Government of Karnataka Department of Technical Education Diploma course in Electronic Instrumentation and control engineering Fourth semester Subject

IC 403: Instrumentation Technology and Communication Contact Hours/ week: 04 Chapter Contents no. 1 Elements of Design 2 Grounding and Shielding 3 Metrology 4 Standards in Quality Management 5 Instrumentation in Hazardous areas 6 Modulation and Demodulation 7 Data communication and networking 8 Industrial Innovations 9 Tests and Assignments Total Contact hours / sem: 64 No. of Marks hours weightage 09 25 06 16 07 17 04 10 10 27 07 19 12 31 05 04 64 145

Chapter no.

Contents Section II

No. of hours

1 4 6

Elements of Design Standards in Quality management Modulation and Demodulation Section III

09 04 07

2 5 3 7 General objectives 1. 2. 3. 4. 5. 6. 7.

Grounding and Shielding Instrumentation in Hazardous areas Section IV Metrology Data communication and networking

06 10 07 12

Know the basic concepts of Design in Instrumentation Study the concepts of Grounding and Shielding Understand testing, compatibility, calibration and traceability in Metrology Know the standards in Total quality management Know the Hazardous area in Instrumentation Know the concept of communication Know the concepts of Data communication and Networking

Details of contents 1 Elements of Design 09

Product Life cycle, Circuit design and layout, Assembly and inspection, Testing and calibration, Power distribution, wiring and cabling, Integrated testing, Enclosures, Documentation 2 Grounding and Shielding 06

Grounding- concepts and illustration with examples, shock hazard protection, shielding:- Guidelines and examples, protection from electrostatic discharge 3 Metrology Introduction, SI units, Testing, compatibility, calibration and traceability 4 Standards in Quality management ISO 9000 QMS architecture, Quality, TQM, other QMS 5 Instrumentation in Hazardous areas 10 04 07

Introduction, Hazardous area classification, intrinsically safe design, Relevant Indian standards 6 Modulation and Demodulation 07

Introduction, types of modulation: AM, FM, PM, Limitations of Amplitude modulation, comparison of AM & FM, Demodulation, need for Demodulation 7 Data Communication and Computer Network 12

Introduction, Transmission Media, Multiplexing, switching, Computer Networks, Network Topologies, Network Devices.

8 Industrial Innovations 9 Tests and Assignments

05 04

Government of Karnataka Department of Technical Education Diploma course in Electronic Instrumentation and Control Engineering Fourth semester Subject IC 403: Instrumentation Technology and Communication Contact Hours/ week: 04 Specific Instructional objectives 1. Elements of Design 09 Contact hours / sem: 64

1.1 Introduction 1.2 Product life cycle Need / Opportunity, Concept development, Product design, Manufacturing Process design . 1.3 Circuit design Outline of requirements, General Issues Selection of Technology Reliability, Fault tolerance, High speed design , Low power design Noise & Error budgets, I/O interface 1.4 Circuit layout Component Placement, Routing signal traces, Grounds, Returns Shields, Connectors 1.5 Assembly and Inspection 1.6 Testing and calibration 1.7 Power Distribution 1.8 Wiring and cabling , Cooling, 1.9 Aesthetics, Ergonomics, Serviceability, Regulations & Standards 1.10 Integrated Testing & Documentation 2 Grounding and Shielding 06

2.1 Introduction 2.2 Grounding 2.2.1 The concept of Earth Ground 2.2.2 Illustration of typical power supply grounding error 2.2.3 Some examples of current return path symbols 2.2.4 Shock Hazard protection using earth , ground 2.2.5 Grounding considerations 2.2.6 Basic grounding practices- Circuit grounding, Ground bus ,Ground Plane 2.2.7 Examples 2.3 Shielding 2.3.1 Practical guidelines 2.3.2 Examples 2.4 Protection from electrostatic discharge Sources of Electrostatic Discharge, Typical electrostatic voltages & Precautions

3 Metrology 3.1 Introduction 3.2 SI units Base Units 3.3 Testing, compatibility, calibration and Traceability 3.3.1 Explain Testing, compatibility, calibration, Traceability 3.3.2 Measuring equipment cycle 3.3.3 Measurement error and measurement uncertainty Components of Uncertainty 3.3.4 Determining instrument capability 3.3.5 Meeting test specifications 3.3.6 Test procedures 3.3.7 Reliability and performance metrics 3.3.8 National Accreditation Board of approved laboratories (NABAL) 3.39 Difference between Accuracy & Precision 4 Standards in Quality Management

07

04

4.1 Introduction 4.2 ISO 9000 Quality Management system and Architecture of ISO 9000 4.3 Quality 4.3.1 What is quality, quality policy, quality planning, quality management? Quality System, quality control, quality assurance 4.3.2 The Deming Cycle 4.3.3 Seven Wastes 4.5 Total Quality Management (TQM) and 10 principles 4.6 Some other Quality Management Standards 4.6.1 ISO 14000 4.6.2 ISO 14001 5 Instrumentation in Hazardous areas 10 5.1 Introduction 5.2 Hazardous area classification Class I , Class II Class IIIAreas 5.2.1 Protective Concepts Explosion proof / Flame proof enclosures, Intrinsic Safety, Pressurized Enclosures 5.3 Equipment Design and Construction 5.4 Intrinsically safe design 5.4.1 Determining safe energy levels 5.4.2 Intrinsic safety circuit design -Is a Thermocouple intrinsically safe Selection of a barrier 7.4.3 Installing intrinsically safe systems- Wiring, Grounding , Barrier, Sealing, Maintenance, Troubleshooting , Barrier Replacement 5.4.4 Transformer isolation barrier (TIB) 5.5 Relevant Indian Standards

6 Modulation and Demodulation 6.1 What is modulation? 6.2 Types of Modulation:- AM , FM, PM 6.3 Explain AM with figure 6.4 Limitations of AM 6.5 Explain FM with figure 6.6 Advantage of FM over AM 6.7 What is Demodulation? 6.8 Need for demodulation 6.9 Essentials of demodulation 6.10 Pulse modulation:- PAM, PWM , PCM 7 Data Communication and Computer Network

07

12

7.1 Introduction to Data Communication 7.1.1 Definition 7.1.2 Five Components of Data Communication 7.1.3 Data Transmission Simplex, Half Duplex, Full Duplex 7.2 Transmission Media 7.2.1 Guided Media Twisted Pair, Co-axial, Optical fiber 7.2.2 Unguided Media Radio Frequency propagation microwave, satellite 7.3 Multiplexing 7.3.1 Frequency Division Multiplexing (F D M) 7.3.2 Time Division Multiplexing (T D M) 7.4 Switching 7.4.1 Circuit Switching 7.4.2 Packet Switching 7.4.3 Message Switching 7.5 Computer Networks 7.5.1 Local Area Network (LAN) 7.5.2 Metro Area Network (MAN) 7.5.3 Wide Area Network (WAN) 7.6 Network Topologies Working, Advantages & Disadvantages 7.6.1 BUS 7.6.2 RING 7.6.3 STAR 7.6.4 TREE 7.6.5 MESH 7.7 Network Devices 7.7.1 Network Interface Card (NIC) 7.7.2 Hub 7.7.3 Repeater 7.7.4 Bridge 7.7.5 Router 6.7.6 Gateway 7 Industrial Innovations 05 Student should be encouraged to collect information regarding design, quality aspects, hazardous areas in Instrumentation and in Computer Networking Redesign front panel Of Lab Instruments based on Ergonomics & Aesthetics

Documentation may be made on the collected topics

Reference books 1. Electronic Instruments and Instrumentation technology PHI MMS Anand 2. PC Based Instrumentation ( PHI) N Mathivanan 3 Data Communication and Networking sapna book house K Shashidhar 4 Data Communication and Networking E P B P Renuka Ambeiger 5 Introduction to Computer Science Pearson Education ITL Education Solution Ltd. 6 Principles of Electronics S Chand Publications: V K Mehta

Government of Karnataka Department of Technical Education Diploma course in Electronic Instrumentation and Control Engineering Fourth semester Subject: Instrumentation Technology and Communication Model Question Paper Note: Section I is compulsory. Answer any two Full questions from SECTIONII, III & IV Section I 1 a. Fill in the blanks (i) (ii) (iii) (iv) (v) Passive cooling is achieved by means of a ___ WAN stands for ___ ISO____ is an environmental management standard The term __ refers to a current return path through the earth Seals are required to prevent the transmission of __ and vapors from Hazardous area to non- hazardous area 1 b Explain the elements of concept development Section II 2(a) Draw the flowchart showing the decision making process based upon the interrelationship of design, production, economics 2 (b) What are the general issues in the circuit design 2 (c) List the factors which characterizes the aesthetics of a product 3 (a) What is modulation. Explain Amplitude modulation with figure 3 (b) Compare FM and AM 3(c) Define Ergonomics. 4(a) What is demodulation. Explain the limitations of amplitude modulation 4(b) What are seven wastes in domain of quality 4(c) Explain the Deming cycle of Quality control 8 4 3 8 5 2 7 4 4 5 1 x 5 =5

Section III 5(a) What is grounding? Draw the diagrams of common return, chassis return and Ground return 5(b) List the sources of electrostatic discharge 5(c) Why shielding is required 6(a) Explain Ignition triangle. What are the sources of Ignition? How Ignition can be prevented 6(b) List the Hazardous area classifications 6(c) What is meant by Intrinsic safety 7(a) Explain how can the circuit of a thermocouple be made intrinsically safe in Hazardous area 7(b) What are the considerations for sealing intrinsically safe systems 7(c) What are the advantages of transformer isolation barrier Section IV 8(a) What is meant by measurement uncertainty? Classify the components of Uncertainty 8(b) What are basic elements of a calibration program 8(c) Explain graphically the difference between accuracy and precision 9(a) Explain any three Guided media data transmission 9(b) Compare LAN and MAN 9(c) What is router 10(a) Explain the following network devices:- Hub, NIC, repeater 10(b) Compare FDM and TDM 10(c) What is Full duplex 7 4 4 9 4 2 9 4 2 8 5 2 8 5 2 8 5 2

**************