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Experience
MILESTONES PRODUCTS, INC. - $5MM producer of craft kits for the hobby industry
2005 -
2010
Supply Chain Manager | Operations Manager
Recruited through industry networking; reported to VP of Finance & Operations. M
anaged
team of 2.
* Optimized an annual spend of $3MM for direct and MRO commodities: thermoform p
lastics,
ceramics, glass, packaging, plasters, clays, cement, wire, and gems. Sourced, ne
gotiated,
and purchased capital equipment.
* Established master production schedules to meet customer commitments; oversaw
contract
manufacturers and 3PL distribution partners. Negotiated with a variety of intern
ational
and domestic suppliers.
Key Projects & Accomplishments:
* Project-managed two relocations of a 100,000 sq ft production facility with ze
ro
impacts to customer orders.
* Managed retail supply chain of up to 400+ SKUs from material sourcing, purchas
ing,
transportation, product assembly, and distribution with 60% domestic and 40% off
shore
purchasing.
* Instrumental in guiding product development, providing cost estimates for a va
riety of
materials and production processes. Streamlined product selection by 45%, mainta
ining
revenues while reducing costs and risks.
* Collaborated with Sales and leveraged analytical skills to improve forecasting
,
achieving 99+% on time delivery.
* Contracted with new third-party logistics (3PL) partner to achieve 35% cost re
duction.
* Reorganized production from 3 shifts at 92% on time delivery to one shift with
100%
on-time delivery. Reduced WIP by 80%, doubled production, and reduced annual lab
or costs
by $385,000 using LEAN techniques.
* Improved productivity for one product line by 350%.
* Led project teams in launch of Chinese vendor facility producing in 86,000 uni
ts / 36
SKUs in first 5 weeks.
* Conducted physical inventories achieving 99.6% accuracy. Reduced inventory obs
olescence
risk by 54%.
* Developed and qualified offshore supplier, reducing costs by 6% and lead time
by 70%
while improving quality.
* Achieved 48.6% shipping cost reduction by negotiating additional LTL discounts
plus a
special tariff.
COINSTAR, INC. via VOLT - $450MM Coin Exchange | Coin-Operated Games Operator
2004 -
2005
Supply Chain Consultant, Post-Merger Integration Project
Recruited via industry networking to lead a project to identify best practices,
process
improvements, and cost savings initiatives arising from the merger of Coinstar a
nd
American Coin Merchandising. Reported to Supply Chain Manager.
* Evaluated and improved freight and logistics processes; reviewed responses to
RFPs and
negotiated freight contracts the U.S. resulting in $400,000 annual savings, addi
ng 1% to
profitability.
* Delivered $70,000 in annual savings by changing shipping method for refit modu
le.
* Recovered $40,000 in freight overcharges during 6-month period prior to contra
ct
inception and changed shipping documentation to continue savings. Recovered an a
dditional
$40,000 in VAT taxes from the U.K.
SEATTLE TACOMA BOX COMPANY, $40MM mfr of plastic, wood & corrugated packaging pr
oducts
2000 - 2002
Operations Manager
Reported directly to company President. Managed a team of 20: Credit Manager,
Transportation Supervisor, Purchasing Manager, Customer-focused Buyers, Graphic
Design,
Warehouse Manager, and Billing.
* Directed supply chain of $12MM per year for direct and indirect commodities su
pplying 4
production facilities. Consulted with plants on production and process improveme
nts.
* Reduced inventory errors 99% by automating BOM and production processes; selec
ted and
implemented Macola software module to record assembly transactions.
* Achieved 100% on boat delivery to Alaska fish processors by collaborating with
corrugated plant on master schedule.
* Purchased new OTR trucks with 16% more carrying capacity resulting in $10,000
per month
reduction in delivery costs enabling company to better compete in Central Califo
rnia
market.
* Collected $100,000 delinquent account with unique solution for customer.
* Eliminated $15,000 in monthly warehouse costs by liquidating dead stock and
consolidating two facilities.