Page 1 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor: Subcontract No: 25113-000-HC3-P00Z-00004 Date: Date:

Project Name: OGD III (Subcontract: PME - Offsites & Utilities)

PQR No: WPS No.: Welding Process: SMAW Types (Manual, Automatic, Semi-Auto): Manual JOINTS DESIGN:(QW-402)

Rev: 0 Rev: 0

10.97 mm

PQR Test Coupon: 6" x SCH 80 (10.97mm)

BASE METAL(QW-403)
Material Spec.: ASTM A106 (Pipe) Type or Grade: Gr. B P.No. / Group No.: P.No: 1 , Group No: 1 Thickness of Test Coupon: 10.97mm Dia of Test Coupon: 6" (168.3mm) Heat No: Pipe - 59B5452 Material Certificate No: Pipe - 040000813205 (MITTAL)

POSTWELD HEAT TREATMENT(QW-407)

Heating Method: NA Heating Rate: NA Soaking Temp: NA Soaking Time: NA Cooling Rate: NA GAS: PERCENTAGE COMPOSITION (QW-408) Gas(es) % Comp. Shielding NA NA NA NA NA NA Flow Rate NA NA NA

FILLER METALS (QW-404)- See Table - Page 2 of 3 POSITION (QW -405) Position of Groove: 6G Position of Fillet: NA Weld Progression (Uphill, Downhill): Uphill PREHEAT (QW - 406) Preheat Temp. (Min): N/A Method of Heating: N/A Temp. Monitoring Method: Digital Thermometer Interpass Temp.(In Degree Centigrade): Minimum Recorded: 89 Maximum Recorded : 125

Trailing Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Current & Polarity: DCEP Amps / Volts: See Page 2 of 3 Tungsten Electrode Class & Size: NA TECHNIQUE (QW-410) Travel Speed: See Page 2 of 3
String or Weave Bead: String on Root, Weave - Fill & Cap

Oscillation: N/A Multipass or Single Pass (Per Side): Multiple Pass Single or Multiple Electrodes: Single Electrode

Page 2 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor: Subcontract No: 25113-000-HC3-P00Z-00004 Date:

Project Name: OGD III (Subcontract: PME - Offsites & Utilities)

PQR No: FILLER METALS Weld AWS Class Dia (mm) Pass No. 1 2 3 4 5 6 7 8 E 6010 E 7018 E 7018 E 7018 E 7018 E 7018 E 7018 E 7018 3.2 3.2 3.2 4.0 4.0 3.2 3.2 3.2 SFA 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 F.No. A.No. 3 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1

Rev: 0

Manufacture

Trade Name
PIPEWELD

Lot No.
VT532E66 88

Certificate No. 023530 EC20330164 EC20330164 EC20323739 EC20323739 EC20330164 EC20330164 EC20330164

ESAB ESAB ESAB ESAB ESAB ESAB ESAB ESAB

Ok 48.00 SF604303 Ok 48.00 SF604303 Ok 48.00 SF603207 Ok 48.00 SF603207 Ok 48.00 SF604303 Ok 48.00 SF604303 Ok 48.00 SF604303

SUMMARY OF WELDING PARAMETERS RECORDED WELD PASS PROCESS NO. Root-1 Hot-2 Fill-3 Fill-4 Fill-5 Cap-6 Cap-7 Cap-8 S.No. 1 2 3 4 SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW FILLER METAL AWS CLASS DIA E 6010 3.2 E 7018 3.2 E 7018 3.2 E 7018 4.0 E 7018 4.0 E 7018 3.2 E 7018 3.2 E 7018 3.2 CURRENT TYPE AND POLARITY DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP Report No.
Visuals O.K. PLL/BECHTEL/GASCO/21 PLL/BECHTEL/GASCO/19

Amps 75.9 107.1 120.3 132.9 128.5 113.2 115.4 112.9

VOLTS 24.5 25.0 25.2 24.9 24.0 23.5 24.0 23.6

TRAVEL Heat Input SPEED KJ / mm mm / min 79.8 109.8 102.6 120.6 96.0 138.6 156.0 144.0 1.40 1.45 1.76 1.63 1.92 1.15 1.06 1.11 Result Accepted Accepted Accepted

Type of Inspection
Visual Inspection Magnetic Particle Inspection Radiographic Inspection Ultrasonic Inspection

Date 2-May-2006 5-May-2006 5-May-2006

N/A

5. TENSILE TEST -(QW-150) Report No.: PHY-RPT-1644-01 dt 15th May 2006

Specimen No.

Size, (mm) 19.23 x 10.13

Area, (mm2) 194.80

Tensile Load (N) 103223

TT1

Tensile Strength Fracture Location (N/mm2) 530 PARENT METAL

Page 3 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor: Subcontract No: 25113-000-HC3-P00Z-00004 Date: 508

Project Name: OGD III (Subcontract: PME - Offsites & Utilities)

PQR No: TT2

Rev: 0 19.08 x 10.28 196.14 99669

PARENT METAL

Page 4 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor: Subcontract No: 25113-000-HC3-P00Z-00004 Date:

Project Name: OGD III (Subcontract: PME - Offsites & Utilities)

PQR No:

Rev: 0

6. GUIDED - BEND TESTS (QW-160) - Report No.:PHY-RPT-1644-01 dt 15th May 2006 Angel of Bend Specimen TYPE Mandrel Diameter No. (Degrees) SB1 SIDE BEND 4T 180 SB2 SIDE BEND 4T 180 SB3 SIDE BEND 4T 180 SB4 SIDE BEND 4T 180 7. TOUGHNESS TESTS (QW-170) - REPORT No.: Test Impact Values (Joules) Specimen Notch Specimen Temp.OC No. Location Size,(mm) A B C

Result PASS PASS PASS PASS

Average (Joules)

Remarks

8. OTHER TESTS: S.No. 1 2 3 Type of Inspection

Macro Examination Micro Examination Hardness Test

Report No. PHY-RPT-1660/1661-01 N/A PHY-RPT-1648/1649-01

_N /A _
Date Laboratory ### LONESTAR, ABU DHABI ### LONESTAR, ABU DHABI

Result Accepted Accepted

OTHER DETAILS: Weld Finishing: As Welded (Wire Brushed) Number of Welders: One Tack Welding Method: Temp. Bar / Bridge Tack Welds Tack Welding Parameters: As per fill pass Welder's Name(s): Sukumar Debnath Welder ID: PLU - 35 Test Coupon Welded on: 02-May-2006 We certify that the Statements in this record are correct and that test welds were prepared, welded and tested in accordance with the requirments of ASME Section IX & GASCO Spec: 5208-RP-300-6300-001 PLL QC Name, Signature & Date EBCL QC Name, Signature & Date GASCO Name, Signature & Date Test Conducted By:LONESTAR Test Witnessed By:PLL,VELOSI,BECHTEL,GASCO

Page 5 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor: Subcontract No: 25113-000-HC3-P00Z-00004 Date:

Project Name: OGD III (Subcontract: PME - Offsites & Utilities)

PQR No:

Rev: 0