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Solid Mechanics
Anders Ekberg
2 (8)
amplitude
FL
Designing for infinite life is to assure that no stress levels exceeds the fatigue limit But how do we translate the fatigue limit to other types of loading?
Solid Mechanics
Anders Ekberg
3 (8)
The Whler curve shows fatigue life corresponding to a certain stress amplitude It is also called a S-N-curve
FL
The diagram is primarily valid aluminum for uniaxial loading Infinite fatigue life The curve does not take into N 1 2 3 4 7 5 6 10 10 10 10 10 10 10 account any effects of the mid Stress cycles to failure value of the stress during a stress cycle
steel
Consequently, the curve is only valid for loading with a certain R-ratio There are also Whler curves for entire components (e.g. chains, wheel axles). Then, fatigue life is normally plotted against applied load
Solid Mechanics
Anders Ekberg
4 (8)
The Whler diagram can be used to design for finite (and infinite) life
steel
FL
Gives pertinent fatigue life No fatigue damage is induced, the component can sustain an infinite number of load cycles Given service life
aluminum
This can be done either for a given service loading or a given service life N
10
Solid Mechanics
10
10
10
10
10
10
Anders Ekberg
5 (8)
FRA = UTS
FRA = UTS 2
Note that the Whler curve is only valid for a certain R-value ( R = min max ) For steel, the fatigue limit corresponds to 106 <N<107
FL 0.5 UTS
N
4 5 6 7
10
Solid Mechanics
10
10
10
10
10
10
Anders Ekberg
6 (8)
a
Y
The fatigue limits for two cases fully reversed tension/compression (or bending) pulsating tension (or bending) and the yield limit, are needed to create the diagram
FL
FLP
The diagram is only valid for uniaxial loading The diagram is valid for different R-ratios Plasticity
Y
Solid Mechanics
UTS
m
Anders Ekberg
7 (8)
Kf=1+q(Kt-1) where Kt is the stress concentration factor and q depends on the notch radius (q<1, which gives Kf< Kt)
Solid Mechanics
Anders Ekberg
8 (8)
FL
FLP Y UTS m
FL
FLP
Y UTS
Check if your in the safe area. Calculate safety factors
( K t m , Kf a )
P
Y
Solid Mechanics
m UTS
m
Anders Ekberg