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Using MD Nastran & Patran for FEA in

Courses and Research

SimAcademy Webcast, November 2009


Copyright 2009 MSC Software Corporation
Agenda
• The objectives of this webinar
• Product Overview
• Why & how to use Patran and MD Nastran at
universities?
• Academic case studies for Patran and MD Nastran
• The workflow in Patran and MD Nastran
Demos
• Simple 5 minute FEA Example
• Other tips and considerations
• Additional resources you should leverage
• Q&A
SimAcademy Webcast, November 2009
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11/20/2009 2
Objectives Of This Webinar
This webinar is intended to:
• Show how Patran and MD Nastran can complement engineering
education
• Raise your awareness
• Give you confidence
• Provide a jump-start & ideas for follow-on assistance
• Tour the MSC Academia website to see what content is available to
help you implement MSC’s software in an academic environment.

This webinar is not intended to:


• Teach you Finite Element Analysis theory
• Encourage you to use Patran and MD Nastran as a “black box”
• Let you avoid reading the software manuals 

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11/20/2009 3
Product Overview

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What is MD Nastran?
● MD Nastran is a general-purpose finite element analysis
program capable of solving a wide variety of engineering
problems, including:
● Linear static analysis
● Static analysis with geometric and material nonlinearity
● Transient analysis with geometric and material nonlinearity
● Normal modes analysis
● Buckling analysis
● Direct and modal complex eigenvalue analysis
● Direct and modal frequency analysis (including random analysis)
● Direct and modal transient analysis (including response
spectrum analysis)
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What is MD Nastran? (Cont.)
● MD Nastran Capabilities (Cont.)
● Linear cyclic symmetry analysis (including static, normal
modes, buckling, and direct frequency response)
● Linear and nonlinear steady-state heat transfer
● Linear and nonlinear transient heat transfer
● Aeroelasticity
● Substructure analysis (superelements)
● Design sensitivity and optimization
● Acoustics
● Composite material analysis
● P-element analysis
● Rotor Dynamics

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What is Patran?

• Patran is a CAE pre- and post-processing software


package. It consists of the following major
components:
– User-Friendly Graphical User Interface
– Powerful Geometry Import, Export, and Creation
– Robust Meshing Algorithms
– Fast Results Visualization and Reporting
– Extensive Analysis Code Preferences

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Summary of Patran-Nastran Workflow
Patran

Pre-Processing
● Import/create geometry
● Create finite element mesh MD Nastran
● Apply boundary condition
● Apply loads
Solver
● Create material properties
● Create element properties
● Submit model to solver
● Solve for displacements
● Compute strains
● Compute stresses

Post-Processing
● Deformation plots
● Stress fringe plots
● Reports

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What Is The Finite Element Method?
• The Finite Element Method (FEM) is a numerical
approximation method. It is a method of investigating
the behavior of complex structures by breaking them
down into smaller, simpler pieces.
• These smaller pieces of structure are called elements.
The elements are connected to each other at the
nodes.
• The assembly of elements and nodes is called a finite
element model. The piston head shown in the next
slide is an example of a finite element model.

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Sample Finite Element Model
Node

Element
Sample Finite Element Model

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Finite Elements
• Finite elements have shapes which are relatively easy to
formulate and analyze. The three basic types of finite
elements are beams, plates, and solids.

Beam Plate Solid


(1D) (2D) (3D)

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How Does FEM Work ?
• Summary of the finite element method:

Represent continuous structure as a collection of


discrete elements connected by nodes Assemble loads into a global load vector {F}

Derive element stiffness matrices from Apply boundary conditions to constrain the
material properties, element properties, and geometry model

Assemble all element stiffness matrices into a Solve the matrix equation [K] {u} = {F} for
nodal displacements
global stiffness matrix [K]

Compute strains and stresses from


displacement results

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Other Applications of Finite Element Method

● In general, the finite element method can be applied to


any continuum described by partial differential
equations.
● Example: Steady-state heat conduction
● Replace the structural stiffness matrix with the matrix of thermal
conductivities
● Single DOF at each node (temperature)
● Other fields
● Fluid flow/wave propagation
● Electromagnetics
● Dynamics

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University Bundles

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Academic FEA Bundle
• MSC offers an Academic FEA Bundle that includes:
– MD Nastran R3
– Patran 2008
– Dytran 2008
– Marc 2008
– Sinda 2008
• Provides linear and non-linear finite element analysis (FEA)
capabilities for structural & thermal simulations as well as
others such as those involving impacts and fluid-structure
interactions.
• An Academic Motion Bundle is also Available, which includes
capabilities for a wide variety of multi-body motion and
mechanical system simulations, based on MD Adams R3 and
Easy5 2008r1
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Course Usage

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FEA in Courses
• An Introduction to FEA • Intro to Kinematics & Dynamics
• Structural Analysis • Heat Transfer
• Computer Simulation in • Vibration Analysis
Biomechanics
• Strength of Materials
• Analysis of Machinery
• Senior Capstone Design
• FEA for Solid Mechanics
• Advanced Dynamics
• Stress & Strain
• Experimental Mechanics
• Design Optimization
• Composites
• Vehicle Design
• Fracture Mechanics
• Aircraft Design
• Mechanisms
• Ship Design
• Robotics
• Computational Acoustics
• Pavement Engineering

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Course Case Study
• Comparison of FEA Tools to other methods:
http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=115

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Research And Project Usage

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Research Projects
• Stent Modeling: http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=130

• Turbine Shaft: http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=131

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Research Projects
• Thermo-Nuclear Radiation:
http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=113

• Dynamic Fracture and Crack Arrest:


http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=109

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Research Projects
• Electromagnetic, Thermal, and Stress Field Analysis:
http://www.mscsoftware.com/Solutions/Success-Stories/Detail.aspx?storyid=105

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University of Kansas: Coursework & Research
Mission: Educate aerospace engineering students with balanced knowledge/skills
in advanced design, design integration, and manufacturing of aerospace vehicles
(AE 507, 421, 508, 510, 430)
Common geometry Wing
analysis
for
Structures / FEA deflection
and
stress
Aerodynamics / External Loads

Virtual operating environment Uninhabited Air Vehicle (UAV)

“Strategic Alignment of Teaching and Research Enabled through Virtual Product Development”, by
Professor Richard Hale, Aerospace Engineering www.mscsoftware.com/Submitted-Content/Resources/42.pdf
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11/20/2009 23
Vehicle Design Projects
• Multiple Analysis Opportunities

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Basic Workflow

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Patran-Nastran Workflow and Files
Patran
Patran
Pre-Processing MD Nastran
.bdf
● Import/create geometry
● Create finite element mesh Solver
● Apply boundary condition
● Apply loads K u = F
● Create material properties
● Create element properties ● Solve for u
● Submit model to solver ● Compute strain
● Compute stress

.xdb
Post-Processing .op2
● Deformation plots
● Stress fringe plots
● Reports .f04
.f06
.log
.db
.ses
.db.jou
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Workflow in Patran
● The Main Menu
1 - Select Analysis Code
2 - Import Geometry

2 - or Build Geometry 4 - Perform the


Analysis
3 - Create 5 - Evaluate and Publish
Analysis Model Analysis Results
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Application Forms
Action
Object
Method

Select Menu
(Filter Buttons)

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Solving A Typical Engineering Problem
• The following case study demonstrates how to use
Patran and MD Nastran in a typical engineering
application

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Case Study: Engine Piston Head
• The design team has created a preliminary engine
design. Determine if the piston head has been designed
properly to withstand the pressure loading. This simple
analysis can be completed in five minutes using Patran
and MD Nastran.

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Case Study: Engine Piston Head
• Design Specifications 1200 psi

– Material: Steel
• E = 30 x 106 psi
•  = 0.3

– Operating pressure = 1200 psi

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Step 1 - Create Db And Set Analysis
Preference

• Patran can interface with


many analysis codes
• Select Nastran and
Structural Analysis for
this case study

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Step 2 - Import Or Build Geometry
• The user can import or build geometry in Patran:
– Import geometry models from CAD systems:
• CATIA (Optional)
• I-DEAS (Optional)
• Pro/ENGINEER (Optional)
• Unigraphics (Optional)

– Import geometry models in standard formats:


• Parasolid xmt (Optional)
• ACIS (Optional)
• IGES (Standard)
• STEP (Standard)

– Build the geometry model in Patran

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Step 2 - Import Or Build Geometry (Cont.)
• For this case study, the piston head geometry model is
available as a parasolid xmt file
• Import this model directly into Patran

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Step 2 - Import Or Build Geometry (Cont.)

Import the piston


head geometry.

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Step 2 - Import Or Build Geometry (Cont.)

• The piston head geometry is imported

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Step 3 - Create Analysis Model

• Next, create the analysis


model
– Create a finite element mesh
– Apply boundary condition
– Apply loading
– Create material properties
– Create element properties

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Step 3 - Create Analysis Model (Cont.)

Create the finite


element mesh.

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Step 3 - Create Analysis Model (Cont.)

Constrain the two


cylindrical holes
at the piston-pin
interface.

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Step 3 - Create Analysis Model (Cont.)

Apply 1200 psi to


the top surface.

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Step 3 - Create Analysis Model (Cont.)

Define a material
property for the
piston head.

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Step 3 - Create Analysis Model (Cont.)

Create an
element property
for the piston
head.

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Step 4 - Perform the Analysis

Submit the model to


Nastran for a linear
static analysis.

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Step 5 - Evaluate Analysis Results

Read the analysis


results into Patran.

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Step 5 - Evaluate Analysis Results (Cont.)

Plot displacements
and stresses.

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Step 5 - Evaluate Analysis Results (Cont.)

Publish a stress
summary report.

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Step 5 - Evaluate Analysis Results (Cont.)

Create static,
animated, and vrml
images for reports
and presentations.

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Summary Of Patran-Nastran Workflow
Patran

Pre-Processing
● Import/create geometry
● Create finite element mesh MD Nastran
● Apply boundary condition
● Apply loads
Solver
● Create material properties
● Create element properties
● Submit model to solver
● Solve for displacements
● Compute strains
● Compute stresses

Post-Processing
● Deformation plots
● Stress fringe plots
● Reports

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Other Considerations

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FEA Model Dimension
• Choose a dimension of finite element that suits the physical
characteristics of the part you are modeling.
• Example: 3D Piston Model vs. 1D Mini Baja Frame

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FEA Model Dimension
• Example: Global / Local Baja Frame Modeling

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Types of Load/Boundary Conditions
• Some of the Load and Boundary Conditions that are
supported
– Displacement ● Temperature
– Initial velocity ● Heat source
– Inertial load ● Heat flux
– Force ● Convection
– Pressure ● Radiation
– Distributed load
● Also, view factor
– CID distributed load
– Total load
– Inflow
– Outflow
– Contact

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Structural Load/Boundary Conditions
Selection Templates

• Load and boundary


condition choices are
dependent upon the
specified analysis
preference

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Weight Units vs. Mass Units

● MD Nastran expects your mass input (MATi, CONMi,


etc.) to be in consistent mass units.
● However, mass property data for the U. S. Customary
System are typically reported in the units of weight.
There are two methods to handle the weight units:
● Convert the weight units into the correct mass units before
entering them into the finite element model.
● Input the weight units into the finite element model. Then, use
the MD Nastran WTMASS parameter to convert weight units
to mass units.

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Base And Derived Units
● Newton’s Second Law of Motion contains the units
of force, mass, length, and time

F = M .a

Force Mass Length


Force Mass 2
Time

● We can choose any three of the four units as our


base units. The fourth unit is then derived from
these three base units.

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Examples of Consistent Systems of Units

● Following table contains some of the most commonly used


consistent systems of units

System of Input Output


Units
Length Force Elastic Mass Mass WTMASS 1G Disp Force Stress
Modulus Density Parameter

1 m N Pa kg kg/m3 1.0 9.807 m N Pa


m/sec2

2 mm N MPa t or Mg t/mm3 or 1.0 9807 mm N MPa


Mg/mm3 mm/sec2

3 ft lbf psf slug slug/ft3 1.0 32.17 ft lbf psf


ft/sec2

4 in lbf psi lbf . sec2/in lbf . sec2/in4 1.0 386.1 in lbf psi
in/sec2

5 in lbf psi lbf lbf/in3 2.59x10-3 386.1 in lbf psi


in/sec2

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Academia Website

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www.mscsoftware.com

• Academia tab accessible from the MSC website


– Learn, Teach, Research, and Software Offerings options

• Learn: Competitions, Success Stories, Learning Center


• Teach: Training Materials, Conference Presentations,
Courses Using MSC Software
• Research: Information on latest papers published using
MSC Software products
• Software Offerings: Information on MSC Academic
bundles
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Additional Resources
http://www.mscsoftware.com/university/
For Learners:
• Product documentation, especially Getting Started guides and exercises
 with the software and on the Internet (www.Scribd.com)
• Searchable Knowledge Base (KB) articles online
• Step-by-step tutorials in Examples Library online (within the KB)
• Interactive Tutorials that lead you through using the product
• University discussion forum online
• MSC’s Academic Success Stories online (Rush University, USC, UAH, etc)
• MSC training courses

For Teachers & Researchers:


• Attend MSC’s customer conferences on virtual product development (VPD):
we have a special “Educator’s Track” in addition to usual “Industry Track”
• Technical papers & presentations, including those from VPD Conferences
• [for Faculty only] List of courses taught by other professors & schools
• [for Faculty only] Access to MSC’s commercial training materials and videos
• Curriculum ideas & materials from other educators (in success stories)
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11/20/2009 59
If you have any questions after today, you can:
• request information www.mscsoftware.com/university/contact
• post to our forum: http://forums.mscsoftware.com/adams/postlist.php?Cat=&Board=university
• or send email to university@mscsoftware.com

The End: Q&A

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