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  • 04160001

    Загружено:

    Mohamed Ali Abdelatii Mohamedi
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    This document is a calibration form for penetrant inspection. It lists the steps and requirements to calibrate the penetrant inspection system at the beginning of each shift. When using a high sensitivity penetrant, a minimum of 4 indications must be visible on the test panel, and for a medium sensitivity penetrant a minimum of 3 indications are required. The form then lists 19 calibration steps to check things like materials, temperatures, pressures, lighting levels, and availability of tools and standards.

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    This document is a calibration form for penetrant inspection. It lists the steps and requirements to calibrate the penetrant inspection system at the beginning of each shift. When using a high sensitivity penetrant, a minimum of 4 indications must be visible on the test panel, and for a medium sensitivity penetrant a minimum of 3 indications are required. The form then lists 19 calibration steps to check things like materials, temperatures, pressures, lighting levels, and availability of tools and standards.

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    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    23 просмотров1 страница

    04160001

    Загружено:

    Mohamed Ali Abdelatii Mohamedi
    This document is a calibration form for penetrant inspection. It lists the steps and requirements to calibrate the penetrant inspection system at the beginning of each shift. When using a high sensitivity penetrant, a minimum of 4 indications must be visible on the test panel, and for a medium sensitivity penetrant a minimum of 3 indications are required. The form then lists 19 calibration steps to check things like materials, temperatures, pressures, lighting levels, and availability of tools and standards.

    Авторское право:

    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 1

    FLUORESCENT DYE WATER WASHABLE

    PENETRANT INSPECTION CALIBRATION FORM


    Complete this form at the beginning of each shift when processing the PSM-5/KDS-11 test panel. Paragraph references for the system calibration pertain to and are derived from Liquid Penetrant Testing Procedure. When using a level 3 (high) sensitivity penetrant, a minimum of 4 indications need to be evident on the PSM-5/KDS-11 test panel to consider the system calibrated. When using a level 2 (medium) sensitivity penetrant, a minimum of 3 indications need to be evident on the PSM-5/KDS-11 test panel to consider the system calibrated.

    PT inspector Calibration Steps


    1. 2. 3. 4.

    Date

    Shift Accepted Rejected

    In use materials checked for labels traceable to batch numbers. ( 3.3.1) Excess penetrant removal water wash temperature. Acceptable range between 60 F and 100 F. ( 3.4.2) Actual Temperature _____________________ Excess penetrant removal wash water pressure. Maximum allowable pressure is 40 PSI. ( 3.4.2) Actual Pressure ________________________ Drying oven temperature of 160 F max. ( 3.4.3) Actual Temperature______________

    5. D-90 developer checked for caking & for contamination under black light. ( 3.7.8.1) Actual number of specs observed _____ 2 6. Black light in excess penetrant removal station shall provide a minimum of 100 microwatts/cm at the part surface. ( 3.4.2) Meter used __________ Small parts station Reading ________ Large parts station reading _______ 7. 8. 9. Black light reflectors and filters checked for integrity and cleanliness. ( 3.4.4) Black light emission shall be a minimum of 1200 microwatts/cm at 15 from the front of the black light bulb. ( 3.4.4) Meter used ___________ Reading _________ White light emission from ultraviolet light shall be measured using a black/white meter. Reading to be taken at 15 and shall not exceed 2 foot candles. ( 3.4.4) Meter used ____________________ Reading ___________________
    2

    10. Ambient white light in inspection area shall not exceed 2 foot candles. ( 3.4.4) Meter used ____________________ Reading ___________________ 11. Ambient white light in penetrant wash station shall not exceed 10 foot candles. ( 3.4.2) 12. White light in visual inspection area shall be a minimum of 110 foot candles. ( 3.4.6) Meter used ____________________ Reading ___________________ 13. A master KDS-11 test panel shall be available for comparison as a control or reference panel. ( 3.4.9) 14. KDS-11 working test panel shall be processed at the beginning of each shift when the penetrant area is used and compared to a test panel processed in new penetrant (or picture of same). Panels shall be cleaned and stored in solvent after use. ( 3.7.4) 15. Penetrant inspection area shall be free of florescent contamination that could interfere with the interpretation or cause contamination of parts to be inspected ( 3.4.5) 16. All gages and meters used in the penetrant inspection area shall be in good working order and calibrated at proper intervals or whenever accuracy is questioned. 14.1. (Water pressure and temperature gages, timers and light meters, drying oven) 17. Suitable magnification (7X) and measurement tool shall be available in the work station to interpret and measure indications. ( 3.7.9) 18. Bleed back equipment, solvent, and D-100 developer shall be available in the inspection booth. ( 3.7.9) 19. Current customer and applicable specification criteria is available at the work station and concurs with applicable production router.

    Penetrant Inspection Calibration Form MQ-04-16-00-01 rev 09

    |1| Expires 30 days after printing

    Date Printed

    Mar 23, 2011

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