2010-10-16 Security Level:

Installation Guide of
Hybrid power solution-
Indoor Air-Condition site

www.huawei.com

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential

Contents
• Installation preparative
 Prepare the tools
 Get familiar with system composition
• Installation process
• Installing equipments
 Installing Inverter
 Installing SAU
 Installing temperature sensor
 Remove Original battery
 Installing Deep Cycle Battery
• Connecting the system cables
 Connecting cables of battery
 Connecting cables of SAU
 Connecting cables of PCS1000
 Check-up
• Conducting a Power-on Test
 Setting SAU parameters
 Conducting an Operation Test
Installation preparative
 Prepare the tools ：

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 3

 Installation preparative
Get familiar with system composition with indoor battery

When there are 2

battery strings, 2
current sensor
need be installed.
Air-condition (A/C3) Installation is by air-condition supplier
NOTE: AMF maybe locate in the ATS box actually

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 4

Installation preparative
Get familiar with system composition with outdoor battery cabinet

(a3)

When there are 2 battery

strings, 2 current sensors need
Air-condition (A/C3) Installation is by air-condition supplier be installed
Note: AMF maybe located in ATS box actually.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 5

1 Installing SAU
1) Install floating nuts to rack in the shelter.
2) Fix the SAU on the rack with bolts.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 6

2 Installing Indoor temperature sensor
Installing the temperature sensor on the battery rack by bundling tapes as shown in Figure 1
If the battery is installation outside, the temperature sensor should install at the inlet of BTS. As shown in
Figure 2

Figure 1 Figure 2

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 7

3 Remove original battery and
installing Deep Cycle Battery

1).At least two persons are required in the transport of batteries. Otherwise,
batteries may fall and cause injuries.
2). Place batteries according to the diagram so that battery cables are
connected properly and short-circuits should be prevented.
3). Before connecting the cables to batteries, wear a pair of gloves and
wrap the handle of the socket wrench with PVC insulating tapes.
Tighten the bolts of batteries after connecting the cables .
4). Remove the protection caps for battery terminals when connecting
cables. After the cables are connected, Install the protection caps on the
battery terminals.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 8

Remove original battery and installing Deep Cycle
Battery
3.1 Keep D.G running during the installing process to prevent the site out of power
Set the D.G in Manual mode, and start the D.G manually（Eg: ComAp InteliLite AMF25）

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 9

Remove original battery and installing Deep Cycle
Battery
3.2 Turn OFF the breaker in Power System which connected to the
battery. If it is the Fuse , remove it as below figure .
3.3 Remove the cables of original batteries
3.4 Remove the original battery.
3.5 Remove the battery rack.

FUSE

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 10

Removing original battery and installing Deep Cycle Battery-Battery inside
shelter
 4. Installing Deep Cycle Battery

Note1. Place batteries according to the diagram so that battery cables are connected properly
and short-circuits are prevented.

Note 2. Before connecting the cables to batteries, wear a pair of gloves and wrap the handle of
the wrench with black PVC insulating tapes. Tighten the bolts of batteries after connecting the
cables

Note 3. Remove the caps on battery terminals as connecting the cables. After connecting the
cables , install the caps on the battery terminals.

Note 4. Before battery installation, make sure the original circuit-breaker or fuse in power
supply system suit to the new installation total battery capacity . Replace the circuit breaker or
fuse which not suit exceeding charging current. Maybe use short bus bar to extend capacity.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 11

Removing original battery and installing Deep Cycle Battery-Battery
inside shelter
Bearing mount Back barrier pole
item：1
Item：3

Floor stand front barrier pole

Item：2
Item：4

fixer insulated support

item：17
Item：22

bus bar mutual inductor

item：23 installation-board
item：28

Output cover
item：25

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 12

Remove original battery and installing Deep Cycle Battery

1）Installing bottom bearing mount with 2 2）Installing upper bearing mount with 2
floor stands floor stands

3） Installing 8 barrier poles with 2 floor stands 4） Installing 2 diagonal poles with 2 floor
stands

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 13

Remove original battery and installing Deep
Cycle Battery

5）Mark out the direction of 6）Install the 12 cells battery 7）Install the 12 cells 8）Install the barrier poles
batteries as follows of bottom layer battery of upper layer

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 14

Remove original battery and installing
Deep Cycle Battery
11）After install insulated supporter and
9）Install the cables between 10） Install the cables between bus bar (Connected method: 8 sets of M8
batteries in the same layer batteries of different layers bolts, washers), install the connection
lines of output terminal.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 15

Remove original battery and installing
Deep Cycle Battery
12） Install output protection 13） Install the caps (4 in total) 14）Output voltage between positive and
cover (item :25) negative is more than 48 V.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 16

Remove original battery and installing
Deep Cycle Battery

15） Install mutual inductor 16） Install mutual inductor

installation-board(Connected Note: Arrow direction on the
method: 2sets of M8 bolts, mutual inductor suit to
gaskets) item :28 charging current direction.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 17

 Remove original battery and installing
Deep Cycle Battery
17-1） Connect cables between
batteries and power system
17-2） Make sure there is no short
circuit and connect the switch or
fuse of the charging branch circuit
of batteries in the power supply
system.
17-3）Check on the PMU of power
system is there charge current of
battery .If yes, the battery is
installed successfully, or else
check the connections
Refer to “power system guide” as
setting the parameter of power
system

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 18

Removing original battery and installing Deep Cycle
Battery (Battery outside shelter)
 Note :Battery outside the shelter ,the following step should be
done before removing the original battery.

4.2 Installing MBBS battery cabinet

1.)Installing MBBS battery cabinet

Place MBBS on the base . Take horizontal adjustment
and fix it with expanding bolt
Note ：At least 4 persons are required in the MBBS
moving

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 19

Removing original battery and installing Deep Cycle
Battery (Battery outside shelter)
Remove these two
DC cables

2.)Remove the original DC

cable inside battery cabinet

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 20

Removing original battery and installing Deep Cycle
Battery
(Battery outside shelter)

4.2 Installing Deep cycle battery

1. At least two persons are required in the transport of batteries. Otherwise, batteries
may fall and cause injuries .
2. Install batteries according to the diagram so that connect battery cables properly
and prevent short-circuits of battery.
3. Before connecting the cables to batteries, wear a pair of gloves and wrap the handle
of the wrench with black PVC insulating tapes. Tighten the bolts of batteries after
connecting the cables
4. Remove the protection caps for battery terminals when connecting cables. After the
cables are connected, Install the protection caps on the battery terminals.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 21

 Removing original battery and installing Deep Cycle
Battery
(Battery outside shelter)
4.2.1. Set battery circuit breaker to “OFF”.

4.2.2.Instal Deep Cycle battery to rack as figure right.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 22

 Removing original battery and installing Deep Cycle
Battery
(Battery outside shelter)
4.2.3. Installing mutual inductor 4.2.4.Connect cables between batteries and between
battery and bar bus as below figure
Note : The arrow direction on the
mutual inductor suit to charging
current direction.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 23

 Removing original battery and installing Deep Cycle Battery
(Battery outside shelter)

4.2.5 Connect cables (d4) between battery and power system as below figure .
Note : The arrow direction on the mutual inductor suit to charge current direction
Check and make sure that the connected cables are reliable and tight and the voltage of battery strings is
in （48~52.5VDC）and there is no short circuit of battery . Then insert the fuse of battery branch circuit
back.

BATT1

BATT2

Refer to “power system guide” as setting the

parameter of power system

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 24

 Connecting the system cables
4.2 Connecting power cable (a3) of AC air-conditioner between ACDB and MBBS1/MBBS2 cabinet door.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 25

Connecting the system cables
 Connecting the system cables
Safety Notes：
1.Turn off Mains/D.G before connect s3,s4 to be safety.
2.During cable connecting, make sure there is no short circuit between AC and DC
3.Follow the steps of this guide.
HUAWEI TECHNOLOGIES CO., LTD.
d1:Power cable between battery and
power system
d2: DC Power cable of inverter
d3:-48V sample cable of battery
a1: AC Power cable of inverter
a2: Power cable between inverter and
A/C3
s1: Signal cable (starting diesel
generator)
s2: Signal cable (starting diesel
generator)
s3: Mains input sample cable
s4:ATS output sample cable
s5:Signal cable of temp sensor
s6:Signal cable of current sensor
g1:SAU earthing cable
Huawei Confidential Page 26
 Connecting the system cables
1. Connecting cables of battery
d1:power cable between battery and power system has already done in step 17 between page 14 and 15

2. Connecting cables of SAU

Note：Turn SAU switch OFF before connecting cables of SAU
① Connecting earthing cable of SAU g1 to the shelter earth bar
② Connecting current sensor signal cable s6 ( if there are 2 battery strings,there are 2 pcs of cable s6)
③ Connecting -48V battery sampling cable d3 ( if there are 2 battery strings,there are 2 pcs of cable d3)
④ Connecting Temp sensor signal cable s5

SAU

g1

s5
d3 s6

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 27

 Connecting the system cables
⑤ Confirm again that power system is correctly connected to Deep Cycle battery ,and power system
can detect battery and there is charge current. If yes, stop the D.G, and turn OFF the output breaker
of DG .The system is powered by Deep Cycle battery. At this time , connect the cables between D.G ,
ATS and SAU (This step is very important to keep the worker out of danger and system OK)
⑥ According to the user manual of D.G ,disconnect the D.G 12V battery power cable and find the DG remote
on/off port to connect cable s1,s2 with SAU

SAU

s2

s1

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 28

 Connecting the system cables
⑦ According to the user manual of ATS ，find the MAIN input of ATS and output of ATS to connect s3,s4 with
SAU on the correspond port on SAU panel.

SAU

s3
s4
s4
s3

SAU Side

ATS Side

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 29

 Connecting the system cables
⑧ Connect the D.G 12V battery power cable back

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 30

 Connecting the system cables
4. Check-up
1）Check from the beginning of this guide if there is any cable that not connected .If yes, connect it or go on.
2）Use multimeter to check and insure that there is no any short circuit between any two cables of -48V ,
ground , L1 , L2 , L3 , N .
3）Check according to the System connection diagram to insure the each cable connection is correct , firm
and reliable.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 31

Connecting the system cables
4） Check from the beginning of this guide if there is any cable that not connected .If yes, connect it or
else go on.
5） Use multimeter to check and insure that there is no any short circuit between any two cables of -48V ,
ground , L , N
6）Check according to the System connection diagram to insure the each cable connection is correct ,
firm and reliable.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 32

Conducting a Power-on Test
 Conducting a Power-on Test
 1. Setting SAU parameters
Set the switch of SAU ON to set the parameters of ”Battery capacity , Time etc ”

Item Value Default Configured value

Range Value
Battery 0~5000Ah 490Ah Set the values according to the actual requirements:
Capacity 1 490 AH,600 AH,840AH,980AH,1200AH.

Battery 0~5000Ah 490Ah Set the values according to the actual requirements:
Capacity 2 490 AH,600 AH,840AH,980AH,1200AH.(Normally not used)

Time、Date Set the values according to the actual requirements.

D.G time OFF Schedule enable and set D.G OFF time 20:00

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 33

Conducting a Power-on Test

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 34

Conducting a Power-on Test
2.1 Conducting a Power-on Test system with Mains
1）Check whether the configuration displayed in the System management list is consistent with
the actual requirements. If it is not consistent, check the cables to ensure that they are
connected properly, and check the number and dimension of the devices.

2) Check the cables between battery and power system to ensure that they are connected
properly.

3). First turn on the inverter ,then turn the circuit breaker connected to the inverter ON in power
system. Check whether the inverter indicator LED is normal. If it is consistent, continue next
step .

4). Turn the circuit breaker connected to the inverter ON in ACDB. Check weather the inverter
indicator LED is normal. If it is consistent ,set the DG to AUTO mode.
Note: In normal case, the indicator LED “INV” on the inverter panel should ON and the indicator
LED “FAULT” is OFF . IF both the indicator LED “INV” and “FAULT” are OFF, check
weather there is voltage on the circuit-breaker in power supply system. If both the LED
“INV”and “FAULT” are ON, check and repair the inverter according to “Inverter user manual”

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 35

Conducting a Power-on Test
5) Turn the Mains knife switch OFF to cut the input of Mains.

6) Keep the switch of SAU ON and set the D.G on Auto mode ,then turn ON the MCB of
D.G output.
7）Select Test Mode of SAU, and press Enter. Then, select Yes or No through the
buttons ▲ and ▼. If you select Yes, the system enters the test mode. Select DG1
Control by pressing Enter. The up/down arrow keys enable you to select ON or OFF.
Select the button by pressing Enter. Set the dry contact of the D.G. to ON or OFF.
The D.G. will start or stop working after the setting. Two minutes later, the system
automatically exits from the test mode and operates in automatic mode. The dry
contact signals are restored to the original status. The D.G. power supply is restored
automatically.
8） Turn the Mains knife switch ON to connect the input of Mains .ATS will switch Mains to supply
power to the system. After about 5 minutes delay , D.G will stop. If D.G not stop, check the
connection of “Mains input sample cable”

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 36

Conducting a Power-on Test
9）Check the indicators of the SAU. In a normal working state, and there is voltage and current information
on the screen of SAU. If there is a fault alarm, perform troubleshooting operations according to the
Maintenance Guide.

10）If there is no default alarm after the system is run for some time, the test is complete.

11）Put the cover of battery shelf back and clear the site before leave.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 37

Conducting a Power-on Test
2. 2 Conducting a Power-on Test System without Mains
1）Check whether the configuration displayed in the System management list is
consistent with the actual requirements. If it is not consistent, check the cables to
ensure that they are connected properly, and check the number and dimension
of the devices.
2). First turn on the inverter , then turn the circuit breaker connected to the inverter ON in
power system. Check whether the inverter indicator LED is normal. If it is consistent,
continue next step .

3). Turn the circuit breaker connected to the inverter ON in ACDB. Check weather
the inverter indicator LED is normal. If it is consistent ,set the DG to AUTO mode

4) Keep the switch of SAU ON and set the D.G on Auto mode ,then turn ON the
MCB of D.G output.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 38

Conducting a Power-on Test
5）Select Test Mode of SAU, and press Enter. Then, select Yes or No through the
buttons ▲ and ▼. If you select Yes, the system enters the test mode. Select DG1
Control by pressing Enter. The up/down arrow keys enable you to select ON or OFF.
Select the button by pressing Enter. Set the dry contact of the D.G. to ON or OFF.
The D.G. will start or stop working after the setting. Two minutes later, the system
automatically exits from the test mode and operates in automatic mode. The dry
contact signals are restored to the original status. The D.G. power supply is restored
automatically
6）Check the indicators of the SAU. In a normal working state, and there is voltage and
current information on the screen of SAU there is no default alarm,. If there is a fault
alarm, perform troubleshooting operations according to the Maintenance Guide.

7）If there is no default alarm after the system is run for some time, the test is complete.

8）Put the cover of battery shelf back and clear the site before leave.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 39

Thank you
www.huawei.com