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GLOBAL DEALER LEARNING

24 Motor Grader
Monitoring System
MODULE 2 - TEXT REFERENCE

SERV2119

CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER EDGE
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. © 2018 Caterpillar Inc. All Rights Reserved.
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SERV2119 - 07/18 -2- Module 2 - Monitoring System

TABLE OF CONTENTS
SAFETY BRIEFING��������������������������������������������������������������������������������������������������������������������� 4
PURPOSE����������������������������������������������������������������������������������������������������������������������������������� 5
REASON������������������������������������������������������������������������������������������������������������������������������������� 6
COMPETENCY STATEMENT����������������������������������������������������������������������������������������������������� 7
LEARNING OUTCOMES������������������������������������������������������������������������������������������������������������ 8
INTRODUCTION������������������������������������������������������������������������������������������������������������������������� 9
PASSCODE ENTRY������������������������������������������������������������������������������������������������������������������ 10
CAMERA SELF-CONFIGURATION�������������������������������������������������������������������������������������������11
SAFE TO START����������������������������������������������������������������������������������������������������������������������� 12
PERFORMANCE PAGE (HOME PAGE)����������������������������������������������������������������������������������� 14
PERFORMANCE PAGE - INDICATION BANNER�������������������������������������������������������������������� 15
GAUGES AND WARNING INDICATORS���������������������������������������������������������������������������������� 17
WARNING CATEGORIES��������������������������������������������������������������������������������������������������������� 18
MENU NAVIGATION BUTTONS����������������������������������������������������������������������������������������������� 20
MENU BUTTONS AND MENU BUTTON GROUPS������������������������������������������������������������������ 21
TOP LEVEL NAVIGATION BUTTONS�������������������������������������������������������������������������������������� 22
DISPLAY MENU PAGE������������������������������������������������������������������������������������������������������������� 23
MACHINE SETTINGS��������������������������������������������������������������������������������������������������������������� 24
TOTALS������������������������������������������������������������������������������������������������������������������������������������� 25
SERVICE SETTINGS���������������������������������������������������������������������������������������������������������������� 26
SERVICE MENU - DIAGNOSTICS������������������������������������������������������������������������������������������� 27
SERVICE MENU - CONFIGURATIONS������������������������������������������������������������������������������������ 28
SERVICE MENU - CONFIGURATIONS - COMPRESSION BRAKE���������������������������������������� 29
SERVICE MENU - CONFIGURATIONS - ECO MODE������������������������������������������������������������� 30
SERVICE MENU - CONFIGURATIONS - ARTICULATION������������������������������������������������������� 31
SERVICE MENU - CONFIGURATIONS - WHEEL LEAN��������������������������������������������������������� 32
SERVICE MENU - CONFIGURATIONS - BLADE PITCH��������������������������������������������������������� 33
SERVICE MENU - CONFIGURATIONS - BLADE SIDESHIFT������������������������������������������������� 34
SERVICE MENU - CONFIGURATIONS - CIRCLE SIDESHIFT������������������������������������������������ 35
SERVICE MENU - CONFIGURATIONS - BLADE ROTATION LIMIT���������������������������������������� 36
SERVICE MENU - CONFIGURATIONS - CAMERA SELF CONFIGURATION������������������������ 37
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SERV2119 - 07/18 -3- Module 2 - Monitoring System

SERVICE MENU - PARAMETERS������������������������������������������������������������������������������������������� 38


SERVICE MENU - CALIBRATIONS������������������������������������������������������������������������������������������ 39
SERVICE MENU - AUTO LUBE SERVICE TEST��������������������������������������������������������������������� 40
SERVICE MENU - ECM SUMMARY����������������������������������������������������������������������������������������� 41
SERVICE MENU - SERVICE MODE���������������������������������������������������������������������������������������� 42
OPERATOR ID�������������������������������������������������������������������������������������������������������������������������� 43
OPERATOR ID - OPERATOR LOGGED IN������������������������������������������������������������������������������ 45
OPERATOR ID - APPLICATION PROFILES����������������������������������������������������������������������������� 46
OPERATOR ID - CHANGE OPERATOR/LOG OUT OPERATOR��������������������������������������������� 47
OPERATOR ID - ADD/DELETE OPERATOR���������������������������������������������������������������������������� 48
DAY MODE/NIGHT MODE�������������������������������������������������������������������������������������������������������� 49
GRADE CONTROL - GRADE AND SLOPE������������������������������������������������������������������������������ 50
PURPOSE REVIEW������������������������������������������������������������������������������������������������������������������ 52
REASON REVIEW�������������������������������������������������������������������������������������������������������������������� 53
COMPETENCY STATEMENT REVIEW������������������������������������������������������������������������������������ 54
LEARNING OUTCOMES REVIEW������������������������������������������������������������������������������������������� 55
MODULE CONCLUSION���������������������������������������������������������������������������������������������������������� 56

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SAFETY BRIEFING
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

4
SAFETY BRIEFING

Before beginning this module, the following topics will be reviewed:


• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

NOTE: Any system or component specifications stated in this training


module are used only for training purposes. Components and specifications
may change as the product evolves. Always refer to Caterpillar Service
information to obtain the most current specifications when servicing Cat
products.

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PURPOSE

This module is designed to ensure you are able


to locate, identify, and describe the function of all
monitoring system components and demonstrate
proficiency using all monitoring system menus.

• Course purpose PURPOSE

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REASON

This training is necessary to properly identify the


monitoring system components, demonstrate
knowledge of the machine monitoring system, and
make full usage of the monitor to troubleshoot machine
components and systems and access machine
configuration and settings data.

• Course reason REASON

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COMPETENCY STATEMENT

At the completion of this module, you will be able to


identify all monitoring system components and access
the monitoring system menus.

• Course competency statement COMPETENCY STATEMENT

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LEARNING OUTCOMES

You will meet the following learning outcomes during


this Monitoring System module of the 24 Motor Grader
course:
• Locate, identify, and describe the function of the machine
monitoring system components.
• Access machine configuration and settings data.

• Learning outcomes LEARNING OUTCOMES

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INTRODUCTION

• Identify the primary display and The instrument cluster and Messenger display have been replaced by a touch
optional display. screen display (1). The touch screen (primary display) includes gauges and
indicators, an integrated rear view camera, and provides access to machine
systems information.

An optional display (2) can be installed, which can be either a dedicated forward
vision display or rear vision display.

The primary display provides a text readout of current machine settings, monitored
sensor values, diagnostic alerts, and operator information. During normal operation,
the desired and actual status will be displayed as the default parameters.

User interface buttons located on the screen allow the user to adjust, acknowledge,
and scroll through text displayed in the monitoring system.

The monitoring system receives information from various ECMs on the machine.

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PASSCODE ENTRY

• Explain the Machine Security The machine has a feature called the Machine Security System (MSS). When
System Passcode Entry. installed, MSS protects the machine from unauthorized operation.

To enter a passcode, press the Passcode Entry button (1). The Passcode Entry
numerical keypad page will appear. Enter the passcode on the keypad (3). Use the
Backspace button (4) to correct any mistyped numbers. Press the OK button (5) to
enter the passcode. Press the Next button (6) to go to the next procedure.

If the passcode entry is blocked, a message will appear notifying the operator.

If an error is detected, the keypad indicates the error (7). Three asterisks (***) flash
3 times, then disappear.

To skip log in, press the Skip Log In button (2). Pressing the Skip Log In button will
bring up the Passcode Entry No Log In (8) page. Press the OK button to continue
or the BACK (9) button to return to the previous page.

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CAMERA
SELF-CONFIGURATION

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CAMERA SELF-CONFIGURATION

• Explain the camera If the rear camera is installed, the camera self-configuration page will appear. The
self-configuration operation. page will prompt the operator to confirm the process.

NOTE: The parking brake must be engaged to initiate this process.

Read the text on the camera self-configuration page and follow the instructions.
When done, press the Confirm button (1). If needed, press the Back button (2) to
return to the previous page.

An Initiate Camera Configuration? dialog box will appear, offering the operator a
choice to confirm or cancel. Press the OK button (3) to initiate the camera
self-configuration process. Press the Cancel button (4) to cancel the camera
self-configuration process.

The rear camera page will appear. Press the Camera button (5) to activate rear
view monitoring. Press the Home button (6) to return to the Performance Page
(Home page).

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SAFE TO START

• Explain Safe to Start mode. The Safe to Start page will appear before the machine is powered on if the machine
requires a fluid level check. Should the need occur, the fluid level check will be
provided in the left banner following the splash screen and remaining there until the
engine is running, regardless of whether or not MSS has been installed.

If a machine has MSS installed but does not require a fluid check, a fluid check will
be provided in the left side banner on the display screen. This view will follow the
splash screen and remain there until either of the following occurs:
• The engine is running
• The start up sequence is complete and the Performance Page (Home page) is
visible

This action will enable the operator to view to the fuel and DEF levels at a time
when these gauges would normally not be available due to the MSS startup
sequence.

The Application Window (1) will be blank when a fluid check is being made while
the Display is set to the Performance Page (Home page) only. However, other
pages in the Application Window will be visible during the fluid check. Once the
fluid check has been completed, the left side window will show the respective
analog gauges.

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The fluid level window (2) shows the following information:


• Hydraulic oil temperature analog gauge and warning indicator (3)
• Engine oil level analog gauge and warning indicator (4)
• Engine coolant temperature analog gauge and warning indicator (5)
• Fuel water separator (6)
• Fuel level indicator bar and warning indicator (7)

The fluid level states are:


• The fuel level is OK (8)
• Do NOT start the machine, the fluid level needs to be checked (9)

If the fuel level data is not available asterisks (***) will be shown.

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PERFORMANCE PAGE (HOME PAGE)

• Describe the available Home The Performance Page (Home page) is the main introductory page on the 24 Motor
page information. Grader Information Display. Real time machine status information is displayed
within this page.

The Performance Page is the default page for the display.

The Performance Page contains the following information areas:


• Machine Specific Real Time Parameter Monitoring analog gauges (1)
• Machine Specific Run Time Information window (2)
• Machine Specific Indication banner (3)
• Message Window (4)
• Main Application Category Tabs (Navigation Within Features) (5)
• Application Selection (Buttons) Tabs (Tab Feature Selection) (6)
• Grade and Slope Indicator (7)

Pressing the Home button (8) will return the display to the Performance Page
(Home page) from any other subpage within the display.

The information architecture identifies consistent regions and interaction behaviors.


This is done so that the operator can quickly identify the health, performance and
warning status of the machine.

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PERFORMANCE PAGE - INDICATION BANNER

• Identify the indicators at the top The machine specific indication banner (arrow) of the performance page shows the
of the Performance Page. following indicators, from left to right:
• Left turn signal
• Engine run (desired speed hold): Illuminates to show the operator that the
engine shutdown switch is in the RUN position and that the guard of the
engine shutdown switch has been lowered.
• Grade control blade float (left side): Illuminates to show the operator that the
blade float is active for the left side of the blade.
• Differential lock control: Illuminates to show the operator that the differential
lock is engaged.
• Torque converter lock: Illuminates to show the operator that the torque
converter lock is engaged.
• Engine compression brake enable: Illuminates to show the operator that the
engine compression brake is enabled.
• Blank (non-functioning)
• Hydraulic implement lockout: Illuminates to show the operator that the
hydraulic implement system lock is engaged.
• Parking brake: Illuminates to show the operator that the parking brake is
engaged. The indicator will go out when the parking brake is disengaged.

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• Seat belt (lap belt only): Illuminates to show the operator that the lap seat belt
is not fastened.
• Brake system failure or malfunction: Illuminates to show the operator that there
is a failure or malfunction with the brake system.
• Engine system failure or malfunction: Illuminates to show the operator that
there is a failure or malfunction with the engine.
• Battery charge: Illuminates to show the operator that the battery has a low
charge. The alert indicator will also illuminate when there is a problem with the
machine system voltage or the alternator.
• Secondary steering system: Illuminates to show the operator that the
secondary steering, instead of the primary steering, is now active or is being
tested. This indicator will also illuminate in red when a problem with the
secondary steering system exists.
• Operator not present: Illuminates to show the operator that the operator is not
present at the machine. The operator is considered present if:
-- The operator switch in the seat detects an operator
-- The actual gear of the machine is not NEUTRAL
-- The transmission output speed sensor is greater than zero
-- The transmission modulator control (inching pedal) is depressed
• If the operator is considered not present, the following occurs:
-- All steering and implement functions are locked out
-- Shifts out of NEUTRAL are not allowed
-- Moving the parking brake from ENGAGED to DISENGAGED is not
allowed
• Blank (non-functioning)
• ECO mode: Illuminates to show the operator that the machine will change
operator parameters to preserve or enhance fuel economy.
• Grade control blade float indicator (right side): Illuminates to show the operator
that the blade float is active for the right side of the blade.
• High beam indicator
• Right turn signal

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GAUGES AND WARNING INDICATORS

• Identify the Performance Page The gauges and warning indicators on the Home page are:
gauges and warning indicators. • Hydraulic oil temperature gauge (1)
• Coolant temperature gauge (2)
• Articulation grader angle gauge (3)
• Fuel level gauge (4)
• Analog tachometer gauge (5)
• Digital tachometer gauge (6)
• Bi-directional shift icon and gear settings (7)
• Actual gear setting and direction reading (8)
• Tachometer gauge warning indicator (9)
• Engine speed reading (10)
• Operator ID (11)
• Ambient temperature digital gauge (12)
• Machine service hours meter (13)

The warning indicators will highlight yellow to alert the operator of an excessive
reading.

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WARNING CATEGORIES

• Identify the warning categories. Pop-Up Fault Warning Message Banners (1) provide non-safety-critical information
to the operator. The text within the messages will appear in complete words,
allowing for greater understanding and better translation into different languages.
A Service Fault Code (2) appears in the lower left side corner of the Pop-Up
Fault Warning Message Banner. Service Fault Codes alert the operator that an
abnormal operating condition exists in one of the machine systems.
If multiple Warning Pop-Up Messages are active, a Page Index Arrow (4) will
appear. If any warnings are active, the Warning Pop-Up Messages will not display.
The numbers above the arrow are a Page Counter (3) showing the index of the
currently displayed Pop-Up messages.
If the warning is either Level 1 or Level 2, press the mid-section of the Pop-Up
Fault Warning Message Banner to reduce or snooze the message.
The color of the Pop-Up Fault Warning Message Banner represents the highest-
level of the active warning:
• Level 1 – A Grey Warning supersedes any active Warning Pop-Up message.
• Level 2 – A Yellow Warning supersedes active Level 1 Warning (or lower) Pop-
Up message.
• Level 3 – A Red Warning is the highest priority. A Level 3 Warning always
supersedes an active Level 2 (or lower) Warning Pop-Up message.
NOTE: Level 3 Red Warnings (a red banner) will remain active and will not
reduce or snooze.
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SERV2119 - 07/18 -19- Module 2 - Monitoring System

The display case features indicators on the left side. The color of the indicator
informs the operator of machine conditions:
• Green: Informs the operator of a normal condition.
• Amber (5): Alerts the operator of an out-of-range condition.
• Red (6): Warns the operator of a failure or potential safety condition.

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MENU NAVIGATION BUTTONS

• Identify the Menu Navigation The right side navigation on the display shows two types of buttons, the Menu
buttons. Navigation buttons shown above, and the Top Level Navigation buttons which will
be detailed later in this module. The Menu Navigation buttons are:
• Up Navigation button (1): Navigates lists and menus in the upward direction.
• Down Navigation button (2): Navigates lists and menus in the downward
direction.
• Menu button (3): Appears on the Grade and Slope page. Allows the operator
to navigate to the Grade and Slope subpage.
• Reset button (4): Appears on the Totals page. Allows the operator to reset
data readings on the Trip Totals page.
• Abort button (5): Appears on the Service Test page. Allows the operator to
abort a Service Test that is currently running.

The Menu Navigation display also includes the OK button to confirm a chosen
action if the Back button is also visible. If the Back button is not visible, pressing the
OK button navigates the operator back to the previous page.

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MENU BUTTONS AND MENU BUTTON GROUPS

• Identify the Menu Buttons and The menu buttons are different for each specific page. A menu button will show the
Menu Button Groups. following information:
• Icon
• Name of the application
• Current setting of the application (if applicable)
• Greater than symbol (>) indicating that there is an increment/decrement bar
available

The item at the top of the list (1) shows what menu group the user is in. The menu
button group (2) is accessible by directly pressing a specific button within the
group. Four menu buttons will be visible at one time. If more than four options are
available and appear in the same Menu Button Group, a Scroll Bar (3) will appear,
allowing the operator to scroll through the menu button group.

The current setting status (4) is shown to the right of the display menu button.

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TOP LEVEL NAVIGATION BUTTONS

• Identify the Top Level Navigation The top level navigation buttons make the following options available:
buttons on the Performance • Display (1): Allows the operator to adjust the display screen brightness,
Page. choose a language, choose a measuring unit, and read the Software License
information.
• Machine Settings (2): Allows the operator to adjust the machine’s operation
settings.
• Totals (3): Allows the operator to view the machine’s operation totals.
• Service Screen (4): Allows the operator to view service parameters such
as Diagnostics and ECM Summary. Also allows the operator to run various
service tests.
• Operator ID (5): Allows the operator to numerically enter a personalized and
specific identification number.
• Day Mode/Night Mode: (6): Allows the operator to manually switch the display
between day mode and night mode.

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DISPLAY MENU PAGE

• Identify the available options on The Display button (1) allows the operator to adjust various settings. The Display
the Display menu page. menu page (2) contains a scroll bar (3) with menu sliding indicator to allow access
to additional menu items if necessary.

The menu navigation buttons on the right side are:


• UP/DOWN arrow buttons (when visible) (4): Allow the operator to scroll up
or down through information shown in the display area.
• OK button (when visible) (5): Used to confirm a selection.
• BACK button (6): Allows the operator to return to the previous screen.

Press the intended selection’s menu button from the Display menu button
group. The available selections are:
• Language (7): Allows the operator to select the desired language.
• Brightness (8): Allows the operator to adjust the brightness of the display.
• Units (9): Allows the operator to choose between Metric or English units.
• Clock Set (10): Allows the operator to set the clock in 12 hour or 24 hour
mode.
• Auto Night Mode (11): Allows the operator to enable or disable the Auto Night
Mode.

The Software License info menu (not shown) allows the operator to view license
information.
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SERV2119 - 07/18 -24- Module 2 - Monitoring System

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MACHINE
SETTINGS

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MACHINE SETTINGS

• Identify and explain options of The Machine button (1) allows the operator to adjust the machine’s operation
the Machine settings. settings. The Machine menu page (2) will contain the following menu buttons:
• Transmission (3): Allows the operator to choose between Initial Gear and
Max Auto Shift Gear.
• Implement Modulation (4): Allows the operator to choose between Normal,
Coarse, and Fine settings.
• Grade Control (5): Allows the operator to choose between Enabled and
Disabled.
• Ripper Auto Stow (6): Allows the operator to choose between Enabled and
Disabled.
• Compression Brake (7): Allows the operator to choose between Enabled and
Disabled.
• Eco Mode (8): Allows the operator to choose between Off and On.
• Auto Lube (9): Allows the operator to adjust both the duration and interval of
the auto lube system.
• Auto Reverse Lights (10): Allows the operator to choose between Enabled
and Disabled.

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SERV2119 - 07/18 -25- Module 2 - Monitoring System

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TOTALS

• Explain the Totals menu options. The Totals menu allows the operator to view the machine’s operation totals. Press
the Totals button (1) to access the Totals menu page (2) . There are two types of
machine totals data, Lifetime Totals (3) and Trip Totals (4).

The lifetime totals include:


• Total fuel used (5)
• Total forward distance traveled (6)
• Total reverse distance traveled (7)
• Engine lifetime hours (8)

The trip totals include:


• Total operating hours (9)
• Total fuel used (10)
• Total forward distance traveled (11)
• Total reverse distance traveled (12)

To reset the trip totals, press the Reset button (13). A reset confirmation dialog
box will appear. Press OK to reset the totals. Press cancel to cancel the reset
procedure.

NOTE: Lifetime totals cannot be reset.


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SERVICE
SETTINGS
1

2
3 8
4
5
9
6
7
26
SERVICE SETTINGS

• Identify the available Service The Service button (1) allows the operator to view service parameters such as
menu options. Diagnostics and ECM Summary. To access the service page, press the Service
button.

The Service menu page (2) shows the following options:


• Diagnostics (3)
• Configurations (4)
• Parameters (5)
• Calibrations (6)
• Auto Lube Service Test (7)
• ECM Summary (8)
• Service Mode (9)

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5
2 3
4

27
SERVICE MENU - DIAGNOSTICS

• Explain the Diagnostics option The Diagnostics page (1) will inform the operator if there are no active or logged
from the Service menu. diagnostics present.

If there are active or logged fault codes present, the diagnostics page will show
three columns:
• Code (2): A diagnostic code or an event fault code reference number.
• Description (3): A description of the fault.
• Active (4): An X indicates that the fault code is active. A blank space indicates
that the fault code is not active.

If a diagnostic code is active, a pop-up fault warning message banner (5) will
appear in the message window.

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1
2
3

4
5
6

7
8

10
28
SERVICE MENU - CONFIGURATIONS

• Identify the available The Configurations menu button group (1) allows access to the following:
Configuration options from the • Compression brake (2)
Service menu.
• Eco Mode (3)
• Articulation (4)
• Wheel Lean (5)
• Blade Pitch (6)
• Blade Sideshift (7)
• Circle Sideshift (8)
• Blade Rotation Limit (9)
• Camera Self Config (10)

By pressing the desired option, the relevant page will appear. The operator can
also scroll to the intended button using the arrow buttons.

Each Configuration subpage contains check buttons. Pressing a button will place a
white check mark on the button itself, indicating that the selection has been made.
The selection will also appear on the appropriate button in the Configuration button
group.

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29
SERVICE MENU - CONFIGURATIONS - COMPRESSION BRAKE

• Identify the options available The Compression Brake button (1) of the Configurations page shows the current
through the Compression Brake setting (2) of the compression brake. By pressing the Compression Brake button,
setting of the Configurations the current setting status page is shown, containing the following options:
menu. • Off (3)
• On (4)
• Not forced (5)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Compression Brake button will
change to the updated setting.

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1 2

30
SERVICE MENU - CONFIGURATIONS - ECO MODE

• Identify the options available The Eco Mode button (1) of the Configurations page shows the current setting (2)
through the Eco Mode setting of of the Eco Mode. By pressing the Eco Mode button, the current setting status page
the Configurations menu. is shown, containing the following options:
• Off (3)
• On (4)
• Not forced (5)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Eco Mode button will change to
the updated setting.

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1 2

31
SERVICE MENU - CONFIGURATIONS - ARTICULATION

• Identify the options available The Articulation button (1) of the Configurations page shows the current setting (2)
through the Articulation setting of the Articulation page. By pressing the Articulation button, the current setting
of the Configurations menu. status page is shown, containing the following options:
• Not Locked (3)
• Locked (4)
• Stationary Lock (5)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Articulation button will change to
the updated setting.

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1 2

32
SERVICE MENU - CONFIGURATIONS - WHEEL LEAN

• Identify the options available The Wheel Lean button (1) of the Configurations page shows the current setting (2)
through the Wheel Lean setting of the Wheel Lean. By pressing the Wheel Lean button, the current setting status
of the Configurations menu. page is shown, containing the following options:
• Not Locked (3)
• Locked (4)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Wheel Lean button will change
to the updated setting.

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33
SERVICE MENU - CONFIGURATIONS - BLADE PITCH

• Identify the options available The Blade Pitch button (1) of the Configurations page shows the current setting (2)
through the Blade Pitch setting of of the Blade Pitch. By pressing the Blade Pitch button, the current setting status
the Configurations menu. page is shown, containing the following options:
• Not Locked (3)
• Locked (4)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Blade Pitch button will change
to the updated setting.

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34
SERVICE MENU - CONFIGURATIONS - BLADE SIDESHIFT

• Identify the options available The Blade Sideshift button (1) of the Configurations page shows the current
through the Blade Sideshift setting (2) of the Blade Sideshift. By pressing the Blade Sideshift button, the
setting of the Configurations current setting status page is shown, containing the following options:
menu. • Not Locked (3)
• Locked (4)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Blade Sideshift button will
change to the updated setting.

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1 2

35
SERVICE MENU - CONFIGURATIONS - CIRCLE SIDESHIFT

• Identify the options available The Circle Sideshift button (1) of the Configurations page shows the current
through the Circle Sideshift setting (2) of the Circle Sideshift. By pressing the Circle Sideshift button, the
setting of the Configurations current setting status page is shown, containing the following options:
menu. • Not Locked (3)
• Locked (4)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Circle Sideshift button will
change to the updated setting.

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1 2

5 6
4

36
SERVICE MENU - CONFIGURATIONS - BLADE ROTATION LIMIT

• Identify the options available The Blade Rotation Limit button (1) of the Configurations page shows the current
through the Blade Rotation Limit setting (2) of the Blade Rotation Limit. By pressing the Blade Rotation Limit button,
setting of the Configurations the current setting status page is shown, containing the following options:
menu. • Enabled (3)
• Disabled (4)

Press the desired setting and the white check mark appears on the button to
indicate that the selection has been made, and the Blade Rotation Limit will change
to the updated setting.

The angle limit of the machine can be adjusted by pressing either the Minus (-)
or the Plus (+) button on the Angle Limit Numerical Increment/Decrement bar (5).
Press the OK button (6) to set the intended angle limit number.

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CAMERA
SELF CONFIGURATION 1

2
4

3
5 6
37
SERVICE MENU - CONFIGURATIONS - CAMERA SELF CONFIGURATION

• Explain the procedure for Camera By pressing the Camera Self Config button (1) the Camera Self Config page (2) will
Self Configuration. appear. Press the Initiate button (3) to show the camera self configuration dialog
box (4). Press the OK button (5) to confirm initiating the camera self configuration.
Press the Cancel button (6) to cancel the procedure.

NOTE: Once the initiation of the camera self configuration has been
confirmed, the display will reboot. The following startup will be longer
than usual. Wait until the display is fully booted before resuming machine
operation.
NOTE: Before performing this procedure, ensure that the park brake is
engaged.

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38
SERVICE MENU - PARAMETERS

• Identify the options available The Parameters page (1) has the following buttons:
through the Parameters page of • Machine (2)
the Service menu.
• Engine (3)
• Transmission (4)
• Steering (5)
• Braking (6)
• Implement (7)
• Temp Control (8)
• Grade Control (9)
NOTE: Parameter data listings will vary, depending on the machine model
and equipped features.

By pressing one of the parameters buttons, the desired page will appear.

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39
SERVICE MENU - CALIBRATIONS

• Explain the Service menu The Service menu (1) contains an option for Calibrations (2). Press the Calibrations
Calibrations procedure. button to access the Calibrations page (3). The Calibrations page contains the
Trans Fill Calibration button (4). Press the Trans Fill Calibration button and follow
the calibration procedure on the screen.

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40
SERVICE MENU - AUTO LUBE SERVICE TEST

• Explain the procedure for The Service menu (1) contains the Auto Lube Service Test button (2) Pressing the
performing the Auto Lube Service button will display the Auto Lube Manual Mode Test page (3). To perform the auto
Test. lube procedure after reading the instructions and warnings, click the OK button (4)
and follow the instructions on the screen.

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1
2

3
4
5
6
7

8 41
SERVICE MENU - ECM SUMMARY

• Identify the ECM Summary The Service menu (1) allows access to the ECM Summary button (2). Press the
options available through the ECM Summary button to access the ECM Summary menu group (3). The ECM
Service menu. Summary menu group contains the following:
• Machine (4)
• Engine (5)
• Transmission (6)
• Steering (7)
• Implement (8)

Press the desired button to view the information available for each option.

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SERVICE
MODE 3
2

5 6
4

42
SERVICE MENU - SERVICE MODE

• Explain the procedure for When the Service menu (1) Service Mode (2) is Disabled (3), the Configurations
enabling the Service Mode. menu button and the Calibrations menu button are not visible, nor is the menu
sliding indicator. The Service Mode must be Enabled for the Configurations menu
button and the Calibrations menu button to be visible. To do this, a passcode must
be entered into the Service Mode Numerical Keypad (4). To access the keypad
press the Service Mode menu button.

Enter the passcode into the keypad and press the OK button (5) to enter the
passcode

NOTE: The default passcode is 1234.

With the Service Mode now Enabled (6), the Configurations and Calibrations
buttons will now be accessible.

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1
4 3

5
2

6
9
7 10

11
43
OPERATOR ID

• Explain the options available The Operator menu allows the operator to load Application Profiles, Change
through the Operator menu. Operator ID (if enabled), or Manage Operator passcodes.

There are two types of machine operators:


• Basic: The Standard operator can log on and off the machine as well as
change operators, but cannot add or delete other operators.
• Master: The Master operator can log, add or delete Standard operators and
other Master operators.

The Operator ID of the current operator (1) can be viewed in the Message Window.

Press the Operator button (2) on the right side of the display. The Operator page
will appear.

If no operator is logged in, there is no current Operator ID (3) visible in the


message window. The Operator Icon has been crossed out in the message window
but not in the Navigation Path (4).

Press the Change Operator button (5) to enter an Operator ID passcode.


NOTE: The machine has a feature called the Machine Security System
(MSS). When installed, MSS protects the machine from unauthorized
operation. When keying the machine on, the operator will be prompted to
enter his or her numeric passcode or to skip the login.

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SERV2119 - 07/18 -44- Module 2 - Monitoring System

If MSS is enabled but the operator is not detected (6), the Passcode Entry
button (7) and the Skip Log In button (8) are displayed.

To enter a Passcode, press the Passcode Entry button. The Passcode Entry
numerical keypad (9) will appear. Enter the intended passcode and press the OK
button (10) to enter the intended passcode. Press the Next button (11) to skip the
log in procedure.

If the Passcode Entry is blocked, a message notifying the operator will appear on
the display.

If an entry error is detected, three asterisks (***) will flash three times on the
numerical keypad.

To skip the log in, press the Skip Log In button, and a Passcode Entry No Log In
page will appear, indicating that there was no log in and engine start is not allowed.

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1
2

45
OPERATOR ID - OPERATOR LOGGED IN

• Identify the options available If an operator is logged in, the current Operator ID (1) is visible in the message
to the Standard and Master window. The Operator Icon has not been crossed out in the message window.
Operator. Operator appears in the Navigation Path (2).

Since an operator is now logged in, the Log Out Operator button (5) is now visible.

Press the Change Operator button (4) to enter an Operator ID passcode.

The Standard operator has access to the following options:


• Application Profiles (3): Viewing the profile of various project applications.
• Change Operator: Changing from one operator to another.
• Log Out Operator: Logging out of the current operator.

In addition to the above, the Master operator will have the option to Manage
Operators (6), allowing the master operator to add or delete master and standard
operator passcodes.

NOTE: There must be at least one Master Operator in the Information


Display system. The initial Master Operator acquires the access code
through Cat Electronic Technician (ET). Master Operators can add other
Master Operators. However, the Master Operator cannot delete his or her
own identification profile.

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SERV2119 - 07/18 -46- Module 2 - Monitoring System

46
OPERATOR ID - APPLICATION PROFILES

• Explain the available options of The Application Profiles page (1) contains three buttons:
the Application Profiles page. • Select Profile (2): Press the Select Profile button to access the Select Profile
page. This allows the operator to choose from the available operator profiles.
If no custom profiles have been created by an operator, the Factory Default
button will display. The Select Profile page contains a predetermined list of
machine settings from which the operator can choose.
• Save Profile (3): Press the Save Profile button to access the available
machine settings. Once the desired settings have been chosen, the settings
can be applied to the machine. The Save Profile button also allows the
creation of a new profile. If no custom profile has been created, a Create New
button will be available, allowing the operator to enter a new name and custom
profile.
• Delete Profile (4): When deleting a profile, a confirmation page will appear
which will ask the operator to confirm whether or not that custom profile should
be deleted.
NOTE: Only a custom profile can be deleted. The Factory Profile cannot be
deleted.

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1
2

4
47
OPERATOR ID - CHANGE OPERATOR/LOG OUT OPERATOR

• Explain the procedures for The Current Operator ID (1) in the Message Window identifies the current operator
changing or logging out of an of the machine. The Change Operator (2) button allows the user to change from
operator. one operator to another.

The Change Operator page has two different selections, depending on how the
operator has been entered into the system by the Master Operator:
• Digital Passcode
• Hexadecimal Key Code (used only when the display picks up a Bluetooth®
signal, if installed)

To change the operator using the digital passcode, enter the passcode of the
replacement operator on the numerical keypad.
NOTE: If the log in procedure is blocked due to several invalid attempts, a
page will appear with the message Code Entry Blocked, and the machine
will be locked out for 15 minutes.

If the operator is set up with a hexadecimal key code, the code can be located
by pressing the Search for Key button (4), which will display the bluetooth button
allowing the operator to search for the access code by locating a signal.
NOTE: Changing the operator will load the machine settings and the
display settings that are tied to that particular Operator Identification.

To log out an operator, press the Log Out Operator button (3) and the log out
confirmation page will appear.
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48
OPERATOR ID - ADD/DELETE OPERATOR

• Explain the procedure for adding The Manage Operator’s page (1) allows a Master Operator add or delete a
or deleting an operator profile. Standard Operator or another Master Operator.

By pressing the Add Operator menu button (2), the Add Operator page will appear.
Follow the directions on the screen to add a new operator.

NOTE: There is a maximum of 25 operators allowed.

To delete a profile, press the Manage Operator’s button (3) and the Manage
Operators page will appear. Follow the directions on the screen to delete an
operator profile.

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DAY MODE/
NIGHT MODE
1

2 2

49
DAY MODE/NIGHT MODE

• Explain day mode vs. night Pressing the Day Mode/Night Mode button (1) allows the operator to manually
mode. switch the display between day mode and night mode.

The day mode will have a gray background with black text, as seen on the lower
left.

The night mode will be a black background with white text, as seen on the lower
right.

The increment/decrement bar (2) allows the operator to adjust the setting.

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SERV2119 - 07/18 -50- Module 2 - Monitoring System

GRADE
CONTROL 1
4
3
2

5 6
7 8 11 7 8 11

9 10 9 10

50
GRADE CONTROL - GRADE AND SLOPE

• Explain the Grade and Slope The Grade and Slope feature uses built-in machine position sensing cylinders on
feature. the side plates, or sonic sensors, to measure elevations of milling surfaces, or a
slope sensor to measure the machine’s slope. When the Grade and Slope system
is in Auto mode, it controls the hydraulics of the machine to maintain intended
target values.

The Grade and Slope Home screen (1) appears just above the Grade and Slope
tab button (2). The Cross Slope Target State icon (3) indicates appears on the
Grade and Slope Home screen. There are three types of Target States:
• No slope - Indicates the grade and slope blade is set to a neutral or flat
position.
• Positive slope - Indicates the grade and slope blade is sloping to the left
position and that the right tip of the blade is pointed UP.
• Negative slope - Indicates the grade and slope blade is sloping to the right
position and that the left tip of the blade is pointed UP.

The Cross Slope Target Elevation Value Percentage Reading (4) shows the
measured value of the slope of the grade and slope sensor. This number will
appear in red text when the system is outside of the specific tolerance.

Pressing the grade and slope tab button will display the Grade and Slope settings
page. The view of the Grade and Slope page depends upon the configuration and
on which side of the machine the display is mounted. If the configuration is set to
Dual Screen, the full page of the Grade and Slope page will appear.
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The Grade Control State Indicators show the current state of the system for either
the left side (5) or the right side (6) of the machine. The indicator appears if the
system is in one of three states:
• Manual - Shows that the grade and slope has to be operated manually.
• Auto Active - Shows that the grade and slope can be operated automatically.
• Auto Not Allowed - The Auto Not Allowed Mode shows a positive yellow Auto
symbol with a slash, alternating with a negative yellow (black background)
Auto symbol with a slash. Each symbol flashes 3 times each for one half of
a second (for a total of 5 seconds), ending with a steady positive yellow Auto
symbol with slash.
NOTE: If the Grade and Slope feature is either not installed or in the OFF
position, no state indicator will be visible.

The Dynamic Cross Slope Indicator (7) visual compares the actual value setting of
the blade angle, shown by the Blade Angle Icon (8), with the Target Value setting
for the blade angle (green line) (9). Each side of the Target Value green line has a
Blade Angle Pivot Point Cross (10) on the right side of the blade. The Pivot Point is
a black cross (+) whose coordinates will remain in a 90 degree position.

The Actual Value Setting is in sync with the Actual Cross Slope - Percentage
reading (11) so that the operator can determine the actual value setting percentage
numerically.

The Target Value Setting is in sync with the Target Cross Slope - Percentage
reading to allow the operator to determine the targeted value setting percentage
numerically.

The Target Value Setting and the Target Cross Slope - Percentage reading are also
in sync with the Target State icon, which shows No Slope.

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SERV2119 - 07/18 -52- Module 2 - Monitoring System

PURPOSE

This module was designed to ensure you are able


to locate, identify, and describe the function of all
monitoring system components and demonstrate
proficiency using all monitoring system menus.

52

• Course purpose review PURPOSE REVIEW

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SERV2119 - 07/18 -53- Module 2 - Monitoring System

REASON

This training was necessary to properly identify


the monitoring system components, demonstrate
knowledge of the machine monitoring system, and
make full usage of the monitor to troubleshoot machine
components and systems and access machine
configuration and settings data.

53

• Course reason review REASON REVIEW

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SERV2119 - 07/18 -54- Module 2 - Monitoring System

COMPETENCY STATEMENT

You are now able to identify all monitoring system


components and access the monitoring system menus.

54

• Course competency review COMPETENCY STATEMENT REVIEW

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LEARNING OUTCOMES

You have met the following learning outcomes during


this Monitoring System module of the 24 Motor Grader
course:
• Located, identified, and described the function of the
machine monitoring system components.
• Accessed machine configuration and settings data.

55

• Learning outcomes review LEARNING OUTCOMES REVIEW

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56
MODULE CONCLUSION

This concludes the monitoring system module for the 24 Motor Grader.

When used in conjunction with the Service Manuals, the information in this module
will aid the service technician in using the monitoring system to troubleshoot and
correct problems with the machine systems.

For service repairs, adjustments, and maintenance, always refer to the Operation
and Maintenance Manual (OMM), Service Manuals, and other related service
publications.

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