Valve Sizing Formula

<< SizeMax >> Sizing of Gas Pressure Regulating and Metering Stations (GRMS)
Project Data Date of issue: Customer: Project: 30.06.2009 Person in charge: Heinrichs
Design Parameters
Quotation no.: 25050
MAN Ferrostaal Industrial Projects GmbH 892829 TGU Trinidad 720MW CCPP
Revision: 1 Language: EN
Inlet pressure min.: norm.: max.: Design pressure: 31 31 31 50 barg barg barg barg Flow Rate Qn: min.: norm.: max.: 0,1 16 32 kg/s kg/s kg/s 472 75541 151082 Nm3/h Nm3/h Nm3/h Type of gas: Gas temperature T1: Normal density n: Design Temperature range:
Flange pressure rating: ANSI 300 RF
Outlet pressure min.: norm.: max.: Design pressure: 25,8 25,8 25,8 50 barg barg Setpoint barg barg Medium Natural Gas 26,6 0,7625 -20...+60 C
kg/m
3
Flange pressure rating: ANSI 300 RF
SG =
0,590
RMG REGEL + MESSTECHNIK GMBH
SizeMax/V2.4/AG---userID=philipp.heinrichs
Conversion of units
Calculation Sheet
Doc.-no.: cs-25050-units-rev1
Customer: Project:
MAN Ferrostaal Industrial Projects GmbH 892829 TGU Trinidad 720MW CCPP Pressure units
lb/in2 (=psi) 450
bar 31,005
lb/in2 (=psi) 375
bar 25,8375
Flow units
Nm3/h scft/h Nm3/h scft/h
Temperature units
F 80 C 26,66666667 C 35 F 95
Energy units
J kwh kwh J
Density units
SG (air=1) kg/m3 kg/m3 SG (air=1)
Volume units
ltr (=dm3) m3 m3 ltr (=dm3)
Length units
in m m ft
Date of issue: 30.06.2009
Heinrichs
Determination of Line Size
Calculation Sheet
Doc.-no.: cs-25050-line-rev1
Customer: Project:
Basic Design Parameters

Operating pressure p Inlet: Outlet: min.: 31 25,8 barg barg norm.: 31 25,8 barg barg max.: 31 25,8 barg barg
Flow rate Qnmax:
151082
Nm3/h
Type of gas: Maximum allowed velocity: Inlet: Outlet:
Natural Gas
20 20
m/s m/s
Calculation of inlet size

Operating pressure p
DN req
354 Q n = V max p
[barg] 31 31 31
Flow rate Qn: [Nm3/h] 151082 151082 151082
Required line size [mm] 289 289 289
Selected line size:
DN =
350
mm
14"
pressures in the formula to be inserted in absolute values !
Calculation of outlet size

Required line size
DN req =
354 Q n V max p
[barg] 25,8 25,8 25,8
Flow rate Qn: [Nm3/h] 151082 151082 151082
Required line size [mm] 316 316 316
Selected line size:
DN =
400
mm
16"

Heinrichs
Sizing of Filters
Calculation Sheet
Doc.-no.: cs-25050-filt-rev1
Customer: Project: Tag no.:

Operating pressure p min.: 31 barg min.: 472 Nm3/h norm.: 31 barg norm.: 75541 Nm3/h max.: 31 max.: 151082
barg
Flow rate Qn:
Nm3/h
Type of gas: Normal density n:
Natural Gas
3 0,7625 kg/m
correction factor for different gases than Natural Gas with a normal density of 0,83 kg/m :
3
0,83 kg f =
nGas
m3 =
1,043
Performance
Manufacturer: Selected type: Size DN: Inlet: Thielmann Energietechnik GmbH Thielmann 350 mm Outlet: 350 mm
354 Q n v= DN 2 p
Flow rate Qn:
velocities: Operating pressure p 31 bar 7 m/s 75541 Nm3/h 14 m/s 151082 Nm3/h
31 bar 7 m/s 14 m/s
31 bar 7 m/s 14 m/s
Pressure drop: Operating pressure p 31 bar

Flow rate Qn:
31 bar
31 bar
75541 Nm3/h 151082 Nm3/h acc. to supplier 50 mbar
50 mbar
50 mbar

Heinrichs
Sizing of Heat Exchangers
Calculation Sheet
Doc.-no.: cs-25050-heat-rev1

Max. inlet pressure p1: Min. outlet pressure p2: Type of gas: Inlet temperature t1: Joule-Thomson coefficient : Specific heat capacity cp: Water temperature (in), tvl:
Spec. heat capacity water cw:
32,013 26,813
bar(abs) bar(abs)
Normal density n: Flow rate Qnmax:
0,7625 151082
kg/m3
3 Nm /h
Natural Gas 26,6 0,44 2,2 90 3,8 0,3 C K/bar kJ/kg/K C kJ/kg/K bar = Outlet temperature t2: Heater efficiency: 0,52546 kcal/kg/K 70 1,5 C m/s 35 0,85 C
Water temperature (out), trl: Max. flow velocity water:
Max. pressure drop water:
Calculation
t = (p1 p2) +t2 t1 =

Required Heating capacity:
10,69
W = qn n t c p =
Required fuel gas flow: Water Consumption: Required Kvs-value (water):
2708767 kJ/h 75,2 41,9 76,6

3 m /h
646854
kcal/h =>
752
kW
m3/h m3/h
Water conn. (DN required):
99
mm
Performance
Manufacturer: Selected type: Size DN: Heating capacity: Pressure drop: Size DN (water): min.: Inlet: Inlet: Otto Klein GmbH OKEV 400.40.2.6"/300.14"/300.15 350 750 100 4" mm kW mbarg mm max.: Outlet: 960 4" mbarg mm
Outlet:
350
mm
Heinrichs
Sizing of Safety Shut-Off Valves (SSV)
Calculation Sheet
Doc.-no.: cs-25050-ssv-rev1

Operating pressure p min.: 29,99 barg Flow rate Qn: Type of gas: Normal density n: norm.: Natural Gas
3 0,7625 kg/m
norm.: 29,99 barg 75541 Nm3/h max.:
max.: 29,99 barg 151082 Nm3/h
Specific gravity (air = 1) SG:
0,590
correction factor for different gases than Natural Gas with a normal density of 0,83 kg/m :
3
f =
0,83 kg 3 m =
nGas
1,043
Performance
Selected type: RMG 711-200 (8") Size DN: KG = 200 76500 mm m3/h/bar Quantity of SSV: Maximum allowed velocity: 2 80 m/s
354 Q n v= DN 2 p
Flow rate Qn:
velocities: Operating pressure p 29,99 bar 29,99 bar 29,99 bar 22 m/s 22 m/s 22 m/s 75541 Nm3/h 43 m/s 43 m/s 43 m/s 151082 Nm3/h
1 KG p f 2
2 n 2
Flow rate Qn:
Pressure drop: Operating pressure p 29,99 bar 29,99 bar 29,99 bar 58 mbar 58 mbar 58 mbar 75541 Nm3/h 3 231 mbar 231 mbar 231 mbar 151082 Nm /h

Heinrichs
Sizing of Gas Pressure Regulators
Calculation Sheet
Doc.-no.: cs-25050-act-rev1

Type of gas: Normal density n: Natural Gas
3 0,763 kg/m
0,590
correction factor for different gases than Natural Gas with a normal density of 0,83 kg/m3 : Inlet pressure pu: min.: 29,76 min.: 25,8 barg norm.: 29,76
0,83 kg f =
nGas
m3 =
1,043
barg
max.: 29,76 max.: 25,8
barg
Outlet pressure pd:
barg
norm. (setpoint): barg 25,8 norm.: 75541 Nm3/h
barg
Flow rate Qn:
min.: 2778 Nm3/h
max.: 151082 Nm3/h
Required valve flow koefficient KG upon min. inlet pressure, max. outlet pressure and max. flow:
Pressure drop (pdmax/pumin) =
0,87
Subcritical pressure drop !
KG (req.) =
14057 m3/h/bar Calculated, using formula no. I. , as shown below
Performance
Selected type: RMG 512-200/400 (8"/16") DN (inlet): DN (outlet): 200 400 mm mm KG = 25850 Silencer: Turn down ratio, r = m3/h/bar pmin: -1 0,5 % bar
Available nominal flow Qn I.) Formula for subcritical pressure drop (pdmax/pu 0,5):
pu [bar] 29,8 29,8 29,8 29,8 29,8 29,8 29,8 29,8 29,8 29,8
pdmax/pu 0,87 0,87 0,87 0,87 0,87 0,87 0,87 0,87 0,87 0,87
Q n max = K G f
pd ( pu pd )
II.) Formula for supercritical pressure drop (pdmax/pu < 0,5):
Q n max =
K G f pu 2
III.) Formula for min. flow
Q n min = Q n max r
Qnmax [Nm3/h] 277.840 277.840 277.840 277.840 277.840 277.840 277.840 277.840 277.840 277.840
Qnmin [Nm3/h] 2.778 2.778 2.778 2.778 2.778 2.778 2.778 2.778 2.778 2.778

Heinrichs
Gas Pressure Regulator (Active) RMG 512-200/400 (8"/16")
Capacity Chart
Doc.-no.: cs-25050-act-cht-rev1

Type of gas: Natural Gas Norm. density n: 0,7625
Max. available flow Qnmax [Nm3/h] Outlet pressure pd: 25,8 barg 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 25,8 barg 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 25,8 barg 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382 318.382
Inlet pressure pu: [barg] 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0
Heinrichs
Gas Pressure Regulator (Active) RMG 512-200/400 (8"/16")
Capacity Diagram
Doc.-no.: cs-25050-act-dia-rev1
pd = 25,8 bar
pd = 25,8 bar
pd = 25,8 bar
350.000
300.000
250.000
Qnmax [Nm3/h]
200.000
150.000
100.000
50.000
0 31,0 31,0 31,0 31,0 31,0

pu [bar]
31,0
31,0
31,0
Heinrichs
Sizing of Safety Relief Valves
Calculation Sheet
Doc.-no.: cs-25050-srv-rev1

Type of gas: Normal density n: Natural Gas
3 0,763 kg/m
0,590
correction factor for different gases than Natural Gas with a normal density of 0,83 kg/m3 : Setpoint 32,25 barg
0,83 kg f =
nGas
m3 =
1,043
Max. operating pressure p:
25,8 barg
Outlet pressure pd:
0 barg 7554,1 Nm3/h
Flow rate Qn:
Required valve flow koefficient KG upon min. inlet pressure, max. outlet pressure and max. flow:
Pressure drop (pdmax/pumin) =
0,03 436 m3/h/bar
Supercritical pressure drop !

Calculated, using formula no. II. , as shown below
KG (req.) =
Performance
Selected type: RMG 846 DN (inlet): " screwed (male) DN (outlet): " screwed (female) Available nominal flow Qn I.) Formula for subcritical pressure drop (pdmax/pu 0,5): KG = 28 m3/h/bar
p [bar] Setpoint SP SP + 10 % SP + 15 % SP + 20 % SP + 25 % SP + 30 % SP + 35 % SP + 40 % SP + 45 % SP + 50 % 32,25 35,48 37,09 38,70 40,31 41,93 43,54 45,15 46,76 48,38
Q n max = K G f
pd ( pu pd )
II.) Formula for supercritical pressure drop (pdmax/pu < 0,5):
Q n max =
K G f pu 2
Qnmax [Nm3/h] -533 556 580 603 627 651 674 698 721

Heinrichs
Velocities / Line Size
Calculation Sheet
Doc.-no.: cs-25050-vel-rev1
Customer: Project:
MAN Ferrostaal Industrial Projects GmbH 892829 TGU Trinidad 720MW CCPP Basic Design Parameters
Operating pressure p Inlet: Outlet: min.: 31 25,8 norm.: 75541 barg barg norm.: 31 25,8 max.: 151082 barg barg max.: 31 25,8 barg barg
Flow rate Qn: Type of gas:
Nm /h
Nm3/h
Natural Gas
Velocities (approximate values)

Station inlet DN: 350 mm
Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
31 barg 31 barg 31 barg

7 m/s 7 m/s 7 m/s

Qn= 75541 Nm3/h
14 m/s 14 m/s 14 m/s

Qn= 151082 Nm3/h
SSV DN: 200 mm

21 m/s 21 m/s 21 m/s

Qn= 75541 Nm3/h
42 m/s 42 m/s 42 m/s

Qn= 151082 Nm3/h
Regulator inlet DN: 200 mm

21 m/s 21 m/s 21 m/s

Qn= 75541 Nm3/h
42 m/s 42 m/s 42 m/s

Qn= 151082 Nm3/h
Regulator outlet size DN: 400 mm
25,8 barg 25,8 barg 25,8 barg

6 m/s 6 m/s 6 m/s

Qn= 75541 Nm3/h m/s m/s m/s Qn= 75541 Nm3/h
12 m/s 12 m/s 12 m/s

Qn= 151082 Nm3/h m/s m/s m/s Qn= 151082 Nm3/h
Meter run DN: mm

Station outlet DN: 400 mm
6 m/s 6 m/s 6 m/s
12 m/s 12 m/s 12 m/s

Heinrichs
Sizing of Gas Pressure Regulating and Metering Stations (GRMS)

Customer: Project: Basic Parameters:
min.: norm.: max.:
Station Overview
Doc. no.: SO-25050-rev1
max.:
Inlet pressure pu: Line diagram: Station inlet

Type DN Pu_max Pu_min 350/350 31,00 bar 31,00 bar
31
31
31
barg
Outlet pressure pd: (Setpoint):
25,8
barg
Flow rate Qn: 151082 Nm3/h
Station outlet
Thielmann/OKEV 400.40.2.6"/300.14"/300.15 350/ 350 350/200 29,99 bar 29,99 bar Inlet pressure pu: 31 bar 151.082 0 31 bar 151.082 0 Nm /h Nm /h
3 3
RMG 711 200/ 200 200/200 29,76 bar 29,76 bar Inlet pressure pu: 31 bar 280.136 0 31 bar 280.136 0 Nm /h Nm /h
3 3
RMG 512 200/ 400 400/400 25,80 bar 25,80 bar Inlet pressure pu: 31 bar 277.840 2.778 31 bar 277.840 2.778 Nm /h Nm /h
3 3
Filter/Heat Exchanger
SSV (2 x)
Active Regulator
Available nominal flow Qn Qnmax ----> Qnmin ---->
Size DN Type Inlet

[mm]
Max. press. drop in [bar], upon

Pu_min Pu_max
Flow Meter KG [m /h]

3
Outlet
[mm]
Filter/Heat Exchanger SSV (2 x) Active Regulator Safety Relief Valve

Thielmann/OKEV 400.40.2.6"/300.14"/300.15
RMG 711 RMG 512 RMG 846
350 200 200 "
350 200 400 "
~ 1,01 ~ 0,23 ~ 3,96
~ 1,01 ~ 0,23 ~ 3,96
0 76500 25850 28
Type G Size DN [mm] Qbmin [m3/h] Qbmax [m3/h]
Heinrichs

Valve Sizing Formula

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<< SizeMax >> Sizing of Gas Pressure Regulating and Metering Stations (GRMS)

Quotation no.: 25050

Flange pressure rating: ANSI 300 RF

RMG REGEL + MESSTECHNIK GMBH

lb/in2 (=psi) 450

lb/in2 (=psi) 375

Date of issue: 30.06.2009

RMG REGEL + MESSTECHNIK GMBH

Determination of Line Size

Basic Design Parameters

Flow rate Qnmax:

Type of gas: Maximum allowed velocity: Inlet: Outlet:

Calculation of inlet size

Flow rate Qn: [Nm3/h] 151082 151082 151082

Required line size [mm] 289 289 289

Selected line size:

pressures in the formula to be inserted in absolute values !

Calculation of outlet size

[barg] 25,8 25,8 25,8

Flow rate Qn: [Nm3/h] 151082 151082 151082

Required line size [mm] 316 316 316

Selected line size:

pressures in the formula to be inserted in absolute values !

Date of issue: 30.06.2009

RMG REGEL + MESSTECHNIK GMBH

Customer: Project: Tag no.:

Basic Design Parameters

Flow rate Qn:

Type of gas: Normal density n:

Flow rate Qn:

31 bar 7 m/s 14 m/s

31 bar 7 m/s 14 m/s

Pressure drop: Operating pressure p 31 bar

75541 Nm3/h 151082 Nm3/h acc. to supplier 50 mbar

pressures in the formula to be inserted in absolute values !

Date of issue: 30.06.2009

RMG REGEL + MESSTECHNIK GMBH

Sizing of Heat Exchangers

Customer: Project: Tag no.:

Basic Design Parameters

Normal density n: Flow rate Qnmax:

Water temperature (out), trl: Max. flow velocity water:

Max. pressure drop water:

t = (p1 p2) +t2 t1 =

2708767 kJ/h 75,2 41,9 76,6

Water conn. (DN required):

Date of issue: 30.06.2009

RMG REGEL + MESSTECHNIK GMBH

Sizing of Safety Shut-Off Valves (SSV)

Customer: Project: Tag no.:

Basic Design Parameters

norm.: 29,99 barg 75541 Nm3/h max.:

max.: 29,99 barg 151082 Nm3/h

Specific gravity (air = 1) SG:

Flow rate Qn:

Flow rate Qn:

pressures in the formula to be inserted in absolute values !

Date of issue: 30.06.2009

RMG REGEL + MESSTECHNIK GMBH

Sizing of Gas Pressure Regulators

Customer: Project: Tag no.:

Basic Design Parameters

Specific gravity (air = 1) SG: