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during outages Drilling Catalyst regeneration Shot blasting & Painting Temporary extra capacity
Compressed Air Dryer packages skid mounted by Hydrolink, are complete air treatment systems that include an air driven Pre-cooler with Moisture Separator, Coalescing Pre Filter, Heatless Desiccant Air Dryer and a particulate removal After Filter. The versatile skid packages are built to the highest standards and are designed to stringent offshore specifications.
SPECIFICATION
HL-ADS-800-10 Type Rated Flow - m/hr (scfm ) Maximum Air Inlet Pressure - bar (psi) Minimum Air Inlet Pressure - bar (psi) Dew point Options Inlet/Outlet - mm (in) Controls Pre cooler Heatless/Desiccant 1920 (1130) 10.3 (149.35) 4.1 (59.45) -40 C /-70 C 76 (3) Pneumatic Air cooled/Air motor driven HL-ADS-1600-10 Heatless/Desiccant 3568 (2100) 10.3 (149.35) 4.1 (59.45) -40 C /-70 C 102 (4) Pneumatic Air cooled/Air motor driven HL-ADS-3000-10 Heatless/Desiccant 5097 (3000) 10.3 (149.35) 4.1 (59.45) -40 C /-70 C 152 (6) Pneumatic Air cooled/Air motor driven
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/001.01
www.hydrolinkgroup.com
APPLICATIONS
Hydrolink offer a large selection of pump units for de-watering, filling, pressure testing and pipeline flushing. Drives can be diesel or electric and the pump units are skid mounted with on-board fuel tanks for diesel units. Special purpose pump sets, for the Oil & Gas, Petrochemical and Offshore sectors, can be built to order.
SPECIFICATION
DP-KRZ-200 I mpelle r - mm (in) Casing *P ressure - ba r (psi) F low - m/hr (US gp m ) P owe r - kW (h p) Length - mm (in) Width - mm (in ) Height - mm (in) Weigh t - Kg (lb s) 390 (15) End Suction 6 (87) 500 (2201) 110 (1721) 2700 (106) 1500 (59) 2100 (83) 2000 (4400) DP-100H 470 (18) 2-Stage 20 (290) 150 (660) 150 (200) 3500 (138) 1800 (71) 2250 (89) 3500 (7700) DP-150D 515 (20.3) Split Case 12 (174) 600 (2641) 250 (333) 4000 (157) 1800 (71) 2250 (89) 4500 (9900) DP-250DF 525 (20.7) Split Case 13 (189) 1200 (5282) 580 (771) 5000 (197) 1800 (71) 2750 (108) 7000 (15400) DP-250D 542 (21.5) Split Case 13 (189) 1500 (6603) 580 (771) 5750 (226) 1800 (71) 2500 (98) 7500 (16500) DP-150H 595 (23.4) 2-Stage 30.5 (442) 600 (2641) 580 (771) 5750 (226) 1800 (71) 2500 (98) 7500 (16500) DP-300D 590 (23.2) Split Case 12 (174) 2400 (10564) 1260 (1676) 6000 (236) 1800 (71) 2500 (98) 8000 (17600)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/002.01
www.hydrolinkgroup.com
STANDARD SPECIFICATION
Weight and Dimensions
Unladen weight (without drum) Length of skid (closed) Length of skid (extended) Width of skid Height of skid (without drum) Height of skid (with drum) : 13,500kg (29,700lbs) : 5.2m (205) : 7.1m (280) : 3.0m (118) : 3.7m (146) : 6.3m (248)
Shaft
Internal bore Continuous working pressure : 48mm (1.88) : 690bar (10,000psi)
Other features
Up to 50,000Nm (36,000lb-ft) torque at 350 bar(5,000psi). Capacity (incl. mud/water) : 65,000kg (143,000lbs). Shaft with WECO threaded fittings for swivel and slip ring. Level wind arm inclination up to 50 (horizontal). Electronic control of hydraulic spool mechanism. Local and remote control stations both with manual and electronic control. High utilization capability for continuous use.
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/003.01
www.hydrolinkgroup.com
APPLICATIONS
Diesel filtration Completion fluids Water injection Produced water polishing Prefiltration to RO systems
SPECIFICATION
Hydrolink design and manufacture high flow, multi-purpose filter skids, used extensively in oilfield, power generation and utility industries. The versatile skid packages are built to the highest standards and can be configured for both parallel and series flow.
HL-DFS-NU-210M-10B-M-SS-316L No. of Cartridge per Filter Housing Max. Recommended flow Design Pressure Design Temperature Design of Vessel Inlet / Outlet Dirty Drain Clean Drain Vent Material of Filter Housing / Vessel Material of Frame & Skid Material of Pipes and Valves Lifting Skid Weight Dimension - mm (in) 36 Cartridges 1016 mm (40) long 150 m/hr (660 US gpm) per Vessel 10 bar (145 psi) -29 C to 107 C ( -20 F to 225 F ) ASME Code Design and U Stamp 6 ANSI, Class 150 2 NPT Ball Valve 1 NPT Ball Valve NPT Ball Valve SS 316 Wetted Parts Mild Steel Cast Iron body, SS-316L Disc, SS Piping Load certified eyes; Forklift pockets 2225 kg (4895 lbs) 2900 x 1250 x 2250 (114 x 49 x 89)
HL-DFS-NU-275M-10B-M-SS-316L 55 Cartridges 1016 mm (40) long 225 m/hr (990 US gpm) per Vessel 10 bar (145 psi -29 C to 107 C (-20 F to 225 F) ASME Code Design and U Stamp 6 ANSI, Class 150 2 NPT Ball Valve 1 NPT Ball Valve NPT Ball Valve SS 316 Wetted Parts Mild Steel Cast Iron body, SS-316L Disc, SS Piping Load certified eyes; Forklift pockets 2300 kg (5060 lbs) 2900 x 1250 x 2250 (114 x 49 x 89)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/004.01
www.hydrolinkgroup.com
APPLICATIONS Oil Conditioning and Polishing Turbine oil Purification Transformer oil Purification
Hydrolink HFPS fluid purifier units are easy to operate, self contained systems that will: Remove free, dissolved and emulsified water. Remove free and dissolved gases. Remove particulate contamination over 3micron. Reduce equipment / system downtimes. Reduce component failures. Reduce fluid changes. Increase equipment reliability and productivity.
Effects of Water Contamination
Principle Hydrolink Fluid Purifier Units employ a modified version of the vacuum evaporation with inert gas dehydration technique, using dry air in place of the inert gas. A desiccant air dryer is used to dry the inert gas and increase purifier efficiency, even in high humidity environments. In contrast to the standard vacuum evaporation process, this technique can achieve residual water levels below the saturation level of the fluid being processed. Operation Contaminated fluid is drawn into the unit under a vacuum of up to 0.9 bars, passing through a heater to raise its temperature and increase filtration speed. It then enters a vacuum tower where it cascades over dispersal elements to break it down into droplets, thus increasing the surface area.
The water is vaporized and drawn off through the vacuum pump and a condenser to the drainage reservoir.
The treated fluid is pumped from the tower by a hydraulic pump and passed through a high efficiency particulate removal filter before being returned to the system. An installed water sensor allows permanent control of the saturation of the fluid. Technology The HFPS systems are fully automated, PLCcontrolled units. The WSPS 03 water sensor, in conjunction with the WFD 01 display unit, allows permanent monitoring of the water level in the purified fluid, and the VS1 Delta P sensor allows optimal scheduling of filter replacement.
Water is one of the most common fluid contaminants, and the most destructive after particulate contamination, causing: Fluid breakdown. Additive depletion. Reduction of lubrication properties. Oil oxidation. Internal corrosion. Abrasive wear in system components. Reduced dielectric strength.
SPECIFICATION
HFPM.21 Water extraction rate - l/day (US gpd)* Flow rate - lpm (US gpm) 75 (19.8) 20 (5.3) HFPM.31 105 (27.7) 30 (7.9) HFPM.71 315 (83.2) 70 (18.5)
O
Also available in explosion-proof versions. Based upon 6% water @ 40 C for VG 32 mineral oil. Fluid Purifier Skid packages can be built to suit specific system requirements.
HL-F-0909/006.01
APPLICATIONS
Hydraulic pipeline cleaning New piping installation Hydraulic flushing and system performance
Electric and diesel driven flushing units reduce contamination and provide a defined system cleanliness level. Hydrolink flushing units have been proven to reduce system downtime and maintenance costs.
SPECIFICATION
DHU-1800L-D109K DHU-400L-D48K DHU-1800L-D109K EPU-200L-E37K -V245L-210B -V200L-260B -V840L-240B -P80L-200B EPU-400L-E75K EPU-E55K-S1700L -P150L-200B -12B-VFD
Electric Motor Capacity - kW (hp) Diesel Engine Capacity - kW (hp) Working Pressure - bar (psi) Flow - lpm (US gpm) Hydraulic Tank Capacity-L (US gal) Weight (w/oil) - kg (lbs)
N/A 109 (146.6) 350-210-210 (5075-3045-3045) 90-110-45 (23-29-12) 1800 (468) 4000 (8800)
N/A 48 (64) 150-260 (2175-3770) 162-38 (43-10) 400 (104) 3000 (6600)
N/A 109 (146.6) 136-195-240 (1972-2827-3480) 408-284-142 (107-75-37) 1800 (468) 4000 (8800)
75 (101) N/A 200 (2900) 10 to 150 (2.6 to 39.6) 400 (104) 2000 (4400)
55 (74) N/A 12 (160) 220 to 1721 (57 to 444) N/A 1800 (4000)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/007.01
www.hydrolinkgroup.com
Industrial cleaning Tube bundle cleaning Drainage cleaning Pressure testing Marine growth removal Dock/Hull washing
Hydrolink offer a wide range of skid mounted Diesel or Electric driven High Pressure Pumps. Ideal for industrial cleaning and many other purposes. Hydrolink Pump Sets are robust, self contained units for heavy duty applications.
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
www.hydrolinkgroup.com
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/008.01
www.hydrolinkgroup.com
The Hydrolink Mobile Hydraulics Workshop is a portable, self-contained, hydraulics assembly and repair facility, designed specifically for the maintenance of hydraulic hoses and cylinders in the field. The fully equipped unit has an integral diesel generator and air conditioning/heat pump system and is designed to be handled as a standard 40 shipping container for use onshore and offshore.
MAIN FEATURES
HL-WC-40-AC/O Hose cutting machine Crimping machine Skiving machine Tube bending machines Bench grinder Bench drilling machine Bench drilling machine Air conditioner/heat pump Hydraulic power pack Cylinder test unit Work benches Washing basin Parts storage Tool storage Office area Diesel generator
APPLICATIONS Hose assembly and repair Cylinder repair and maintenance Hydraulic testing
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/009.01
www.hydrolinkgroup.com
APPLICATIONS
SPECIFICATION
HL-UEM-180-NFSK Maximum gaseous nitrogen flow rate m/min (scfh) Maximum working pressure bar (psi) Maximum gaseous nitrogen temperature C (F) Engine power kW (hp) Engine Pump drive arrangement Boost pump Main pump Piping 85 (180,000) 1,030 (15,000) 21 (70) 410 (550) @ 2,100 rpm Detroit Diesel Series 60 Hydraulic Centrifugal Triplex Cryogenic 304L/316L stainless steel HL-SPS-180-NFSK 85 (180,000) 1,030 (15,000) 21 (70) 490 (657) @ 2,240 rpm Caterpillar 3406 Hydraulic Centrifugal Triplex Cryogenic 304L/316L stainless steel
www.hydrolinkgroup.com
APPLICATIONS
SPECIFICATION
HPP-24-VF12-12-E45-HT-CR-Z1 Drive Maximum flow l/min (US gpm) Maximum pressure bar (psi) Power kW (hp) Motor rating kW (hp) Water tank capacity lit (US gall) Length mm (in) Width mm (in) Height mm (ins) Weight kg (lbs) Electric 12.7 (3.4) 1500 (21750) 37 (50) 45 (60) 350 (92) 1650 (65) 1010 (40) 2010 (79) 1050 (2320)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/011.01
www.hydrolinkgroup.com
Filtration trolley integrated with on-line particle counters to measure / monitor the oil cleanliness levels as per ISO 4406 cleanliness standards.
APPLICATIONS
Filtering particles from new oil Improving cleanliness in fluid systems System flushing
A set of offline filtration units that range from a basic electric trolley to an explosion proof unit with built-in contamination monitoring. The units are lightweight, portable and available in four flow sizes. The Hydrolink filtration trollies are simple to operate, clean and maintain, and significantly reduce equipment maintenance costs.
SPECIFICATION
HFCT-020-TP HFCT-035-AM HFCT-080-TP HFCT-240-TP -03-NS -03-NS-VPC -03-NS-VPC -03-NS-VPC
Flow Rating - lpm (US gpm) Viscosity Max. Operating Pressure Max. Operating Temp. Compatibility Pump Drive Test Point Filter Element Particle Monitor (Online) *
35 (9)
71 (18)
250 (62)
Pneumatic
20lps @ 7bar
Electric
380V (3-ph)
Electric
380V (3-ph)
Fluid sampling and dignostics if required Choice of absolute rated filters. Provide particle information at 4, 6 & 14 microns vv
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/012.01
www.hydrolinkgroup.com
APPLICATIONS
Concrete crushing Hydraulic presses Hydraulic drives Pipe fusion Hull cleaning
Hydrolink hydraulic power packs are very low noise, compact units. Designed for a maximum operating pressure of 400 bar at maximum pump volume, standard units include a separate filter/cooler circuit, easy access for maintenance, a proportional control system, safety interlocks on oil level and temperature, and tanks designed to BS 6525:1984. Where applications dictate, these units can be supplied with stainless steel or aluminum tanks, suitable components for water-glycol systems, a tank heater, air-cooled or water-cooled external coolers, accumulators and in-built umbilicals for hydraulic tools. Options include zone-rated and diesel driven units, and 3rd Party certification can be provided.
SPECIFICATION
EPU-100L-EE5.5K -G9L-150B EPU-160L-EE2.2K -G6L-150B EPU-300L-E30K -SP80L-160B EPU-630L-E75K -P160L-220B EPU-1000L-2E55K -2SP133L-210B EPU-1400L-E110K -TV1000L-415B
Electric Motor Capacity kW (hp) Working Pressure - bar (psi) Flow - Ipm (US gpm) Hyd. Tank Capacity - L (US gal) Weight (w/o oil) - kg (lbs)
2.2x2 (3x2) 150 (2175) 6x2 (1.6x2) 160 (42) 250 (550)
55x2 (74x2) 210 (3045) 133x2 (35x2) 1000 (264) 2800 (6160)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/013.01
www.hydrolinkgroup.com
APPLICATIONS
Cantilever skidding systems, available in the longitudinal transverse or combination axes. Power units can be produced to Zone 1 specification and control units can either be combined with the power unit or supplied as a stand-alone console.
SPECIFICATION
HL-SK-T-200T Axis Load Capacity - Ton Speed - m/min (ft/min) Elec. Motor Capacity - Kw(hp) No. of Cylinders Hydraulic Units Working Pressure - bar (psi) Flow - lpm (US gpm) Hyd. Tank Capacity - L(US gal) Weight - kg (lbs) Transverse 200 0.7 (2.3) 55 (73) 2 1 210 (3000) 140 (37) 400 (105) 2500 (5500) HL-SK-T-250T Transverse 250 0.8 (2.5) 55 (74) 2 1 215 (3118) 130 (34) 600 (158) 2500 (5500) HL-SK-L800T /T400T Longitudinal 800/400 0.5 (1.65) 55 x 2 (74 x 2) 4+2 1 215 (3118) 231 (61) 1000 (264) 4000 (8800) HL-SK-L-900T Longitudinal 900 0.5 - 1 (1.6 - 3.2) 110 (147) 4 1 170 (2465) 320 (85) 1200 (315) 3000 (6600) HL-SK-L940T /T250T Longi./Trans. 940/250 0.6 (2) 66 x 2 (88 x 2) 4+2 1 207 (3000) 146 x 2 (38 x 2) 1000 (264) 4000 (8800) HL-SK-L1400 /T140T Longitudinal 1400/140 0.3 (1.0) 75 x 2 (100 x 2) 4+2 1 210 (3045) 186 (48) 1000 (264) 4400 (9680)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/014.01
www.hydrolinkgroup.com
APPLICATIONS
Wire line coiling and de-coiling Cable maintenance and inspection Installation of cables at well locations
Option Include
* Foot switch operation * Full DNV certification * Ask for any special requirements
SPECIFICATION
HLGS-E -10-9268
Load Capacity - Ton Speed - rpm Max Reel Diameter - mm (in) Working Pressure - bar (psi) Flow - lpm (US gpm) Hyd. Tank Capacity - L (US gal) Weight - kg (lbs) Drive Application 10 10 to 35 2337 (92) 100 (1450) 37.5 (9.9) 150 (39) 2000 (4400) Electric Industrial
Pneumatic, Electric or Diesel driven spooler units for cable maintenance and inspection (ground applications) or cable installation (field applications). The Hydrolink design ensures easy reel handling with a sliding motor assembly. Cylinders are fitted inside the box section for even lifting and field units are protected with wrap around bumpers.
HLGS-E -12-9268-1
12 10 to 35 2337 (92) 100 (1450) 37.5 (9.9) 150 (39) 2000 (4400) Electric Industrial
HLFS-E -10-9268-1
10 20 2337 (92) 200 (2900) 12 (3.2) 150 (39) 3000 (6600) Electric Zone 1
HLFS-E -12-9268-1
12 20 2337 (92) 200 (2900) 11 (2.9) 150 (39) 3000 (6600) Electric Zone 1
HLFS-E -15-9268-1
15 20 2337 (92) 200 (2900) 11 (2.9) 150 (39) 3000 (6600) Electric Zone 1
HLFS-D -12-9268-1
12 20 2337 (92) 200 (2900) 11 (2.9) 150 (39) 3000 (6600) Diesel Eng Safe area / Zone 2
HLFS-A -2-6037
2 4 to 20 1524 (60) 7 (101) N/A 2200 (4840) Pnumatic Motor Zone 1
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/015.01
www.hydrolinkgroup.com
Surface preparation Concrete demolition Hydrostatic testing Tube bundle cleaning Fluid Transfer
Hydrolink design and build High Pressure (HP) and Ultra High Pressure (UHP) pump units in standard surface preparation configurations or custom designed to end user requirements. All Hydrolink pump units are designed for extreme conditions and are ideal for the Marine, Offshore and Oil & Gas markets.
SPECIFICATION
UHP-24-K10016A -23-D119 Pressure - bar (psi) Flow - lpm (US gpm) Power - kW (hp) * Water Tank - L (US gal) Fuel Tank - L (US gal) Length - mm (in) Width - mm (in) Height - mm (in) Weight - kg (lbs) 2500 (36250) 23 (6) 110 (147) 350 (91) 650 (168) 2700 (106) 1380 (54) 2326 (91) 4000 (8800) UHP-24-UH210 -26-D190 2750 (39875) 26 (7) 137.5 (184) 350 (191) 650 (168) 3000 (118) 1600 (63) 2150 (84) 4500 (9900) UHP-24-K16018 -40-D174-TM-SA 2000 (29000) 40 (10.6) 154 (206) 350 (191) 650 (168) 3000 (118) 1800 (71) 3000 (118) 4500 (9900) UHP-24-K25019A -46-D280 2800 (40600) 46 (12) 248 (332) 350 (191) 650 (168) 3000 (118) 1800 (71) 3000 (118) 4500 (9900)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/016.01
www.hydrolinkgroup.com
APPLICATIONS
Hydrolink offer Fire Fighting Pump Sets to full FiFi I rating. We supply complete fire fighting solutions including Fire Fighting Pump Sets, Water and Foam Monitors, Foam Pumps, Drenching Pumps and Control Systems.
SPECIFICATION
CH-F-D1300/2400-12 Impeller - mm (in) Casing *Pressure - bar (psi) Flow - m/hr (US gpm) Power - kW (hp) Length - mm (in) Width - mm (in) Height - mm (in) Fuel Tank ltrs (US gal) 520 (20.5) Split Case 12 (174) 2400 (10565) 1291 (1721) 4800 (189) 1850 (73) 2910 (115) 2800 (739) CH-F-D522/1200-12 486 (19.1) Split Case 12 (174) 1200 (5282) 580 (773) 4000 (157) 1800 (71) 2620 (103) 2000 (528) CH-F-D157/HSP-12 400 (15.7) End Suction 12 (174) 150 (660) 174 (232) 2400 (95) 1200 (47) 1800 (71) 380 (100)
JEBEL ALI - Headquarters P.O. Box 18502, Dubai, UAE Tel: +971-4-8861414 Fax: +971-4-8861413 e-mail: info@hydrolinkgroup.com
HL-F-0909/005.01
www.hydrolinkgroup.com