Method Statement For Pipeline Construction (Bedding, Lowering and Backfill)

Method Statement for Pipeline Installation
(Bedding, Lowering-In and Backfilling)
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Данный документ выполнен на двух языках. Убедитесь, что изменения внесены в обе версии.
This is a controlled document. No un-authorized modifications.

This document is dual language. Ensure both versions are modified.
№ документа_ Ред: № проекта:

Document No_ Rev: Project Number:
Статус документа / Life Cycle Status: Implementation / Use / Внедрение / Использование
Защита информации / IP Security: Company Confidential / Конфиденциальная информация компании
Требование к переводу (указать на следующей В соответствии с перечнем требований к документации: на русском и

станице в случае различий) английском языках
/Translation Requirement (explain on next page if different) Данный документ составлен на русском и английском языках/
As Per DRS: Russian and English
This document: Russian and English
Информация о документе
Document Information
Согласование документа Подрядчиком / Contractor Approvals:
ФИО/ должность Подпись Дата
Name/Title Signature Date
Подготовил Эрик Доунс / инженер технических трубопроводов 30-Mar-18
Originator
Утвердил Роджер Гайяб / Координатор по взаимодействию 30-Mar-18
Approved
Утвердил Никола ди Никола / Менеджер проекта 30-Mar-18
Approved
Согласование документа в / Approvals:

ФИО/ должность Подпись Дата
Name/Title Signature Date
Данные о редакциях документа / Revision History:

Редакция Дата Статус Подготовил Проверил Утвердил
Revision Date Status Originator Checked Approved
U05 30-Mar-18 Implementation /

Use / Внедрение/
Использование
U04 05-Dec-17 Implementation /

U03 7-Nov-17 Implementation /

U02 7-Sep-17 Implementation /

Use / Внедрние/
U01 3-Mar-17 Implementation /

Use/ Внедрение /
K01 8-Dec-16 Review &

Comment /
Согласование и
комментарии
Перечень редакций
Revision Description Sheet
РЕД. ПАРАГ. Описание редакции
Rev. Para. Revision Description
Выпущено для согласования и комментарий/
K01 ВСЕ/ALL
Issued for Review and Comment
U01 ВСЕ/ALL
1. Добавлены аббревиатуры AISC, CWP, STA/ AISC, CWP, STA
added.
2. В качестве справочной документации добавлены AISC и СНиП/
AISC and SNiP added as references. В качестве справочной
3.2 документации добавлены ППИ -00210 и План
Аббревиатуры/Abbreviations Последовательного Восстановления /ITP-00210 an ROW
4 Справочная Reinstatement Plan document added as references. Документ CIV-
документация SU-4747_удален из списка справочной документации /CIV-SU-
/REFERENCE 4747_deleted as reference.
Таблица 4/Table 4 3. Добавлена Таблица 4/Table 4 added.
U02 Таблица 5/Table 5 4. Добавлена Таблица 5/Table 5 added.
Приложение 4/Appendix 4 5. Добавлена формула для вычисления прогибов. Проверка
прочности на свисание 6м трубы/Deflection Formula added.
Приложение 5/Appendix 5
Strength check on 6m pipe overhang.
Приложение 6/Appendix 6
6. Добавлен раздел общие положения. Удален раздел Предел
Приложения с 7 по 16 эластичности (PL/AE). Предел эластичности установлен на
/Appendices 7 to 16 L/500. Изменена нагрузка момента изгиба./ General
Consideration added. Elongation(PL/AE) deleted. Deflection limit
set to L/500. Bending moment stress modified.
7. Изменены значения/Values modified.
8. Добавлены изображения оборудования, отчеты по калибровке и
сертификаты /Equipment images, calibration report and certificates
added.
Русский перевод добавлен /
U03 ВСЕ / ALL
Russian Translation added
Раздел 5.2.1.10 / Section GEO SERVICES, добавлено /
U03
5.2.1.10 Geo Services added
Раздел 5.2.1.11 / Section измерение катодной защиты, добавлено /

U03
5.2.1.11 Cathodic Protection Measurement added
Комментарии добавлены для траншеи /
U03 Раздел 6.1.5 / Section 6.1.5
Comments added for Trenching
Раздел 6.2.1.1 / Section Комментарий добавлен для постельного белья трубопровода /
U03
6.2.1.1 Comment added for Pipeline Bedding / Padding
Комментарии добавлены для опроса /
Comments added for Top of Pipeline Survey
Добавлены комментарии для обратной засыпки /
U03 Раздел 6.3 / Section 6.3
Comments added for Pipeline Trench Backfill and Compaction
Комментарии добавлены для траншеи в песчаной зоне /
Comments added for Pipeline Trench at Sand / Loam Area
Добавлены комментарии для установки CP /
U03 Раздел 6.4. / Section 6.4
Comments added for CP Installation
Комментарии, измененные для уборки и хранения труб /
U03 Раздел 6.6. / Section 6.6
Comments Revised for Cleaning and Pipe Preservation
Раздел 6.13.2 / Section добавленное оборудование /
U03
6.13.2 Equipment List – added equipment
Приложение 2A / Appendix Прикрепление изменено /
U03 Attachment changed
2A
Приложение 3C Прикрепление Прибавляемый /
U03 Attachments added
/ Appendix 3C
Пересмотренный расчет /
U03 Приложение 6 / Appendix 6
Calculation revised
Раздел 6.2.1.1 / Section Комментарий добавлен для постельного белья трубопровода /
U04
6.2.1.1 Comment added for Pipeline Bedding / Padding
Раздел 6.2.1.2 / Section Пересмотренные абзацы /

U04
6.2.1.2 Paragraph revised
Пересмотренные абзацы /
Paragraph revised
Пересмотренные абзацы /
Paragraph revised
Раздел 6.2.1.3 / Section Раздел добавлен: Прокладка трубопровода в зимний период

U04
6.2.1.3 Section Added: Lowering During Winter in reference with TEA
Раздел добавлен: Засыпка и уплотнение траншеи трубы в зимний
U04 Раздел 6.3.4 / Section 6.3.4 период
Section Added: Trench Backfilling During Winter in reference with TEA
Раздел 5.2.1.11 / Section Пересмотренные абзацы /

U05
5.2.1.11 Paragraph revised
Уточнение / Holds
№ уточнения Описание уточнения Стр.

Hold # Hold Description Page
Содержание / Table of Contents
1 PURPOSE ...................................................................................................................................... 8
1 SCOPE............................................................................................................................................ 8
2 DEFINITIONS AND ABBREVIATIONS ....................................................................................... 10
2.1 Definitions............................................................................................................................ 10
2.2 Abbreviations ...................................................................................................................... 10
3 REFERENCE ................................................................................................................................ 11
4 GENERAL CONSIDERATIONS ................................................................................................... 13
5.1 Health, Environment and Safety (HES) .................................................................................. 13
4.1.1 Health and Environment......................................................................................... 13
4.1.2 Safety ..................................................................................................................... 14
4.1.3 Site Traffic Plan ...................................................................................................... 14
4.1.4 Personal Protective Equipment (PPE) ................................................................... 14
4.2 Manpower............................................................................................................................ 14
5.2.1 Key Roles and Responsibilities .................................................................................. 14
5 WORK ACTIVITIES ...................................................................................................................... 15
6.1 Preliminary Activities ........................................................................................................... 15
5.1.1 Mobilization ............................................................................................................ 15
5.1.2 Site Survey and Inspection .................................................................................... 15
5.1.3 Site Preparation ..................................................................................................... 16
5.1.4 Lifting Works .......................................................................................................... 16
5.1.5 Trenching ............................................................................................................... 16
5.2 Pipeline Lowering In ............................................................................................................ 17
5.2.1 Pre-requisites ......................................................................................................... 17
5.2.2 Lowering and Laying of Pipeline ............................................................................ 19
5.2.3 Top of Pipeline Profile Survey ................................................................................ 22
5.3 Pipeline Trench Backfilling and Compaction....................................................................... 23
5.3.1 Pipeline Trench at Sand / Loam Area .................................................................... 24
5.3.2 Pipeline Trench at Specific Route Bends............................................................... 25
5.3.3 Backfill of Pipeline Trench at Special Location ...................................................... 25
5.3.4 Trench Backfilling During Winter ............................................................................ 26
5.4 Installation of Cathodic Protection ...................................................................................... 26
5.5 Installation of Permanent Markers ...................................................................................... 27
5.6 Cleaning and Pipe Preservation ......................................................................................... 27
5.7 Clean Up ............................................................................................................................. 28
5.8 Reinstatement ..................................................................................................................... 28
6.8.1 Reinstatement of Road Crossings ......................................................................... 28
5.9 As - Built Documentation..................................................................................................... 29
5.10 Demobilization ..................................................................................................................... 29
6.11 Work Plan ............................................................................................................................ 29
6.12 Site Organization ................................................................................................................. 32
5.13 Equipment ........................................................................................................................... 32
5.13.1 Equipment Inspection and Certification ................................................................. 32
5.13.2 Equipment List ....................................................................................................... 32
Appendix 1: Site Plan.................................................................................................................... 34
Appendix 2: Typical Pipeline Trench ............................................................................................ 36
Appendix 3: Pipeline Lowering Plan ............................................................................................. 38
Appendix 4: Pipeline Lift Calculation ............................................................................................ 54
Appendix 5: Pipeline Lowering - In Calculation ............................................................................ 68
Appendix 6: Top of Pipeline Survey Calculation of EBR .............................................................. 84
Appendix 7: Side Boom ................................................................................................................ 86
Appendix 8: Boom Truck (TEREX BENDINI Crane) .................................................................... 88
Appendix 9: Walk Behind Roller Compactor................................................................................. 89
Appendix 10: Dewatering Pump ................................................................................................... 90
Appendix 11: Excavator ................................................................................................................ 91
Appendix 12: Soil Density Gauge ................................................................................................. 91
Appendix 13: Equipment Calibration Certificates & Test Report .................................................. 93
Appendix 14: Rock Shield Data Sheets ...................................................................................... 100
Appendix 15: Magnetic Markers ................................................................................................. 102
Appendix 16: Roller Cradle ......................................................................................................... 103
List of Figures
Figure 1: Pipeline Route ........................................................................................................................ 9
Figure 2: Pipe End Protection ............................................................................................................. 28
List of Tables
Table 1: Pipeline Installation Scope ...................................................................................................... 8
Table 2: References ............................................................................................................................ 11
Table 3: Minimum Cover of pipes along ROW and Crossings ............................................................ 17
Table 4: Maximum Side Boom Distance ............................................................................................. 20
Table 5: Maximum Side Boom Distance ............................................................................................. 21
Table 6: Interval for Top of Pipeline Survey Points ............................................................................. 23
Table 7: Typical 4” Pipeline Lowering-In from MS31 to MS52 Activity Durations ............................... 29
Table 8: Typical 6” Pipeline Lowering-In from MS52 to WP52-1 Activity Durations ........................... 30
Table 9: Typical 6” Pipeline Lowering-In from MS52 to WP52-2 Activity Durations ........................... 30
Table 10: Typical 8” Pipeline Lowering-In from WP52-1 to MS52 Activity Durations ......................... 30
Table 11: Typical 8” Pipeline Lowering-In from WP52-2 to MS52 Activity Durations ......................... 30
Table 12: Typical 16” Pipeline Lowering-In from WP52-1 to MS52 Activity Durations ....................... 31
Table 13: Typical 18” Pipeline Lowering-In from MS52 to MM Activity Durations .............................. 31
Table 14: Typical 20” Pipeline Lowering-In from MS52 to MM Activity Durations .............................. 31
Table 15: Crew Composition ............................................................................................................... 32
Table 16: Major Equipment List........................................................................................................... 33
1 PURPOSE
The purpose of this Method Statement is to present the scope of works for pipeline lowering in, backfill,
clean up and reinstatement activities. The presentation defines or demonstrates adherence to the
relevant codes and standards in engineering and construction, which is often varied and complex with
consideration of given required aspect such as impact on safety and the execution of work in a
consistent manner with sound engineering judgment and construction practice.
2 SCOPE
This Method Statement describes all the activities required to be performed by CONTRACTOR for
pipeline lowering in, backfill, clean up and reinstatement activities. The scope of works comprises of
but is not limited to excavation, subgrade compaction, bedding, pipeline lowering in, padding, backfill,
clean up and reinstatement activities, installation of marker posts and warning signs and magnetic
markers or and soil disposal. CONTRACTOR will perform pipeline installation activities along ROW
and crossings, for all pipe diameters shown in Table 1. This method statement shall be read in
conjunction with other method statements such as stringing, road crossing, and water course crossing.
Except temporary works for diversion road at road crossings.
Table 1: Pipeline Installation Scope

Pipe
Serial Route Length
CWP From To Size System Fluid
No. ID (km)
(in)
1 2085 5123BS012A MS52 MM 20 7.865 Gathering Multiphase
2 2086 5123BS014A MS52 MM 18 7.48 Gathering Multiphase
3 5081 5156AS008A MS31 MS52 4 2.836 Utilities Fuel Gas
4 25211 5213FS057A WP52-1 MS52 16 1.567 Gathering Multiphase
8 55211 5156AS033A MS52 WP52-1 6 1.583 Utilities Fuel Gas
9 55221 5156AS034A MS52 WP52-2 6 1.266 Utilities Fuel Gas

Figure 1: Pipeline Route
The activities defined by this Method Statement covers the following:
- Trench Inspection
- Bottom of Trench Profile Survey
- Pipeline Lowering
- Top of Pipeline Profile Survey
- Backfill
- Backfill at Special Location
- Clean Up and Reinstatement
- Installation of marker posts and warning signs
- Installation of magnetic markers

3 DEFINITIONS AND ABBREVIATIONS
3.1 Definitions
Company
Contractor
Shall Stipulates a mandatory requirement
Should Stipulates a recommendation
3.2 Abbreviations
AG Above Ground
AISC American Institute for Steel Construction
CM Construction Manager
CP Cathodic Protection
CWP Construction Work Package
EBR Elastic Bend Radius
ELC Environment, Labor and Community
GS General Services / Logistics
HSE Health, Safety and Environment
IIF Incident Injury Free
ITP Inspection Test Plan
IWP Installation Work Package
JHA Job Hazard Analysis
m Meter
mm Millimeter
MS Method Statement
MEBR Minimum Elastic Bending Radius
NDE Non-Destructive Examination
OHL Over Head Lines
PM Project Manager
PPE Personal Protective Equipment
PPHA Planning Phase Hazard Analysis
PQS Project Quality Specification
QA/QC Quality Assurance / Quality Control
QM Quality Manager
QP Quality Plan
RoK Republic of Kazakhstan
ROW Right of Way
STA Station Survey Point
TO Technical Office
UG Under Ground
WRP Work Responsible Person
4 REFERENCE
Table 2: References
# Document Nos. or Drawing Nos. TITLE

FGP Documents
1 Exhibit A - Scope of Work High Pressure Oil Mechanical &

040-000-LLP-SOW-000-000-00026-00
Pipeline Installation Pipeline Supplement (CW1503518)
2 Project Addendum to PPL-SU-1800-TCO (Onshore Pipeline

040-0000-LLP-SPE-000-000-00006-00_U01
Construction Specification)
3 PPL-SU-1800-TCO Onshore Pipeline Construction
4 CIV-SU-581-TCO Site Preparation, Excavation, and Backfill
5 Engineering Standards Pipeline Details Typical Open Cut Road

L-ST-6005
Crossing Asphalt/Gravel
6 Engineering Standards Pipeline Details Typical Cross Section of

L-ST-6007
Pipeline Right of Way
7 Engineering Standards Pipeline Details Typical Pipeline Aerial

L-ST-6008
Marker / Kilometer Post Details
8 Engineering Standards Pipeline Details Typical Pipelines Trench

L-ST-6009
in Loam/Sand Area
9 Engineering Standards Pipeline Details Typical Trench in SOR

L-ST-6011
Area
10 L-ST-6013 Typical Underground Pipeline Crossing Details
11 Engineering Standards Pipeline Details Typical Transition Detail

L-ST-6028
from Pipeline Trench to SOR Crossing
12 L-ST-6014 Typical Underground Cable Crossing Details
13 L-ST-6015 Typical Overhead Cable Crossing and Encroachment Details
14 L-ST-6026 Typical Pipeline Marker Post (MP) Details
15 Typical Pipeline Warning Post (WP) Details for Roads, Rivers and
L-ST-6027
Rail Crossings
16 L-ST-2033 Site Piping Material Traceability
17 051-2300-LLP-SKH-000-000-00162 Pipeline Survey Bench Mark Location Plan
18 040-0000-LLL-ITP-000-000-00001_00 Standard ITP Trenching & Bedding of Pipelines
19 040-0000-OOO-PLN-000-000-00007-00 FGP/WPMP Waste Management Plan
20 FGP-150000-OOO-PRO-TCO-000-000005-00 Emergency Management TCO - Standardized OE Process
21 051-2300-AAA-PLD-000-000-00009-01 Land Allotment Layout FGP WRM Gathering MS52-3GP (MS31)
22 051-2300-AAA-PLD-000-000-00071-01 Land Allotment Layout 3GP-3GI Corridor (DP20,26,27 MS17,31)
23 Land Allotment Layout FGP WRM Gathering MS52-WP52-1,

051-2300-AAA-PLD-000-000-00076-01
WP52-2
24 051-2300-AAA-PLD-000-000-00074-01 Land Allotment Layout 3GP-3GI Corridor to MM
25 040-0000-LLP-SPE-000-000-00007-00 Specification for Recording Pipeline As-built Data
26 Initial HPO Pipeline Installation (K-500-097-ON) - Crossing

051-2300-LLP-SCH-000-000-00004-00
Schedule
27 Future Growth Project, Pipeline Alignment Sheet, 4” Fuel Gas

051-5600-LLP-PAS-000-000-00008-00
(MS31 to MS52)
28 Future Growth Project, Pipeline Alignment Sheet, 20” Gathering

051-2300-LLP-PAS-000-000-00024-00
P/L (MS52 to MM)
29 Future Growth Project, Pipeline Alignment Sheet, 18” Gathering

051-2300-LLP-PAS-000-000-00023-00
P/L (MS52 to MM)
30 Future Growth Project, Pipeline Alignment Sheet, 16” Production

051-2300-LLP-PAS-000-000-00075
(WP52-1 to MS52)
31 Future Growth Project, Pipeline Alignment Sheet, 8” Test Pipeline

051-2300-LLP-PAS-000-000-00076
(WP52-1 to MS52)
32 Future Growth Project, Pipeline Alignment Sheet, 16” Production

051-2300-LLP-PAS-000-000-00077
(WP52-2 to MS52)
33 Future Growth Project, Pipeline Alignment Sheet, 8” Test (WP52-2

051-2300-LLP-PAS-000-000-00078
to MS52)

051-5600-LLP-PAS-000-000-00033
(MS52 to WP52-1)

051-5600-LLP-PAS-000-000-00034
(MS52 to WP52-2)
36 Specification for Granular Materials for Use in Road Construction

040-0000-SSS-SPE-000000-00002-00
and Site Development
37 040-0000-LLP-SCH-000-000-00001-00 Pipelines Bend Schedule (K-500-097-ON Scope of Work)
38 Geotechnical Interpretive Report – WP52-2, WP53-2, WP53-3,

051-2010-SSS-RPT-000-000-00001-00
WP54-2 and WP55-2
39 051-2010-SSS-RPT-000-000-52001-00 Geotechnical Interpretive Report – MS52
40 051-2010-SSS-RPT-000-000-52101-00 Geotechnical Interpretive Report –WP52-1
41 051-2300-LLP-DET-000-000-00012-02 Magnetic Marker Post
42 051-2300-LLP-DET-000-000-00029-01 Typical Trench at Bends
43 015-C002-CNS-PRO-PJV-000-00005-00 Procedure for Redline Mark-ups
44 040-0000-OOO-PRO-000-000-00133-00 Management of Groundwater
45 015-C001-QAC-FRM-KPJ-000-00033-00-QVD-
Pipeline Trench Profile Compliance Record
PLC-001-A
46 015-C001-QAC-FRM-KPJ-000-00034-00-QVD-
Ditched Pipe Profile Compliance Record
PLC-002-A
47 015-C001-QAC-FRM-KPJ-000-00193-00-QVD-
Pipeline Open-Cut Crossing Record
FM-2121
48 015-C001-QAC-FRM-KPJ-000-00194-00-QVD-
Pipeline Backfill and Berms Record
FM-2131
49 015-C001-QAC-FRM-KPJ-000-00225-00-QVD-
Pipe Lowering Check List
FM-401.18
50 015-C001-QAC-FRM-KPJ-000-00226-00-QVD-
CP Test Lead Connection Record
FM-401.19
51 015-C001-QAC-FRM-KPJ-000-00227-00-QVD-
ROW Clean-Up Report
FM-401.20
52 015-C001-QAC-FRM-KPJ-000-00231-00-QVD-
Cut Pipe Record
FM-401.24
53 015-C001-QAC-FRM-KPJ-000-00234-00-QVD-
Holiday Detection and Coating Repair Record
FM-401.72A
54 015-C001-QAC-FRM-KPJ-000-00236-00-QVD-
Coating Inspection
FM-401.29
55 015-C001-QAC-FRM-KPJ-000-00237-00-QVD-
Pipeline Construction Passport
FM-401.30
56 015-C001-QAC-FRM-KPJ-000-00625-00-QVD-
Impressed Current Cathodic Protection
ECS-046-A
57 015-C001-QAC-FRM-KPJ-000-00626-00-QVD-
Sacrificial Anode Cathodic Protection
ECS-047-A
58 015-C001-QAC-FRM-KPJ-000-00232-00_U02-
Pipeline Reinstatement Record
FM-401.25
59 040-0000-OOO-PLN-000-000-00008 Site Construction Emergency Response Plan
60 STANDARD INSPECTION AND TEST PLAN TRENCHING AND

040-0000-LLP-ITP-000-000-00001-00
BEDDING OF PIPELINES - ITP-00210
61 Standard Inspection and Test Plan Open-Cut Pipeline Road

040-0000-LLP-ITP-000-000-00003-00
Crossings - ITP-00212
62 Standard Inspection and Test Plan Backfill and Berms for

040-0000-LLP-ITP-000-000-00004-00
Pipelines - ITP-00213
63 Standard Inspection and Test Plan Cathodic Protection Installation

040-0000-PPP-ITP-000-000-00032-00
Pipelines - ITP-00654
64 Standard Inspection and Test Plan Cathodic Protection Installation

040-0000-PPP-ITP-000-000-00034-00
Pipelines (Permanent ICCP Systems) ITP-00669
65 Safety Instruction SI-113 Personal Protective Equipment and Safety Equipment
66 Safe Work Performance in TCO Operating Electrical Units and

Safety Instruction SI-118
Safeguard Zones of Power Lines
67 Safety Instruction SI-119 Lifting and Rigging Operations
68 Safety Instruction SI-151 Job Hazard Analysis (JHA)
69 Safety Instruction SI-105 Permit to Work
SICIM S.p.A. Documents
70 FM-2101 Pipeline Right of Way Marker Location Record
71 FM-2102 Pipeline Right of Way Clearing and Grading Record
72 FM-2103 Pipeline Trenching Record
73 FM-2104 Pipeline Trench Release Record
74 G-007 Act Regarding Route Fixing on the Territory
75 051-2300-PCP-PRO-KB1-000-00001-00 Method Statement for Cathodic Protection Installation
76 051-2300-PCP-PRO-KB1-000-00002-00 Pin Brazing Procedure
77 015-C212-OOO-PLN-KB1-000-00001-00 HES Plan
78 015-C212-CNS-PRO-KB1-000-00014-00 Method Statement for Pipeline at Road Crossing (GRX and RDX)
79 015-C212-CNS-PLN-KB1-000-00005-00 Right of Way (ROW) Reinstatement Plan
International Codes and Standards
80 American Institute of Steel Construction (AISC) Specification for Structural Steel Buildings
81 SNiP 2.01.07-85 Load and Effects
5 GENERAL CONSIDERATIONS
5.1 Health, Environment and Safety (HES)
5.1.1 Health and Environment

SICIM will take measures to protect environment at worksite and will ensure that health of workers is
protected during the execution of works in compliance to Company and Governing Authority
requirements.
5.1.2 Safety
SICIM will barricade the site as required including installation of warning signs and goal posts to protect
adjacent facilities and/or overhead services.
Specific Safety induction will be provided by the HSE manager to all personnel involved in these
activities before any work starts to this extent. SICIM will provide all applicable Work Permits and will
be adhered to prior to and during any backfilling activity (e.g., Excavation Permit). Work Safe Practices
must be observed by all involved personnel all the time. The PPHA(s) generated for this activity will
be followed. PPHAs will focus on higher risk hazards. Work Responsible Person must immediately
stop the activities and notify Person in Charge designated in case of abnormal situations which are
completely different from planned work and activities not included into the method statement.
5.1.3 Site Traffic Plan

This covers the work necessary to conduct the construction activities or operations to offer the least
possible obstruction and inconvenience to workers and vehicular traffic and protect workers. See
Appendix 1: Site Traffic Plan.
5.1.4 Personal Protective Equipment (PPE)

PPE will be in accordance with SI-113.
5.2 Manpower
5.2.1 Key Roles and Responsibilities
5.2.1.1 Project Manager (PM)

PM is responsible for ensuring the correct implementation of this Method Statement.
5.2.1.2 Construction Manager (CM)

CM will coordinate all activities with Superintendents to ensure the availability of resources. CM will
be responsible for distributing SICIM’s Plans and ensuring that it is understood by workers.
5.2.1.3 Construction Superintendent
Construction Superintendent will plan the work activities and ensure that is in accordance to Company
standard and specification.
5.2.1.4 Construction Supervisor (Work Responsible Person)

Construction Supervisor is the WRP who will see overall activities of pipeline lowering in, backfill, clean
up and reinstatement activities and report to the Company, in case of any abnormality to the plan.
5.2.1.5 Construction Engineering

Technical office will assist the construction crews, provide current drawings, and ensure that the work
is in accordance with project specifications and standards.
5.2.1.6 QA/QC Engineer
Responsible for:
- Implementation and monitoring of all Contract Specific Procedures and Quality Control Plans
(QCP/ITP).
- Review and monitor sub-contractor’s Quality Systems and performance.
- Maintaining of Quality records and reporting Quality activities as directed.
5.2.1.7 QA/QC Inspector

QC Inspector will be responsible for acceptance of the works and the sign-off and maintaining of all
Quality Control Reports and records.
5.2.1.8 HES Representative
Responsible for maintaining applicable safety plans, providing guidance, and monitoring so that
nobody bypasses safe working procedure.
5.2.1.9 ELC Representative

ELC representative will be responsible for ensuring compliance with TCO Chance Find Procedure,
while working within Land Allotment and conduct training to all operators and workers on unexpected
finds procedure.
5.2.1.10 Geo Services

Geo Services will submit Notice for Inspection for the verification of all the survey data conducted
during these activities (bottom of trench, bedding profile survey, top of pipe profile survey, weld, and
bend location survey, etc.) in accordance with the Project requirements by Company. And shall be
done simultaneously with SICIM.
5.2.1.11 Cathodic Protection CP Measurement

Prior to lowering - in, Sicim will submit Notice for Inspection for all the verification, testing, and
installation of Cathodic Protection in accordance with the Project requirements by Company and
Pipeline Alignment Sheets.
6 WORK ACTIVITIES
6.1 Preliminary Activities
6.1.1 Mobilization
SICIM will obtain necessary permit prior to start of work, from the Company and Government Authority
in-charge of the area where construction activities will be performed.
SICIM will comply with all mobilization’s pre-requisites for its personnel and equipment (e.g., approved
PQRs, vehicle certification, personnel badging, trainings, etc.)
6.1.2 Site Survey and Inspection

Before starting any site activity, CM and HSE staff will perform an accurate site survey to define all
necessary safety signals and protections in the areas involve for these activities. Company approval
for the safety signals and protections system implemented will be taken before any site activity starts.
SICIM will carry out pre-construction survey for these activities to agree with Company to existing
condition of the areas where pipeline work is to be carried out or access is provided. Company approval
for safety signals and protections system implemented will be given before any site activity start.
SICIM will check and ensure that slings, belts, rubber rollers and roller cradles have labels clearly
indicating the lifting capacities (rated maximum tensile strength of straps used for lifting purposes) and
ensure suitability for lifting pipe section.
SICIM will check that no personnel will be allowed between pipe and trench wall during lowering
operation which could result in pinch hazard.
SICIM will ensure a JHA (Job Hazard Analysis) is conducted and strictly adhered to throughout
lowering-in operation.
SICIM will ensure that Side Boom Operators use spotters while traversing under power lines and
overhead hazards.
6.1.3 Site Preparation

Site preparation will include but is not limited to trench excavation, trench bedding, pipeline lowering
in, backfill of trench, clean up and reinstatement for any purpose whatsoever.
6.1.4 Lifting Works
Lifting works are shown in Appendix 3 (A) and Appendix 3 (B) of this document.
6.1.5 Trenching
 Contractor will excavate the pipeline trench within the surveyed and staked centerline of the
pipeline.
 Excavation profiles for pipelines will follow the sketch shown in Appendix 2A: Typical Trench
Sand/Loam Area.
 Inspection of excavated material will be conducted both by SICIM, Geotech and Company.
 Material suitable for backfill which is <30% fines will be stockpiled adjacent to trench and will be
labeled as “Soil Suitable for Backfill” while unsuitable soil will be disposed as per Company
approved disposal area.
 Only excavated material suitable for use as backfill shall be deposited alongside the trench at a
safe distance from the edge of the trench.
 Contractor shall remove and dispose of all rocks larger 100mm.
 The trench shall be excavated to provide a minimum distance depth of cover as specified on the
pipeline construction alignment sheet drawings and specific crossing drawing.
 Table 3 shown below is the minimum requirement of the of the distance depth of cover as per
Company standard PPL-SU-1800-TCO.
 Measure depth of trench, no profile survey required prior to lowering.

 SICIM will ensure that trench is clear of all debris, skids, containers, welding rods, loose rocks,
projecting rocks, stumps, large clods, and other foreign objects that can cause damage to pipe or
pipe coating.
 SICIM will maintain trench in good condition, has been dewatered (drained) and dry until pipeline
is laid in place and backfilled.
 Disposal of water will be as per Company approved disposal area.
 Inspect soft spots, replace, and properly pack with bedding material. Soft spot inspection required.
 SICIM will provide and use sheet piles, struts, jacks, pumps, etc. (as required) to maintain trench
in dry (free from water) and good condition until pipeline is laid in place and backfilled.
 SICIM banksman will attend the operation of each unit of excavation equipment to prevent
personnel entering the field of work of the excavation equipment.
Table 3: Minimum Cover of pipes along ROW and Crossings
Description Minimum Depth of Cover to Top of Pipe

Oil and gas pipelines 1.5 m
River and other Water Crossings 2.0 m minimum below bed of water course or 1.5
m below expected scour depth
Road Crossings 2.0 m below road surface or 1.5 m below lowest
point in the side ditch, whichever governs
Railroad Crossings 2.0 m below bottom of rail or 1.5 m below lowest
point in the side ditch, whichever governs.
Water pipeline 2.0m
River and other Water Crossings: 2.0 m minimum below bed of water course or 2.0
m below expected
Road Crossings 2.0 m below road surface or 2.0 m below lowest
point in the side ditch, whichever governs
Railroad Crossings 2.0 m below bottom of rail or 2.0 m below lowest
point in the side ditch, whichever governs.
6.2 Pipeline Lowering In
6.2.1 Pre-requisites
6.2.1.1 Pipeline Bedding / Padding

 Prior to laying of bedding / padding, SICIM Survey group will conduct a bottom of trench survey
and will submit the survey data for Company approval.
 SICIM will survey the Pipeline Bedding / Padding as a prerequisite for the pipeline lowering. The
bedding / padding survey will verify that its profile meets Project requirements, specification, and
drawings.
 Bedding / Padding will be in accordance with Engineering Standard L-ST-6009, Typical Pipeline
Trench in Loam/Sand Area.
 All possible measures must be taken into consideration to avoid the bedding / padding material
entering the pipes.
 The pipe bed will provide uniform bearing for the bottom of the pipe. Bottom of trench will be
uniformly graded to prevent sag and over bend of pipe.
 Trench bedding / padding will be laid inside the trench bottom to a minimum depth of 200 mm prior
to pipeline lowering (for Loam/Sand Area).
 Bedding / Padding material will be fine grained granular material consisting of 1B(t) material in
accordance with specifications (for Loam/Sand Area).
 Bedding / Padding material shall be fine grained granular material Type 1B(t) - Reference
Document No. 040-0000-LLP-SPE-000-000-00006-00_U01, Project Addendum to PPL-SU-1800-
TCO (Onshore Pipeline Construction Specification) Section 14.4.2
 Bedding / padding material shall be free of stone or rock or any other material that would not pass
through a sieve size 5mm x 5mm or might puncture or otherwise damage the pipe coating, prior
to lowering the pipe, bedding / padding will be uniformly graded and smoothly compacted by
excavator using bucket levelling in order to remove voids around the pipe in trench.
 Bedding / Padding will be done by dropping sand beside the pipe, Field Engineer to confirm on
the compaction and will be accomplished besides the pipe.
 Compaction by means of bucket levelling will be used - SICIM will provide oversight of this process
to ensure no damage to pipeThe total height of the bedding / padding will be visually inspected as
it will be installed in layers.
 In areas where trench bottom is not sufficient to support 1B(t) bedding material such as clay
bottoms in/near SORs, insufficient material will be remove where additional 1Bt material can be
installed to provide a better trench bottom for bedding.
 Per specification, Section 14.4, prior to covering top of pipe, a top of pipe profile, weld, and bend
location survey shall be completed for as-built recording.
 For Tie - in, welding will be done outside the trench. The pipe will be suspended by the side booms,
welding is done, then lowering will continue.
 After lowering in of pipeline, bedding / padding material {final bedding - 1B(t) material} will be
placed above the pipe so as to fill the trench to a minimum depth of 200 mm above the top of pipe
(for Loam/Sand Area).
 The bedding / padding will be completed around the sides of the pipeline and over the top of pipe
as indicated on the typical drawings and project specification.
 Inspection of Bedding will be conducted as per ITP No. 00210 - Trenching and Bedding. Witnessed
HOLDPOINT, follow ITP.
 Once the bedding / padding is completed, backfilling will commence with approved backfill
material. Refer to Section 6.3 of this document.
 Backfill compaction materials shall be in accordance with Company’s specification, Section 14.4
of PPL-SU-1800, Backfill. Refer Table 14: Major Equipment List for the compaction equipment to
be used.
 Trenching for bend locations will have diffferent sloping requirements and will be installed
according to specifications, see Section 6.3.2 Pipeline Trench at Specific Route Bend Locations.
6.2.1.2 Other Pre-requisites

 Lowering activities can commence only after welding, NDT, pre-bedding / pre-padding, coating,
Holiday testing and repairs are completed and accepted by Company representative.
 Any defect found on the pipeline will be repaired and retested / examined as per applicable
repairing procedure(s) and ITP(s).
 Lowering in of pipeline to be done only in presence of Company, who shall be given at least 24-
hour notice when lowering operation is planned.
 SICIM will provide end caps for protection and check that end caps are installed on pipe section
ends, pipe spool ends will be sealed and plug to assure no water entry into the pipeline.
6.2.1.3 Lowering During Winter for Fuel Gas Pipelines (4” and 6”)
Company agrees that 4” and 6” Fuel Gas pipelines can be lowered-in during winter, only and only if
temperature of the pipeline during installation is not lower than minus 5 degrees Celsius. This only
applies to the above referenced pipelines and does not apply to other pipelines in the Contractor’s
scope.
Refer to eRIM Interface No. 015-C212-INT-RIM-KB1-FGP-00094 and Technical Exception

Authorization (TEA) 040-C212-LLP-TEA-KB1-KPJ-00008, for Lowering and Trench Backfill for Fuel
Gas Lines during Winter.
6.2.2 Lowering and Laying of Pipeline

Pipeline sections will be lowered using Side booms and use of excavator as back up for lowering in
with the use of wide non-abrasive slings or lowering belts for pipe size 4” to 8” and non-abrasive roller
belts or roller cradles or choker belts for pipe size 16” to 20”.
Lowering will be carried out by SICIM with the use of side booms and use of excavator as back up for
lowering in. SICIM will ensure that the pipe is not over stressed during lowering operations by limiting
side boom spacing to less than or equal to that specified in the Pipeline Lifting Plan, see Appendix 3
(A) and Pipeline Lowering in Plan, see Appendix 3 (B). To determine the pipeline section load is
sufficient to withstand side booms to be used, see Appendix 4: Pipeline Lift Calculation and Appendix
5: Pipeline Lowering - In Calculation.
Side booms and excavator as back up for lowering in and lifting aids and lifting rigs will be inspected
prior to lowering in of pipeline. Wide non-abrasive slings / belts will be used for pipe sizes 4” to 8” and
roller cradles or non-abrasive rubber rollers or choker belts will be used for pipe sizes 16” to 20” in all
lowering operations and care will be taken when removing the slings from around the coated pipe after
it has been lowered into the trench.
SICIM will check that no pipe will be lowered into the trench until it has been inspected, prepared, and
approved for receipt of pipe in accordance with requirements of Company ITP.
SICIM will check pipe is in center of trench and conforms to all side bend, over bend and sag bend
without adding any external stress to the pipe.
SICIM Rigging supervisor or foreman will monitor the lowering activities to ensure that pipe is centrally
placed inside the trench and the pipe is being lifted uniformly off its skids avoiding pipe jarring on the
trench wall that may result in trench wall collapse.
6.2.2.1 Shorter Length Pipeline Sections
Table 4: Maximum Side Boom Distance
Pipe Diameter (inch / mm) Maximum Distance of Side Boom (m)
4” (114.3 mm) 10 m
6” (168.3 mm) 10 m
8” (219.1mm) 10 m
16” (406.4 mm) 25 m
18” (457 mm) 25 m
20” (508 mm) 25 m
For the parts of pipe strings that have short length will be lowered into the trench gradually and
uniformly, see Appendix 3 (A).
Use of Side Booms will be of sufficient number and capacity and will be placed at appropriate intervals,
to prevent drooping, sliding, overturning, or buckling of the pipe string.
Use of excavator for lowering in (to be use as back up). Pipe string will not be dragged, dropped, or
subjected to jarring or impact.
When the pipe string is lowered, it shall conform to the trench bottom without the use of external force
to hold it in place.
Trench bottom will be properly bedded and compacted to support the pipe uniformly.
All voids under the pipe shall be carefully filled approved bedding material.
Sequences of pipeline lowering are as follows:
1. Place the Side Boom at a distance as shown in Appendix 5: Pipeline Lowering-In Calculations
at 6 m overhang on both ends.
2. Lift the pipeline section to a height of 0.50 meter from bottom of pipe (BOP) to ground.
3. Move the pipeline section towards the trench axis by lowering the boom and lower the pipeline
section, after the pipeline section reached the center line of the trench.
4. Remove the load and lowering sling after entire pipeline section length is rested on the bed.
5. Lowered pipeline will have a clearance of 200 mm on either side of the trench.
6.2.2.2 Longer Length Pipeline Sections
Table 5: Maximum Side Boom Distance
Pipe Diameter (inch / mm) Maximum Distance of Side Boom (m)
4” (114.3 mm) 10 m
6” (168.3 mm) 10 m
8” (219.1mm) 10 m
16” (406.4 mm) 25 m
18” (457 mm) 25 m
20” (508 mm) 25 m
When lowering-in long pipe strings, Side Booms shall advance along the trench, always leaving
enough equipment holding the pipe to prevent it from sliding against the trench wall, overturning, or
buckling, see Appendix 3 (B).
Sequence of pipeline lowering are as follows:
1. Maximum length of pipe section will be 800 meters to 1000 meters, Side Booms with 60 Tons
capacity will be used for this operation.
2. 3 to 4 nos. of Side Booms will be placed at a radius of 1.50 m and at a distance as shown in
Appendix 5: Pipeline Lowering-In Calculations and install wide non-abrasive slings or lowering
belts will be used for pipe sizes 4” to 8” while non-abrasive roller belts or roller cradles or
choker belts will be used for pipe sizes 16” to 20”.
3. All lifting and lowering activities will be controlled by a competent SICIM rigging supervisor /
foreman. SICIM rigging supervisor / foreman deployed for this operation will command and
control activities by standard rigging hand signals, directions to the side boom/crane operators.
Maneuvering must be done in a manner to ensure that the pipe is centrally placed in the trench
and that the pipe is being lifted uniformly off its skids. Simultaneously lift the pipeline section
with all side booms to height of 0.50 meter from bottom of pipe (BOP) to ground. Lifting of
each side boom will be controlled by SICIM Rigging supervisor / foreman maintaining a gentle
and smooth “S” curve.
4. Pipe section will be positioned into the trench until free end of pipe section is approximately
situated over the center of the trench. Section will then be gradually lowered until the pipe
touches the bedding material. Move the pipeline towards trench axis by lowering the boom
and simultaneously lowering the pipe into the trench. Care shall be taken so that side boom
moves towards the trench axis and lower the pipe section in the trench.
5. After the first section of 10 m to 15 m lowered and rested on the trench, Side boom 4 releases
the load on pipe while Side booms 1, 2 and 3 are still engaged to hold the pipe load. Side
boom 4 advances until near Side boom 3, sliding its belt along pipe after this section has been
lowered into trench. After Side boom 4 provides to lift the pipe while Side boom 3 leaves the
load and advances to Side boom 2, making the same operation of Side boom 4. Load on Side
booms will be released only after ensuring that hoist break of balance Side booms are
engaged to hold the pipe load. (For example, load on Side Boom 1 will be released only after
ensuring that hoist break of Side Booms 2, 3 and 4 are engaged). Please NOTE that this
action is not required when using roller cradles for lowering - in.
6. After ensuring the hold-lift of all Side booms, Side boom 2 repeats itself identical actions and
for the last Side boom 1 advances forward to create original smooth “S” curve. All Side booms
continue this detailed sequence until completion of the entire length. Please NOTE that this
action is not required when using roller cradles for lowering - in.
7. All lifting and descending activities will be carried out by a trained rigging team under the
supervision of competent personnel.
8. When lowered, pipeline shall have a clearance of 200 mm on either side of the trench.
9. All equipment used for lifting and handling the pipeline and its components shall be tested,
inspected, and certified by approved authority.
6.2.2.3 Pipeline Lowering - In at Specific Route Bends

 Lowering-in at specific route bends along the proposed pipelines shall be in accordance with
Project Drawing 051-2300-LLP-DET-000-000-00029-01, Typical Pipeline Trench Detail at Route
Bends.
 Location and extent of pipeline route bend trench construction along the pipeline shall be as
defined by chainage in the relevant Project Pipeline Route Bend Schedule.
 Pipeline shall be coated in “ROCKSHIELD” 11mm thick PVC strand extruded pad “TUFF-n-NUFF”
or Company approved equivalent. “ROCKSHIELD” installation procedure shall be in accordance
with manufacturer’s instructions.
6.2.3 Top of Pipeline Profile Survey
 SICIM survey team will conduct a top of pipeline profile survey, weld, and bend location survey
prior to commencing final bedding and backfilling above the crown of the pipeline.
 This top of pipe survey data will be calculated by surveyors to provide MEBR acceptance criteria
and submitted as as-laid pipeline profile for review and approval by Company prior to covering the
pipe with bedding/padding and backfill.
 The purpose of this top of pipe survey is to verify if the installed pipeline is in accordance with the
specifications and MEBR relevant to the project alignment sheets.
 If MEBR is out of tolerance, the pipe placement in trench will be adjusted with bedding material
removal or addition to correct MEBR.
 Survey data will be recorded and calculated to correct for errors and to ensure that collected results
are as accurate as possible.
 Calculations of collected survey data will be efficient, repeatable, and documented in which SICIM
survey team will submit to prove the adequacy of the installed pipeline MEBR compliance for
Company approval.
 Sample Calculation of EBR is shown in Appendix 6: Top of Pipeline Survey Calculation of EBR
 Closer interval surveys will be needed to achieve reliable survey results for non-straight sections
of pipeline.
 NFI / Geo Services will verify the survey data. This shall be done simultaneously as SICIM survey
as the pipe will be back filled the same day.
 Notification of the inspection process should be managed well in advance to avoid delays; calls
must be well managed to avoid delays or unnecessary inspection visits.
 The field engineer will witness the first survey.
 QVD is required to sign off by the inspector.
 Table 6 is the minimum requirement of the Intervals for Top of Pipeline Survey Points as per
Company standard PPL-SU-1800-TCO.
Table 6: Interval for Top of Pipeline Survey Points
Nominal Pipe Size Approximate Separation Distance for Top of Pipeline

Range Profile Survey Interval Points (Straight Pipe)
4" to 10" inclusive 2m
6.3 Pipeline Trench Backfilling and Compaction

 Lowering in of pipeline and backfilling shall not take place if the temperature of the pipeline, backfill
and surrounding soil is less than 10°C or greater than 40°C.
 Using artificial or mechanical means to achieve installation temperature criteria will not be allowed
unless approved by company field engineering representative.
 Pipeline and backfill temperatures at the time of installation/tie-in/backfilling shall be recorded by
Contractor, witnessed by Company, and certified by both as part of the ITP records for pipeline
installation. Inspection will be conducted as per ITP No. 0213 – Backfilling and Berms.
 Prior to backfilling of the pipeline trench, bedding / padding material around pipes will be inspected
and approved by Company.
 A top of pipeline survey will be completed prior to backfilling in accordance with Section 14.4.1 of
Company Specification.
 Survey results taken at designated intervals in accordance with Table 6 will be compiled,
calculated for checking MEBR compliance and results provided to Company QA/QC for
acceptance prior to backfilling.
 Fill material will be placed in such a manner not to disturbed sand bedding / padding and excessive
penetration of stones into the sand layer.
 Backfill must be (300 mm + 100 mm) loose sand. This will be compacted to a top layer 300 mm.
 Backfill material will be of a density and shear value that is equal or greater than that found prior
excavation, otherwise SICIM will acquire from nearest approved source if not SICIM will provide
and use suitable material from another place.
 After the initial backfill, the remaining excavated material will be neatly crowned over the trench
(windrow), except in water crossing areas.
 Windrow will be tapered from full height to ground level to improve the visibility of drivers on the
ROW.
 Property will be restored to its original contour and condition, wherever roads are graded, trenched,
or otherwise disturbed.
 Soil testing (field density test & Material testing) if required, shall be carried out at a frequency as
per Project Addendum to PPL-SU-1800-TCO, Sections 14.4.2, 14.4.5 and 14.4.6.
 Compaction testing shall be conducted at fifty (50) m intervals but may be relaxed to 200 m
intervals at the discretion of Company if consistent compliance is achieved. At least one
compaction test shall be carried out at each bend.
 Sieve test of filling material will be conducted by Kashagan Kontrol and soil compaction test will
be conducted by NSS
 A compaction record sheet shall be completed. See QVD backfill.
 Sequence of compaction:
- Compact 1st layer
- “TROXLER” test compaction – backfilled layer and adjacent native soil
- Compacts backfill to 95% density of the native layer
- Back fill section lifts
- Repeat 2 to 5 times, depending on depth
 Backfill and Compaction will be in accordance with CIV-SU-581-TCO.
6.3.1 Pipeline Trench at Sand / Loam Area
 Placement of bedding material will be carried out in such a manner to ensure that there are no
voids within the depth of padding or bedding, see Appendix 2 (A): Typical Pipeline Trench for
Sand/Loam Area.
 Trench bedding/padding material shall be fine grained granular material, Type 1B (t) imported from
local borrow pits and in accordance with Project Specification 040-0000-SSS-SPE-000-000-
00002-00, Specification for Granular Materials for Use in Road Construction and Site
Development.
 Trench bottom bedding / padding shall be laid and compacted in the trench to a minimum depth
of 200 mm prior to pipeline lowering in, compaction will be done by means of excavator bucket
levelling.
 After lowering-in, compacted bedding/padding material (final bedding/padding) will be placed
above the pipe to fill the trench to a minimum depth of 200 mm above the top / crown of pipeline
and compacted by means of bucket levelling of the excavator assuring that no contact with pipe
and under close watch by surveyor or trench supervisor/foreman and operator.
 Immediately following lowering-in and any tie-in operations, padding and compaction shall be
completed around the sides of the pipeline up to the area of the crown, paying particular attention
to good compaction around the haunches of the pipe.
 The final padding layer (200mm above the crown) and the backfill shall commence after the OOS
Survey.
 Use of excavator bucket levelling for the compaction of the final bedding / padding material as per
soil density of 1,700 kg/m3.
 Backfill layers (using 300 mm maximum) within depths of 1250 mm from ground level will be
compacted by means of bucket levelling or walk behind roller compactor (not more than 1 metric
Ton) to be lowered in by crane. See Table 16: Equipment List.
 Backfilling material to be used will be loose excavated material not greater than 100 mm in
diameter and subject to Company approval.
 Compaction of trench backfill shall be to either a density equivalent to that of the adjacent
unexcavated soil verified using TROXLER (or Company approved equivalent) density gauge
readings or a minimum soil density of 1,700 kg/m3 whichever is greater.
 The final layer can be placed in the trench to a level slightly above surrounding ground.
6.3.2 Pipeline Trench at Specific Route Bends
 At specific route bend extents 6F(d) backfill material is required. Installation of Rock Shield at
specific route bends, to protect pipe coating from 6F(d). See Appendix 2 (B): Typical Pipeline
Trench and at Route Bends
 Backfill material at specific pipeline route bends will be 6F(d), SICIM will not use excavated soil
which is Stratum 1B soil type.
 SICIM shall employ services of Company approved, suitably qualified Geotech Specialist to
determine if excavated material is suitable for backfill and will also determine the suitability of the
excavated material for re-use as backfill material complying with the requirements of the Company
by means of laboratory testing (particle size distribution, cutting ring test etc.).
 Company to witness and approve soil backfill material type and request soil test reports. Where
excavated material does not meet requirements for backfill material, SICIM will upon the approval
from Company import suitable material from Company approved borrow pits.
 Backfill compaction trials: compaction of bend backfill material shall be to a minimum dry soil
density of 2265 kg/m3 and shall be verified using TROXLER (or Company approved equivalent)
density gauge readings.
6.3.3 Backfill of Pipeline Trench at Special Location
 During final backfill at trench SOR crossing the pipeline will be installed above the level of the SOR
surface in a pipeline berm per the standard SOR crossing detail refer to Company Engineering
Standard L-ST-6011.
 SICIM will consider methods of construction including conventional trenching and/or creation of a
“running track” or “berm extension” across SOR crossing.
 Width and depth of “running track” shall be limited to permit the access and use of construction
equipment to install the pipeline.
 Refer to Method Statement for Water Course (SoRs) Crossing, Document No. 015-C212-CNS-
PRO-KB1-000-00019-00.
6.3.4 Trench Backfilling During Winter

The following criteria shall apply to backfilling at temperatures between plus 10 and minus 5 degrees
Celsius:
- Down to minus 5 degrees Celsius, backfill may be placed if it is not frozen or contain any
frozen pieces or ice particles.
- Sub grade should not also be frozen.
- Compaction should be done in natural moisture content.
- Thickness of compaction layers to be reduced to 150 mm layers max, this may be increased
to 300 mm at the discretion of Company if consistent compliance is achieved.
- Cover the compacted layer with a loose fill layer (to prevent freezing of the compacted ground
overnight and should be removed (dug out) when work resumes the following day).
Refer to RIM Interface No. 015-C212-INT-RIM-KB1-FGP-00094 and Technical Exception
Authorization (TEA) 040-C212-LLP-TEA-KB1-KPJ-00008 for Lowering and Trench Backfill of Fuel Gas
Lines during Winter.
6.4 Installation of Cathodic Protection

 Installation of Cathodic Protection is covered in another MS, refer Document No. 051-2300-
PCP-PRO-KB1-000-00001-00 for the Method Statement for Cathodic Protection Installation.
 Backfilling will not be performed at this section where Cathodic Protection is required until the
Cathodic Protection installation is completed and approved by Company.
 Temporary cathodic protection will be installed on pipeline segments within 5 days of
backfilling if not already connected to a temporary cathodic protection system such tied into a
trenchless crossing or other preinstalled segment that would have require temporary cathodic
protection.
 CP pipe-to-soil potentials on temporary cathodic protections systems will be monitored and
recorded monthly and until final commissioning of the permanent CP system.
 CP monitoring records shall be turned over to the CP commissioning contractor prior to final
commissioning.
 Temporary CP will be installed to protect buried pipe within 5 days of installation in accordance
with Temporary CP Procedure 051-2300-PCP-PRO-KB1-000-00001-00.
 SICIM will follow Company Standard Drawings L-ST-6066 Equipotential Bond Junction Box
and to Company Specification:
- P-ST-2120 Pipeline Cathodic Protection Construction
- CPM-DU-6004-TCO Cathodic Protection Test Stations for Pipelines
- L-ST-6020 Typical Pipeline Cathodic Protection CP Test Station -
Foreign Service Pipeline Crossing
 CP test station will also be installed as per TCO standard drawings L-ST-6014, Typical
Underground Cable Crossing Details.
 The pipe coating will be repaired at the cable installation point per the referenced Liquid
Coating Procedure 051-2300-LLP-PRO-KB1-000-00022-00.
 CP Cables will be connected to the pipelines by Pin brazing. Pin brazing will be performed per
TCO Specification CPM-DU-6010-TCO in its Appendix A: Drawn-Arc-Pin Brazing
Requirements and TCO Standard L-ST-6062 Drawn Arc - Pin Brazing & Coating Repair.
 CP cable should be protected and secured properly. The location should not be further than 1
meter of the centerline of the pipe.
6.5 Installation of Permanent Markers

 Installation of permanent magnetic markers will be installed on the pipe for in-line inspection
reference at the following locations, every 500 m on the straight section and at every bend
1.00 m upstream of the weld at the bend start.
 Locations of markers will be recorded in GPS coordinate system as well as KP system (in
meters from the first flange) and included in the as-built routing plan.
 At each magnetic marker location on above ground post will be installed providing line number,
marker number and log distance.
6.6 Cleaning and Pipe Preservation

 SICIM to check that pipe spool segment, is clean and dry before and during lowering and
backfilling. End Plates will be used, and seal welded at both ends of the spool, to assure no water
entry into the pipeline. See Figure 2 below for the Pipe End Protection.
 Pipeline segment that potentially will stay untouched in the ground longer than 6 months needs to
be purged and filled with Nitrogen at 150 kPa.
 Hydrotesting of partially constructed pipelines shall be completed when the whole pipeline is tied
in and completed.
 SICIM will perform a DCVG post lay coating defect surveys no later than 2 weeks after pipeline
burial, unless specifically authorized by the Company Construction Manager the DCVG survey
can be carried out progressively before the pipeline trench backfilling commences.
Figure 2: Pipe End Protection
6.7 Clean Up
 SICIM will clean up the working strip and adjoining working areas used during work to the
satisfaction of the Company, Authorities and Landowners.
 Clean-up work will be carried out following trench backfill operation. All waste will be disposed in
accordance with Project document 040-0000-OOO-PLN-000-000-00007-00, Waste Management
Plan.
 Clean Up will be completed in accordance with Project Specifications PPL-SU-1800, Onshore

Pipeline Construction and Project Addendum to PPL-SU-1800-TCO.
6.8 Reinstatement
 SICIM will execute the work in a manner consistent with a good construction practice to the
satisfaction of the Company and Authorities considering the different environmental condition on
site and the requirement to reinstate all disturbed area.
 Reinstatement of work will be completed in accordance with Project Specifications PPL-SU-1800,

Onshore Pipeline Construction, 040-0000-LLP-SPE-000-000-00006-00 Project Addendum to
PPL-SU-1800-TCO and Contractor Reinstatement Plan in accordance with all the Company
requirements as mentioned on this Section.
6.8.1 Reinstatement of Road Crossings
 SICIM will execute necessary works to repair and restore facilities damaged during operation to
the original condition and as per requirements and satisfaction of Company and authorities having
jurisdiction.
 SICIM will re-surface the road at crossing with identical material as of original surface. Materials
and sand or other subgrade materials will be used to restore cut roads to their original condition
and grade.
 SICIM will backfill all trenched road in accordance with the Company’s specification.
 On dirt gravel roads, top 300 mm of backfill will be made with compactable materials, gravel, or
crushed rock mixed with clay as approved by Company.
 SICIM will restore shoulders, ditches, banks, and slopes to their former condition and protect
properly with sacks filled with earth or other suitable restoration materials so that restoration will
not be washed out before becoming consolidated.
 SICIM will reinstate the gravel road crossing pipelines in accordance with Company’s Engineering
Standard L-ST-6005 or L-ST-6009.
 Reinstatement of Road Crossings is covered in another MS, refer on Method Statement for
Pipeline at Road Crossing (GRX and RDX), Doc. No. 015-C212-CNS-PRO-KB1-000-00014-00.
6.9 As - Built Documentation

SICIM will carefully keep records of all inspection parameters as per ITP approved by Company during
these work activities. This record will be inspected and reviewed by Company at regular intervals.
Immediately after Company approved these work activities, SICIM, Company construction
representative and Company QA/QC will sign the documents. This document will be kept and compiled
by SICIM and attached to Test Pack in future testing of Piping System.
Keep documents and drawings continuously updated and have them available in the field office,
maintain as per specification.
Redlines should be issued within 2 weeks after completion.
Weld details will go in the pipe book.
Preliminary as built should be issued within 2 weeks after back fill per section.
6.10 Demobilization
Demobilization will include all activities and costs for transportation of personnel, equipment, and
supplies not required or included in the scope from site including removal and site cleanup and other
temporary facilities assembled on the site specifically for this scope.
6.11 Work Plan

Major activities’ durations are as follows:
Table 7: Typical 4” Pipeline Lowering-In from MS31 to MS52 Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from MS31 to MS52 (4” Line) 2.836 km 2
Bottom of Trench Profile Survey from MS31 to MS52 (4” Line) 2.836 km 3
Pipeline Lowering from MS31 to MS52 (4” Line) 2.836 km 5
Top of Pipeline Profile Survey from MS31 to MS52 (4” Line) 2.836 km 3
Backfill from MS31 to MS52 (4” Line) 2.836 km 3
Backfill at Special Location from MS31 to MS52 (4” Line) 2.836 km (if any) 2
Clean Up and Reinstatement from MS31 to MS52 (4” Line) 2.836 km 3
Demobilization 1
Total Estimated Duration 23
Table 8: Typical 6” Pipeline Lowering-In from MS52 to WP52-1 Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from MS52 to WP52-1 (6”) 1.583 km 2
Bottom of Trench Profile Survey from MS52 to WP52-1 (6”) 1.583 km 3
Pipeline Lowering-In from MS52 to WP52-1 (6”) 1.583 km 4
Top of Pipeline Profile Survey from MS52 to WP52-1 (6”) 1.583 km 3
Backfill from MS52 to WP52-1 (6”) 1.583 km 2
Backfill at Special Location from MS52 to WP52-1 (6”) 1.583 km (if any) 2
Clean Up and Reinstatement from MS52 to WP52-1 (6”) 1.583 km 2
Demobilization 1
Table 9: Typical 6” Pipeline Lowering-In from MS52 to WP52-2 Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from MS52 to WP52-2 (6”) 1.266 km 2
Bottom of Trench Profile Survey from MS52 to WP52-2 (6”) 1.266 km 3
Pipeline Lowering-In from MS52 to WP52-2 (6”) 1.266 km 4
Top of Pipeline Profile Survey from MS52 to WP52-2 (6”) 1.266 km 3
Backfill from MS52 to WP52-2 (6”) 1.266 km 2
Backfill at Special Location from MS52 to WP52-2 (6”) 1.266 km (if any) 2
Clean Up and Reinstatement from MS52 to WP52-2 (6”) 1.266 km 2
Demobilization 1
Table 10: Typical 8” Pipeline Lowering-In from WP52-1 to MS52 Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from WP52-1 to MS52 (8”) 1.576 km 2
Bottom of Trench Profile Survey from WP52-1 to MS52 (8”) 1.576 km 3
Pipeline Lowering-In from WP52-1 to MS52 (8”) 1.576 km 4
Top of Pipeline Profile Survey from WP52-1 to MS52 (8”) 1.576 km 3
Backfill from WP52-1 to MS52 (8”) 1.576 km 2
Backfill at Special Location from WP52-1 to MS52 (8”) 1.576 km (if any) 2
Clean Up and Reinstatement from WP52-1 to MS52 (8”) 1.576 km 2
Demobilization 1
ACTIVITIES Days
Mobilization 1
ACTIVITIES Days
Clean Up and Reinstatement from WP52-2 to MS52 (8”) 1.273 km 2
Demobilization 1
ACTIVITIES Days
Mobilization 1
Clean Up & Reinstatement from WP52-1 to MS52 (16”) 1.567 km 2
Demobilization 1
Table 13: Typical 18” Pipeline Lowering-In from MS52 to MM Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from MS52 to MM (18” Line) 7.48 km 3
Bottom of Trench Profile Survey from MS52 to MM (18” Line) 7.48 km 6
Pipeline Lowering-In from MS52 to MM (18” Line) 7.48 km 8
Top of Pipeline Profile Survey from MS52 to MM (18” Line) 7.48 km 6
Backfill from MS52 to MM (18” Line) 7.48 km 5
Backfill at Special Location from MS52 to MM (18” Line) 7.48 km (if any) 3
Clean Up & Reinstatement from MS52 to MM (18” Line) 7.48 km 5
Demobilization 1
Table 14: Typical 20” Pipeline Lowering-In from MS52 to MM Activity Durations
ACTIVITIES Days
Mobilization 1
Trench Inspection from MS52 to MM (20” Line) 7.865 km 3
Bottom of Trench Profile Survey from MS52 to MM (20” Line) 7.865 km 6
Pipeline Lowering-In from MS52 to MM (20” Line) 7.865 km 8
Top of Pipeline Profile Survey from MS52 to MM (20” Line) 7.865 km 6
Backfill from MS52 to MM (20” Line) 7.865 km 5
Backfill at Special Location from MS52 to MM (20” Line) 7.865 km (if any) 3
Clean Up & Reinstatement from MS52 to MM (20” Line) 7.865 km 5
Demobilization 1
6.12 Site Organization
SICIM during these activities will provide Site Organization. The team consists of the following:
Table 15: Crew Composition
Position Quantity
Supervisor In - Charge 1
Foremen 1
Operators (Side Boom) 3
Operators (Crane) 2
Operators (Boom Truck) 3
Operators (Excavator) 1
Operators (Loader) 1
Operators (Grader) 1
Technicians (Surveyor) 2
NDT Technicians 1
Riggers 1
Flagmen 2
Welders 1
Helpers (Welder) 1
Labors 6
Safety Watch 1
Fire Watch 1
Driver (Bus / Fuel Truck / Dump Truck / Water Truck) 1-3
Truck - Crane Riggers 1
Pipeline Engineer 1
QA/QC Engineer 1
6.13 Equipment
6.13.1 Equipment Inspection and Certification

All SICIM equipment will be certified per RoK and TCO FGP requirements. SICIM will use
“SERVTECH” to certify equipment.
SICIM will follow monthly inspection and color coding as per TCO FGP requirements. Home-made
and modified tools are not allowed.
6.13.2 Equipment List

Before starting any site operations, CM will make sure that all necessary equipment needed for Trench
excavation, Trench Bedding, Lowering-In, Trench Backfill, Clean Up and Reinstatement activities are
available. The following are the type of equipment identified for the preparation of works but not limited
to major construction equipment, as follows:
Table 16: Major Equipment List
Description Type Capacity Quantity Comments

Excavator CAT 330B 1.50 m3 1
Side Boom Fiat Allis FP60 60 Tons 2 to 3 for Pipe sizes: 4” ø to 8” ø
Side Boom Fiat Allis FP60 60 Tons 3 to 4 for Pipe sizes: 16” ø to 20” ø
Wheel Loader CAT 906 0.8 m3 1
CAT D6 / D7 /
Bull Dozers 18 Tons 1
D8
Grader CAT C7 1
Mobile Crane Terex A600 60 T 3 to 4
Pipe Haulage Trucks 10 Tons 1
Fuel Truck KAMAZ 1
900mm (35")
Roller Compactor CAT CB14B 1
DRUMS
Walk Behind Roller Compactor 2
Soil Density Gauge Troxler 3440 2 to 3
Kamaz Dumper
Dump Truck 12 m3 1 to 2
Model 6520-026
Holiday Detector Spy Model 785 1kV to 15kV 2
Maximus DCVG
Analogue Set
DCVG Equipment - 1
Constituent
(complete set)
Leica NA-730 /
GPS Equipment GPS Leica GS 1
14 GNSS
Total Station Theodolite (TST) Survey
Leica TS09 plus 1
and Inspection Equipment
Powder Coating Machine FBE Spray Wagner Sprint
60 Liters 1
Machine Air Fluid
Roller Cradle 1
Appendix 1: Site Plan
a. MS52, WP52-1, WP52-2 SITE PLAN
b. MM SITE PLAN
Appendix 2: Typical Pipeline Trench
A. LOAM / SAND AREA
B. ROUTE BENDS
Appendix 3: Pipeline Lowering Plan
A. SHORTER LENGTH PIPELINE SECTIONS (for all Pipe size 4” to 8”)
SEQUENCE 1
SEQUENCE 2
B. LONGER PIPELINE SECTIONS (for all Pipe size: 20”, 18”, 16”, 8”, 6” & 4”)
PIPELINE LOWERING IN: SEQUENCE 1
C. LOWERING PLAN AT ROUTE BEND LOCATION
String boom reach and lowering boom reach for IP lower in where the trench shall conform to 051-2300-LLP-DET-000-000-00029-01
Appendix 4: Pipeline Lift Calculation
For 4” ø Pipeline Lowering using Side Boom
Design Consideration for 4” Pipe (OD 114.30 mm Ø, ID 102 mm Ø) with wall thickness of 6.02 mm,
coating thickness of 0.5 mm, coated pipe OD 115 mm Ø, Pipe X Grade of 60
1. Design Variables:
Load of Pipe + Coating (kN/m), W
W = (17.39 kg/m + 0.16 kg/m) * 9.81 m/s 2 = 172.17 N/m / 1000
W = 0.172 kN/m or 172 N/m
Modulus of Elasticity (N/mm2), E = 200,000 N/mm2 (MPa)
Moment of Inertia (m4 or mm4), I
I = π (OD4 – ID4) / 64
I = 3.272x106 mm4 or 3.272x10-6 m4
Pipe Cross Section (m2 or mm2),
A = π (OD2 – ID2) / 4
A = 0.7854 (1152 – 1022)
A = 2215.608 mm2 or 0.002216 m2
Side Boom Distance (m or mm), L = 10 m (max. distance)
2. Calculated Forces and Deflections:
Load on Sling (kN), R
R = 1.143 * W * L
R = 1.143 * 0.172 kN/m * 10 m (considering min. distance)
R = 1.97 kN
R = 0.20 Ton < (12 Tons maximum at 6 m reach of FIAT ALLIS FP60), Safe!
End Moment (kN-m), M, Moment at 2nd Sling Point.
M = 0.1071 * W * L2 = 0.1071*0.172 kN/m * (10 m)2
M = 1.84 kN-m
Calculated Deflection (mm), ẟCALC, Max. Deflection at 0.44L from the first sling point.
ẟCALC = 0.0065 * W L4 / (E I)
ẟCALC = 0.0065*172 N/m * (10 m)4 / (2x1011 N/m2 * 3.272x10-6 m4)
ẟCALC = 17.08 mm
Check for Deflection, stringed pipe behaves as continuous beam prior to its final service as gas lines.
For conservative consideration, allowable deflection for pipe at any point within the two points of
support shall be less than L/500.
ẟALLOW = L/500 = 10000mm/500
ẟALLOW = 20 mm
ẟCALC < ẟALLOW; thus OK
For 4” ø Pipeline Lowering using Excavator
Design Consideration for 4” Pipe (OD 114.30 mm Ø, ID 102 mm Ø) with wall thickness of 6.02 mm,
Load of Pipe + Coating (kN/m), W
W = (17.39 kg/m + 0.16 kg/m) * 9.81 m/s 2 = 172.17 N/m / 1000
W = 0.172 kN/m
I = π (OD4 – ID4) / 64
I = 3.272x106 mm4 or 3.272x10-6 m4
Pipe Cross Section (m2 or mm2), A
A = π (OD2 – ID2) / 4
A = 0.7854 (1152 – 1022)
A = 2215.608 mm2 or 0.002216 m2
Excavator to crane Distance (m or mm), L = 10 m (max. distance)
R =1.143 * W * L
R = 1.143 * 0.172 kN/m * 10 m (consider min. distance)
R = 1.97 kN
M = 0.1071*W * L2 = 0.1071*0.172 kN/m * (10m)2
M = 1.84 kN-m
Calculated Deflection (mm), ẟCALC, Max. Deflection at the 0.44L from the first sling point.
ẟCALC = 0.0065 * W L4 / (E I)
ẟCALC = 0.0065*172 N/m * (10 m)4 / (2x1011 N/m2 * 3.272x10-6 m4)
ẟCALC = 17.08 mm
Check for Deflection, stringed pipe behaves as continuous beam prior to its final service as gas lines.
ẟALLOW = L/500 = 10000mm/500
ẟALLOW = 20 mm
Check strength at 6m overhang:
Sdim = OD/2 = 57.15mm
For Bending Stress of Beam, Sb
Where: Sb = M * Sdim / I
Sb = 3.096 kN-m * 0.05715 m / 3.272x10-6 m4
Sb = 54.08 MN/m2 or 54.08 MPa
Bending Stress Sb in over bend (N/m2) MPa, SbOB

SbOB = 30.50 % of SMYS
SbOB = 126.20 MPa > Sb, Safe!
Bending Stress Sb in sag bend (N/m2) MPa, SbSB

SbSB = Limit to 50 % of SMYS
SbSB = 204.70 MPa > Sb, Safe!
For 6” ø Pipeline Lowering using Side Boom or Excavator
Design Consideration for 6” Pipe (OD 168.30mm Ø, ID 156mm Ø) with wall thickness of 6.35 mm,
Load (kN/m), W
W = (26.05 kg/m + 0.24 kg/m) * 9.81 m/s 2 = 257.9 N/m / 1000
W = 0.26 kN/m
I = π (1694 – 1564) / 64
I = 1.097x107 mm4 or 1.097x10-5 m4
A = π (OD2 – ID2) / 4
A = 0.7854 (1692 – 1562)
A = 0.003318 m2 or 3318.31 mm2
Side Boom Distance (mm or m), L = 10 m (max. distance)
R =1.143 * W * L
R = 1.143 * 0.26 kN/m * 10 m (consider max. distance)
R = 2.97 kN
M =0.1071* W * L2
M =0.1071 * (0.26 kN/m) * (10 m)2
M = 2.78 kN-m
Calculated Deflection (mm), dCALC, Max. Deflection at the 0.44L from the first sling point.
dCALC = 0.0065*W L4 / (E I)
dCALC = 0.0065*(260 N/m) * (10 m)4 / (2x1011 N/m2 * 1.097x10-5 m4)
dCALC = 7.7 mm
Check for Deflection, string pipe behaves as continuous beam prior to its final service as gas lines.
ẟALLOW = L/500 = 10000mm/500
ẟALLOW = 20 mm
Sdim = OD/2 = 84.15mm
Sb = 4.680 kN-m * 0.08415 m / 1.097x10-5 m4
Sb = 35.90 MN/m2 or 35.90 MPa


For 8” Pipeline Lowering using Side Boom or Excavator
Design Consideration for 8” Pipe (OD 219mm Ø, ID 200mm Ø) with wall thickness of 9.53 mm, coating
thickness of 0.5 mm, coated pipe OD 220 mm Ø, Pipe X Grade of 60
Load (kN/m), W
W = (51.79 kg/m + 0.31 kg/m) * 9.81 m/s 2 = 511.10 N/m / 1000
W = 0.511 kN/m
I = π (2204 – 2004) / 64
I = 3.645x10-5 m4 or 3.645x107 mm4
A = π (OD2 – ID2) / 4
A = 0.7854 (2202 – 2002)
A = 0.006597 m2 or 6597.34 mm2
Excavator to Crane Distance (mm or m), L = 10 m (max. distance)
R = 1.143 * W * L
R = 0.511 kN/m * 10 m (considering max. distance)
R = 5.84 kN
M = 0.1071*W * L2
M = 0.1071*0.511 kN * (10 m)2
M = 5.47 kN-m
dCALC = 0.0065*W L4 / (E I)
dCALC = 0.0065*511 N/m * (10 m)4 / (2x1011 N/m2 * 3.645x10-5 m4)
dCALC = 4.56 mm
Check for Deflection, stringed pipe behaves as continuous beam during lifting prior to its final service
as gas lines. For conservative consideration, allowable deflection for pipe at any point within the two
points of support shall be less than L/500.
ẟALLOW = L/500 = 10000mm/500
ẟALLOW = 20 mm
Sdim = OD/2 = 109.5mm
Sb = 9.198 kN-m * 0.1095 m / 3.645x10-5 m4
Sb = 27.63 MN/m2 or 27.63 MPa


Design Consideration for 16” Pipe (OD 406.40mm Ø, ID 375mm Ø) with wall thickness of 15.88 mm,
Load of Pipe and Coating (kN/m), W
W = (154.25 kg/m + 0.60 kg/m) * 9.81 m/s2 = 1519.08 N/m / 1000
W = 1.52 kN/m
I = π (4074 – 3754) / 64
I = 3.762x10-4 m4 or 3.762x108 mm4
A = π (OD2 – ID2) / 4
A = 0.7854 (4072 – 3752)
A = 0.01965 m2 or 19654 mm2
R = 1.143 * W * L = 1.52 kN/m * 25 m (considering max. distance)
R = 43.43 kN

M = 0.1071* W * L2
M = 0.1071*1.52 kN/m * (25 m)2

M = 101.75 kN-m
ẟCALC = 0.0065*W L4 / (E I)
ẟCALC = 0.0065*1520 N/m * (25 m)4 / (2x1011 N/m2 * 3.762x10-4 m4)
ẟCALC = 51.29 mm
Check for Deflection, stringed pipe behaves as continuous beam during lifting, prior to its final service
ẟALLOW = L/500 = 25000mm/500
ẟALLOW = 50 mm
ẟCALC  ẟALLOW; thus OK
Sdim = OD/2 = 203.2mm
Sb = 27.36 kN-m * 0.2032 m / 3.762x10-4 m4
Sb = 14.78 MN/m2 or 14.78 MPa


Design Consideration for 18” Pipe (OD 457mm Ø, ID 429mm Ø) with wall thickness of 14.27 mm,
coating thickness of 0.5 mm, coated pipe OD 458 mm Ø, Pipe X Grade of 60.
Load (kN/m), W
W = (158.57 kg/m + 0.65 kg/m) * 9.81 m/s2 = 1561.95 N/m / 1000
W = 1.56 kN/m
I = π (4584 – 4294) / 64
I = 4.9725x10-4 m4 or 4.9725x108 mm4

A = π (OD2 – ID2) / 4
A = 0.7854 (4582 – 4292)
A = 0.0202 m2 or 20202.80 mm2

R = 1.143 * W * L = 1.143*1.56 kN/m * 25 m (considering max. distance)
R = 44.58 kN
R = 4.54 Tons < (12 Tons maximum at 6 m reach of FIAT ALLIS FP60), Safe!

M = 0.1071 * W * L2
M = 0.1071 * 1.56 kN * (25 m)2
M = 104.42 kN-m
ẟCALC = 0.0065*W L4 / (E I)
ẟCALC = 0.0065*1560 N/m * (25m)4 / (2x1011 N/m2 * 4.9725x10-4 m4)
ẟCALC = 39.83 mm
ẟALLOW = L/500 = 25000mm/500
ẟALLOW = 50 mm
Sdim = OD/2 = 228.5mm
Sb = 28.08 kN-m * 0.2285 m / 4.9725x10-4 m4
Sb = 12.90 MN/m2 or 12.90 MPa


For 20” ø Pipeline using Side Boom
Design Consideration for 20” Pipe (OD 508 mm Ø, ID 478 mm Ø) with wall thickness of 15.09 mm,
Load (kN/m), W
W = (188.64 kg/m + 0.75 kg/m) * 9.81 m/s2 = 1857.92 N/m / 1000
W = 1.86 kN/m or 1807 N/m
Moment of Inertia (mm4), I
I = π (OD4 – ID4) / 64
I = 0.0491 (5094 – 4784)
I = 7.323x10-4 m4 or 7.323x108 mm4
A = π (5092 – 4782) / 4
A = 0.02403 m2 or 24030.83 mm2
Density of Steel (kg/m3) = 7850
Density of Coating (kg/m3) = 900

R = 1.143*W * L = 1.86 kN/m * 25 m (considering max. distance)
R = 53.15 kN
R = 5.42 Tons < (12 Tons maximum at 6 m reach of FIAT ALLIS FP60), Safe!
M = 0.1071*W * L2
M = 0.1071 * 1.86 kN * (25 m)2
M = 124.50 kN-m
ẟCALC = 0.0065*W*L4 / (E I)
ẟCALC = 0.0065*1860 N/m * (25m)4 / (2x1011 N/m2 * 7.323x10-4 m4)
ẟCALC = 32.25 mm
ẟALLOW = L/500 = 25000mm/500
ẟALLOW = 50 mm
ẟCALC < ẟALLOW; thus OK.
Sdim = OD/2 = 254mm
Sb = 33.48 kN-m * 0.254 m / 7.323x10-4 m4
Sb = 11.61 MN/m2 or 11.61 MPa



Appendix 5: Pipeline Lowering - In Calculation
1
2
3
General Consideration:
Bent pipes should always be treated with high care during lowering. Initially, bent pipes are already
stressed by cold bending process. Additional stresses due to lifting and lowering may or may not
exceed its allowable yield strength. But it is correct to assume 30.50% of yield strength for over-bend
pipes. The bottom side of the over-bend pipe is initially compressed. Possibilities of tensile action at
the bottom side during lowering may occur. Bausch Inger effect will be experienced by the pipe. It is
normally associated with conditions where the yield strength of a metal decreases when the direction
of strain is changed. It is evident of change direction of strain on over-bend pipes when lowering it.
Thus, cold compressed section will be tensed. For sag-bend pipes, it is also evident that when lowering
it, cold tensed side of the pipe will be more tensed. It is why the allowable stress is assumed not to
exceed 50% of the yield strength. It is acceptable and more conservative to apply 50% of yield strength.
In AISC, allowable stress is 60% of yield strength, which means yield strength (Fy) is divided by
1.67(), Fy / 1.67 = 0.6Fy. In SNiP 2.01.07-85 (Load and Effects), limits of vertical deflection can be
obtained from Table 19. Lowering pipes will be treated as moved structural elements and will have a
deflection limit of L/350. But this calculation considers L/500 by considering other unforeseen load
effects.
Design Consideration for 4” Pipe (using Side Boom)
4” Pipe (OD 114mm Ø, ID 102mm Ø) with wall thickness of 6.02mm, coating thickness of 0.50 mm,
coated pipe OD 115 mm Ø, Pipe Grade API 5L X60, Pipe SMYS of 413.7 N/mm2 (MPa)
Modulus of Elasticity of Pipe (N/mm2), E = 200,000 N/mm2 (MPa)
Moment of Inertia of 4” Pipe (m4), I
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (1154 - 1024)
I = 3.272x106 mm4 or 3.272x10-6 m4
Cross Sectional Area of Pipe (mm2 or m2), A
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (1152 – 1022)
A = 2215.608 mm2 or 0.002215 m2
Density of Steel (kg/m3) = 7850 kg/m3
Density of Coating (kg/m3) = 900 kg/m3 (1mm thick)

Where: W = (17.39 kg/m + 0.16 kg/m) * 9.81 m/s 2
W = 172.17 N/m / 1000
W = 0.172 kN/m
B.O.P. Stringed = 0.50 m
T.O.P. Installed = 1.50 m
Boom Reach, Stringing = 1.50 m
Boom Reach, Lowering = 6.00 m
S curve lowered height, Sy = 2.11 m
S curve lateral movement, Sx = 2.18 m
S curve offset, So = 3.03 m
Where: So = √ (Sx2 + Sy2)
So = √ (2.182 + 2.112)
So = 3.03 m
Dimension S, Sdim = OD/2 = 57mm

Side Boom spacing (m), L = 10 m (max. distance)
Load on sling (kN), R
Where: R = 1.143* W * L
R = 0.172 kN/m * 12 m (considering min. distance)
R = 2.36 kN
R = 0.24 Tons (< 12 Tons maximum at 6 m reach of FIAT ALLIS FP60)
For Beam End Moment (kN-m), M
Where: M = 0.1071*W * L2
M = 0.1071*0.172 kN/m * (10m)2

M = 1.84 kN-m
Sb = 1.84 kN-m * 0.057 m / 3.272x10-6 m4
Sb = 32.05 MN/m2 or 32.05 MPa

For Beam deflection (mm), d, midspan deflection from side-boom to side-boom:
Where: d = 0.0065*W * L4 / (E I)
d = 0.0065*(172 N/m) * (10m)4 / (2.00x1011 N/m2 * 3.272x10-6 m4)

d = 17.08 mm < L/500 = 20mm, Safe!
S bend curvature bending design factor, F = 0.40 (SMYS to allow bending without buckling)
Allowable Curvature Bending Stress = 165.50 MPa (N/mm2)
Minimum Bend Radius, RB = E * OD / 2 * F * SMYS
RB = 2x105 N/mm2 * 115 mm / 2 * 0.40 * 413.70 N/mm2
RB = 69.5 m
By Ratio and Proportion:
1200 / 136.80 = D / 69
D = 1200 * 69 / 136.80
MEBR = 605 D

Design Consideration for 4” Pipe (using Excavator as back up for Side Boom)
coated pipe OD 115 mm Ø, Pipe Grade API 5L X60, Pipe SMYS of 413.7 MPa (N/mm 2)
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (1154 - 1024)
I = 3.272x106 mm4 or 3.272x10-6 m4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (1152 – 1022)
A = 2215.608 mm2 or 0.002215 m2
Density of Coating (kg/m3) = 900 kg/m3

Where: W = (17.39 kg/m + 0.16 kg/m) * 9.81 m/s 2
W = 172.17 N/m / 1000
W = 0.172 kN/m
So = √ (2.182 + 2.112)
So = 3.03 m
Dimension S, Sdim = OD/2 = 57mm

Where: R = 1.143*W * L
R = 1.143*0.172 kN/m * 8 m (considering max. distance)
R = 1.57 kN
R = 0.16 Tons (12 Tons maximum at 6 m reach of FIAT ALLIS FP60)
Where: M = 0.1071*W * L2
M = 0.1071*0.172 kN/m * (8 m)2

M = 1.18 kN-m
Sb = 1.18 kN-m * 0.057 m / 3.272x10-6 m4
Sb = 20.55 MN/m2 or 20.55 MPa
For Beam deflection (mm),

Where: d = 0.0065*W * L4 / (E I)
d = 0.0065*(172 N/m) * (8 m)4 / (2.00x1011 N/m2 * 3.272x10-6 m4)

d = 7.0 mm < L/500 = 8000/500 = 16mm, Safe!
Allowable Curvature Bending Stress = 165.50 (N/mm2) MPa
RB = 2x1011 N/m2 * 115 mm / 2 * 0.40 * 413.70 N/mm2
RB = 69 m
1200 / 136.80 = D / 69
D = 1200 * 69 / 136.80
MEBR = 605 D

Design Consideration for 6” Pipe
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (1694 - 1564)
I = 1.097x10-5 m4 or 1.097x107 mm4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (1692 – 1562)
A = 0.00332 m2 or 3318 mm2

Where: W = (26.06 kg/m + 0.24 kg/m) * 9.81 m/s 2
W = 258 N/m / 1000
W = 0.26 kN/m
So = √ (2.302 + 2.172)
So = 3.15 m
Dimension S, Sdim = OD/2=84 mm

Side Boom spacing (m), L = 8 m (min. distance)

Where: R =1.143* W * L
R = 0.26 kN/m * 8 m (considering min. distance)
R = 2.08 kN
Where: M = 0.1071*W * L2
M = 0.1071* 0.26 kN/m * (8 m)2

M = 1.78 kN-m
Sb = 1.78 kN-m * 0.084 m / 1.097x10-5 m4
Sb = 13.63 MN/m2 or 13.63 MPa

Where: d = 0.0065*W * L4 / (E I)
d = 0.0065*(260N/m) * (8 m)4 / (2.00x1011 N/m2 * 1.097x10-5 m4)

d = 3.16mm < L/500 = 16mm, Safe!
RB = 2x1011 N/m2 * 168 mm / 2 * 0.40 * 413.70 N/mm2
RB = 102 m

1200 / 201.60 = D / 102
D = 1200 * 102 / 201.60
MEBR = 607 D

Moment of Inertia of 16” Pipe (mm4 or m4), I
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (2204 - 2004)
I = 3.645x10-5 m4 or 3.645x107 mm4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (2202 – 2002)
A = 6597.34 mm2 or 0.0066 m2

Where: W = (51.81 kg/m + 0.31 kg/m) * 9.81 m/s 2
W = 511.30 N/m / 1000
W = 0.51 kN/m
So = √ (2.402 + 2.222)
So = 3.27 m
Dimension S, Sdim = OD/2 = 109.5mm

Where: R = 1.143*W * L
R = 1.143*0.51 kN/m * 10 m (considering min. distance)
R = 5.83 kN
R = 0.59Tons (12 Tons maximum at 6 m reach of FIAT ALLIS FP60)
Where: M = 0.1071*W * L2
M = 0.1071*0.59 kN/m * (10 m)2

M = 6.32 kN-m
Sb = 6.32 kN-m * 0.1095 m / 3.645x10-5 m4
Sb = 18.99 MN/m2

Where: d = 0.0065*W * L4 / (E I)
d =0.0065* (510 N/m) * (10m)4 / (2.00x1011 N/m2 * 3.645x10-5 m4)

d = 4.55 mm < L/500 = 20mm, Safe!
RB = 2x1011 N/m2 * 219mm / 2 * 0.40 * 413.70 N/mm2
RB = 132 m
1200 / 262.80 = D / 132
D = 1200 * 132 / 262.80
MEBR = 603 D

Modulus of Elasticity of Pipe (N/mm2), E = 200,000 MPa (N/mm2)
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (4074 - 3754)
I = 3.762x10-4 m4 or 3.762x108 mm4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (4072 – 3752)
A = 19653.80 mm2 or 0.01965 m2

Where: W = (154.25 kg/m + 0.57 kg/m) * 9.81 m/s2
W = 1519 N/m / 1000
W = 1.52 kN/m
So = √ (2.752 + 2.412)
So = 3.66 m
Dimension S, Sdim = OD/2=203mm

Where: R = 1.143*W * L
R = 1.143*1.52 kN/m * 25 m
R = 43.43 kN
Where: M = 0.1071*W * L2
M = 0.1071*1.52 kN/m * (25 m)2

M = 101.75 kN-m
Sb = 101.75 kN-m * 0.203 m / 3.762x10-4 m4
Sb = 54.90 MN/m2
For Beam deflection (mm), d

Where: d = 0.0065*W * L4 / (E I)
d = 0.0065*(1520 N/m) * (25 m)4 / (2.00x1011 N/m2 * 3.762x10-4 m4)

d = 51.30 mm < L/500 = 60mm, Safe!
RB = 2x1011 N/m2 * 406 mm / 2 * 0.40 * 413.70 N/mm2
RB = 246 m
1200 / 487.20 = D / 246
D = 1200 * 246 / 487.20
MEBR = 606 D


Where: I = π (OD4 – ID4) / 64
I = 0.0491 (4584 - 4294)
I = 4.9725x10-4 m4 or 4.9725x108 mm4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (4582 – 4292)
A = 20202.80 mm2 or 0.020203 m2

Where: W = (158.59 kg/m + 0.65 kg/m) * 9.81 m/s2
W = 1562 N/m / 1000
W = 1.56 kN/m
So = √ (2.852 + 2.462)
So = 3.765 m
Dimension S, Sdim = OD/2=228.5mm

Where: R = 1.143*W * L
R = 1.143*1.56 kN/m * 25 m (considering max. distance)
R = 53.49 kN
Where: M = 0.1071*W * L2
M = 0.1071*1.56 kN/m * (25 m)2

M = 104.42 kN-m
Sb = 104.42 kN-m * 0.2285m / 4.9725x10-4 m4
Sb = 47.98 MN/m2
For Beam deflection (mm), d

Where: d =0.0065* W * L4 / (E I)
d = 0.0065*(1.56 kN/m) * (25 m)4 / (2.00x1011 N/m2 * 4.9725x10-4 m4)

d = 39.83 mm < L/500 = 50mm, Safe!
RB = 2x1011 N/m2 * 0.457 m / 2 * 0.40 * 413.70 N/mm2
RB = 276 m
1200 / 548.40 = D / 276
D = 1200 * 276 / 548.40
MEBR = 604 D

20” Pipe (OD 508 mm Ø, ID 478 mm Ø) with wall thickness of 15.09 mm, coating thickness of 0.50
mm, coated pipe OD 509 mm Ø, Pipe Grade API 5L X60, Pipe SMYS of 413.7 N/mm2 (MPa)
Moment of Inertia of Pipe (mm4), I
Where: I = π (OD4 – ID4) / 64
I = 0.0491 (5094 - 4784)
I = 7.323x108 mm4 or 7.323x10-4 m4
Where: A = π (OD2 – ID2) / 4
A = 0.7854 (5092 – 4782)
A = 24030.83 mm2 or 0.02403 m2

Where: W = (188.64 kg/m + 0.75 kg/m) * 9.81 m/s2
W = 1857.92 N/m / 1000
W = 1.86 kN/m
So = √ (4.502 + 2.512)
So = 5.15 m
Dimension S, Sdim = OD/2=254mm

Where: R = 1.143* W * L
R = 1.143*1.86 kN/m * 25 m
R = 53.15 kN
Where: M = 0.1071*W * L2
M = 0.1071*1.86 kN/m * (25 m)2

M = 124.50 kN-m
Sb = 124.50 kN-m * 0.254 m / 7.323x10-4 m4
Sb = 43.18 MN/m2
Where: d = 0.0065*W * L4 / (E I)
d = 0.0065*1.86 kN/m * (25 m)4 / (2.00x1011 N/m2 * 7.323x10-4 m4)

d = 32.24 mm < L/500 = 50mm, Safe!
Minimum Bend Radius (m), RB
Where: RB = E * OD / 2 * F * SMYS
RB = 2x1011 N/m2 * 0.508 m / 2 * 0.40 * 413.70 N/mm2
RB = 307 m
1200 / 609.60 = D / 307
D = 1200 * 307 / 609.60
D = 604.30
MEBR = 604.30 D
SbOB = 126.20 MPa> Sb, Safe!

Appendix 6: Top of Pipeline Survey Calculation of EBR
* SAMPLE COMPUTATION for 3 POINT SURVEY as per Project Addendum to PPL-SU-1800-TCO
* SURVEY DATA PIPE SIZE CALCULATION
Angle of
MEBR Length STATUS
STA Elevation OD Inclination, Angle a EBR, RB EBR,
1200D
θ A
X (m) Y (m) (mm) (m) (in DEG) (in DEG) (m) (m) D
1 1 508 609.6 8
5 1.013 508 609.6 0.186 8
9 1 508 609.6 - 0.186 179.628 8 615.4 1211.4 OK
1 1 457 548.4 8
5 1.013 457 548.4 0.186 8
9 1 457 548.4 - 0.186 179.628 8 615.4 1346.6 OK
1 1 406 487.2 6
5 1.013 406 487.2 0.248 6
9 1 406 487.2 - 0.248 179.504 6 346.6 853.7 NOT OK
1 1 219 262.8 4
5 1.013 219 262.8 0.372 4
9 1 219 262.8 - 0.372 179.256 4 154.03 703.3 NOT OK
1 1 168 201.6 4
5 1.013 168 201.6 0.372 4
9 1 168 201.6 - 0.372 179.256 4 154.03 916.85 NOT OK
1 1 114 136.8 4
5 1.013 114 136.8 0.372 4
9 1 114 136.8 - 0.372 179.256 4 154.03 1351.14 OK
* Note: This sample computation is for reference use only. * Survey data is as per actual.
Important note to survey group: 5mm error in reading on the elevation makes significant change in the
EBR(RB). Any sequence of points survey will be applicable. Survey group will ensure accuracy on the
readings, will not affect significantly on the calculated EBR.
1. Getting Angle of Inclination, θ
tan θ = (ΔY) / (A/2)

where:
ΔY = difference in Survey Point Elevation (Sta. 1 Elev. - Sta. 5 Elev.)
Interval = distance of Survey Point Coordinates
= {(x1 - x2)2 + (y1 - y2)2}0.5
2. Getting Angle, a
a = 180 - (2 * θ)
3. Getting EBR, D
MEBR / 1200D = EBR RB / EBR, D
EBR, D = 1200D * (EBR RB / MEBR)
4. Getting EBR, RB = A / 2 * Sin a

Note:
MEBR of 1800D is for “Route Bend”
MEBR of 1200D is for “Before and After Route Bend”
Appendix 7: Side Boom
Appendix 8: Boom Truck (TEREX BENDINI Crane)
Appendix 9: Walk Behind Roller Compactor
Appendix 10: Dewatering Pump
Appendix 11: Excavator
Appendix 12: Soil Density Gauge

Appendix 13: Equipment Calibration Certificates & Test Report
TST and GPS Equipment
Soil Density Gauge
Holiday Detection Equipment
Appendix 14: Rock Shield Data Sheets
Appendix 15: Magnetic Markers
Appendix 16: Roller Cradle
-END-

Method Statement For Pipeline Construction (Bedding, Lowering and Backfill)

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Method Statement For Pipeline Construction (Bedding, Lowering and Backfill)

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Method Statement for Pipeline Installation

(Bedding, Lowering-In and Backfilling)

Данный документ является контролируемым. Не вносить неутвержденных изменений.

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№ документа_ Ред: № проекта:

Защита информации / IP Security: Company Confidential / Конфиденциальная информация компании

Требование к переводу (указать на следующей В соответствии с перечнем требований к документации: на русском и

Согласование документа в / Approvals:

Данные о редакциях документа / Revision History:

U05 30-Mar-18 Implementation /

U04 05-Dec-17 Implementation /

U03 7-Nov-17 Implementation /

U02 7-Sep-17 Implementation /

U01 3-Mar-17 Implementation /

K01 8-Dec-16 Review &

Раздел 5.2.1.11 / Section измерение катодной защиты, добавлено /

Раздел 6.2.1.2 / Section Пересмотренные абзацы /

Раздел 6.2.1.3 / Section Раздел добавлен: Прокладка трубопровода в зимний период

Раздел 5.2.1.11 / Section Пересмотренные абзацы /

№ уточнения Описание уточнения Стр.

Table 1: Pipeline Installation Scope

2 2086 5123BS014A MS52 MM 18 7.48 Gathering Multiphase

3 5081 5156AS008A MS31 MS52 4 2.836 Utilities Fuel Gas

4 25211 5213FS057A WP52-1 MS52 16 1.567 Gathering Multiphase

5 25212 5213FS058A WP52-1 MS52 8 1.576 Gathering Multiphase

6 25221 5123FS059A WP52-2 MS52 16 1.293 Gathering Multiphase

7 25222 5123FS060A WP52-2 MS52 8 1.273 Gathering Multiphase

8 55211 5156AS033A MS52 WP52-1 6 1.583 Utilities Fuel Gas

9 55221 5156AS034A MS52 WP52-2 6 1.266 Utilities Fuel Gas

The activities defined by this Method Statement covers the following:

- Bottom of Trench Profile Survey

- Top of Pipeline Profile Survey

- Backfill at Special Location

- Clean Up and Reinstatement

- Installation of marker posts and warning signs

- Installation of magnetic markers

# Document Nos. or Drawing Nos. TITLE

1 Exhibit A - Scope of Work High Pressure Oil Mechanical &

2 Project Addendum to PPL-SU-1800-TCO (Onshore Pipeline

5 Engineering Standards Pipeline Details Typical Open Cut Road

6 Engineering Standards Pipeline Details Typical Cross Section of

7 Engineering Standards Pipeline Details Typical Pipeline Aerial

8 Engineering Standards Pipeline Details Typical Pipelines Trench

9 Engineering Standards Pipeline Details Typical Trench in SOR

11 Engineering Standards Pipeline Details Typical Transition Detail

23 Land Allotment Layout FGP WRM Gathering MS52-WP52-1,

26 Initial HPO Pipeline Installation (K-500-097-ON) - Crossing

27 Future Growth Project, Pipeline Alignment Sheet, 4” Fuel Gas

28 Future Growth Project, Pipeline Alignment Sheet, 20” Gathering

29 Future Growth Project, Pipeline Alignment Sheet, 18” Gathering

30 Future Growth Project, Pipeline Alignment Sheet, 16” Production

31 Future Growth Project, Pipeline Alignment Sheet, 8” Test Pipeline

32 Future Growth Project, Pipeline Alignment Sheet, 16” Production

33 Future Growth Project, Pipeline Alignment Sheet, 8” Test (WP52-2

34 Future Growth Project, Pipeline Alignment Sheet, 6” Fuel Gas

35 Future Growth Project, Pipeline Alignment Sheet, 6” Fuel Gas

36 Specification for Granular Materials for Use in Road Construction

38 Geotechnical Interpretive Report – WP52-2, WP53-2, WP53-3,

60 STANDARD INSPECTION AND TEST PLAN TRENCHING AND