REPORT

INDUSTRIAL VISIT ON 09-05-

2011
A.I AUTOMATION PVT. LTD. BHOPAL

UNDER THE GUIDANCE:- SUMITTED

BY:-
RISHA MADAM & KRIPAL SIR. SHASHANK
SHRIVASTAVA

MOHD.
FERHAAN KHAN

NEERAJ
CHOUKSEY

PRADEEP
KUMAR TIWARI

SUMITTED TO:-
SADHANA MADAM & AJIT SIR.

COMPANY PROFILE
Company name: A.I. Automation Pvt. Ltd

Business Type: Manufacturer / Supplier.

Automation system-plant process

Products control, metal stamping,
Manufacturing and :
programmable logic controller (plc).
Supplying :

Manufacturers : Manufacturers of PLC Automation

Systemax Drives,DC Drives,APFC Panels,MCC
Panels,PCC Panels,conveyor automation systems.

Address of this company :

SHED-D-10, SECTOR-I, SPECIAL INDUSTRIAL AREA GOVINDPURA,
Bhopal - 462023, Madhya Pradesh, India.

Director of this company: Mr. Nikhil Kaushik

 INTRODUCTION
AI AUTOMATION is an ISO 9001:2000 certified company. This is in the field of
industrial automation and panel building for more than 15 years. During these 15
years this company has grown from strength to strength accumulating technical
expertise and manufacturing excellence. The company has carried out installation of
PLC systems ranging from 161/0’s to 600 input and outputs. These installations has
been carried out in different areas of application of industries like-

 Consumer goods

 Food processing

 Life science

 Process plants

 Cement plants

 Machine tools retrofitting application

 Power and energy management systems.

In power distribution and control panel this company has carried out complete
supply of panels for sugar mills,spinning mills etc.The biggest panel supplied
is power control board of length 21 meters with busbar rating of 8000a and
80ka rating with four 6300a incomes from 3mva transformers.

To bridge this gap a.i automation is committed to give hands on training &
provide a career oriented industrial exposure in areas of industrial automation
comprising mainly of programmable login controllers,man machine
interface,supervisory,control & data acquisition
systems,sensors,instrumentation and their application.this company also
 provide hands on training in the handling & maintenance of electrical
switchgear to new engineers and to corporatr sectors..

POPULAR PRODUCTS OF THIS COMPANY:-

• Industrial-door-opener:

• Automation:

• Plc-based-control-panel:

• Helper-scale-system:

.
 • Industrial-automation-system:

SCADA
SCADA stands for supervisory control and data acquisition. It generally refers to
industrial control systems: computer systems that monitor and control industrial,
infrastructure, or facility-based processes, as described below:

• Industrial processes include those of manufacturing, production, power

generation, fabrication, and refining, and may run in continuous, batch,
repetitive, or discrete modes.
• Infrastructure processes may be public or private, and include water treatment
and distribution, wastewater collection and treatment, oil and gas pipelines,
electrical power transmission and distribution, Wind farms, civil defense siren
systems, and large communication systems.
• Facility processes occur both in public facilities and private ones, including
buildings, airports, ships, and space stations. They monitor and control HVAC,
access, and energy consumption.

A SCADA System usually consists of the following subsystems:

• A Human-Machine Interface or HMI is the apparatus which presents process

data to a human operator, and through this, the human operator monitors and
controls the process.
 • A supervisory (computer) system, gathering (acquiring) data on the process
and sending commands (control) to the process.
• Remote Terminal Units (RTUs) connecting to sensors in the process,
converting sensor signals to digital data and sending digital data to the
supervisory system.
• Programmable Logic Controller (PLCs) used as field devices because they are
more economical, versatile, flexible, and configurable than special-purpose
RTUs.
• Communication infrastructure connecting the supervisory system to the
Remote Terminal Units.

PLC
The automation of many different processes, such as controlling machines or factory

assembly lines, is done through the use of small computers called a programmable

logic controllers (PLCs). This is actually a control device that consists of a

programmable microprocessor, and is programmed using a specialized computer

language. A modern programmable logic controller is usually programmed in any

one of several languages, ranging from ladder logic to Basic or C. Typically, the

program is written in a development environment on a computer, and then is

downloaded onto the programmable logic controller directly through a cable

connection. The program is stored in the programmable logic controller in non-

volatile memory.

Programmable logic controllers typically contain a variable number of input/output

(I/O) ports, and are usually Reduced Instruction Set Computer (RISC) based. They

are designed for real-time use, and often must withstand harsh environments on the
shop floor. The programmable logic controller circuitry monitors the status of

multiple sensor inputs, which control output actuators, which may be things like

motor starters, solenoids, lights and displays, or valves.

 COMPANY MISSION

The company aims to train and impart knowledge in the field of industrial

automation using PLC. Drives, human interface,DAS system, SCADA and DCS

system. While in switchgears the training shall be give in low voltage

switchgear, controlgear and related system.

This is being done to train staff and personals in order to promote good

engineering and maintenance practices in industry thereby improving the better

utilization of resources. This combination has been taken up as now the

demand for maintenance and engineering requires total knowledge of

automation and switchgears.

CONCLUSION

This is my first industrial visit.I have learned lot of things in this industry about

scada, plc and other, how it works and what are the processes which are being
done in this industry. With the help of scada software and plc hardware they

operate the different types of machine and more works. With the help of this

Software we can find out how many products can be made by machine in particular

time and we can control also .This industry do lot of works like total

packing/filling of bottels (like coal drinks bottels) begging to end.There is no man

work in this industry,every single thing is being done by the wonders of automation

industrialization.

This visit was one of the very exciting and enjoyfull visit of my passed carrier

because this industry is basically for electrical & eletronics engineers and my

branch is civil So this visit is very good for me..

THANK YOU.