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Design Calculation for Lifting Beam Design of Hook Capacity of Lifting Beam = 20 T Hook is to be designed as a curved beam as per

IS: 13591 Number of hooks = 2 Taking impact factor = 1.1 Capacity of each hook = 11 T

H B Sec.-XX H B

H1 B Sec.-YY

Ri R Ro H= B= Ri = 16 cm 7.2 cm 5 cm H1 = R= Ro = 11 cm 13 cm 21 cm X

Hook material IS: 2004, Cl.-4 UTS = 6320 kg/cm2 YP = 3260 kg/cm2 Allowable bending stress = 0.2xUTS = Allowable shear stress = 0.3xYP = Combined stress = 0.24xUTS =

1264 kg/cm2 978 kg/cm2 1516.8 kg/cm2

Rn = H / Log(Ro/Ri) Rn = 11.15 cm Area (Sec.- XX) , A = 115.2 cm2 Area (Sec.- YY) , A1 = 79.2 cm2 Eccentricity, e = R - Rn = 1.85 cm Bending moment about centroidal axis, M = 143000 kg-cm Yi = Rn - Ri = Yo = Ro - Rn = 6.15 cm 9.85 cm 825.31 kg/cm2 314.72 kg/cm2 95.49 kg/cm2 138.89 kg/cm2 920.8 kg/cm2 -219.23 kg/cm2

Developed bending stress at inside fibre, Fbi = MYi / AeRi = Developed bending stress at outside fibre, Fbo = MYo / AeRo = Direct tensile stress (on sec.-XX) , ft = Direct tensile stress (on sec.-YY) , fs = Resultant stress at the inside fibre = ft + Fbi = Resultant stress at the outside fibre = ft - Fbo = At BDT Condition (impact factor not considered),

Resultant stress = Pin for L.B. Hook Max. load on each pin = 11185 T Diameter of pin considered, d = 80 mm Area of pin = 50.27 cm2 Section modulus = 50.27 cm3 Material: IS: 1570 (Part-V), 20Cr13, H&T to 241BHN UTS = 7956 kg/cm2 ; YP = Allowable bending stress = 0.2 X UTS = Allowable shear stress = 0.3 X YP = Reaction Ra =Rb = Maximum bending moment at center, M = Maximum bending stress = Maximum shear stress = In BDT condition Bending stress = Bush for Lifting Beam Hook Size of Bush = 125 OD X 100 X ID X 6018 kg/cm2 1591.2 kg/cm2 1805.4 kg/cm2 5592500 kg 55645375 kg-cm ### 111249.25 ### kg/cm2

1883.45 kg/cm2

OK

### kg/cm

90 mm 244 mm

130

LG

Material : Al. Bronze, IS:305, Gr.AB2 UTS = 6528 kg/cm2 Permissible bearing pressure = 0.04X UTS = 261.12 kg/cm2 Load on each bush = 11185 T Working bearing pressure = 86038.46 kg/cm2 Minimum thickness of bush = 0.08 d +3 mm = 11 mm Thickness provided = 12.5 mm