Volume Ii - Lot B

CEYLON ELECTRICITY BOARD
SRI LANKA
Power Sector Development Transmission

Project (PSDTP) - Lot B
1. Construction of
132kV Transmission Lines from
Matugama GSS to Ambalangoda GSS
Polpithimukalana to Aniyakanda GSS
Maningala to Pannala GSS
2. Replacement of
Steel Ground Wire with OPGW from
Biyagama GSS to Sapugaskanda PS
Kotugoda GSS to Kelaniya GSS
Kelaniya GSS to Kolonnnawa GSS
Chilaw GSS to Kotugoda GSS
Pannipitiya GSS to Paragastota In & Out
Panadura GSS to T – Off point
EMPLOYER’S REQUIREMENTS Part 1

VOLUME II
Transmission Division
Ceylon Electricity Board,
P.O. Box 540, Colombo 02,
Sri Lanka.
June 2004
Document – Revision 2
© Transmission Design Branch

TABLE OF CONTENT
Pages
EMPLOYER'S REQUIREMENTS - TRANSMISSION LINE
1 Scope of Works
1.1 General Description of the project 1 6
1.2 Plant & Equipment Including Spare Parts 7 7
1.3 Civil works, installation and other services 7 7
2 Documents, Drawings and Informations to be

submitted with the bid
2.1 Documents,Drawings and Information to be Submitted 8 9
2.2 Information to be Submitted 10 11
2.2.2 Guarantees and Factors of Safety 11 13
2.2.3 Technical Particulars 14 26
2.2.4 Site Organization 27 28
2.2.5 Contract Dates 28 30
2.2.6 Departures from the Specification 31 31
2.2.7 Tender's Experience (New Construction) 32 33
2.2.8 Volume of Construction Work in Each of the Last Five
Years 34 34
2.2.9 Details of Other Work in Hand & Contractual
Commitments 34 34
2.2.10 Schedule of Major Items of Constructional Plants 34 35
2.2.11 Schedule of Sub Contractors 36 36
2.2.12 Financial Standing of the Bidder 37 37
2.2.13 Current Litigation 38 38
2.2.14 Roles of Joint Venture Member 39 39
3 Technical Specifications (Refer separate volume -

Technical Specification - Transmission Line)
Power Sector Development Transmission Project – Lot B – Rev 2 Employer’s Requirements
1. SCOPE OF WORKS
1.1 GENERAL DESCRIPTION OF THE PROJECT
1.1.1 132 KV DOUBLE CIRCUIT TRANSMISSION LINES
(a) 132kV double circuit three phase transmission line of, single 400mm2
ZEBRA (61/3.18mm) ACSR with one galvanized ground wire and one
optical fibre ground wire (OPGW):
(i) From Mathugama to Ambalangoda -:28 km
(ii) From Polpithimukalana to Aniyakanda including π-off connection to
one circuit of the Kotugoda / Kelaniya 132 kV Transmission Line at
tower No: 34 A; the T-OFF connection shall be as shown in the
drawing no. TD/CE/1/44/TYP-06 and subjected to the approval of the
Employer’s Representative. -: 5.5 km; however the final length of the
line will be confirmed at the pre-bid meeting.
(iii) From Maningala to Pannala including π -off connection to one circuit
of the Kotugoda / Puttlum 132 kV Transmission Line at tower No: 43 -
: 14 km.
(b) Replacement of one galvanized steel ground wire with Optical Fiber Ground
Wire (OPGW) in following existing transmission lines including erection of all
necessary connectors, fittings and accessories for OPGW. Directional
routing facility must be available at outdoor type Patch Panels to be located
at all T-Off and π-off terminations as described below :-
(i) From Biyagama Grid Substation to Sapugaskanda Power Station-: 2
km
(ii) From Kotugoda Grid Substation to Kelaniya Grid Substation.-: 19.5
km
In order to facilitate connections to Aniyakanda Grid Substation,
outdoor type Patch Panel should be provided at Polpithimukalana
(tower No 34A).
(iii) From Kelaniya Grid Substation to Kolonnawa Grid Substation -: 6.5
km
(iv) From Chilaw Grid Substation to Kotugoda Grid Substation -: 49 km
In order to facilitate connections to Pannala Grid Substation and
Bolawatta Grid Substation, outdoor Patch Panels should be provided
at Maningala (tower No. 43) and Bolawatta (tower No. 55).
Transmission Line Scope of Works Page 1

(v) From Pannipitiya Grid Substation to Tower No: 82 at Paragastota in

Pannipitiya Matugama 132 kV Tr. Line -: 22 km
In order to facilitate connections to Panadura and Horana Grid
Substations, outdoor Patch Panels shall be provided at T-off point at
tower No:47A and π-off point at tower no. 82 respectively in
Pannipitiya Matugama 132 k V Transmission Line.
(vi) From Panadura Grid Substation to T-off point at Tower No:47A of
Pannipitiya Matugama 132 kV Tr. Line -: 5 km.
The existing transmission lines where the ground wires to be replaced with
OPGW , will be at energized (full hot line) state throughout the contract period
and the Contractor will be expected to carry out the Works under live line
condition (full hot line). The removed galvanized steel ground wire shall be
neatly bundled and shall be delivered to the asset management stores along
with the removed accessories as instructed by the Employer.
1.1.2 CLIMATE
The climatic data given are for the standard period for 1945-1975. This data has
to be up dated with the latest available data.
The climate is that of a tropical region and the following meteorological
information is set out for guidance only.
(A) AIR TEMPERATURES –
Records are available for the monthly mean daily maximum and daily minimum
temperatures with offset from average. The averages are taken for the standard
period 30 years and all shown in Table 1.1 and 1.2.

Table 1.1 – Mean Daily Maximum Temperature
Month Mean daily Max. temp. / 0C

Colombo Galle Katunayaka Rathmalana Kurunegala
Jan. 30.9 29.0 32.1 31.1 30.8
Feb. 31.2 29.9 32.5 31.2 33.1
Mar. 31.7 30.6 32.7 31.8 34.4
Apr. 31.8 30.6 32.4 32.0 33.5
May 31.1 29.8 31.4 31.3 32.3
Jun. 30.4 29.0 30.7 30.5 31.0
Jul. 30.0 28.6 30.4 30.2 30.8
Aug. 30.0 28.4 30.5 30.1 31.0
Sep. 30.2 28.5 30.6 30.2 31.4
Oct. 30.0 28.7 30.5 30.1 31.2
Nov. 30.1 29.0 30.9 30.4 30.9
Dec. 30.3 29.1 31.2 30.6 31.1
Year
30.6 29.3 31.3 30.8 31.8
Average
Table 1.2 - Mean Daily Miniimum Temperature
Month Mean daily Min. temp. / 0C

Colombo Galle Katunayaka Ratmalana Kurunegala
Jan. 22.3 22.8 21.6 21.7 20.7
Feb. 22.6 23.0 21.9 22.2 20.9
Mar. 23.7 23.9 23.1 23.2 22.4
Apr. 24.6 24.8 24.1 24.1 23.6
May 25.5 25.5 25.1 25.1 24.4
Jun. 25.5 25.2 25.1 25.2 24.3
Jul. 25.2 24.8 24.9 24.9 23.9
Aug. 25.1 24.7 24.8 24.9 23.8
Sep. 24.8 24.7 24.3 24.5 23.5
Oct. 24.0 24.1 23.5 23.7 22.8
Nov. 23.2 23.5 22.8 22.9 22.1
Dec. 22.8 23.1 22.4 22.4 21.7
Year
24.1 24.2 23.6 23.7 22.8
Average

(B) RELATIVE HUMIDITY

Records are available giving the following.
(i) Monthly mean maximum and minimum wet bulb temperatures with offsets
from average.
(ii) Extreme wet bulb temperature in each month.
(iii) Monthly means of the relative humidity obtained from dry and wet bulb
readings at day and night (state I & II respectively) with offsets from
average.
(iv) Monthly means of the relative humidity obtained from the minimum dry and
maximum wet bulb readings with offsets from average.
The averages are taken for the standard period of 1945-1975 and are
shown in table 1.3

Table 1.3 - % Relative Humidity
Month % Relative Humidity

Jan. I 68 76 63 79 65
II 85 84 69
Feb. I 69 73 65 80 59
II 87 86 69
Mar. I 71 73 68 80 60
II 89 89 89
Apr. I 75 76 71 80 69
II 91 89 73
May I 78 80 76 81 73
II 88 87 76
Jun. I 78 82 76 80 74
II 88 85 77
Jul. I 78 82 76 80 73
II 87 85 76
Aug. I 77 83 74 80 71
II 87 85 76
Sep. I 77 81 75 81 71
II 87 87 76
Oct. I 78 81 76 82 74
II 91 90 77
Nov. I 77 79 73 82 74
II 92 91 77
Dec. I 73 78 70 81 72
II 90 88 74
Year I 75 79 72 81 70
Average II 86 87 76

(C) BAROMETRIC PRESSURES

Records are available for monthly means of the air pressure taken at 08.30
and 17.30 hours as mean sea level pressure. The averages are taken for
the standard period of 1945 - 1975 and varies from 1007.1 mB to
1013.1mB.
(D) RAINFALL
The rainfall figures given in Table 1.4 are based on average rainfall.
Table 1.4 - Rainfall
Month Rainfall (mm)

Jan. 58.2 85.1 45.8 69.3 56.4
Feb 72.8 70.5 79.8 77.3 98.8
Mar. 128.0 111.3 132.9 141.5 139.1
Apr. 245.6 206.8 241.4 246.5 264.3
May 392.4 290.4 317.6 360.6 188.3
Jun. 184.9 188.2 177.2 198.4 153.0
Jul. 121.9 163.2 99.2 132.7 111.2
Aug. 119.5 185.9 117.6 139.3 98.0
Sep. 245.4 255.8 224.1 254.9 165.3
Oct. 365.4 322.7 389.7 371.4 354.4
Nov. 314.4 321.0 313.7 314.7 318.6
Dec. 175.3 176.9 129.7 177.8 149.0
Year
202 198 189 207 175
Average
(E) WIND
One to three second gusts at 145 km per hour have been recorded with a
mean speed of 27km per hour over 24 hours.
(F) STORMS
The frequency of thunder-storms is high, the isokeraunic level being
approximately 60 days per annum on average for the island.

1.2 PLANT & EQUIPMENT INCLUDING SPARE PARTS
Refer Plant & Equipment including Mandatory Spare Parts from outside the
Employers country and Plant & Equipment including Mandatory Spare Parts
from within the Employers country in Schedules. (Section 7 of the Tender)
1.3 CIVIL WORKS , INSTALLATION AND OTHER SERVICES
1.3.1 CIVIL WORKS
Refer Civil works in Schedules. (Section 7 of the Tender).

1.3.2 INSTALLATION & OTHER SERVICES
Refer installation & other services in Schedules.

Employer’s Representative Accommodation
Employer’s Representative Accommodation as per third para of clause 1.6 (i)
of Technical Specifications Transmission Lines with three bed rooms and
telephone facility shall be available within one month from the contract
commencement date for following transmission lines in the locations as
specified by the Employer’s Representative.
1. Matugama - Ambalangoda 132 kV Transmission Line
2. Maningala – Pannala 132 kV Transmission Line
Transport for Employer’s Representative personnel

Transport for Employer’s Representative personnel should be provided as per
clause 1.6 (v) of Technical Specification -Transmission Line.
- 01 No: Sedan / Saloon
- 04 Nos Off Road Vehicles
Communication Facilities for Employer’s Representative Personnel
Communication facilities for Employer’s Representative personnel should be
provided as per clause 1.6 (viii) of Technical Specification -Transmission Line.
- Six sets

2. DOCUMENTS, DRAWINGS AND INFORMATION TO BE

SUBMITTED
2.1 DOCUMENT & DRAWINGS
2.1.1 The following drawings which are of a sufficient standard to indicate clearly all
manufacturing and structural details must be prepared by Contractor and
accompany each Tender:-
- Outline and general arrangement for all basic types of towers or supports,
with main dimensions, steel qualities, design spans, body and leg
extensions. Wire clearance diagrams for each tower type, for specified
swing angle.
- Details of types of foundations for the above.
- Layout of one tower earthing system.
- Conductor dead-end assembly with jumper terminals.
- Earthwire dead-end assembly with jumper terminals.
- Conductor mid-span joints.
- Earthwire mid-span joints.
- Conductor repair sleeves.
- Earthwire repair sleeves.
- Suspension insulator strings and clamps with all fittings.
- Tension insulator strings and clamps with all fittings.
- Earthwire suspension clamps and general arrangement.
- Vibration dampers.
- Conductor spacers. (Not applicable)
- Conductor final tension charts.
- All fittings of OPGW
- Earthwire /OPGW final tension charts.
Transmission Line Documents, Drawings & Information To be Submitted with Bid Page 8
- Drawings and/or other data indicating the method of tension stringing to

be adopted.
Drawings need have leading dimensions only. Tower and support drawings
should have provisional dimensions of main members and should indicate the
necessary clearance dimensions for structures for still air and maximum swing
of insulator and jumpers called for in this Specification.
The conductor and earthwire tension charts are to show final sags and tensions
for a range of equivalent spans between approximately 50 % and 200 % of the
basic span in still air at maximum, everyday, and minimum temperature, and the
tension at minimum temperature under full wind.
The successful Contractor will be required at the time of the letting of the
Contract to supply additional copies of such drawings submitted with his Tender
as may be selected by the Employer’s Representative. These drawings
together with copies of the drawings originally issued with the Tender
documents will then be bound up either in the Contract document or in a
separate folder and will be signed both by the Employer and the Contractor for
purposes of identification.
2.1.2 Independent type test certificates from a Internationally recognized testing

authority for,
- Conductor, Earth wire, OPGW & Accessories.
- Insulators & Fittings.
2.1.3 General bar chart of the design, manufacturing, shipping, erection and
commissioning schedule clearly showing the transmission line outages.
2.1.4 Evidence of Bidder’s experience in works similar to this.
2.1.5 Evidence of Bidder’s subcontractor’s experience in works similar to those

subcontracted.
2.1.6 Certificates issued by an independent International Organization to ensure

compliance with the ISO 9001 : 2000 standards by Bidder and manufacturers.
2.1.7 List of standards the Bidder intends to follow, for the electrical and for the civil
works.
2.1.8 Evidence of Manufacturer’s experience in manufacturing comparable type of

equipment or equivalent as offered under this contract.
2.2 INFORMATION TO BE SUBMITTED
2.2.1 MANUFACTURERS AND PLACES OF MANUFACTURE, TESTING AND

INSPECTION
Item Manufacturer Place of Manufacture/

Inspection
LINE CONDUCTORS
Aluminium Wires
- 400mm2 ACSR, Zebra
Stranding Steel Wires
Stranding (Complete conductor)
LINE CONDUCTOR FITTINGS
Mid-Span Joints - Conductor
Repair Sleeves
Vibration Dampers
EARTH CONDUCTORS
Steel Wires 7/3.25mm
Stranding Steel Wires 7/3.25mm
EARTH CONDUCTOR FITTINGS
Clamps
Tension Clamps
Mid-span Joints
OPGW / OFAC
Steel wires
Optic Fiber
Complete OPGW
Optical Fiber Approach Cable (OFAC)
Fittings & Accessories
INSULATORS AND FITTINGS
132 kV Line - 400mm2 ACSR
Suspension Insulator Discs, 120kN
Jumper Suspension Insulator Discs,

70kN
Suspension Insulator Hardware
Tension Insulator Discs, 160kN
Tension Insulator Hardware
Suspension Clamps - Conductor
Tension Clamps – Conductor
STEEL TOWERS
Steel Sections
Fabrications
Galvanising
Nuts and bolts
TESTING
Insulator string
Tower
ACSR Conductors
Earth wire
OPGW
Note : Only one manufacturer should be indicated. against each item
2.2.2 GUARANTEES AND FACTORS OF SAFETY
2.2.2.1 GUARANTEES
2.2.2.1.1 CONDUCTORS AND EARTHWIRES
Conductors Units 400mm2 ZEBRA, ACSR
Ultimate Tensile Strength N
Max. AC Resistance per km at 20oC ohms
Max. DC Resistance per km at 20oC ohms
Conductor weight per km kg
Galvanised Steel Earthwire 7/3.25mm
Ultimate Tensile Strength N
Max Resistance per km at 20oC ohms
Optical Fibre Ground Wire (OPGW)
Ultimate Tensile Strength
Max Resistance per km at 20oC
2.2.2.1.2 INSULATORS AND FITTINGS
Minimum Failing Load for Complete - 400mm2 ACSR
Normal Suspension Sets kN

Heavy Suspension sets kN
Normal Tension Sets kN
Light duty Tension Sets kN
Positive Wave Impulse Withstand Voltage for-

Normal Suspension Sets kV peak
Heavy Suspension sets kV peak
Normal Tension Sets kV peak
Light duty Tension Sets kV peak
2.2.2.2 MINIMUM FACTORS OF SAFETY
Factor of
Description Safety
Conductors, Earthwires and OPGW at Maximum Working 2.5
Tension based on Ultimate Strength
Conductors and Earthwires at Everyday Temperature still Air 4.5
Tension, based on Ultimate Strength
Anchor Clamps and Mid-span Joints, based on Ultimate 0.95
Strength of Conductor and Earthwire
Insulator Strings and Fittings at Maximum Working Tension 3.0
based on Failing Load
Straight Line Supports and Foundations under Normal Working 2.0
Loads
Angle, Section and Terminal Supports and Foundations under 2.5
Normal Working Loads
Towers under Broken Wire Loads 1.25
Foundations under Broken Wire Loads 1.5
Crossarms of straight line support under broken wire condition 2.0
Crossarms of angle, section and terminal support under 2.5

broken wire condition
2.2.3 Technical Particulars
2.2.3.1 Conductors and Earthwires

The bidder is required to fill the spaces in this schedule
Description Unit Earthwire Conductor
7/3.25 mm ACSR 400
mm2
Nominal Aluminum Area of Conductor mm2 400
Actual Aluminum Area of Conductor mm2
Number and Diameter of Aluminum Wires mm2 54/3.18
Lay of Aluminum Wires - Inner Layer mm
- Middle Layer mm
- Outer Layer mm
Number and Diameter of Steel Wires 7/3.25 7/3.18
Lay of Outer Steel Wires mm
Overall Diameter mm
Cross-Sectional area (for stress calculation) mm2
Standard Mass per km kg
Greased Mass per km kg
Final Maximum Tension at Minimum kN

Temperature with Maximum Wind Load
Earthwire U.T.S. kN
Quality of Earthwire (Grade-BS183) 1000
Final Tension of Conductor at Everyday kN

Temp.(Still Air)
Description Equivalent Modules of Elasticity GPa
o
Equivalent Coefficient of Linear Expansion C
Final Stress in Aluminum Wires at Everyday kN

Temp.
Final Stress in Steel Wires at Everyday Temp. kN
Maximum Length of Conductor on Drum m
Transmission Line Documents, Drawings and Information To be submitted with Bid Page 14
Conductors and Earthwires (Continued....)
7/3.25 mm ACSR 400 mm2
Maximum mass of greased conductor plus kg

drum
Assumed Maximum Continuous Load A
Current
o
Minimum drop point Temp. of inter-strand C
grease
Maximum calculated resistance per km at Ω
20oC
Individual Wires before stranding
Aluminum - Tensile Breaking Stress kN
Aluminum - Elongation on 250mm Length mm

on breaking
Steel - Tensile Breaking Stress kN
Steel - Elongation of 600mm Length on mm

Breaking
Elastic Limit of Material as % of Breaking %
strength
Conductors and Earthwires (Continued....)

7/3.25 mm ACSR 400 mm2
Joints, Clamps, Compressors & Vibration

dampers
Earthwire/Conductor Mid-Span Joint Type
Number
Conductor Repair Sleeve Type Number
Earthwire/Conductor Dead End Clamp Type

Number
Conductor Jumper Lug Type Number
Vibration Damper Type Number
Distance from mouth of Suspension or

Tension Clamp to Vibration Damper
Distance between subsequent Vibration
Dampers
Details and Type Number of Compression
tools
Identification Numbers of Compressor Dies to
be Supplied
Aluminum part - Conductor
Steel part - Conductor
Jumper Terminal - Conductor
Repair Sleeve - Conductor
Galvanized Steel - Earthwire
2.2.3.2 OPGW
Description Unit Offered
Type of OPGW
Conforming to standard (specify standard)
Construction of OPGW
1) Overall
- Number of tubes
- Tube diameter
- Tube material
- Number of fiber/tube
- Length of each fiber per km of OPGW (km)
- Filling compound
- Central strength member
- Heat resistant barrier
- Material of fiber
2) Inner layer
- Material
- Number of wires
- Diameter of wires
- Cross-section
- Lay ratio
3) Outer layer
- Material
- Number of wires
- Diameter of wires
- Cross-section
- Lay ratio
Description Unit Offered
Total cross sectional area mm2
Rated outer diameter mm
Nominal weight kg/km
Minimum ultimate tensile strength kN
Maximum tensile strength for normal operation kN
DC resistance at 20 degree C ohm/km
Modulus of elasticity
- Initial kg/mm2
- Final kg/mm2
Coefficient of linear expansion /Deg. C
Method of creep compensation
Minimum bending radius
- Short term mm
- Long term mm
Strain margin
- Nominal %
- Maximum allowance %
Maximum allowable temperature and

corresponding current
- continuous Deg. C/kA
- for short circuit Deg. C/kA
- for lightning stroke Deg. C/kA
A- Optical Wave Guides

Description Unit Qty
1) Number of optical fibers in OPGW no
2) Mode
3) Optimised wave length nm
4) Cut off wave length at;
5) Maximum attenuation per km at
1,550nm
6) Chromatic Dispersion at
Zero dispersion wave length:
Dispersion slope (So-at o)
Dispersion D ( ) in the operation
window from 1,300nm to 1,575nm
7) Nominal zero dispersion wavelength nm
8) Refractive index
Core
Cladding
9) Material used in
Core
Cladding
Primary coating
Jacket
Coating
10) Optical attenuation corresponding to
crush test
impact test
bend test
sheave test
11) Mode field diameter and % deviation %
12) Mode field non-circularity

13) Outside (clad) diameter µm
14) Tolerance in outside (clad) diameter µm
15) Core cladding concentricity error %
16) Cladding non-circularity (%) %
17) Screening level/tensile proof test
18) Loose buffer design or Tight buffer design
19) Temporary change in attenuation at 20
degree C due to
Temperature cycling dB/km
Lightning stroke dB/km
Short circuit current dB/km
20) Splicing loss dB/splice
21) Detail of color coding for fiber identification
22) Expected life time without degradation of years
characteristics
23) Maximum allowable short time Deg.C for
temperature of fiber sec.
24) Nominal optical attenuation at 20 degree
C over a period of 25 years
25) Bit error rate
26) Optical cross talks
Filling compound of OPGW
Long term effect of protection tube
material on optical
wave-guide fiber performance
OPGW weight kg/km
Maximum length of OPGW in a drum km
Weight of drum with maximum length of kg
OPGW
B. Optical Fiber Approach Cable

Cable type and model number
Conforming to standard
Nominal overall diameter mm
Optical wave-guide fibers similar to fibers in OPGW yes/no
If answer to item 4. above is no, details of fibers are yes/no
provided
Number of fibers in cable
Strength member materials kN
Tensile strength
Minimum bending radius
Short term mm
Long term mm
Outside jacket
Material mm
Thickness
Crush resistance (N/cm) at temperature deg. C
Method utilized to prevent water migration
Operating temperature range deg. C
Maximum variation in optical attenuation within
operating temperature in range (item 13. above);
at 1,550nm dB/km
at 1,300nm dB/km
Cable life expectancy years
Atmospheric and sunlight degradation after Flexing
over 100 cycle +/- 90 with bending radius of (mm) (yes
)
Torsional strength
Impact resistance at temperature of deg.C
Co-efficient of expansion per degree C degree/m
Suitable for laying in duct/direct burial/for both
Length markers on cable in unit length of m
Rodent attack additive provided yes/no
C: Splice Enclosure
Manufacturers Name and address
Manufacturers type designation and model number
Standards
Number of splices 24
Number of cables 2
Maximum diameter of cable mm 30
Maximum pull on cable kg 40
2.2.3.3 Insulators and Fittings

132 kV Line Unit
Suspension.
Suspension
Suspension
Low duty
Low duty
Inverted
Tension
Tension
Tension
Jumper
Normal
Normal
Upright
Heavy
Insulator Disc
Designation
Disc Material (Toughened
Glass or Ceramic)
Classification
socket
socket
socket
socket
socket
socket
Ball &
Ball &
Ball &
Ball &
Ball &
Unit Number Ball &

Maker
Maximum Working Load kN
Minimum Electro-mechanical kN
Failing Load
Outside Diameter of Unit mm
Diameter of Insulator Pin mm
132 kV Line Unit
Suspension.
Suspension
Suspension
Low duty
Low duty
Inverted
Tension
Tension
Tension
Jumper
Normal
Normal
Upright
Heavy
Protected Creepage Distance mm
per Unit
Minimum nominal Creepage Mm
Distance per Unit
Minimum 50 Hz Puncture kV
Voltage per Unit
Fittings
Material of Clamp
Length of Clamp
Material of spacers
Elastic Limit of Fittings
Insulator String
Number of Units in String Nos
Spacing of Unit in String mm
Minimum Failing Load of kN
Complete Insulator Set
Total Creepage Distance mm
Total Protected Creepage mm

Distance
Overall Length of Complete mm
Suspension Set from Bottom of
Conductor to Support
Attachment Point
Length from Tension Set mm
Jumper Lug to Support
Att h tP i t
Mass of Complete Set with all kg
Fittings
Lift of Arcing Horn over Line mm
End Unit
Arcing Distance between Line mm
End Horn and Earth End Cap
H
Suspension.
Suspension
132 kV Line Unit
Suspension
Normal
Low duty
Heavy
Tension
Tension
Jumper
Normal
Upright
Low duty
Inverted
Tension
Dry 1-minute 50 Hz Withstand
of Normal Insulator Set
Complete with all Fittings
Wet 1-minute 50 Hz Withstand
of Normal Insulator Set
Complete with all Fittings
Dry Impulse withstand Voltage
(1.2/50) of Normal Insulator set
complete with all fittings
Positive wave +kV peak kV
Negative Wave –kV peak kV
Dry Impulse withstand Voltage

(1.2/50) of Normal Insulator set
as above without Arc horns
Positive wave +kV peak kV
Negative Wave –kV peak kV
2.2.3.4 Support Steel

The bidder is required to fill the spaces in this schedule.
Description Units Required Guaranteed

Steel to ISO 630 Grade E 275 :-
Minimum upper yield stress N/mm2 275
Ultimate stress in tension members N/mm2
Ultimate stress in compression members(express N/mm2
as a function of L/R)
Steel to ISO 630 Grade 50E 355 :-

Minimum upper yield stress N/mm2 355
Ultimate stress in tension members N/mm2
Ultimate stress in compression members (express N/mm2
as a function of L/R)
Ultimate shear stress on bolts N/mm2
Ultimate bearing stress in bolts N/mm2
Ultimate tensile strength of bolts N/mm2
Minimum proof stress N/mm2 640
2.2.3.5 Particulars of Towers

ZEBRA
Basic Span Length m 300
Normal Minimum Ground Clearance of Line Conductor at m
Maximum Temperature (including 0.3m Allowance for
Conductor Creep)
Approximate Final Sag of Line Conductor in Still Air at Maximum m
Temperature for Basic Span
Approximate Final Sag of Line in still Air at Everyday m
Temperature for Basic Span
Approximate Final Sag of Earth Conductor in Still Air at m
Everyday Temperature for Basic Span
Maximum working Tension of Line Conductor, for Tower Design N
Purposes
Maximum working Tension of Earth Conductor, for Tower N
Design Purposes
Particulars of Towers Cont.

Type of Tower Unit TDL TD1 TD3 TD6 TDT
Approximate Height of Lowest conductor m

above ground at Support
Vertical Distance between Top and Bottom m
Line Conductors
Vertical Spacing Between Earth Conductor m
and Top Line Conductor
Approximate Total Height of Tower above m
Ground
Approximate Width of Tower Body at m
Attachment Level of Bottom Cross arm
Horizontal Distance of Insulator Attachment m
from Tower Centre line for each Cross arm
Top m
Middle m
Bottom m
Approximate Overall Dimensions of Tower m
Base at Ground Level
Transverse to line m
Parallel to line m
Approximate Mass of Complete Tower kg
Steelwork (using Concrete Block Foundations)
Approximate Extra Mass of Steel for
3m Extension kg
3m Extension kg
6m Extension kg
9m Extension kg
12m Extension kg
Total Ult. Transverse Overturning Moment at Nm
Ground level under Specified Maximum
Normal Working Loads for Standard Tower
Approximate Ult. Longitudinal Overturning Nm
Moment at Ground Level under Broken Wire
Loading(Standard Tower)
Approximate Ultimate Compression Load per
Leg
Approximate Ultimate Uplift Load per Leg
2.2.4 SITE ORGANIZATION
2.2.4.1 Field Staff Details
Number of Survey Parties
Estimated Total Route - km Surveyed per month
Expatriate Field Staff.
Supervising Engineers
Foremen and Other Grades
Maximum Local Labour Force
Estimated Number of Foundation Gangs
Estimated Peak Total Rate of Foundations Installed per

Month
Estimated Number of Tower Erection Gangs
Estimated Peak Total Rate of Towers Erected per Month
Estimated Number of Stringing Gangs
Estimated Peak Total of Stringing Line-km per Month
Transmission LineDocuments, Drawings and Information To be submitted with Bid Page 27

2.2.4.2 Key Personnel’s Details
Designation Name of Summary of Qualification Year of

(i) Nominee Experience & Present Birth
(ii) Alternate Occupation
Headquarters
Project Director
Project Manager
Engineering Design Staff
Other key Staff

(Give Designation)
Site Office
Project Manager
Site Manager
Deputy Site Manager
Supervising Engineers
Construction Supervisors
Other Key Staff
The Tenderer shall list in this schedule the key personnel (including first nominee and
the second choice alternate) he will employ from headquarters and from site office to
direct and execute the works.
2.2.5 CONTRACT DATES
The Schedule shall be completed by the contractor and the times entered shall be
binding on the contractor.
The latest date by which an order must be placed to permit completion by the specified
dates shall be entered, together with the guaranteed periods in weeks from placing of
order to the completion of the lines. The completion time of each of the new lines and
lines of which Steel Ground Wire to be replaced with OPGW should be entered in
separate sheets. Also all new lines and lines of which Steel Ground Wire to be
replaced with OPGW should be considered progressing parallely.
All periods shall be in weeks, calculated from the latest date for placing the order. (In
addition to the following table, Gantt chart should also be attached)

2.2.5.1 Construction of new Transmission Lines
PERIODS IN WEEKS after placing order Commence Complete

Survey Works
Preliminary Survey
Profile Survey
Tower location finalization
Access for Commencement of erection
Steel Structures
Submission of Suspension Tower Design

Suspension Tower Test
Suspension Tower Manufacture
Submission of all other Tower Designs
Angle Tower Test
Angle Tower Manufacture
Conductors Manufacture
Earth Wires/OPGW Manufacture
Insulator Manufacture
Insulator and Conductor Hardware Manufacture
2.2.5.2 Replacement of Steel Ground Wire with OPGW
Period in Weeks after placing order Commence Complete
Access for Commencement of erection
OPGW Manufacturer
OPGW Hardware & accessories Manufacturer
Replacement and Stringing of OPGW
Final Sagging
Testing and Commissioning
Handing Over of removed Steel Earth Wire

PERIODS IN WEEKS after placing order Commence Complete

Foundation works
Tower Erection works
Stringing of conductors and Earth wire
Final Sagging
Testing and Commissioning

2.2.6 DEPARTURES FROM THE SPECIFICATION
(To be completed by the contractor)
Clause No. Departures from the requirements of this specification with

details of alternative

2.2.7 TENDERER'S EXPERIENCE (New Construction)
2.2.7.1 Construction of New 132 kV Lines

(If Tenderers wish to supply details of more than one Contract additional pages should
be attached).
Tenderers are to complete this schedule giving details of supply and erection of
transmission lines of the same type which they have completed or which are in the
course of completion by them.
1 Name and Address of Client
Contact Person
Telephone and Facsimile number
2 Country
3 Voltage and Length of the line
4 Brief description of terrain
5 No. of circuits and No. and size of
conductors
6 Type of Ground Wire
Steel – km
OPGW - km
7 Type of construction (e.g. vertical
formation self supporting etc.)
8 Technical co-ordination by
9 Steelwork supplier
10 Conductor supplier
11 Installation of foundations by
12 Tower erection by
13 Stringing by
14 Site supervision by
15 Max. No of expatriate supervisors
16 Max. No of local employees
17 Date of award

18 Target completion date

19 Actual completion date
20 Name & address of consultant (if any)
2.2.7.2 Replacement of Steel round wire with OPGW

1 Name and Address of Client
Contact Person
Telephone and Facsimile number
2 Country
3 Voltage and Length of the line
4 Brief description of terrain
5 No. of circuits and No. and size of
conductors
6 Type of construction (e.g. vertical
formation self supporting etc.)
7 Replacement of Ground Wire with
OPGW under full hot condition
Single Earth – km
Double Earth - km
8 Technical co-ordination by
9 Steelwork supplier
10 Conductor supplier
11 Installation of foundations by
12 Tower erection by
13 Stringing by
14 Site supervision by
15 Max. No of expatriate supervisors
16 Max. No of local employees
17 Date of award
18 Target completion date
19 Actual completion date
20 Name & address of consultant (if any)

2.2.8 VOLUME OF CONSTRUCTION WORK IN EACH OF THE LAST FIVE YEARS
2.2.8.1 Construction of New 132 kV Transmission Line
Volume of construction
Year Description of the Work
work in US $
Volume of construction
Year Description of the Work
work in US $
2.2.9 DETAILS OF OTHER WORK IN HAND & CONTRACTUAL COMMITMENTS
2.2.9.1 Construction of New 132 kV Transmission Line
DESCRIPTION OF OTHER WORK IN CONTRACTUAL

HAND COMMITMENTS
DESCRIPTION OF OTHER WORK IN CONTRACTUAL

HAND COMMITMENTS

2.2.10 SCHEDULE OF MAJOR ITEMS OF CONSTRUCTIONAL PLANT
As stated in the conditions of contract(volume I of 4) - Customs, the Employer

shall pay Custom Duties not only for materials and equipment which is to form
part or Contractual Plant but also all transport, machinery, erection equipment
and materials, testing equipment which are necessary to construct and
commission the plant including intermediate Temporary works.
To enable the Employer to assess value of custom duties for the cash-flow
purpose and evaluation of the final contract cost to the Employer, the Contractor
is requested to fill the following Schedule.
The total value of all equipment, tools etc. as mentioned above, declared by the
Contractor for custom purpose if exceed the value stated hereinafter shall be at
the Contractor’s own expense with reference to the payable custom duties.
The Contractor shall enter any other equipment not listed in the foregoing
Schedules which no tools is necessary for construction or commissioning
purpose. For those items which the Contractor intends to hire locally no value
shall be stated.
(Type, Model,
Manufacture
Description
Est. Power
CIF Value
Owned (O)
Leased (L)
Capacity
or Used
T or m3
of Each
Rating
Make)
Year
New
No.
of
or

2.2.11 SCHEDULE OF SUB CONTRACTORS
Name and
Item Element Approximate address of Statement of
of work Value in percentage Sub Contractor Similar Works executed
The tenderer shall enter in this schedule a list of the sections and appropriate value
of the work for which the purposes to use sub contractors, together with the names
and addresses of the proposed sub contractors. The tenderer shall also enter a
statement of similar works previously executed by the proposed sub contractors,
including description, location and value of works, year completed, and name and
addresses of the Employer Notwithstanding such information the tenderer, if
awarded the contract, shall remain entirely and solely responsible for the satisfactory
completion of the Works.

2.2.12 FINANCIAL STANDING OF THE BIDDER

2.2.13 CURRENT LITIGATION

2.2.14 ROLES OF THE JOINT VENTURE MEMBER
Name of the JV Member Role in this Contract

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CEYLON ELECTRICITY BOARD

Power Sector Development Transmission

EMPLOYER’S REQUIREMENTS Part 1

© Transmission Design Branch

EMPLOYER'S REQUIREMENTS - TRANSMISSION LINE

2 Documents, Drawings and Informations to be

3 Technical Specifications (Refer separate volume -

1.1 GENERAL DESCRIPTION OF THE PROJECT

1.1.1 132 KV DOUBLE CIRCUIT TRANSMISSION LINES

Transmission Line Scope of Works Page 1

(v) From Pannipitiya Grid Substation to Tower No: 82 at Paragastota in

Transmission Line Scope of Works Page 2

Table 1.1 – Mean Daily Maximum Temperature

Month Mean daily Max. temp. / 0C

Month Mean daily Min. temp. / 0C

Transmission Line Scope of Works Page 3

(B) RELATIVE HUMIDITY

Transmission Line Scope of Works Page 4

Table 1.3 - % Relative Humidity

Month % Relative Humidity

Transmission Line Scope of Works Page 5

(C) BAROMETRIC PRESSURES

Table 1.4 - Rainfall

Month Rainfall (mm)

Transmission Line Scope of Works Page 6

1.2 PLANT & EQUIPMENT INCLUDING SPARE PARTS

1.3 CIVIL WORKS , INSTALLATION AND OTHER SERVICES

1.3.1 CIVIL WORKS

Refer Civil works in Schedules. (Section 7 of the Tender).

Refer installation & other services in Schedules.

Transport for Employer’s Representative personnel

Transmission Line Scope of Works Page 7

2. DOCUMENTS, DRAWINGS AND INFORMATION TO BE

2.1 DOCUMENT & DRAWINGS

- Details of types of foundations for the above.

- Layout of one tower earthing system.

- Conductor dead-end assembly with jumper terminals.

- Earthwire dead-end assembly with jumper terminals.

- Conductor mid-span joints.

- Earthwire mid-span joints.

- Conductor repair sleeves.

- Earthwire repair sleeves.

- Suspension insulator strings and clamps with all fittings.

- Tension insulator strings and clamps with all fittings.

- Earthwire suspension clamps and general arrangement.

- Conductor spacers. (Not applicable)

- Conductor final tension charts.

- All fittings of OPGW

- Earthwire /OPGW final tension charts.

- Drawings and/or other data indicating the method of tension stringing to

2.1.2 Independent type test certificates from a Internationally recognized testing

- Conductor, Earth wire, OPGW & Accessories.

- Insulators & Fittings.

2.1.4 Evidence of Bidder’s experience in works similar to this.

2.1.5 Evidence of Bidder’s subcontractor’s experience in works similar to those

2.1.6 Certificates issued by an independent International Organization to ensure

2.1.8 Evidence of Manufacturer’s experience in manufacturing comparable type of

2.2 INFORMATION TO BE SUBMITTED

2.2.1 MANUFACTURERS AND PLACES OF MANUFACTURE, TESTING AND

Item Manufacturer Place of Manufacture/

Stranding Steel Wires 7/3.25mm

EARTH CONDUCTOR FITTINGS

Optical Fiber Approach Cable (OFAC)