Further solutions
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2
QUICKFINDER
Order number Page Order number Page Order number Page Order number Page
00 0460MDJ 23 0G 0SVP13A 36
0003B/SB 38 0462... tips 49 0G072... tips 51 0T - 0V
0004G/SB 38 0470ERJ 23 0G07400041 8 0T... solder baths 34
0006G/SB 8-9, 38 0472... nozzles 51 0G07400141 8 0VACX 36
0008M/10 38, 44 05 0G132... tips 51 0VACX2 36
0008M/SB 44 0550MD 5 0G13400041 9 0W
0032BD/SB 52 0552MD/SB 52 0G13400141 9 0WICKNC1.5/10 41
0032JD/SB 52 05X100 34 0G156 8-9, 38 0WICKNC2.2/10 41
0032KD/SB 52 05X100A1 34 0H 0WICKNC2.7/10 41
0051T001 34 05X100A3 34 0HR200 25 0WICKNC4.9/10 41
0052JD/SB 52 05X100P2 34 0HR200-HP 25 1
0055JD 5 06 - 07 0I 1055JDA068 5
0082JD/SB 52 0612... tips 48 0IC1100A 19 1085JDA068 5
0082KD/SB 52 0670CDJ 12 0IC1100A0C 19-20 1155JDA068 5
0085JD 5 0680CDJ 12 0IC1100V 19 1185PZA068 39
01 0710CD 7 0IC1100V0C 19 1330KDA068 6
0100CDJ 19-20, 23 0740EDJ 23 0IC1200A 18 1340KDA068 6
0102... tips 46 0742... tips 49 0IC1300 18 1710CDA068 7
0120CDK 18 0760CD 7 0IC2200V 20 1960EDA068 6
0130CDK 18 08 0IC2200V0C 20 1HR2000000A67 25
0151B0 34 0832... tips 47 0IC2200VIT 20 1HR200-HP0A67 25
0152JD/SB 52 0840CDJ 13 0ICV2000HP 22 1IC1100A00A67 19
0152KD/SB 52 0842... tips 47 0ICV2000XV 23 1IC1100A0CA67 19
0155JD 5 0852... tips 47 0ICV203X 23 1IC1100V0CA67 19-20
0162BD/SB 51 0890CDJ 11 0IRHP100A 33 1IC1200A00A67 18
0162KD/SB 51 08X800 34 0IRHP100A-03 33 1IC1300000A67 18
0162LD/SB 51 08X800A5 34 0IRHP100A-04 33 1IC2200V00A67 20
0172BD/SB 51 09 0IRHP200 33 1IC2200V0CA67 20
0172KD/SB 51 0910BD 6 0IRHR100A 26 1IC2200VC0A67 20
0172LD/SB 51 0920BD 6 0IRHR100A-14 26 1IRHR100A0A67 26
0182PZ004 39 0960ED 6 0IRHR100A-24 26 1IRHR100AHPA67 26
0185PZ 39 0A 0IRHR100A-HP 26 1RDS800000A67 11
02 0A... tool holders 38 0IRHR-ST050 26 1T5600A068 34
0200MD 5 0ANA60 12 0L - 0R 2
0202MD/SB 52 0ANA60A 12 0LS197 36 290763 31
0212... tips 48 0AS196 36 0PR100 27 291405 31
0240CDJ 23 0C - 0D 0PR100-D001 27 3
0241T0 34 0CA10... CLEAN-AIR 29 0PR100-D002 27 3CA10... CLEAN-AIR 30
0242CDLF100/SB 48 0DIG20A45 13 0PR100-D003 27 3IRHR100A 26
0242CDLF109A/SB 48 0DIG20A64 13 0PR100-PL550 27 3IRHR100A-01 26
0242CDLF120/SB 48 0DIG20A84 13 0PR100-PL650 27 3IT1045-00 39
0242CDLF200/SB 48 0DTM100 35 0RA4500D 33, 35 3N194/SB 38
0242CDLF50/SB 48 0DTM100P 35 0RDS80 11 3ZT00051 44
0242SDLF90/SB 48 0F 0S 3ZT00164 11-12, 36
03 0F007 34-35 0SH03 38-39 4
0300MD 5 0F008 34-35 0SH11 39 4FMJF6000-PEN 41
0302MD/SB 52 0FMIF2005-002 41 0SMD8013 39 4FMJF8001-PEN 41
0330KD 6 0FMIF6000-001 41 0SMD8015 39 4FMJF8300-005 41
0330KD0028 6 0FMIF8001-001 41 0SR100 37 4FMJF8300-030 41
0340KD 6 0FMKANC32-005 41 0SR101 37 4HMFARBE 34
04 0FMKANC32-200 41 0STR100 37 4LOT230GAG3.5CU0.7 40
0422... tips 50 0FMPEN 41 0STR200 37 E
0450MDJ 13 0FR202 41 0SVP100 36 E074600 44
0452... tips 50 0FR400 41 0SVP12K 36 E074700 44
3
SOLDERING IRONS
AND SETS.
Order information:
Order no. US version Description With soldering tip Rating/ Heating Max. tip Weight*
115 V Voltage time temperature
0055JD 1055JDA068 Ersa 50 S soldering iron 0052JD, ERSADUR 50 W/230 V approx. 3 min approx. 400 °C 160 g
0085JD 1085JDA068 Ersa 80 S soldering iron 0082JD, ERSADUR 80 W/230 V approx. 3 min approx. 410 °C 220 g
0155JD 1155JDA068 Ersa 150 S soldering iron 0152JD, ERSADUR 150 W/230 V approx. 3 min approx. 450 °C 245 g
*without cable
Order information:
Order no. Description With soldering tip Rating/ Heating time Max. tip Weight*
Voltage temperature
0200MD Ersa 200 hammer soldering iron 0202MD, ERSADUR 200 W/230 V approx. 5 min approx. 470 °C 550 g
0300MD Ersa 300 hammer soldering iron 0302MD, ERSADUR 300 W/230 V approx. 5 min approx. 470 °C 870 g
0550MD Ersa 550 hammer soldering iron 0552MD, ERSADUR 550 W/230 V approx. 7 min approx. 600 °C 1.770 g
*without cable
5
UNIVERSAL SOLDERING IRONS
Ersa 30 S and MULTI-TIP
30 W 40 W
Ersa 30 S stands out by its sturdiness and
longevity and is available with 30 W and
40 W. It can be used in a variety of ways for
soldering tasks in handicrafts, service and
hobbies. Delivery includes a practical, easy
to mount rubber stick-on support disk. Ersa 30 S universal soldering iron. Soldering tip series 032 see page 52.
Also available with heat resistant cable, order number 0330KD0028.
Order information:
Order no. US version Description With soldering tip Rating/ Heating time Max. tip Weight*
115 V Voltage temperature
0330KD 1330KDA068 Ersa 30 S soldering iron 0032KD, ERSADUR 30 W/230 V approx. 2 min approx. 380 °C 80 g
0340KD 1340KDA068 Ersa 30 S soldering iron 0032KD, ERSADUR 40 W/230 V approx. 2 min approx. 420 °C 80 g
0910BD MULTI-TIP C15 soldering iron 0162BD, ERSADUR 15 W/230 V approx. 120 s approx. 350 °C 28 g
0920BD MULTI-TIP C25 soldering iron 0172BD, ERSADUR 25 W/230 V approx. 90 s approx. 450 °C 34 g
*without cable
In combination with the internally heated The MULTI-SPRINT is heated only as long
ERSADUR longlife soldering tip, the MULTI- as the button is pressed.
SPRINT’s PTC heating element offers
especially high performance. The large selection of tips of the 832 / 842
series affords a wide range of applications,
MULTI-SPRINT high-speed
The short heat-up time makes it ideal for and not just in service and repairs. solder gun. Soldering tip
high-speed series soldering. series 832/842 see page 47.
Order information:
Order no. US version Description With soldering tip Rating/ Heating Max. tip Weight*
115 V Voltage time temperature
0960ED 1960EDA068 MULTI-SPRINT solder gun 0832EDLF, ERSADUR 150/75 W/ approx. 15 s subject to how 100 g
230 V, long the button
50 – 60 Hz is pressed
*without cable
6
HIGH-SPEED SOLDERING IRONS
PTC 70 and MULTI-TC
PTC 70 - power soldering iron with temperature control. Soldering tip series 832/842 see page 47.
The Ersa PTC 70 is a powerful and sturdy unusually fast heat-up and heat recovery. joints as well as for applications with
universal soldering iron with Ersa RESIS- Due to the accurate temperature control medium heat requirements. The PTC 70 is
TRONIC temperature control. This proven and the wide range of ERSADUR longlife supplied with the soldering tip 0832CDLF.
temperature control system together with tips of the 832 and 842 series, the PTC 70
the ceramic PTC heating element provides is a perfect tool for both very small solder
Order information:
Order no. US version Description With soldering tip Rating/ Heating Max. tip Weight*
115 V Voltage time temperature
0710CD 1710CDA068 PTC 70 soldering iron 0832CDLF, ERSADUR 75 W (350 °C)/ up to 285 W/ 250 – 450 °C approx. 60 g
230 V AC approx. 34 s
(280 °C)
*without cable
MULTI-TC - power soldering iron with temperature control. Soldering tip series 832/842 see page 47.
The Ersa MULTI-TC is a powerful, sturdy, element immediately reacts to the heat Examples are classical lead glazing and
temperature-controlled universal soldering loss and recovers extremely fast. Tiffany soldering.
iron with a precise temperature sensor lo-
cated directly under the internally heated The high heating efficiency and the large By dispensing with a heavy transformer
soldering tip. This temperature sensor selection of soldering tips and inserts and thanks to its heat-resistant connect-
registers the actual temperature in the serve both filigree applications in electron- ing cable, the Ersa MULTI-TC is especially
immediate vicinity of the solder joint. The ics and applications with standard solder- suitable for mobile use in service, mainte-
heating system with internal PTC heating ing irons with a rating of up to 150 W. nance and repairs.
Order information:
Order no. Description With soldering tip Rating/ Heating Max. tip Weight*
Voltage time temperature
0760CD MULTI-TC soldering iron 0842CD, 75 W (350 °C) approx. 34 s 250 – 450 °C 60 g
ERSADUR 230 V,
50 – 60 Hz
*without cable
7
GAS SOLDERING IRON
INDEPENDENT 75
INDEPENDENT 75
PROFI-SET
n INDEPENDENT 75 gas soldering iron
with soldering tip 0G072KN
n Soldering tips 0G072CN, 0G072AN
and 0G072VN
n Flame nozzle 0G072BE
n Hot gas nozzle 0G072HE
n Hot blade 0G072MN
n Deflector 0G072RE to shrink
heat-shrinkable sleeves
n Tool holder 0A20
n Cleaning sponge 0006G/SB and
sponge container 0G156
Soldering tip series G072 see page 51.
Mobile power – wherever you want! Powerful, with comprehensive of up to 580 °C. The INDEPENDENT is powered by filtered butane
and top-quality equipment, small, handy and practically packed. gas. Operating time per gas filling is about 60 min.
The Ersa INDEPENDENT 75 BASIC-SET and PROFI-SET gas
soldering sets will meet your every need! The ergonomic, antistatic Both sets come with a practical carrying case. Besides the
gas soldering iron with piezo ignition is ideal for service and main- standard BASIC-SET equipment, the PROFI-SET contains two
tenance work, especially if there is no power supply available! The additional soldering tips, a hot blade for cutting high-resistance
continuously adjustable output of 15 – 75 W (compared with elec- foam, a hot-gas nozzle, a deflector for heat-shrinkable sleeves
trical soldering irons) allows maximum soldering tip temperatures and a flame nozzle for micro-welding.
INDEPENDENT 75 BASIC-SET
n INDEPENDENT 75 gas soldering iron with soldering tip 0G072KN
n Soldering tip 0G072CN
n Holder 0A20
n Cleaning sponge 0006G/SB and sponge container 0G156
Order information:
Order no. Description With soldering Rating/ Heating Max. tip Weight
tip Voltage time temperature
0G07400041 INDEPENDENT 75 BASIC-SET gas soldering set ..KN; ...CN 15 – 75 W approx. 46 s approx. 580 °C 73 g
(280 °C)
0G07400141 INDEPENDENT 75 PROFI-SET gas soldering set ...KN; ...CN; ...AN; 15 – 75 W approx. 46 s approx. 580 °C 73 g
...VN; ...BE; ...HE; (280 °C)
...MN; ...RE
8
GAS SOLDERING IRON
INDEPENDENT 130
INDEPENDENT 130
PROFI-SET
n INDEPENDENT 130 gas soldering iron
with soldering tip 0G132KN
n Soldering tips 0G132CN, 0G132AN
and 0G132VN
nF lame nozzle 0G132BE
nH ot gas nozzle 0G132HE
nH ot blade 0G132MN
nD eflector 0G132RE to shrink
heat-shrinkable sleeves
nC leaning sponge 0006G/SB and
sponge container 0G156
Soldering tip series G132 see page 51.
The “big” gas soldering device from Ersa, the INDEPENDENT 130, The integrated piezo ignition and powering by filtered butane gas
can be applied wherever demanding soldering tasks have to be ensure the easiest possible handling and great reliability. The op-
performed without a power supply. erating time per gas filling is about 120 minutes, with a maximum
tip temperature of about 580 °C.
Its broad range of continuously variable 25 – 130 W (compared
with electrical soldering irons) and its comprehensive range Like its smaller mate, the INDEPENDENT 75, the INDEPENDENT
of soldering tips allow a wide variety of uses in service, installation, 130 is also available in both set versions, namely as a BASIC-SET
maintenance and repair work. or PROFI-SET.
Order information:
Order no. Description With soldering Rating/ Heating Max. tip Weight
tip Voltage time temperature
0G13400041 INDEPENDENT 130 BASIC-SET gas soldering set ..KN; ...CN 25 – 130 W approx. 50 s approx. 580 °C 121 g
(280 °C)
0G13400141 INDEPENDENT 130 PROFI-SET gas soldering set ...KN; ...CN; ...AN; 25 – 130 W approx. 50 s approx. 580 °C 121 g
...VN; ...BE; ...HE; (280 °C)
...MN; ...RE
9
SOLDERING STATIONS.
Order information:
Order no. Description
0RDS80 RDS 80 soldering station,
complete, with RT 80
soldering iron (0890CDJ),
soldering tip 0842CD and
tool holder 0A39
1RDS800000A67 RDS 80, 115 V version
PTC
The Ersa RDS 80 digital soldering station with the proven the Besides the arbitrary temperature selection between 150 °C and
Ersa RESISTRONIC temperature control provides 80 W heating 450 °C, three fixed temperatures or two fixed temperatures and
power. The ceramic PTC heating element (positive temperature one standby temperature can be programmed.
coefficient) acts as the temperature sensor in this
control system and ensures extremely fast heat- In addition to a power bar graph display the station
ing thanks to the high initial output. High heating also has a calibrating and power-off feature. The
Great price-
power and the large selection of soldering tips potential equalization socket (with an integrated
performance ratio
allow a very wide range of applications. The heating 220 kΩ resistor) allows the soldering tip to be
system with the internally heated soldering tips has equalized with the workplace potential.
a high thermal efficiency.
The RT 80 soldering iron has a sprayed-on, flexible PVC connecting
The redesigned ergonomic handle, the housing design and the cable. For tip exchange we recommend to use the tip exchanger
large, digital multifunctional display do not leave much to be 3ZT00164 (see page 36).
desired.
Technical data
Station Rating/Voltage Temperature Soldering iron Rating/Voltage Heating time Weight*
RDS 80 80 W/230 V, 50 – 60 Hz/24 V 150 – 450 °C RT 80 105 W (280 °C) approx. 40 s approx.
or 80 W/115 V, 50 – 60 Hz/24 V (280 °C) 130 g
*without cable
11
ANALOG 60/ANALOG 60 A
Reliable soldering with
industry-proven technology! PTC
Order information:
Order no. Description
0ANA60 ANALOG 60 soldering
station, complete, with
BASIC TOOL 60 soldering
iron (0670CDJ), with
soldering tip 0832CDLF
ANALOG 60 with BASIC TOOL 60 soldering iron.
and tool holder 0A42 Soldering tip series 832 and 842, see page 47.
The electronically temperature-controlled Ersa ANALOG 60 The large selection of soldering tips allows a broad range of ap-
soldering station is the basic model of the Ersa soldering station plications. The internal heating provides high thermal efficiency. A
series. front-installed socket with integrated, high-impedance allows po-
tential equalization between the soldering tip and the workplace.
It has the tried and proven Ersa RESISTRONIC temperature control
technology, with the ceramic PTC heating element serving as the The device is primarily used for smaller and medium-sized solder
temperature sensor. The high initial power enables fast heat-up. joints. The low-voltage operated soldering iron BASIC TOOL 60 has
a highly flexible, heat-resistant connecting cable.
PTC
Order information:
Order no. Description
0ANA60A ANALOG 60 A soldering
station, complete,
with ERGO TOOL
soldering iron (0680CDJ),
with soldering tip
0832CDLF and tool ANALOG 60 A with ERGO TOOL soldering iron.
holder 0A42 Soldering tip series 832 and 842, see page 47
The electronically temperature-controlled Ersa ANALOG 60 A The ANALOG 60 A soldering station is especially suitable for pro-
soldering station is antistatic according to the MIL-SPEC / ESA ducing small and medium-sized solder joints. For tip exchange we
standard and has all the positive features of the Ersa ANALOG 60. recommend to use the tip exchanger 3ZT00164 with an additional
The light and slim ERGO TOOL soldering iron has a highly flexible, flat nose pliers and side cutter (see page 36).
heat-resistant and antistatic connecting cable.
Technical data
Station Rating/Voltage Temperature Soldering iron Rating/Voltage Heating time Weight*
ANALOG 60 60 W/230 V, 50 – 60 Hz/24 V 150 – 450 °C BASIC TOOL 60 60 W (350 °C) approx. 60 s (280 °C) approx. 60 g
ANALOG 60 A 60 W/230 V, 50 – 60 Hz/24 V 150 – 450 °C ERGO TOOL 60 W (350 °C) approx. 60 s (280 °C) approx. 60 g
*without cable
12
DIGITAL 2000 A
Proven 1000 times: the universal, robust industrial soldering station
Order information:
Order no. Description
PTC
0DIG20A84 DIGITAL 2000 A electronic
station, complete, with
POWER TOOL soldering iron
(0840CDJ) with soldering tip
0842CDLF and tool holder
0A42
0DIG20A64 DIGITAL 2000 A electronics
station, complete, with
TECH TOOL soldering iron
(0640ADJ) with soldering tip
0612ADLF and tool holder
0A42
0DIG20A45 DIGITAL 2000 A electronic
station, complete, with
CHIP TOOL desoldering
tweezers (0450MDJ), with
tips 0452MDLF020 and tool
DIGITAL 2000 A with POWER TOOL soldering iron and Ersa SENSOTRONIC control.
holder 0A43 Soldering tip series 832 and 842, see page 47; Fig. with 0A08MSET
The Ersa DIGITAL 2000 A is a microprocessor controlled solder- or the CHIP TOOL desoldering tweezers, whereas the station auto-
ing station distinguished by its flexibility and multifunctional- matically detects the tools when inserted and adapts the control
ity. It is antistatic according to the MILSPEC/ESA standard and characteristics accordingly. The soldering and desoldering tips are
designed for industrial use where high quality is demanded and for connected with high impedance to the front-installed potential
repairs and laboratory applications. The station can alternatively equalization socket.
be operated with the POWER TOOL and TECH TOOL soldering irons
By just three buttons and a simple menu guide the desired tem-
peratures, the unit of temperature (°C/°F), the standby time, a tip
offset and calibration feature and a three-character password-
controlled lock can all be set.
POWER TOOL with Ersa SENSOTRONIC control.
Soldering tip series 832 and 842, see page 47. The calibration feature allows the actual soldering tip temperature
to be precisely adjusted to the temperature shown in the LED
display. For this purpose, a suitable soldering tip temperature
measuring device, such as the Ersa DTM series (see page 35), is
TECH TOOL with Ersa SENSOTRONIC control.
required.
Soldering tip series 612, see page 48.
The Ersa DIGITAL 2000 A soldering station regulates the tempera-
ture through a digital PID algorithm, optimized for very precise and
fast temperature control.
Technical data
Station Rating/Voltage Temperature Soldering iron Rating/Voltage Heating time Weight*
DIGITAL 2000 A 80 W/230 V, 50 – 60 Hz/24 V 50 – 450 °C POWER TOOL 80 W (350 °C) approx. 40 s (280 °C) approx. 50 g
DIGITAL 2000 A 80 W/230 V, 50 – 60 Hz/24 V 50 – 450 °C TECH TOOL 60 W (350 °C) approx. 12 s (280 °C) approx. 50 g
DIGITAL 2000 A 80 W/230 V, 50 – 60 Hz/24 V 150 – 450 °C CHIP TOOL 2 x 20 W (350 °C) tip dependent approx. 75 g
*without cable
13
i-CON SOLDERING AND
DESOLDERING STATIONS.
15
PATENTED SOLDERING
TIP TECHNOLOGY
The engineering goal behind the i-CON stations was to invent a is changed - quickly and easily and without any additional tool
new soldering iron which outperforms the competitive tip-car- required. The expensive heating element remains in place.
tridge irons and works with low-cost, exchangeable tips at the
same time. Mission accomplished: Ersa’s i-TOOL clearly meets A comprehensive range of standard and customized tips
this requirement: It is one of the smallest and most power- provides an unrivalled flexibility, even with difficult and unusual
ful soldering irons in the market. The true value added for our soldering jobs. The high-performance heating element supplies
customers lies not only in the fact that it will increase both the 150 W of heating power ensuring fastest heat-up and recovery
hand soldering quality and productivity, but also in a tremen- so that the i-TOOL never runs out of energy, even during heat-
dous reduction of operational costs associated with manual intensive soldering. At the same time, at 30 g and a compact
soldering. In contrast to cartridge tips, only the soldering tip 150 mm overall length, it is comfortable to hold.
Automatic standby:
Recognizes when the iron is not
used and automatically reduces
the temperature to a standby
temperature after expiration of 1. Low-cost i-TIP (consumable, easy to change, longlife)
a pre-determined standby time. 2. i-TIP fastener, available in black or green
3. High-power heating element (stick-on type, longlife)
i-TOOL calibration: 1 2 3
Unlike other systems, the
microprocessor which stores
the temperature calibration of
the iron is actually located in
the PCB which is installed in the
handle. This now allows for each
individual i-TOOL to be calibrated
independent of the station. Unprecedented intelligence: the i-TOOL has a powerful control system directly in the handle.
16
i-CON MATRIX - MODELS, TOOLS, PERIPHERALS
i-CON station/tools +
peripherals
i-CON control stations i-TOOL i-TOOL AIR S i-TOOL HP CHIP TOOL CHIP TOOL X-TOOL VARIO* IR heating EASY ARM
VARIO plate 1+2
i-CON 1
i-CON 1V
i-CON 2V
i-CON 1C
1-CON 1 VC
i-CON 2 VC
i-CON VARIO 2
i-CON VARIO 4
*A vacuum station is required to operate this tool with an i-CON control station (except i-CON VARIO stations).
SMD desoldering with the CHIP TOOL desoldering tweezers. Bottom-side prehea- Fully equipped i-CON 2 VC workplace with i-CON 2 VC station, i-TOOL,
ting of the PCB with a heating plate provides for gentle processes. CHIP TOOL VARIO and solder fume extraction.
Fume extraction systems and heating plates are the two most switches off, which results in longer filter lifetime, lower energy
important peripheral systems on the workbench. Ersa’s i-CON C costs and less noise.
stations incorporate an interface to control Ersa IR heating plates
and Ersa EASY ARM fume extraction systems. The safe and powerful medium-wave IR heating plate technology
offers enormous advantages in modern hand soldering: soldering
Up to two i-CON 1C or i-CON 2VC stations can be combined iron, internally heated SMD desoldering tweezers and/or desolde-
with a filter unit EASY ARM 1 or EASY ARM 2 using an interface ring tool can be operated with considerably lower tip temperatures.
cable. The extraction unit is only working while at least one of the
attached soldering stations is in operation. When both i-CON sta- This reduces the risk of damage to the assembly while at the
tions are in standby mode, the EASY ARM filter unit automatically same time tip lifetime will substantially increase!
17
i-CON PICO & i-CON NANO
The entry into professional soldering
Order information:
Order no. Description
0IC1300 i-CON PICO soldering
station, complete, with
i-TOOL PICO (0130CDK)
soldering iron with
soldering tip 0102CDLF16
and holder 0A53
1IC1300000A67 i-CON PICO, 115 V version
Fast, efficient and good value for money - these requirements Weighing only 30 g, the i-TOOL PICO and i-TOOL NANO soldering
are met by the i-CON PICO and i-CON NANO - the two entry-level irons are extremely ergonomic, making them a pleasure to work
stations for professional soldering within Ersa‘s i-CON soldering with. Heat-up from room temperature to operating temperature
station series. only takes 9 seconds. The integrated tempera-
ture sensor reacts immediately and accurately,
The configuration via PC software and microSD ensuring a constant temperature for safe
Small footprint:
card is unique in this product class. In addi- soldering, even with sensitive components.
only 145 mm x 80 mm!
tion to the continuously variable temperature With the 102 series, a comprehensive range of
control, three fixed temperatures and three cost-effective soldering tips is available for a
energy levels can be individually set so that the wide variety of applications.
user can quickly switch between the parameters depending on the
soldering job. The standby function protects the soldering tip and The i-CON NANO realizes ESD safety including potential equal-
significantly increases its service life. Another highlight: the sol- ization up to the soldering tip and is the ideal entry-level model
dering station can also be locked for other users via the microSD for the professional sector and industry. The i-CON PICO is the
card. The i-CON PICO and i-CON NANO are operated using the two perfect solution for semi-professional users and ambitious users
buttons next to the easy-to-read LC display. in the hobby sector who can do without ESD capability.
Order information:
Order no. Description
0IC1200A i-CON NANO soldering
station, complete,
with i-TOOL NANO
soldering iron (0120CDK),
soldering tip 0102CDLF16
and holder 0A52 with dry
sponge 0008M
1IC1200A00A67 i-CON NANO,
115 V version
Technical data
Station Rating/Voltage Temperature Soldering iron Rating/Voltage Heating time Weight*
i-CON PICO max. 80 W/230 V (115 V), 50 Hz 150 – 450 °C i-TOOL PICO max. 80 W/220 – 240 VAC approx. 9 s (350 °C) approx. 30 g
i-CON NANO max. 80 W / 230 V (115 V), 50 Hz 150 – 450 °C i-TOOL NANO max. 80 W approx. 9 s (350 °C) approx. 30 g
*without cable
18
i-CON 1 & i-CON 1V
Professional soldering station for industry, test field and development!
Order information:
Order no. Description PTC
The i-CON 1 is the popular and proven “workhorse” for electron- The digital i-CON 1 control station features the modern “One-
ics production. It comes with the lightweight and ergonomic 150 W Touch” operating concept with iOp Control and large, backlit plain
i-TOOL soldering iron – the perfect tool for all SMD and THT ap- text display. The version with interface provides for the connection
plications. The comprehensive 102 tip series enables the i-TOOL to of an IR heating plate and a solder fume extraction system.
be perfectly set for each job.
Order information:
Order no. Description
0IC1100V i-CON 1V soldering and
desoldering station, with
i-TOOL soldering iron
PTC (0100CDJ) with soldering
tip 0102CDLF16 and
holder 0A52
1IC1100V00A67 i-CON 1V, 115 V version
0IC1100A0C i-CON 1V soldering and
desoldering station,
with CHIP TOOL VARIO
desoldering tweezers
(0460MDJ), with tips
0462MDLF007 and
holder 0A54
1IC1100VCVA67 i-CON 1C, 115 V version
0IC1100V0C i-CON 1VC soldering and
desoldering station with
interface, with i-TOOL
soldering iron (0100CDJ)
with tip 0102CDLF16 and
holder 0A52
i-CON 1 V with i-TOOL soldering iron. 1IC1100V0CA67 i-CON 1VC, 115 V version
Soldering tip series 102, see page 45/46.
The i-CON 1V uses the same new control technology users as and X-TOOL VARIO. Consequently, the operator can select from
the i-CON VARIO stations. This means, that in addition to existing a total of eight tools for different soldering and desoldering ap-
tools, such as POWER TOOL for example, it is now possible to plications A vacuum unit that can be connected to the station is
operate the new soldering and desoldering tools CHIP TOOL VARIO required for the vacuum supply of the X-TOOL VARIO.
19
i-CON 2V
Double channel soldering and desoldering station –
a plus in flexibility for professionals
PTC
Order information:
Order no. Description
0IC2200V i-CON 2V double channel soldering and desoldering
station with i-TOOL soldering iron (0100CDJ) with
tip 0102CDLF16 and holder 0A52 The double channel soldering and desoldering station i-CON 2V
1IC2200V00A67 i-CON 2V with i-TOOL, 115 V version is a consistent further development of the well-known i-CON 2
0IC1100A0C i-CON 2V double channel soldering and desoldering based on the future-oriented Ersa VARIO platform.
station with i-TOOL soldering iron (0100CDJ) with
tip 0102CDLF16, CHIP TOOL VARIO desoldering In addition to the present soldering and desoldering tools, the
tweezers (0460MDJ) with tips 0462MDLF007 and
station can also drive the SMD desoldering tweezers CHIP TOOL
holders 0A52 and 0A54
VARIO (2 x 40 W) and the PTH desoldering iron X-TOOL VARIO
1IC2200VC0A67 i-CON 2V with i-TOOL and CHIP TOOL VARIO, 115 V version
(150 W). The station utilizes an intelligent power management
0IC2200VIT i-CON 2V double channel soldering and desoldering to shift dynamically its power between the attached tools. The
station with 2 i-TOOL soldering irons (0100CDJ) with
i-CON 2V, like all other i-CON stations, convinces by its intuitive
tip 0102CDLF16 and 2 holders 0A52
one-touch operation and the large multifunctional display. The
1IC1100V0CA67 i-CON 2V with 2 pcs. i-TOOL, 115 V version
station meets the ESD requirements and is available in a version
0IC2200V0C i-CON 2VC soldering and desoldering station with with interface to connect a fume extraction unit, a heating plate
interface, with i-TOOL soldering iron (0100CDJ) with and a PC. If required, the i-CON 2V can be updated like the i-CON
tip 0102CDLF16 and 0A52
VARIO stations with a microSD memory card and thus is prepared
1IC2200V0CA67 i-CON 2VC with interface, 115 V version for future necessities.
20
i-CON VARIO 2 &
i-CON VARIO 4
Multichannel soldering and desoldering station
PTC
i-CON VARIO 4
The i-CON VARIO 4 multichannel sol- The i-CON VARIO 2 multi-channel sol- which is equipped with the easy to operate
dering and desoldering station meets dering and desoldering station provides i-Op facility and its clearly arranged dis-
even highest demands placed on profes- the professional user with two soldering plays. In addition, the stations have inter-
sional soldering and desoldering equip- tools that can be used simultaneously. A faces for the Ersa solder fume extraction
ment. This high-end model of the i-CON version with-out pumps addresses users units or infrared heating plates, as well as
family is the only soldering station in the who want to use i-TOOL HP and i-TOOL a USB port.
world to provide the user with four solder- only. The i-CON VARIO 2 is otherwise simi-
With a microSD memory card, the stations
ing tools for demanding soldering tasks: lar to the i-CON VARIO 4 in its function
can be quickly and safely configured, so
and operation.
The i-TOOL AIR S hot air iron (200 W) - that they are optimally prepared for all ap-
flexible SMD soldering and -desoldering All functions, including the generation of plications in professional electronics man-
with non-contact energy transfer the air and the vacuum required in the ufacturing. They are of course well-suited
process, are bundled in the supply unit, for the use in ESD protected zones.
The i-TOOL soldering iron (150 W) – ef-
ficient and powerful contact soldering
with extensive tip selection
21
Soldering tools for i-CON VARIO 2 & 4
i-TOOL AIR S
Ergonomic, handy, strong in perfor-
mance – that is an apposite description of
the i-TOOL AIR S. The slim and light han-
dle holds a heating cartridge with 200 W
power permitting the user to process a Hot-air nozzle series 472, see page 51
wide range of SMDs in a non-exhausting visible on the display of either the i-CON
way. The hot-air volume can be adjusted VARIO 2 or the i-CON VARIO 4. Various
very easily directly on the handle, and the nozzle sizes are available for an optimal
set air volume (2 – 20 l/min) is clearly component heat-up.
i-TOOL
The i-TOOL is an extremely lightweight
but powerful soldering iron, accompanied
by a wide range of inexpensive Ersa lon-
life soldering tips. 150 W heating power energy levels and standby sensor Soldering tip series 102, see page 45/46
guarantee fastest heat-up times and grant all i-CON users an unrivalled
heat recovery. Process window alarms, process control in hand soldering.
i-TOOL HP
The i-TOOL HP offers maximum power for
high-mass solder joints. With 250 W and
exchangeable soldering tips, it delivers
HIGH POWER in manual soldering. This stations. For stand-alone operation, Ersa Soldering tip series 242, see page 48
tool can be operated on all i-CON VARIO recommends the i-CON VARIO 2 HP
(0ICV2000HP) version.
X-TOOL VARIO
The X-TOOL VARIO convinces with highly
efficient 150 W heating technology. The
design of heating element and desoldering relaxed working with a healthy hand posi- Desoldering tip series 742, see page 49
tip ensure an efficient thermal transfer tion. The slim shape of heating head and
and a fast evacuation of the extracted sol- desoldering tip allow desoldering even on
der. For users the ergonomic handle means densely populated PCBs.
22
CONFIGURATIONS & COMPATIBILITY
Order no. Description i-TOOL AIR S i-TOOL CHIP TOOL VARIO X-TOOL VARIO i-TOOL HP
0ICV2000A i-CON VARIO 2
0ICV2000AI i-CON VARIO 2
0ICV2000AC i-CON VARIO 2
0ICV2000AXV i-CON VARIO 2
0ICV2000HP i-CON VARIO 2
0ICV2000XV i-CON VARIO 2
0ICV2000XVI i-CON VARIO 2
0ICV4000AI i-CON VARIO 4
0ICV4000AIC i-CON VARIO 4
0IC4000AICXV i-CON VARIO 4
scope of supply, compatibility
23
HYBRID REWORK.
Further information
on our complete rework
product range is available
on page 56 and
at rework.ersa.com
Parameters
weight side
Bottom Heat
intensive
2 top
sensitive typical SMT-
top side application
3
intensive
heavy
4 intensive bottom duty
caution
*Expectable soldering time, depending on application an
preheating with bottom heater.
Order information:
Order no. Description
0HR200 HR 200 hybrid rework
system with foot switch,
positioning laser and PCB
holder
1HR2000000A67 HR 200, 115 V version Technical highlights:
0HR200-HP HR 200 hybrid rework n 400 W hybrid high-power heating element
system with foot switch, n Optional 800 W IR heating plate
positioning laser, PCB n Simple power selection in four levels
holder and heating plate n Foot switch to activate the heating process
1HR200-HP0A67 HR 200 with heating n Very compact and handy system (footprint
plate, 115 V version 300 x 300 mm)
n Usage without software
Unpack, setup, solder! It‘s as simple as The operator selects the required power for the bottom heater switches back to
that to rework a PCB nowadays. The Ersa top and bottom heating with a control knob, standby level. The integrated PCB holder
HR 200 hybrid rework system contains a each with four levels. A foot switch activates positions the assembly in optimum work-
400 W hybrid highpower heating element the heating process. The operator’s hands ing distance to top and bottom heater.
to desolder and solder SMT components are free to remove the desoldered compo- Ersa recommends an optional cooling fan,
up to 30 x 30 mm. nent with appropriate tools. a thermocouple sensor and a temperature
measuring instrument to complete the
As an option, the system can operate a Depending on the assembly and the workplace. Additional accessories includ-
powerful 800 W infrared heating plate. preselected power a typical soldering ing a Reflow Process Camera to observe
This bottom heater guarantees ideal pre- time for components can range from 60 the soldering processes round off the
heating of the assembly to rework. to 180 s (1 -3 min). During working breaks, equipment.
Technical Data
Station Rating/Voltage Heated area Weight*
HR 200 400 W/230 V respectively 115 V, 50 – 60 Hz 30 x 30 mm 3.7 kg
Heating plate 800 W/230 V respectively 115 V, 50 – 60 Hz 125 x 125 mm 2.5 kg
*without cable
25
ERSA HR 100 & IRHP 100
Combined handheld and tabletop rework station
Technical highlights:
n H YBRID TOOL with 200 W heating n Temperature recording
element via AccuTC thermocouple
n Positioning laser and LED display (K-type)
in the HYBRID TOOL handle n P C interface via USB port
n Three exchangeable hybrid n H YBRID TOOL holder with
adapters height adjustment
n Low-noise rework blower n 800 W high-performance
(below 40 db) IR heating plate with glass
n Integrated vacuum pump cover
and Vac-Pen n Board holder (250 x 290 mm)
n Control via rotary push but-
ton and IR Soft
enced operators to handle the HR 100 safely and quickly. 0IRHR100A-HP HR 100 hybrid rework system, complete, with
HYBRID TOOL (3IRHR100A-01), Vac-Pen vacuum
pipette (0VP020), 3 hybrid adapters, adapter
The handle of Ersa’s ergonomically designed HYBRID TOOL con-
changer, HYBRID TOOL holder and IR heating plate
tains a positioning laser which helps the operator to focus the
with PCB holder
heat precisely throughout the entire process. Via the USB 2.0 port,
1IRHR100AHPA67 HR 100 with heating plate, 115 V version
the HR 100 can be connected to Ersa’s top-of-the-line and well-
0IRHR-ST050 Hybrid rework tripod, complete
established IR Soft rework software.
Technical Data
Station Rating/Voltage Heated area Weight*
HR 100 200 W/230 V respectively 115 V, 50 – 60 Hz
HYBRID TOOL 6 x 6 mm to 20 x 20 mm 300 g
Heating plate 200 W, 800 W/230 V respectively 115 V, 50 – 60 Hz 125 x 125 mm 2.5 kg
*without cable
26
Component is lifted off the print stencil
DIP&PRINT STATION
For Ersa rework systems
Technical highlights:
n Easy solder paste printing on the n Fits for every Ersa rework system
component n Easy stencil exchange
n Component dip-in for solder paste or flux n Easy cleaning
27
EASY ARM FOR THE
WORKBENCH.
Technical highlights:
n Efficient 3-stage particle and
gas filtering
n Super silent operation
n Independently adjustable
suction power per arm
n Optical and acoustical filter
exchange status
n Easy and fast filter
exchange – without tools
n Identical filters for EASY ARM 1
and EASY ARM 2
Ersa solder fume extraction EASY ARM 1 and combined filter. Optical and acoustical For energy saving purposes and to extend
and EASY ARM 2 stand out by a high signals inform the operator when filters filter lifetime, both units can be connected
suction power and an efficient filter have to be exchanged. with Ersa i-CON soldering stations or a
performance combined with super silent standby switch. In this way, the extraction
operation. Exhaust volume per arm is A wide range of exhaust arms and nozzles unit is only working whilst the attached
110 m³/h. Both are equipped with filters for all applications are available so that soldering station is in operation, stopping
that clean the process air in three stages: the user will find the proper solution for his as soon as the soldering station goes into
The pre-filter absorbs dust and big par- requirements. standby mode.
ticles. The combined filter separates micro
particles which occur during soldering and
absorbs dangerous gas molecules in the
incorporated activated carbon filter.
Order information:
Order no. Description Dimensions Rating Volume flow/ Noise level Filter
(L x B x H) Vacuum
0CA10-001 Ersa EASY ARM 1 filter unit, complete, 255 x 255 x 470 mm 40 W / 130 m³/h max. / max. 50 dB (A) HEPA
with i-CON C interface 100 – 240 V 1,800 Pa activated
50 – 60 Hz carbon
0CA10-002 Ersa EASY ARM 2 filter unit, complete, 490 x 255 x 470 mm 80 W / 2 x 130 m³/h max. / max. 50 dB (A) HEPA
with i-CON C interface 100 – 240 V 2 x 1,800 Pa activated
50 – 60 Hz carbon
29
ACCESSORIES
EASY ARM 1 and EASY ARM 2
30
Order no. Description Order no. Description
*In combination with an Omniflex arm, nozzle coupling Omniflex 0CA10-9006 is required.
31
ACCESSORIES AND
PROCESS MATERIALS.
Order information:
Order no. US-Version Description Heated area Dimensions Rating/ Weight*
115 V (L x B) (L x B x H) Voltage
0IRHP200 IRHP 200 infrared rework 260 x 135 mm 300 x 250 x 90 mm max. 800 W/ approx.
heating plate with 230 V~, 50 – 60 Hz 4 kg
control station 0RA4500D
0IRHP100A-03 0IRHP100A-04 IRHP 100 A infrared rework 125 x 125 mm 200 x 260 x 53.5 mm 250 W (Stufe 6) approx.
heating plate 230 V~(115 V~), 2.6 kg
50 – 60 Hz
*without cable
33
SOLDER BATHS
Solder bath T 04
Solder bath T 07
Solder bath T 11
Solder bath T 50 S
Ersa solder baths are electrically heated melting pots for solders. The T 50 S / T 10 S mini solder baths are primarily used for tin-
The high-capacity ceramic heating elements are exchangeable plating stranded wire braids, connecting leads and cable lugs. The
and mounted on the pot. They are thermally insulated from the heat-resistant special color (order no. 4HMFARBE1) can be applied
external sheet metal housing. to the crucible as a protection against corrosion and wetting.
The T 02, T 03, T 04, T 05, T 06 and T 07 solder baths can be
switched to half-power operation. Thanks to the high temperature
of approximately 600 °C the T 02 and T 07 baths are especially
suitable for tin plating enameled copper wires.
Order information:
Order US-Version Description Rating/ Tempera- Dimensions in Capacity Weight Heating
no. 115 V Voltage ture mm (L x W x D) elements
0T55 Solder bath 65 W/230 V 300 °C 28 x 20 x 13 approx. 40 g 370 g 1 pc. 0051T001
T 50 S
0T56 1T5600A068 Solder bath 130 W/230 V 340 °C 60 x 30 x 25 approx. 185 g 615 g 1 pc. 0151B0
T 10 S
0T02 Solder bath T 02 240 W/230 V 600 °C 25 Ø; 47 D approx. 125 g 1,200 g 1 pc. 0241T0
0T03 Solder bath 360 W/230 V 430 °C 100 x 30/151 x 55 approx. 1,000 g 2,300 g 2 pcs. 05X100
T 032
0T04 Solder bath T 04 400 W/230 V 410 °C 52 x 52 x 84 approx. 1,900 g 3,900 g 4 pcs. 05X100A1
0T05 Solder bath T 05 500 W/230 V 440 °C 86 x 68/201 x 90 approx. 2,850 g 3,400 g 2 pcs. 08X800
0T06 Solder bath T 06 1000 W/230 V 560 °C 120 x 80 x 60 approx. 4,800 g 5,200 g 6 pcs. 05X100P2
0T07 Solder bath T 07 1200 W/230 V 600 °C 90 x 90 x 100 approx. 6,400 g 5,500 g 4 pcs. 08X800A5
0T11 Solder bath T 11 1600 W/230 V 450 °C 300 x 60 x 50 approx. 7,500 g 8,000 g 8 pcs. 05X100A3
Tapered solder pot. 2VDE tested, all other solder baths are produced according to VDE standards.
1
34
TEMPERATURREGLER
RA 4500 D
Order information:
Order no. Description Connected load / Tolerance Temperature Switch
voltage range
0RA4500D Temperature regulator RA 4500 D 3000 W/230 V, 50 – 60 Hz max. ±2 % 50 – 600 °C 2-position with
P-characteristics
0F007 Temperature sensor, 8 mm ø
0F008 Longlife temperature sensor, 3 mm ø
Order information:
Order no. Description Measuring Operating Power supply Dimensions Weight
range temperature without sensor
unit
0DTM100 DTM 100 temperature measuring -50 – 1.150 °C 0 – 45 °C 9 V flat battery 100 x 60 x 26 mm approx.
device, packed in a plastic case 6F22 134 g
0DTM100P DTM 100 temperature measuring -50 – 1.150 °C 0 – 45 °C 9 V flat battery 100 x 60 x 26 mm approx.
device with calibration certificate, 6F22 134 g
packed in a plastic case
35
DESOLDERING DEVICES
VAC X and SOLDAPULLT AS 196
The VAC X desoldering device is distin- slim desoldering tips, the VAC X can also be The SOLDAPULLT AS 196 model is distin-
guished by its high suction power and used on densely populated PCBs. guished by extremely good recoil damping
low-recoil desoldering. The antistatic design and has proven its merit many times over in
allows desoldering work on electrostatically industry. The dual seal ring system guaran-
endangered assemblies. Due to the long and tees constant suction power on a high level.
Order information:
Order no. Description Desoldering tips Suction capacity
0VACX VAC X antistatic desoldering device 0VACX2 (2 pcs.) 11.3 cm³
0AS196 SOLDAPULLT AS 196 antistatic desoldering device 0LS197 34 cm³
VACUUM PIPETTE
SVP 100
Order information:
Order no. Description Length ø Housing ø Cup diameters Weight
diameter
0SVP100 SVP 100 vacuum pipette, complete, with bent tip 150 mm 14 mm 4 mm, 6 mm, 9 mm 60 g
0SVP12K and 3 silicone cups 0SVP13A
TIP EXCHANGER
3ZT00164
36
STACKING RACKS
STR 100 and STR 200
saving way.
Order information:
Order no. Description
0STR100 STR 100 stacking rack to arrange soldering stations (except i-CON) in a safe and space-saving way on the workbench
0STR200 STR 200 stacking rack to arrange the Ersa i-CON soldering stations in a safe and space-saving way on the workbench
Order information:
Order no. Description Solder wire spools Spool receiver diameter
0SR100 SR 100 solder wire dispenser for one spool 250 g, 500 g, 1,000 g 14 mm
0SR101 Retrofit kit SR 101 for a 2nd spool 250 g, 500 g, 1,000 g 14 mm
37
TOOL HOLDERS AND
CLEANING SPONGES
Soldering and desoldering devices are during longer interruptions of work they of metal or heat-resistant duroplastic, and
heating devices and, depending on the should be switched off and always be most are antistatic. Most holders have a
application, can attain high temperatures stored in suitable tool holders. viscose or dry sponge for tip cleaning, as
during operation. This equipment must well as options for conveniently resting
never be operated without supervision; Most of the Ersa tool holders are made and storing soldering and desoldering tips.
Tool holder for medium-sized and Tool holder for i-TOOL AIR S hot
0A05 0A55
small soldering irons air iron
Tool holder for soldering irons from Tool holder for i-TOOL HP
0A17 0A57
200 W to 550 W soldering iron
Tool holder for soldering irons of the Rubber support disk for MULTI-TIP,
0A18 MULTI-TIP series; TIP 260 soldering 3N194/SB MULTI-PRO, Ersa 30 S soldering
iron irons
Tool holder for i-TOOL PICO solder- Dry sponge for dry sponge holder
0A53 0008M/10
ing irons 0A08MSET
38
TIP HOLDERS
SMD 8013 and SMD 8015
SH 03 - tip holder, unequipped SMD 8013 - tip holder, complete SMD 8015 - tip holder 0SH11 with adapter
The tip holders SMD 8013 and Tips can be stored neatly arranged in a All soldering tips and desoldering tip pairs
SMD 8015 are equipped with the latest space-saving way for quick access. are manufactured according to the ERSA-
soldering tips or desoldering tip pairs, in DUR process. They have excellent thermal
particular for SMD technology. conductance and a long service life.
Order information:
Order no. Description Equipped with ERSADUR soldering tips Equipped with ERSADUR desoldering tips
0SH03 Tip holder SH 03, none none
unequipped
0SMD8013 Tip holder SMD 8013, 0212BDLF, …CDLF, …EDLF, …FDLF, …SDLF, 0422ED, …MD, …SD, 0452FDLF100, …FDLF125, …
complete 0212MS, …GD, …WD FDLF150, …FDLF175, …FDLF200, …QDLF100, …
QDLF175
0SMD8015 Tip holder SMD 8015, 0102PDLF04, …PDLF10, …CDLF24, …WDLF23, … 0742ED0819H, ...1023H, ...1225H, 0462SDLF002
complete ADLF40, ...SDLF06L and tip fastener 3IT1045-00 and 0462CDLF018, 0472BR, ...CR, ...DR and ...ER
(green version) for i-TOOL, complete
SPECIAL TOOLS
ERSA 185 PZ
Order information:
Order no. US-Version Description with Rating/ Heating time Temperature Weight*
115 V welding blade voltage range
0185PZ 1185PZA068 Ersa 185 PZ plastics 0182PZ004 150 W/230 V approx. 5 min approx. 370 °C 370 g
welding device
*without cable
39
SOLDER BARS
Ersa solder bars, like solder wire, is
recovered from initial melt solder. It is
primarily used for filling solder baths. For
easier melting, it can be supplied as re-
quired in 50 mm sections. In combination
with soldering irons of greater power and
with suitable flux, solder bar is also used
for soldering cable lugs of larger cross-
sections and in sheet metal work.
High-quality solder bars recovered from
initial melt solder to refill solder baths.
Order information:
Order no. Alloy Melting temperature Delivered in
4LOT230GAG3.5CU0.7 Sn95.8Ag3.5Cu0.7 217 – 218 °C Bars of approx. 230 g
4LOT230G64B Sn64Pb36 183 °C Bars of approx. 230 g
SOLDER WIRE
Ersa solder wire consists exclusively
of high-quality raw materials. Manufac-
tured on state-of-the-art machines, the
wire meets all quality requirements. It is
manufactured in different dimensions and
with different alloys, to meet all practical
requirements. Different types of “flux
cores” allow individual adaptation to all
soldering needs, especially in electronics
and the electronic industry.
Order information:
Solder alloy according Flux according to DIN EN ... Melting temperature
to DIN EN 29453 ... % flux share
Sn96.5Ag3.0Cu0.5 29453, J-STD-004A/EN61190-1-1: ROL0, halogen-free, 3.5 % 217 °C
Sn96.5Ag3.0Cu0.5 29453, J-STD-004A/EN61190-1-1: RELO, halogen-free, 1.6 % 217 °C – 219 °C
Low-residue, halogen-free No-Clean solder wire. Especially adapted to the requirements in electronic production. The flux stands out by high temperature
resistance, and it does not spray while melting. The light, solid flux residues are neither corrosive nor electrically conductive. Consequently it is not
necessary to remove them from the solder joint.
Sn60Pb40 29453, J-STD-004A/EN61190-1-1: ROM1, 2.2 % 183 °C – 190 °C
Sn60Pb40 29453, J-STD-004A/ EN61190-1-1: REL0, 1.4 % 183 °C – 190 °C
Sn63Pb37 29453, J-STD-004A/EN61190-1-1: ROL0, halogen-free, 0.9 % 183 °C
Subject to changes
40
DESOLDERING WICKS
Ersa desoldering wicks are saturated copper fabric with high capillary power
with halogen-free No-Clean flux. They are ensures optimal desoldering results. The
suitable for protectively removing excess additional use of a flux cream may be ap-
solder and old solder, especially from propriate under certain circumstances.
boards carrying SMD components. A fine
Order information:
Order no. Description Package size*
0WICKNC1.5/10 No-Clean wicks, length 1.5 m, width 1.5 mm 10 pcs.
0WICKNC2.2/10 No-Clean wicks, length 1.5 m, width 2.2 mm 10 pcs.
0WICKNC2.7/10 No-Clean wicks, length 1.5 m, width 2.7 mm 10 pcs.
0WICKNC4.9/10 No-Clean wicks, length 1.5 m, width 4.9 mm 10 pcs.
*single-piece package.also available
Ersa No-Clean flux and flux cream cable standards and quality requirements. Excess residue is removed, if necessary, by
have proven their merit especially in all They can easily and precisely be applied by means of the FLUX-REMOVER with the aid
repair processes in SMD technology. Like means of the FLUX-PEN or cartridge, sup- of absorbent, non-pulping paper towels or
all Ersa consumables, they meet the appli- plied with plunger and needle. specially offered ESD-safe products.
Order information:
Order no. Description Quantities Danger sign
0FMKANC32-005 No-Clean flux cream, EN 29454/1.1.3 C 5 ml cartridge 05; 07
0FMKANC32-200 No-Clean flux cream, EN 29454/1.1.3 C 200 ml can 05; 07
4FMJF8300-005 Flux gel 8300 for rework, EN 29454-1/1.2.3 C (F-SW33), resinous, halogen-free, 5 ml cartridge 07
low residues
4FMJF8300-030 Flux gel 8300 for rework, EN 29454-1/1.2.3 C (F-SW33), resinous, halogen-free, 30 ml cartridge 07
low residues
0FMPEN FLUX-PEN without flux
4FMJF8001-PEN FLUX-PEN with IF 8001 flux, EN 29454/2.2.3 A (F-SW 34/DIN 8511) 7 ml 02; 08
0FMIF8001-001 IF 8001 flux, EN 29454/2.2.3 A 100 ml 02; 08
4FMJF6000-PEN FLUX-PEN with IF 6000 flux, for lead-free rework, EN 29454/1.1.3 A, solid 7.5 % 7 ml 02; 07
0FMIF6000-001 IF 6000 flux for lead-free rework, EN 29454/1.1.3.A (F-SW 32), resinous, 100 ml 02; 07
halogen-free, long activation time, low residues, solid 7.5 %
0FMIF2005-002 IF 2005 M low-solid No-Clean flux EN 29454/2.2.3 A 200 ml sprayer 02; 07; 08
0FR400 FLUX-REMOVER (0FR400), with brush 0FR202 and protective cap 0FR203 400 ml cartridge 02; 07; 09
02 05 07 08 09
41
SOLDERING AND
DESOLDERING TIPS.
Nickel
Crome plating
plating
Chrome plating prevents corrosion and solder
collection on undesirable spots
KNOW-HOW TR ANSFER
43
PROFESSIONAL TIP CARE
for optimal soldering quality and a long tip life
In the field of hand soldering a long tip lifetime with continu- Dry cleaning of soldering tips offers substantial advantages. The
ously good soldering results is essential for the users. Oxidized tips are not cooled abruptly and contaminated tips resulting from
soldering tips can only slowly melt the solder, which decreases dirty sponges are avoided. Due to the slightly abrasive properties
productivity. of the special wire mesh, passive layers that accumulated on the
tip can easily be removed. Tip life is thus increased considerably in
A soldering tip needs care in order to ensure an efficient process. lead-free hand soldering.
340 – 360 °C for lead-free solder Remove dirty metal wool and empty Sponge (0003B) must be damp Carefully wipe off tip
the solder collecting box
Just stick soldering tip into dry Add new solder after cleaning DAMP – NOT WET! Immediately add new solder
cleaner and turn
Ersa Dry Sponge Service tool for Cleaning kit for tip series Cleaning brush
X-TOOL VARIO 742H (X-TOOL VARIO)
The Ersa Dry Sponge (order Brush with brass bristles for
no. 0008M) is an alternative Service tool for tip exchange The cleaning kit includes the gentle tip cleaning (order no.
to the wet sponge and can be and cleaning of the X-TOOL fitting drill bits for the tips 3ZT00051). It can also be used
beneficial, especially in lead- VARIO desoldering iron (order of the 742H series to remove to clean heating elements.
free soldering. no. E074600). residues in the suction channel
of the tip (order no. E074700).
44
SERIES 102 ERSADUR LONGLIFE SOLDERING TIPS
All i-CON stations with i-TOOL, i-TOOL NANO or i-TOOL PICO soldering iron
,5 27
29
Ø5
Ø
5,2
,2
6
Ø 0,1 Ø 0,3
3'/) 3'/)/
0102PDLF04/SB 0102PDLF04L/SB 0102PDLF05L/SB 0102PDLF06/SB
pencil point, 0.4 mm ø pencil point, extended, 0.4 mm ø pencil point, extended, 0.5 mm ø pencil point, extended, 0.6 mm ø
30
Ø
5,2
Ø 0,4
9
,3
29
Ø
5,2
Ø 0,7
8,3
3'/)
3'/)/
0102CDLF04/SB 0102PDLF07
0102CDLF12/SB 3'/)/
0102CDLF16/SB 0102CDLF18L/SB
chisel-shaped, 0.4 mm chisel-shaped, 1.2 mm chisel-shaped, 1.6 mm chisel-shaped, extended, 1.8 mm
Ø
30
5,2 Ø
4,5
0,2
9
0,4 23
28
Ø
0,8
5,2
5
3,8
&'/) &'/)
Dimensions without pre-tinning
45
SERIES 102 ERSADUR LONGLIFE SOLDERING TIPS
All i-CON stations with i-TOOL, i-TOOL NANO or i-TOOL PICO soldering iron
45 ,6
30
Ø
5,2
Ø1
Ø 0,4
0
26
45 9,5
°
34
5,2
Ø 0,8
40 ,5
° 13
6'/) 6'/)/
0102ADLF13/SB 0102ADLF15/SB 0102ADLF20/SB 0102ADLF40/SB
angled face, 1.3 mm ø angled face, 1.5 mm ø angled face, 2.0 mm ø angled face, 4.0 mm ø
,5
Ø
30
5,2
1,5
9,5
$'/) $'/)
0102ZDLF100/SB
$'/) 0102ADLF13
0102ZDLF150/SB 0102ZDLF200/SB 0102BDLF20/SB
WICK-TIP, 10.0 mm WICK-TIP, 15.0 mm WICK-TIP, 20.0 mm PLCC blade
47,
5
48
48
10 20
15
12
,5
13 13
2,4
8,6
8,6
2,4
3
2,4
%'/)
0102PDLF03/SB 0102WDLF16/SB 0102WDLF23/SB 0102WDLF35/SB
pencil point, recessed, 0.3 mm ø PowerWell with concave portion, 1.6 PowerWell with concave portion, PowerWell with concave portion,
mm ø 2.3 mm ø 3.5 mm ø
27
Ø5
,2
6
Ø 0,3
:'/) :'/)
0102CDLF24A/SB 0102CDLF46A/SB 0102CDLF80A/SB :'/)
asymmetric, 2.4 mm, 300 µm Fe asymmetric, 4.6 mm, 300 µm Fe chisel-shaped, asymmetric, 8.0 mm
,5 ,8
Ø5
Ø5
26 26
,2
,2
44
23
6,5
2,4 4,6
6 6 8
46
SERIES 832, 842 & 852 ERSADUR LONGLIFE SOLDERING TIPS
ANALOG 60/60 A DIGITAL 2000 A with MICRO-CON 60 iA with MULTI-TC/PTC 70
ANALOG 80/80 A POWER TOOL POWER TOOL RDS 80
DIGITAL 80 A ELS 8000/M/D MS 6000 / MS 8000/D TWIN 80 A with ERGO TOOL
Ersa 15+ / 25+ / 35+ MULTI-PRO/MULTI-SPRINT
0852GD/SB 0852VD/SB
angled face, 8.0 mm chisel-shaped, 5.0 mm
47
SERIES 242 ERSADUR LONGLIFE SOLDERING TIPS
i-CON VARIO 2 and 4 with i-TOOL HP soldering iron
Ø (.
Ø (.48
50 8)
14 1)
48 0)
12,2
55
44 2) 6
Ø (.
Ø (.
9
12,2 80)
(1.8 (1.9
Ø (.
13 2)
12,280)
3
0)
(1.7
51
4
4
40°
(.0 ,4
)
(.0 ,2
55
)
1
47
1
8)
2,5
(.09
(.06 ,7
7)
1
1
(.0 ,2 (.359
1
(.39 0 (.4 12
47 4) 4) 72
) )
0242CDLF200/SB 0242CDLF109A/SB
chisel-shaped, 20.0 mm chisel-shaped, asymmetric, 10.9 mm
45 2)
Ø (.
Ø (.
50 8)
12,280)
7
20 7)
(1.7
78
6
Ø (.
4
(1.9
13 2)
51
Ø (.
12 2)
47
8)
3
(.11
20 1,9
(.78 (.429)
7)
0612FDLF/SB 0612WDLF/SB
angled face, 45°, 2.0 mm angled face, 45°, 4.0 mm
0212FDLF/SB
chisel-shaped, reinforced, 2.2 mm
Ø3
1
0,4
0462MDLF007/SB 0462MDLF015/SB 0462FDLF060/SB
chisel-shaped, bent, 0.7 mm chisel-shaped, bent, 1.5 mm desoldering tips, 6 mm
Ø
3
6
1
0,8 1)
Ø 2,3 )
.03
Ø( 6
1 5)
.07
(.0
Ø(
1
Ø(
0,6 4)
.02
1, 63)
39)
.0
.09
1
Ø(
Ø(
Ø 3,2 )
1,5 )
.05
1,2 7)
.04
.11
(.0
.09
2 9)
9
(.1
4
7
8
26
Ø ( ,1
Ø(
Ø ( 3,8 )
1,5 9)
Ø(
2,3 6)
.05
(.1
.00
5 08)
2,4 4)
4 90)
.20
.09
8
.15
9
0
49
SERIES 422/452 ERSADUR DESOLDERING TIPS
DIGITAL 2000 A with CHIP TOOL SMT UNIT 60 AC/A with CHIP TOOL/ All i-CON stations with CHIP TOOL
MICRO-CON 60 iA with SMD DESOLDERING PINCETTE 40 REWORK 80 / SMD 8000
SMD DESOLDERING PINCETTE 40
0422SD/SB *
Please note:
for MICRO-MELF
Tips 0422SD must be used in combination with the tip turn protection set to
ensure good results.
Tip turn protection set for TC 40 desoldering tweezers and DESOLDERING
PINCETTE 40 on request.
,5
Ø9
20
,5
,9
,9
17
Ø6
Ø2
Ø4
Ø 1,7 Ø 3,5
51
SERIES 032 ERSADUR LONGLIFE SOLDERING TIPS
MULTI-TIP C25
0152JD 0152KD
chisel-shaped 5.3 mm, bent chisel-shaped, 5.3 mm
45
46
ø13,8
ø18
ø19.6
ø25
115 120
52
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