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Production of Activated Carbons from Pyrolysis of Waste Tires Impregnated with Potassium Hydroxide
Hsisheng Teng, Yu-Chuan Lin, and Li-Yeh Hsu Department of Chemical Engineering, National Cheng Kung University, Tainan, Taiwan
ABSTRACT Activated carbons were produced from waste tires using a chemical activation method. The carbon production process consisted of potassium hydroxide (KOH) impregnation followed by pyrolysis in N2 at 600900 C for 02 hr. The activation method can produce carbons with a surface area (SA) and total pore volume as high as 470 m2/g and 0.57 cm3/g, respectively. The influence of different parameters during chemical activation, such as pyrolysis temperature, holding time, and KOH/tire ratio, on the carbon yield and the surface characteristics was explored, and the optimum preparation conditions were recommended. The pore volume of the resulting carbons generally increases with the extent of carbon gasified by KOH and its derivatives, whereas the SA increases with degree of gasification to reach a maximum value, and then decreases upon further gasification. INTRODUCTION The disposal of waste tires has become an increasingly important issue worldwide in recent years. The tires not only take up large amounts of valuable landfill space, but also create fire hazards and provide a refuge for disease-
IMPLICATIONS Conversion of waste tires into valuable products through pyrolysis has been explored by numerous researchers. Reprocessing of the solid residue from pyrolysis into activated carbon has been considered to be a profitable way to do this. In developing the technology, almost all efforts have been devoted to producing activated carbon through physical activation, a process that would result in low carbon yield and high energy consumption. The present work has demonstrated that in the presence of KOH, activated carbon can be produced directly from the pyrolysis of waste tires. Without the secondary heating required in the physical activation, the production of activated carbon through KOH impregnation is very beneficial in terms of energy saving and emission control. This research can stimulate more in-depth investigations and other more practical studies on the pyrolysis of waste tires.
carrying creatures. Because of their high heating value, tire incineration presents an option of solving the disposal problem as well as of producing additional energy.1 From an economical standpoint, however, the profit derived from energy recovery in tire incineration would be offset by the expense of meeting pollution legislation. The use of waste tires as an auxiliary fuel in cement kilns has recently been recognized as an acceptable means for disposing of waste tires through incineration. Apart from incineration, other reuse options, such as retreading and the production of rubber crumb, have been recommended.2 Recently, much effort has been devoted to the thermal degradation of tires into gaseous and liquid HCs and a solid char residue, all of which have the potential to be reprocessed into valuable products.2-12 The resulting HCs from thermal treatment can be used directly as fuel or added to petroleum refinery feedstocks. As for the solid residue, the char can be used either as low-grade reinforcing filler or as activated carbon. The use of the tire char as carbon black for tires has been reported to be unsatisfactory,6 mainly due to the high mineral matter content, while activation of the char with steam or CO2 to produce a high-surface-area (SA) carbon has been shown to be applicable.2,7-12 Because of the low reaction rate between the activating agent (steam or CO2) and the char, a high temperature (>800 C) for activation was necessary. Under this circumstance, the energy consumed in heating the activating agent would be relatively high. The production of activated carbon can also be achieved by chemical activation,13 which usually produces carbons with very high SA. This method consists of impregnation of the precursor with a dehydrating reagent, such as ZnCl2, H3PO4, or potassium hydroxide (KOH), followed by carbonization in an inert environment. In comparison with activation with steam or CO2, there are two important advantages of chemical activation. One is the lower energy consumption due to the fact that heating the activating agent is not required, and the other is that tire pyrolysis and activated carbon production can be
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Table 1. Analysis of waste tires. Ultimate (wt %, Dry-Ash-Free Basis) Carbon Hydrogen Sulfur Oxygen Other 86.1 7.1 1.6 3.3 1.9 Proximate (wt %, As-Received) Moisture Volatile matter Fixed carbon Ash 0.2 66.1 29.4 4.3
where Wac and Wtire are the weights of the activated carbon product and the tire precursor, respectively. The effects of the pyrolysis temperature, the chemical ratio of KOH to tire, and the holding time in pyrolysis were explored, and the data are presented in Tables 3, 4, and 5, respectively. The yield of the final carbon products was found to vary with the pyrolysis parameters. Table 3 shows that the carbon yield is a decreasing function of the pyrolysis temperature. The decrease in carbon yield with temperature can mainly be attributed to the increased carbon gasification by CO2 or oxygen in the alkali.18,24 It has been reported that at high temperatures the release of CO2 from K2CO3 formed during carbonization becomes significant.24 The evolved CO2 can react with carbon atoms to open up closed pores and enlarge existing micropores, resulting in the increase in porosity. Apart from the gasification by CO2, at a temperature higher than 700 C, the potassiumcontaining compounds (such as K2O and K2CO3) can be reduced by carbon to form K metal,25-27 thus causing the carbon gasification as well as the oxidation. A previous study has pointed out that alkaline surface salt complexes can be formed through the interactions between KOH and carTable 2. The surface characteristics of the carbons from pyrolysis of waste tires impregnated with ZnCl2 and H3PO4 at different a bonaceous materials at low temperatures. temperatures.28 These complexes are the active sites in gasification. Pore Size Distribution Because of the gasification Pyrolysis Carbon BET SA Pore Vol. Micropore Mesopore Average Pore Temp. (C) Yield (%) (m2/g) (cm3/g) (cm3/g)/(%) (cm3/g)/(%) Diam. (nm) mechanisms, the carbon yield was found to decrease with the inZnCl2 creases in chemical ratio and in 500 48 129 0.24 0.055/23 0.18/77 7.4 holding time, as shown in Tables 600 46 117 0.24 0.048/20 0.19/80 8.4 4 and 5, respectively. In Table 4, 700 36 85 0.33 0.036/11 0.29/89 15.4 the final carbons were obtained by carrying out the pyrolysis at a fixed H3PO4 temperature of 700 C for zero 500 50 74 0.33 0.030/9 0.30/91 18.0 holding time. A pyrolysis experi600 24 55 0.22 0.022/10 0.20/90 16.1 ment with no KOH added (i.e., 700 14 37 0.18 0.016/9 0.16/91 18.8 zero chemical ratio) was also cona The pyrolysis was performed by impregnating the tires with a reagent/tire ratio of 4, followed by heating the sample to the ducted at 700 C and the results pyrolysis temperature and holding for 1 hr. are presented in Table 4. It was
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Table 4. Effects of chemical ratio (KOH/tire) on the surface characteristics of the carbons from waste tires impregnated with KOH.a
Figure 2. Influence of the chemical ratio of KOH to tire on the amount of ash retained in the carbons prepared from pyrolysis at 700 C with zero holding time.
or CO2, and high porosity carbons were obtained with low yields. This trend of porosity variation with yield is also obeyed in the case of KOH activation. Tables 3-5 show that the total pore volume of the carbons generally increased with a decrease in the yields. The results indicate that the extent of carbon removal by gasification predominantly controls pore formation, which is similar to the situation in physical activation. As for BET SA, it shows a decreasing trend with a decrease in yield at high extents of gasification, and this has been attributed to destruction of pore walls upon severe
CONCLUSIONS This study has demonstrated that activated carbons with medium porosities can be produced from pyrolysis of waste tires impregnated with KOH. The pyrolysis process produces carbons having SAs and pore volumes as high as 470 m2/g and 0.57 cm3/g, respectively. The effects of different parameters during pyrolysis were investigated. The carbon yield was found to decrease with the pyrolysis temperature, holding time, and KOH/tire ratio. At a KOH/tire ratio of 4 and zero holding time, the SA of the resulting carbons increased with the pyrolysis
(a)
(b)
(c)
Figure 3. Scanning electron micrographs of carbons prepared from 700 C pyrolysis of tires impregnated with KOH at a KOH/tire ratio of (a) 0, (b) 4, and (c) 6.
Volume 50 November 2000 Journal of the Air & Waste Management Association 1945
About the Authors Hsisheng Teng (corresponding author), Ph.D., is a professor of Chemical Engineering at National Cheng Kung University, Tainan 70101, Taiwan. He can be reached by e-mail at hteng@mail.ncku.edu.tw or by fax at 886-6-2344496. At the time of this research, Yu-Chuan Lin and Li-Yeh Hsu were research assistants at National Cheng Kung University.