic system with
foreign materials into the system will Visually inspect the filter/lubricator valve hydraulic oil rated for cold weather.
damage the machinery. twice a day. Drain any water that has 2. Prepare the engine according to the
collected in the filter bowl and maintain manufacturer's recommendations.
Torque gauge hose end connec-
the lubricating oil at the proper operat-
tions should be kept clean at all times 3. Ensure the hydraulic system is
ing level with SAE 10W motor oil.
through the use of dust covers or by moisture-free.
wrapping them with a clean cloth when Always keep the pump stroke cylinder
Never allow the power unit to vibrate.
not in use. Open, loose ends, especially rod, rod bearing, and clevis coated with
Vibration indicates mechanical mis-
those that have been dropped on the chassis grease.
alignment or that the unit is not prop-
ground, should be thoroughly cleaned
Power Units with Electric Controls erly supported. The power unit should
inside and out, and flushed prior to use.
The electrical cable should be coiled be shutdown until the cause can be
Extend the life of the hoses by never and stored on the cable bracket when determined and eliminated. Continued
allowing them to become twisted or not in use. Cover the open end with excessive vibration will cause severe
kinked, or unnecessarily stretched. Do the provided dust cap. Avoid kinking damage to the hydraulic pump and
not allow any sharp or heavy objects or placing undue tension on the cable. other components.
to drop or lay on the hoses. Doing so Do not allow equipment to run over the
may cut or crush them. cable.
Power Unit
Inspect trailer-mounted units prior to
use to ensure that it is safe and road-
worthy. Pay particular attention when
inspecting the following items:
SWIVEL DISASSEMBLY 7. Remove the packing assembly parts 6. Remove the oil seal from the upper
1
from inside both nuts. (The lower cover plate. Using the inside bearing
Care should be taken to ensure that
packing assembly consists of an puller, pull the outer track of the
no foreign material enters the interior
o-ring, packing bottom ring, plain stem upper bearing from the top
machinery of the swivel. All disassembly
spacer ring, spacer and lantern ring, cover plate. This will free the stem
and major repairs should be conducted
and three packing rings. The upper for removal.
in a clean, well-equipped shop.
packing assembly consists of an
7. The inner tracks of the stem’s upper
1
1. Remove all hydraulic hoses from the o-ring, upper packing nut ring, and
and lower bearings and seal wear
swivel. Hose ends should be covered one packing ring.) When replacing
ring at the bottom of the stem may
to help prevent foreign matter from the packing, it is important that both
be removed with a bearing puller.
entering the interior. packing nuts are clean and free of all
The final reduction gear is removed
old packing residue. Make sure both
NOTE: When not in use, all hydrau- by first removing the six ring groove
packing nuts are clean and free of
lic hoses should be reeled up to pins and then forcing the gear off the
foreign matter.
prevent kinking and other damage. main stem.
Damaged hoses may cause blockage 8. Remove and set aside the goose
8. Remove the screws from the lower
1
or other interference that the unit neck and bonnet.
gear cover plate. Tap the cover plate
may not function properly.
9. Turn the swivel upside down. Re- gently with a rubber mallet to break
2. Place the swivel on a suitable rack move the hydraulic motor and set it the seal if necessary. Scrape off
(similar to the bracket on the skid or aside. remaining residue with a putty knife.
trailer) that supports the swivel on its
NOTE: Do not disassemble the hy- 9. Remove the first reduction pinion
1
bail pins.
draulic motor. If trouble with the mo- bearing spacer and the first reduc-
3. Remove the hydraulic motor guard. tor is known or suspected, carefully tion pinion lower bearing from the
plug the ports and return the motor swivel body.
4. Place an open container under the
to Logan Oil Tools for inspection and
magnetic drain plug and remove 0. Lift out the final reduction pinion,
2
repair.
the plug. Check the drain plug and main thrust bearing, second reduc-
drained hydraulic fluid for metal filings 0. Remove the piping that runs from
1 tion pinion, and first reduction
and other foreign matter. the oil filler plug opening in the top pinion. The gears may require
plate to the side of the swivel body rotation to facilitate removal.
5. Remove the four retaining screws
next to the first reduction gear.
and their retainers from the lower 1. Remove the remaining roller bear-
2
packing nut. Secure the lower stem 1. Remove the lower bearing retainer
1 ings, second reduction lower bear-
of the swivel to keep the upper stem screws. Set the retainer aside and ing with its retainer ring, and first
from turning while loosening the lower remove the gasket. reduction pinion upper bearing. As
packing nut. Turn the lower packing with all bearings, exercise caution
2. Remove the seal retainer snap ring
1
nut in a clockwise direction until it when handling to guard against
from the bearing retainer and the
turns freely. Back the lower packing possible damage.
two lower oil seals.
nut completely off the upper stem.
NOTE: Each part should be thor-
3. Turn the swivel upright and remove
1
Repeat the above procedure to oughly cleaned (with steam or a high
the upper seal protector from the top
remove the upper packing nut and pressure washer for metal parts, or
of the stem.
back it completely off the gooseneck. with a good grade solvent applied
Remove the floating washpipe and 14. Remove the cap screws from the with a clean brush) as it is removed.
packing assembly. top cover plate. A rubber mallet may Check parts for repair or replace-
be used to break the gasket seal ment as they are cleaned. Dry all
6. Press the washpipe out of the lower
if necessary. Lift off the top cover cleaned parts with compressed air
packing nut and slide the upper nut
plate. or a clean, soft cloth. Coat all clean,
off. Remove the three upper packing
dry parts with a thin coat of lubricat-
locking pins and press the upper 5. Remove the upper gear cover shim
1
ing oil. Never leave parts exposed
packing off the washpipe. Replace and gasket. A putty knife or other
overnight without a coating of pro-
the washpipe if it shows any signs of thin tool may be used for prying and
tective oil.
wear (scoring or surface abrasion). cleaning.
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 PS09028 1 Gooseneck 46 568219 2 Flange O-Ring
2 ACSA8-500-13-150 14 1/2" - 13 x 1-1/2" Long Socket Head Cap Screw 47 ACSA8-375-13-275 8 3/8" - 13 x 2-3/4" Long Socket Head Cap Screw
3 LKWA-500 16 1/2" Lockwasher 48 LKWA-375 8 3/8" Lockwasher
4 PS19028 1 Bonnet 49 PS77322 1 Gooseneck Pipe Plug
5 568236 2 O-Ring 50 PS20213 1 Elevator Bail
6 PS79028 1 Upper Packing Nut Ring 51 PS28444 1 Seal Protector
7 PS50732-003 8 1/2" - 13 NC x 3/4" Long Socket Set Screw 52 PS34813-001 1 Bolt and Nut for Bail Pin
with Brass Point 53 PS65115 1 Bail Pin
8 PS20128 8 Washpipe Packing Nut Screw Retainer 54 PS12965 1 Final Reduction Gear
9 PS99028 3 Washpipe Locking Pin with 56810 O-Ring 55 PS64702 6 Ring Gear Groove Pin
10 568010 3 O-Ring 56 PS98402 1 Main Thrust Bearing
11 PS72327 1 Set Packing 57 PS04685 1 Lower Stem Bearing Spacer
12 PS39028 1 Upper Packing Nut 58 PS70602 1 Lower Stem Bearing
13 ACSA8-625-13-150 4 5/8" - 11 x 1-1/2" Long Socket Head Cap Screw 59 PS54075 1 Body
14 LKWA-625 4 5/8" Lockwasher 60 PS14685 1 Lower Stem Bearing Retainer
15 PS49028 1 Washpipe 61 PS22602 2 Lower Oil Seal
16 PS69028 1 Spacer and Lantern Ring 62 PS16303 1 Seal Retainer Snap Ring
17 PS63672 1 Packing Nut Grease Fitting 63 PS51602 1 Lower Seal Wear Ring
18 PS62327 1 Plain Spacer Ring 64 PS18444-001 1 Stem
19 PS42327 1 Packing Bottom Ring 65 PS64165 1 Second Reduction Pinion
20 PS29028 1 Lower Packing Nut 66 PS05775 1 Second Reduction Gear Key
21 HCSA8-625-13-150 9 5/8" - 13 x 1-1/2" Long Hex Head Cap Screw 67 PS15165 1 First Reduction Pinion Upper Bearing
22 PS44322 2 Dowel Pin 68 PS37965 1 First Reduction Pinion Upper Gear
23 AHSS-625-11-625 4 5/8" - 11 x 5/8" Long Allen Head Set Screw 69 PS05165 1 First Reduction Pinion Lower Bearing
24 PS77122 1 Filler Plug Relief Fitting 70 PS44685 1 First Reduction Pinion Bearing Spacer
25 PS98352 1 Oil Filler Plug 71 PS12685 1 Lower Gear Cover Gasket
26 PS72602 1 Magnetic Drain Plug 72 PS25165 1 First Reduction Pinion Oil Seal
27 PS72516 1 7/8" - 14 NPT x 3/4" Adapter 73 PS62516 1 Hydraulic Motor Adapter
28 PS26274 1 3/4" x 90, 150# Street Ell 74 PS08327 1 Retainer Ring
29 PS86753 1 3/4" Close Nipple 75 PS97327 1 Motor Adapter Sleeve
30 PS79052-001 1 3/4" Wing Nut Quick Disconnect 76 PS45165 1 Retainer Ring
31 PS90152-002 1 3/4" Metal Dust Cap 77 PS85152 1 Second Reduction Shaft Lower Bearing
32 PS90152-003 1 3/4" Metal Dust Plug 78 PS65165 1 Reduction Gear Key
33 PS55164 1 Lower Bearing Retainer Gasket 79 PS95675 1 Lower Gear Cover Plate
34 HCSA8-625-11-175 6 5/8" - 11 x 1-3/4" Long Hex Head Cap Screw 80 PS27965 1 First Reduction Gear
35 PS50602 1 Saver Sub 81 PS84165 3 Roller Bearing
36 HCSA8-500-13-150 4 1/2" - 13 x 1-1/2" Long Hex Head Cap Screw 82 PS55935 1 Oil Seal Grease Fitting
37 PS91764 4 1/2" Special Flat Washer 83 PS90137 1 Oil Level Indicator Plug
38 PS53506 2 1" Swivel Joint 84 PS88402 1 Upper Stem Bearing
39 PS55115-003 1 Shackle 85 PS02685 1 Upper Oil Seal
40 PS55115 1 Torque Rein Assembly 86 PS12165 1 Second Reduction Gear
41 PS697702 1 Torque Rein Eye 87 PS53775 1 Upper Gear Cover Plate
42 PS21415 1 Torque Rein Pull Pin 88 PS03165 1 Final Reduction Pinion
43 PS91875 1 Upper Gear Cover Shim 89 PS95516-001 1 Motor Guard
44 PS91826-003 1 Hydraulic Motor 90 PSWB3 3 Hose Safety Cable
45 PS65895 2 1" - 4" Bolt Elbow Flange 91 G14085-001 2.5 Gal HD-85W-140 Gear Lube
49
50
2
3
41
42 51
39
43
40
52
53
54
55
56
57
58
59
44
60
61
62
45
46 63
47
64
48
24
25
33
13
26
34
64
35
27
28
29
3 13 2
36 14 3
37
30
31
32
38
13 14
24 25
13 21
22
23
A
(See page 15 for Section A-A)
23
85
86 87 88 81
84
83
43
65
66
67
64
68
69
33
70
71
82
72
81 80 79 78 77 76 75 74 73
TROUBLESHOOTING
GENERAL
Loss of charge pressure — Charge pressure gauge registers zero. Gauge may be defective. Remove charge
pump in neutral. pump and inspect for broken parts.
Loss of charge pressure — Vacuum gauge reading is high Suction strainer may be clogged.
pump in neutral. (10" Hg or more). Replace filter.
Loss of charge pressure — Charge pressure is less than 60 psi when Pump or motor may be defective. Close
pump on stroke. power swivel is rotating at full rpm. the ball valve in the high pressure line.
Put pump stroke on stroke. If charge pres-
sure is normal, the motor is defective.
Replace valve and bearing plates.
If charge pressure is not normal, the pump
is defective. Replace valve and bearing
plates in the pump.
Hydraulic oil overheats Temperature gauge registers 190°F Hydraulic oil has been aerated (a milky ap-
or higher. pearance indicates presence of air in the oil).
Check suction connections on charge pump.
Check oil level in reservoir.
CAUTION: Before installing a Logan 85-Ton Power Swivel on a rig, refer to the
installation procedure on page 4. Failure to install the Power Swivel properly can
result in injury to the operator and rig floor personnel.
180,000
Allowable Lift Load bs
160,000
140,000
120,000
100,000
80,000
60,000
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
4,000
3,500
Output Torque ft/lbs
3,000
2,500
2,000
1,500
20 60 100 140 180
0 40 80 120 160 200
Ø5
Ø 2-7/8
20-17/32
53-15/16
4-1/32
13-23/32
23-5/32 19-1/2
2-1/2 API
LINE PIPE
18-1/2
20-15/16
32-7/16
16-5/32
2-7/8 API IF
41-7/32 CLOSED
58-17/32 OPEN
LOGAN PART NO. QTY DESCRIPTION LOGAN PART NO. QTY DESCRIPTION
The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 25.
The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 25.
Air Compressor
Engine
Ppressure Switch
PS290413-001A ENG INE
Throttle Actuator
PS40436 Shuttle Valve
PS34426 High Pressure Filter
Ball Valve
Pressure Gauge PS61648
PS94826
PS24695
Safety Valve
PS73585
OUT OUT
IN IN
Vacuum Gauge FUEL TANK
PS80602 Pump Displacement
OUT PS09966-003
Suction Strainer Flow Control Valve
PS780412 PS89638-002 Hose Reel Control Valve
PS195412
Engine Kill
Valve
PS1220512
Contents Torque Controller
For Air and Electric Controls
Overview................................................................................2
Uses.......................................................................................2
Important Safety Information..................................................2
Construction...........................................................................3
Power Swivel Assembly......................................................3
Control Units.......................................................................3
Basic Power System...........................................................4
Hydraulic System................................................................4
Power Unit..........................................................................4
Trailer-Mounted Unit........................................................4
Skid-Mounted Unit...........................................................4
Installation..............................................................................4
Rig Up.................................................................................4
Pre-operation Start-up Procedure.......................................5
Operation............................................................................6
General Rules.....................................................................6
Air Controls.........................................................................6
Electric Controls..................................................................6
Maintenance.......................................................................7
Power Swivel Maintenance.................................................7
Lubrication.......................................................................7
Breaking-In......................................................................7
Storage............................................................................7
Replacing the Floating Washpipe Assembly
and Packing..............................................................7 – 8
Power Unit Maintenance.....................................................7
Swivel Disassembly..............................................................10
Swivel Reassembly..............................................................16
Troubleshooting....................................................................18
Specifications.......................................................................19 PUMP STROKE
Power Swivel Performance Data..........................................20
sales@loganoiltools.com
Utah
1369 South 1100 East
Vernal, UT 84078
Tel: (435) 781-2856/2857
Fax: (435) 781-2858