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TT-3000E mini-C GMDSS System

Installation Manual

SAILOR
by Thrane & Thrane

TT-3000E mini-C GMDSS System Installation Manual

Copyright Thrane & Thrane A/S ALL RIGHTS RESERVED 2006, Thrane & Thrane A/S

Information in this document is subject to change without notice and does not represent a commitment on the part of Thrane & Thrane A/S. Document number: 98-122414 Revision: B

Release Date: 18th of July 2007

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SAFETY SUMMARY The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment. Thrane & Thrane A/S assumes no liability for the customers failure to comply with these requirements.

MICROWAVE RADIATION HAZARDS During transmission this unit radiates microwaves from the antenna. This radiation may be hazardous if exposed directly to humans close to the antenna. Make sure that nobody is closer than the recommended minimum safety distance of 1 ft. (0.3 meters) during use of the transceiver.

KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers. Only qualified maintenance personal must make component replacement and internal adjustment. Under certain conditions, dangerous voltages may exist even with the cable removed. To avoid injuries, always disconnect power and discharge circuits before touching them.

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List of Contents: 1
1.1 1.2 1.3 1.4 1.5

Introduction ...................................... 11
Initial Inspection ..................................................... 11 Storage ................................................................... 11 Repacking for shipment.......................................... 12 Additional manuals................................................. 12 Abbreviations......................................................... 13

2
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10

System Description............................. 14
TT-3026C mini-C Transceiver ................................. 15 TT-3616C Interconnection Box................................ 16 AP5042 Inmarsat-C Alarm Panel ............................. 16 TT-3042C Remote Alarm/Distress Box .................... 17 AP5065 Alarm Panel ............................................... 19 TT-3606E Message Terminal................................... 21 TT-3608A Hard Copy Printer................................... 22 N163S Power Supply............................................... 23 TT-3606E Opt. 003 NMEA Adapter.......................... 24 Accessories......................................................... 25

3 4

Registration ...................................... 26 System Installation ............................. 29


4.1 Power requirements .............................................. 30 4.1.1 Fuses ............................................................... 30 4.2 Compass Safe Distance........................................... 32 4.3 TT-3026C mini-C Transceiver Installation ............... 33 4.3.1 Mounting options............................................. 33 4.3.1.1 Drilled holes on a flat surface.................... 33 4.3.1.2 Pole mount 1 ........................................... 33 4.3.1.3 Adjustable Pole/Railing Mount.................. 34 4.3.2 Antenna Mounting Conditions.......................... 35 4.3.3 Safety Distance for Antenna Units..................... 37 4.3.4 Wiring the TT-3026C Mini-C Transceiver......... 37 4.3.5 Grounding ....................................................... 37 4.3.6 Power Connection ........................................... 37 4.3.7 Power Requirements........................................ 38 4.3.8 General Purpose I/O Ports............................... 38 4.4 TT-3616C GMDSS Interconnection Box ................... 40 4.4.1 Mounting of TT-3616C...................................... 41 5/97

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4.4.2 Handling of wire terminals in TT-3616C........... 44 4.4.3 Connecting power to TT-3616C....................... 44 4.4.4 Connecting TT-3026C to TT-3616C.................. 46 4.4.5 Connecting TT-3606E to TT-3616C .................. 50 4.4.6 Connecting TT-3042C to TT-3616C.................. 51 4.4.7 Connecting AP50xx to TT-3616C ..................... 52 4.4.7.1 T-Port wiring ............................................ 53 4.4.7.2 Direct wiring ............................................ 54 4.4.7.3 Direct wiring - AP5042 powered from TT3616C 55 4.5 TT-3606E Message Terminal .................................. 57 4.5.1 Connectors...................................................... 57 4.5.1.1 Power connector ...................................... 58 4.5.1.2 Communication port................................. 59 4.5.1.3 Printer port............................................... 59 4.5.2 TT-3601E keyboard ......................................... 59 4.5.3 Mounting......................................................... 60 4.6 TT-3608A Hard Copy Printer .................................. 62 4.6.1 Mounting plate ................................................ 63 4.6.2 Roll Paper Stand .............................................. 63 4.6.3 Mounting......................................................... 64 4.7 AP5042 Inmarsat-C Alarm Panel............................. 65 4.7.1 Mounting......................................................... 65 4.7.1.1 Bracket Mount .......................................... 66 4.7.1.2 Flush mount .............................................. 68 4.7.2 Grounding....................................................... 70 4.7.3 Connecting AP5042 ......................................... 70 4.7.3.1 AP5042 Power Connection........................ 71 4.7.3.2 AP5042 Network Address Configuration... 72 4.7.3.3 AP5042 Service Interface .......................... 72 4.7.4 AP5042 Initial check and configuration............ 73 4.8 TT-3042C Remote Alarm/Distress Box.................... 75 4.8.1 Mounting......................................................... 76 4.8.2 Cable Connection ........................................... 77

Test of the system ............................... 78


5.1 Basic system verification ........................................ 78 5.1.1 DC in LED........................................................ 78 5.1.2 3026 on LED .................................................... 79 5.1.3 3616C OK LED................................................. 79 6/97

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5.1.4 3026 OK LED.................................................... 79 5.1.5 SSAS OK LED ................................................... 80 5.1.6 GMDSS OK LED ............................................... 80 5.2 Distress Button Test ................................................ 81 5.2.1 TT-3042C Remote Alarm/Distress Box ............. 81 5.2.2 TT-3042CP Remote Alarm/Distress Box ........... 82 5.2.3 AP5042 Inmarsat-C Alarm Panel ...................... 82 5.3 Link test .................................................................. 83 5.4 Test of backup supply............................................. 83

6
6.1

Maintenance guidelines ...................... 85


Handling Precautions ............................................. 85

7
7.1

Appendix A........................................ 86
Mounting stencil ..................................................... 86

8
8.1

Appendix B........................................ 87
TT-3026C Cable Information................................... 87

9
9.1 9.2 9.3 9.4 9.5

Appendix C ....................................... 88
TT-3026C Specifications ......................................... 89 TT-3606E Specifications.......................................... 91 TT-3042C Specifications ......................................... 92 TT-3616C Specifications ......................................... 93 AP5042 Specifications............................................. 94

10

Appendix D ....................................... 95

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List of Figures:
Figure 1 TT-3000E mini-C GMDSS System overview ............ 14 Figure 3 TT-3616C GMDSS Interconnection Box .................. 16 Figure 4 AP5042 Inmarsat-C Alarm Panel............................. 17 Figure 5 TT-3042C Remote Alarm/Distress Box ................... 18 Figure 6 AP4365 Alarm Panel............................................... 19 Figure 7 TT-3606E Message Terminal .................................. 21 Figure 8 TT-3608A Hard Copy Printer.................................. 22 Figure 9 N163S Power Supply .............................................. 23 Figure 10 Page 1 of the Service Activation Registration Form27 Figure 11 1" Pole mounting.................................................. 34 Figure 12 Vertical and Horizontal adjustable pole mount..... 34 Figure 13 Viewing Angle to the Horizon............................... 36 Figure 14 Mounting near pole or funnel (overhead view) .... 36 Figure 15 Outside view of TT-3616C .................................... 40 Figure 16 Inside view of TT-3616C....................................... 40 Figure 17 Recommended free space around TT-3616C........ 41 Figure 18 Drill template. All measures in mm. ..................... 42 Figure 19 Grounding using 4mm2 wire. ............................... 43 Figure 21 Power cable connections. .................................... 45 Figure 22 Transceiver cable preparation. ............................ 46 Figure 23 Preparation for grounding of the cable screen. .... 47 Figure 24 Fixation of the transceiver cable in TT-3616C....... 48 Figure 25 Mounting of transceiver cable wires. ................... 49 Figure 26 RS232 cable connection. ...................................... 50 Figure 28 Preparation of cable for alarm panels .................. 51 Figure 29 Mounting of cables for alarm panels .................... 52 Figure 30 Location of connector J302 ................................... 53 Figure 31 Alarm panels on RS485 bus T-Port wiring. ......... 53 Figure 32 Alarm panels on RS485 bus direct wiring........... 54 Figure 33 Powering AP5042 directly from TT-3616C............ 55 Figure 35 TT-3606E Message Terminal. ............................... 57 Figure 36 TT-3606E Rear Connectors................................... 58 Figure 37 Mounting holes for TT-3606E................................ 60 Figure 38 TT-3606E Mounting Bracket ................................. 61 Figure 39 TT-3608A Hard copy printer................................. 62 Figure 40 TT-3608A Paper Roll Stand ................................... 63 Figure 41 Mounting holes for TT-3608A (Unit is mm)............ 64 Figure 42 AP5042 Inmarsat-C Alarm Panel........................... 65 8/97

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Figure 43 Outline & dimensions - bracket mount.................. 66 Figure 44 Drilling template - bracket ................................... 67 Figure 45 Outline and dimensions - flush mount................... 68 Figure 46 Drilling template - flush mount ............................. 69 Figure 47 Flush mount assembly .......................................... 69 Figure 48 RS232 Adapter Cable for Service Interface ........... 73 Figure 49 System detected, unit ready. ................................ 74 Figure 50 TT-3042C Remote Alarm/Distress Box .................. 75 Figure 51 TT-3042C Mounting stencil. .................................. 76 Figure 52 TT-3042C connector label .................................... 77 Figure 53 TT-3616C LED's and fuses locations. ..................... 78 Figure 54 Mounting stencil ................................................... 86 Figure 55 DeviceNet cable cross section - Thick .................. 96 Figure 56 Rockwell DeviceNet T-Connector......................... 96 Figure 57 Field installable DeviceNet connector. ................. 97

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List of Tables:
Table 1 Accessories............................................................. 25 Table 2 Answers to selected questions in SARF.................... 28 Table 3 System component power requirements ................. 30 Table 4 TT-3000E mini-C GMDSS System Fuses ................... 31 Table 5 Compass Safe Distance ........................................... 32 Table 6 Antenna Safe Distance ............................................. 35 Table 7 Radiated intensity.................................................... 37 Table 8 Typical cable resistance.......................................... 44 Table 9 Actual wire colour codes ......................................... 52 Table 10 TT-3606E Power Connector ................................... 58 Table 11 TT-3606E Std. power cable coding ........................ 58 Table 12 Pinout of "Inm-C" connector on AP5042 ................. 70 Table 13 Pinout of "Power" connector on AP5042 ................. 71 Table 14 Node ID adressing................................................. 72 Table 15 TT-3026C cable pin assignment............................. 87 Table 16 TT-3026C Technical Spectifications ....................... 90 Table 17 TT-3606E Message Terminal Specifications ........... 91 Table 18 TT-3042C Technical Specifications ........................ 92 Table 19 TT-3616C Technical Specifications ........................ 93 Table 20 AP5042 Technical Specifications............................ 94 Table 21DeviceNet color code definition for TT-3000E. ....... 95 Table 22 DeviceNet cable size definition. ............................ 95

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1 INTRODUCTION
This manual provides instructions for installing a TT-3000E mini-C GMDSS System.

1.1

INITIAL INSPECTION

Inspect the shipping carton immediately upon receipt for evidence of damage during the transport. If the shipping carton is severely damaged or water stained, request the carrier's agent to be present when opening the carton. Save the carton packing material for future use. WARNING To avoid hazardous electrical shock, do not perform electrical tests if there is any sign of shipping damage to any portion of the outer cover. Read the safety summary at the front of this manual before installing or operating the TT-3000E mini-C GMDSS System. Contents of the shipment should be as listed in the enclosed packing list. If the contents are incomplete, if there is mechanical damage or defect, or if the system components do not work properly, notify your dealer. After you unpack the system please: Inspect it thoroughly for hidden damaged, loose components or loose fittings. Inspect the cable harness for stress, loose or broken wires, or broken cable ties. Examine all the components for loose or missing hardware. Tighten all loose hardware.

1.2

STORAGE

The TT-3000E system components may be stored or shipped in temperatures within the limits -40 C to +80 C. It is 11/97

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recommended that the system is unpacked immediately on delivery. 1.3 REPACKING FOR SHIPMENT

The shipping carton for the TT-3000E mini-C GMDSS System has been carefully designed to protect the equipment during shipment. The carton and its associated packing material should be used when repackaging for shipment. Attach a tag indicating the type of service required, return address, model number and full serial number. Mark the carton FRAGILE to ensure careful handling. If the original shipping carton is not available, the following general instructions should be used for repackaging with commercially available material. Wrap the equipment in heavy paper or plastic. Attach a tag indicating the type of service required, return address, model number and full serial number. Use a strong shipping container, e.g., a double-walled carton made of 160 kg test material. Seal the shipping container FRAGILE to ensure careful handling.

1.4 Ref. [1] [2] [3] [4] [5]

ADDITIONAL MANUALS T&T number TT 98-122464 TT 98-116080 TT 98-122650 TT 98-109638 TT 98-124401 Title TT-3000E mini-C GMDSS System User Manual TT-3026 Software Interface Reference Manual. TT-3000E SSAS Installation Manual. TT-3606E Installation and Service Manual. TT-3606E Opt. 003 NMEA Adapter Installation Manual.

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1.5

ABBREVIATIONS Accounting Authority Global Maritime Distress and Safety System Global Positioning System High Power Amplifier (radio transmitter) Inmarsat Serial Number of the mini-C Inmarsat Service Provider Light Emitting Diode Inmarsat-C Land Earth Station Inmarsat-C Land Earth Station Operator Low Noise Amplifier (radio receiver) Mobile Earth Station Inmarsat-C Network Coordination Station National Marine Electronics Association Short for option Point of Service Activation Performance Verification Test Service Activation Registration Form Supervisory Control And Data Acquisition Ship Security Alert System

AA GMDSS GPS HPA ISN ISP LED LES LESO LNA MES NCS NMEA Opt. PSA PVT SARF SCADA SSAS

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2 SYSTEM DESCRIPTION
An overview of the complete GMDSS system is shown in Figure 1. The individual products are briefly introduced in this section. For detailed information about installation please refer to the following sections.

Figure 1 TT-3000E mini-C GMDSS System overview A general introduction to the Inmarsat C network is given in the User Manual [1]. 14/97

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2.1

TT-3026C MINI-C TRANSCEIVER

The TT-3026C mini-C Transceiver is a complete Inmarsat mini-C transceiver with built-in LNA/HPA electronics and an omni-directional antenna designed to operate on vessels. The housing is sealed and contains no user serviceable parts. The TT-3026C mini-C Transceiver is very compact and is designed to operate in a corrosive environment and in extreme weather conditions without any service. The TT-3026C mini-C Transceiver is designed to operate when the satellite is visible over the horizon and no signal path blockage is present. Figure 2 TT-3026C miniC Transceiver The TT-3026C mini-C Transceiver antenna has an elevation angle of -15 ensuring perfect reception in sea area A3 (Inmarsat) even when the vessel has pitch and roll movements due to rough weather. The TT-3026C mini-C Transceiver has a built-in GPS module, capable of tracking up to 12 GPS satellites.

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2.2

TT-3616C INTERCONNECTION BOX

The TT-3616C GMDSS Interconnection Box is designed to facilitate a simple and robust interconnection of the various system components. It is designed to be mounted anywhere inside a vessel and to be located up to 50 meters away from the TT-3026C mini-C Transceiver and up to 20 meters away from the TT-3606E Message Terminal.

Figure 3 TT-3616C GMDSS Interconnection Box 2.3 AP5042 INMARSAT-C ALARM PANEL

A mandatory part of a TT-3000E mini-C GMDSS System is the installation of a distress alarm panel. The AP5042 Inmarsat-C Alarm Panel is intended specifically for this purpose. AP5042 can be used as a supplement or replacement for TT3042C Remote Alarm/Distress Box. The design line of AP5042 matches the design line of the 5000 series radios from Thrane & Thrane.

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Figure 4 AP5042 Inmarsat-C Alarm Panel Up to four AP5042 Inmarsat-C Alarm Panels can be connected to a TT-3000E mini-C GMDSS System.

2.4

TT-3042C REMOTE ALARM/DISTRESS BOX

A mandatory part of a TT-3000E mini-C GMDSS System is the installation of a distress alarm panel. The TT-3042C Remote Alarm/Distress Box is designed specifically for this purpose.

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Figure 5 TT-3042C Remote Alarm/Distress Box Up to three TT-3042C Remote Alarm/Distress Boxes can be connected to a TT-3000E GMDSS System. The TT-3042C comes in a special modular version for bridge systems. It has the exact same functionality, but a different mechanical design.

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2.5

AP5065 ALARM PANEL

The AP5065 Alarm Panel can be used where a common interface towards different Thrane & Thrane GMDSS installations is needed. It can interface towards two InmarsatC GMDSS Systems, two VHF GMDSS Systems and one MF/HF GMDSS system.

Figure 6 AP4365 Alarm Panel.

AP5065 Alarm Panel is designed to be installed at the cunning position. For ships with more than one position from where 19/97

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the ship is normally navigated, its possible to interconnect up to three AP5065 Alarm Panels. The AP5065 Alarm Panel has an interface towards 3rd party monitoring systems. The relevant alarm statuses for all attached GMDSS systems are constantly transmitted on a RS422 line. On another RS422 line it is possible for 3rd party equipment to issue a mute command in order to silence all GMDSS systems. For installation of AP5065, please refer to the installation manual delivered with the unit.

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2.6

TT-3606E MESSAGE TERMINAL

The TT-3606E is a GMDSS approved Message Terminal for the TT-3000E mini-C GMDSS System. It provides means to send and receive messages, monitor system status, change the configuration and test the system.

Figure 7 TT-3606E Message Terminal

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2.7

TT-3608A HARD COPY PRINTER

Figure 8 TT-3608A Hard Copy Printer The physical installation of the printer is covered by this manual, section 4.6. Usage and maintenance of the printer is covered by the manual provided with the printer.

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2.8

N163S POWER SUPPLY

The N163S is an AC/DC power supply designed to automatically switch from mains to battery supply in case of mains dropout.

Figure 9 N163S Power Supply Use of the N163S is optional, but it is a requirement of IMO that the GMDSS installation is made such that it is operational both from the ships main source of energy and from an alternative source of energy. Please refer to the installation manual delivered with N163S for further installation information. 23/97

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In case the position information generated by the build in GPS receiver in the TT-3026C mini-C Transceiver is needed by external equipment like VHF radios etc., the TT-3606E Opt. 003 NMEA Adapter is needed to translate the information into proper NMEA signal levels.

Please refer to the installation manual delivered with the TT3606E Opt. 003 NMEA Adapter for further installation information (TT 98-124401).

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2.10 ACCESSORIES Product number: Opt. 101 Product description Standard 1 pole mount kit Picture

Opt. 103

Adjustable pole/railing mount kit Connection cable, 5 meters, with 90 angular plug Connection cable, 5 meters Connection cable, 10 meters Connection cable, 20 meters Connection cable, 50 meters Table 1 Accessories

Opt. 940

Opt. 941 Opt. 942 Opt. 943 Opt. 946

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3 REGISTRATION
Before use of the TT-3026C mini-C transceiver on the Inmarsat-C system it must be registered to the system, which involves a little paper work. This is done using the SARF (Service Activation Registration Form) supplied with the miniC MES. Page 1 of the SARF is shown in Figure 6. The SARF for registration of Maritime MES can also be found on www.inmarsat.org (CUSTOMER SUPPORT -> SERVICE ACTIVATION). The site also contains notes on how to complete the maritime form. The Service Activation Registration Form contains different abbreviations that will be explained here. The mini-C MES must be registered at either a PSA company or directly to the ISP. A PSA is a company handling the activation of Inmarsat mobiles and is short for Point of Service Activation. ISP is the company that provides the Inmarsat service and is short for Inmarsat Service Provider. In many cases the PSA and ISP is the same company that also operates a Land Earth Station (LES). The local PSA or ISP can be obtained by following the guidelines in the registration form. The Service Activation Registration Form also includes information needed to find out how to pay the bill for the Inmarsat-C service. This payment will be done directly to the Accounting Authority. In many cases the Accounting Authority (AA) is also the same company as the Inmarsat Service Provider (ISP). In addition to the general information like name, address, etc. the ISN of the mini-C MES must be specified. The ISN is located on the Delivery Note and in the bottom of the mini-C MES. Refer to Table 1 for answers to selected SARF questions. 26/97

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Figure 10 Page 1 of the Service Activation Registration Form 27/97

TT-3000E mini-C GMDSS System Question in SARF


Will the MES be used for distress and safety purposes? The System? Mobile Earth Station (MES) manufacturer Mobile Earth Station (MES) model

Installation Manual Answer


Yes Inmarsat-C/mini C Thrane & Thrane A/S TT-3026C

Table 2 Answers to selected questions in SARF When the mini-C MES is registered at the ISP it is ready to be used on the Inmarsat-C network. The ISP has returned a Mobile Number for the mini-C MES and prior to operating the mini-C MES it must be configured with this Mobile Number. The mobile number can be entered using the TT-3606E Message Terminal: 1. Choose Options, Configuration, Terminal mode (Alt, O, C, T) and wait for the blinking cursor to appear. This may take a while if the transceiver and the Message Handling program are communicating. 2. Press Enter to see the prompt ' :' on the screen. 3. Type se -u xxxxxxxxx <enter>, where xxxxxxxxx is the mobile number. 4. Press Esc to leave the Terminal Mode when you're done to ensure the functionality of your system.

For further information on the terminal interface please refer to the Software Interface Reference Manual [2].

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4 SYSTEM INSTALLATION
This chapter provides specific information enabling you to install the TT-3000E mini-C GMDSS System with a minimal effort. The default, or factory configuration, is described together with procedures for altering this configuration. The GMDSS system components covered in this section are: TT-3026C TT-3616C TT-3606E TT-3601E TT-3608A TT-3042C AP5042 Mini-C Transceiver GMDSS Interconnection Box Message Terminal Keyboard Hard Copy Printer Remote Alarm/Distress Box Inmarsat-C Alarm Panel

Please note that installation of N163S Power Supply and AP5065 Alarm Panel are covered by separate manuals provided with the units.

IMPORTANT: DO NEVER TEST THIS INSTLLATION BY SENDING AN ALERT ON-AIR. ALSO BE CAREFUL NOT TO SEND FALSE ALERTS DURING INSTALLATION. Any distress alerts coming through the Inmarsat-C network will be taken seriously by the receiving authorities. If a false alert is sent by accident despite all precautions it is important to inform the relevant authorities before a rescue operation is initiated. See the Users Manual for more information about this [1].

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REQUIREMENTS

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A TT-3000E mini-C GMDSS System operates on either 115 VAC, 230 VAC or a 24 V floating DC (nominal value)1. The N163S provides automatic switch over to the DC supply in case a drop out occurs on the mains. The total power consumption varies primarily due to system activities. As a guide-line, please note the power consumption of the following equipment:
Power requirements TT-3026C mini-C Transceiver. Floating DC (10.5-32V). TT-3616C GMDSS Interconnection Box. Floating DC (10.5-32V). TT-3606E Message Terminal, incl. Keyboard. Floating DC (10.5 - 32V) TT-3608A Printer 220AC or option 010 DC supply floating (10.5 - 32V) AP5042 (8 - 32V) AP5065 (21 - 32V) TT-3042C Remote Alarm/Distress Box Total: Receive mode 1.8W 1W 13W average 33W 0.3W 1W 0.2 W standby 50W Transmit mode Max. 32W 2W 20W peak 33W 0.8W 3W 1W 92W

Table 3 System component power requirements 4.1.1 FUSES

In case you experience that a fuse needs replacement, please check that the equipment has not been exposed to physical damage before fuse replacement takes place. As a guide-line, please note the equipment fuse location given in Table 4.

The system can be operated from a DC supply down to 12V provided the cable lengths are limited, please refer to section 4.4.3. 30/97

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Equipment TT-3026C mini-C Transceiver TT-3606E Message Terminal TT-3042C Remote Alarm/Distress box AP5042 Inmarsat-C Alarm Panel AP5065 Alarm Panel TT-3606E Opt. 003 NMEA Adapter TT-3616C GMDSS Interconnection Box TT-3608A Hard Copy Printer N163S Power Supply - Mains supply N163S Power Supply - Battery input Internally accessed, remove top cover Internal self reset able poly fuse Internal self reset able poly fuse Internal self reset able poly fuse Internally accessed, remove top cover Internally accessed, remove top cover Externally accessed. Location Internal self reset able poly fuse Internal self reset able poly fuse No fuse

Installation Manual
Fuse size NA NA NA NA NA NA 5 A ATO type (As used in cars) 1.5A mT. 1 A mT (230VAC) 2 A mT (110VAC) 10 A ATO type (As used in cars)

Table 4 TT-3000E mini-C GMDSS System Fuses The fuse located in the TT-3616C GMDSS Interconnection Box serves as fuse for the TT-3616C internal supply as well as fuse for the power delivered to the TT-3026C mini-C Transceiver, hence the high value of 5A.

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4.2

COMPASS SAFE DISTANCE

The compass safe distance of the individual devices in the TT3000E mini-C GMDSS System has been measured in accordance with the standards specified in ISO/R 694, Method B. The safe distances found are: Model TT-3026C, Transceiver TT-3616C, Interconnection Box TT-3606E Message Terminal TT-3601E Keyboard TT-3601A, Keyboard TT-3042C, Remote Alarm/Distress Box TT-3608A, Hard copy printer N163S, Power supply AP4365 Alarm Panel AP5042 Inmarsat-C Alarm Panel AP5065 Alarm Panel TT-3606E Opt. 003 NMEA Adapter Compass Safe Distance 0.3 m 0.8 m 1.0 m 0.2 m 0.5 m 0.2 m 1.3 m 1.0 m 0.9 m 0.4 m 0.4 m 0.7 m

Table 5 Compass Safe Distance

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4.3

TT-3026C MINI-C TRANSCEIVER INSTALLATION

The TT-3026C mini-C Transceiver is equipped with an 18-pin female connector and is meant for flat surface mounting or pole mounting using an optional adaptor.

4.3.1

MOUNTING OPTIONS

This section describes the different mounting options applicable for the TT-3026C mini-C transceiver.

4.3.1.1

DRILLED HOLES ON A FLAT SURFACE

1) Drill the 4 holes (3 for the mounting screws, 1 for cable access) using the mounting stencil in Appendix A. 2) Place the friction gasket on the surface. 3) Connect the cable and mount the screws.

4.3.1.2

POLE MOUNT 1

40-3026 Opt. 101 is a standard 1 pole mount, Illustrated in Figure 11. 1) 2) 3) 4) Pull the cable in the pole and adapter. Connect the cable to the transceiver. Mount the adapter on the transceiver using screws. Tighten the adapter to the pole. Adjustable between 20 - 35 millimetre

NOTE: THE POLE MOUNT DEVICE HAS TO BE DISMOUNTED FROM THE TRANSCEIVER BEFORE THE CABLE IS CONNECTED OR DISCONNECTED.

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Figure 11 1" Pole mounting Important note: When mounting the mini-C transceiver in very harsh environments i.e. directly exposed to exhaust fumes, it is recommended that the Adjustable Pole/Railing Mount described below is used! 4.3.1.3 ADJUSTABLE POLE/RAILING MOUNT

403026 Opt. 103 is an adjustable pole/railing mount shown in Figure 12. 1) Attach the pole mount to the transceiver using the 3 screws. 2) Mount the device to the pole in one of the 2 directions. 3) Connect the cable.

Figure 12 Vertical and Horizontal adjustable pole mount 34/97

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4.3.2

ANTENNA MOUNTING CONDITIONS

When installing the TT-3026C mini-C Transceiver, find a location that is as free from obstructions as possible. Also maintain a certain distance to other antennas, especially radar installations. Normally the best place for the antenna would be above radar scanning antennas. The following safe distances should be maintained: Distance to HF antennas Distance to VHF antennas Distance to other Inmarsat-C transceiver. Important: Remember to check the corresponding requirement of the other equipment. Distance to magnetic compass Table 6 Antenna Safe Distance The antenna is designed to provide satellite coverage even when the vessel has pitch and roll movements up to 15. To maintain this coverage the antenna should be free from obstructions in the area down to 15 below the horizon (see Figure 13). Since this may not be possible in the fore and aft directions of the vessel, the clear area can be reduced to 5 below the horizon in the fore and aft directions and 15 below the horizon in the port and starboard directions. Any compromise in this recommendation could degrade performance. > 5 meter > 4 meter > 0.5 meter

> 0.3 meter

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Zenith

Horizon 15
o

Horizon 15 o

Obstructions should be below these lines

Figure 13 Viewing Angle to the Horizon If an obstruction such as a pole or a funnel is unavoidable, the Transceiver must be positioned in such a location that the obstruction covers no more than a 2 arc along the horizon. To calculate the minimum distance, use the following formula: Safe distance = 29 * Diameter of obstruction Example: Obstruction is a 4" pole (Diameter = 0.1 m) Safe distance is 29 * 0.1 m = 2.9 m
4" diameter obstruction TT-3026C mini-C Transceiver

2.9m apart to ensure that obstruction covers no greater than 2 arc

Figure 14 Mounting near pole or funnel (overhead view) 36/97

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SAFETY DISTANCE FOR ANTENNA UNITS

When transmitting, the electromagnetic field radiated from the antenna can be harmful. To avoid danger, keep a distance of 1 ft. (30 cm.) from the transceiver. To be sure that this distance is respected, the TT-3026C miniC Transceiver is provided with a label declaring a minimum safety distance of 1 ft. (30 cm.) on the antenna. The relation between the power intensity and distance is as follows: Distance (m) from antenna 0.20 0.13 0.07 Radiated intensity (W/m2) 10 25 100

Table 7 Radiated intensity 4.3.4 WIRING THE TT-3026C MINI-C TRANSCEIVER

The TT-3026C must be connected to the TT-3616C GMDSS Interconnection Box by use of a special cable delivered with the system. There are 4 lengths of connecting cables available from T&T: 5m, 10m, 20m and 50m (refer to section 2.10 for option numbers). Refer to Appendix B to get information about the individual signals found in the cable. 4.3.5 GROUNDING Make sure that the shield of the cable is connected to a proper ground, i.e. the ships structure / hull via the cable relief bracket found in the TT-3616C GMDSS Interconnection Box. This is very important in order to safely bypass interference from Radar, VHF/MF/HF radio equipment and other environmental noise sources (see Figure 23and Figure 24). 4.3.6 POWER CONNECTION

The power connections of the TT-3026C consist of 4 wires (two red and two black). All 4 wires MUST be used (see Figure 25). 37/97

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The power connection input is floating (i.e., there is no galvanic connection from DC+ and DC- to the connector housing = GND = cable shield). 4.3.7 POWER REQUIREMENTS

The TT-3026C mini-C transceiver is designed to operate on floating DC in the nominal range 12V to 24V, which makes an AC/DC converter needed, in case the system is to work in an AC environment. In case an AC/DC converter is used, please make sure to leave the output of the AC/DC converter floating, i.e. do NOT connect the negative wire to ships structure. The transceiver has an actual working voltage range of 10.5V to 32V to accommodate power supply variations outside the nominal range. Note: In case a 50 meter transceiver cable is used (Opt. 946), the minimum supply voltage measured at the TT3616C terminals must be 16VDC. 4.3.8 GENERAL PURPOSE I/O PORTS

The TT-3026C mini-C Transceiver also contain two configurable input/output ports available to the user via the TT-3616C GMDSS Interconnection Box. They are named I/O 5 and I/O6. When used as outputs, the ports have the following characteristics: Open collector output. Internal 2.2kOhm pull-up resistor to 3.3VDC. Voltage allowed between GND and the output pin is 0V to 5V. Maximum current into the I/O pin is 25mA. When used as inputs, the ports have the following characteristics: Internal 2.2kOhm pull-up resistor to 3.3VDC. To guarantee a logic low input signal, the input voltage must be < 0.5V. 38/97

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To guarantee a logic high input signal, the input voltage must be >3V. Voltage allowed between GND and the input pin is 0V to 5V.

WARNING: When using the I/O ports, it is important not to apply voltages between GND and the I/O pin higher than 5 VDC as this can cause damage to the transceiver. Negative voltages are not allowed either.

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TT-3616C GMDSS INTERCONNECTION BOX

The TT-3616C GMDSS Interconnection Box is designed to facilitate a simple and robust interconnection of the various system components.

Figure 15 Outside view of TT-3616C

Figure 16 Inside view of TT-3616C 40/97

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The TT-3616C is designed to be mounted on a flat surface anywhere inside a vessel and to be located up to 50 meters away from the TT-3026C mini-C Transceiver and up to 20 meters away from the TT-3606E Message Terminal. In order to ease the installation, please observe the minimum clearing area as given in Figure 17.

Figure 17 Recommended free space around TT-3616C.

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The unit must be fastened by the used of 4 screws, one in each corner of the chassis as indicated by Figure 18. The accessories for TT-3616C include 2 different types of screws for the purpose, M5x12 and 5.5x25.

Figure 18 Drill template. All measures in mm. The best grounding is made by screwing the chassis directly on to the ships structure (provided its made of metal). If proper grounding can not be made this way, then connect the pre-mounted grounding wire to the ships structure. Find an appropriate location as close as possible to the TT-3616C and shorten the grounding wire accordingly. Terminate the grounding wire with the yellow ring terminal found in the accessory kit. The correct (pre-mounted) position of the grounding wire is shown in Figure 19. 42/97

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Figure 19 Grounding using 4mm2 wire. Please note the use of a washer as shown in Figure 19. The grounding wire delivered with the TT-3616C has a length of 1 meter and a wire cross section of 4mm2. Avoid extending the length of the grounding wire, as the protective effect will be severely degraded in such a case.

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4.4.2

HANDLING OF WIRE TERMINALS IN TT-3616C

To help inserting wires into the terminals, a special tool is delivered as part of the accessory kit. It is used as shown in Figure 20. Please be careful not to apply to much pressure, as this might damage the top of the terminal housing. In case the special tool is lost, a small screwdriver can be used as well. Figure 20 Wire tool.

4.4.3

CONNECTING POWER TO TT-3616C

The power connector is designed to accept wire with a cross section area up to 2.5mm2. The required wire cross section depends on the actual supply voltage, the supply cable length and the transceiver cable length. Typical cable resistance is given in Table 8. Cross section [mm2] Resistance [/km] 0.5 32.2 1 16.1 1.5 10.7 2 8.05 2.5 6.76

Table 8 Typical cable resistance To calculate the maximum wire length in meters for a given cable type and transceiver cable length, the following formulas can be used:

LMAX , 20 M = 156

(VMIN 10.5) and RCABLE

LMAX ,50 M = 156

(VMIN 16) RCABLE

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, where VMIN is the minimum guaranteed power supply voltage and RCABLE is the cable resistance in /km. Example 1: Using the N163S with a 24V battery backup, VMIN can be assumed to be above 22V. Using 50 meter of transceiver cable and a wire cross section of 1mm2, the maximum power supply cable length is: LMAX,50M = 58 m. Example 2: Using a 12V battery for backup, VMIN can be assumed to be above 11V (if properly charged). Using 20 meter of transceiver cable and a wire cross section of 2.5mm2, the maximum power supply cable length is: LMAX, 20M=11 m. When connecting the cable to TT-3616C, make sure the cable screen is properly terminated at the cable relief bracket as shown in Figure 21. Connect the positive supply wire to the terminal denoted DC+ and the negative supply wire to the terminal denoted DC-.

Figure 21 Power cable connections. 45/97

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The Remote On/Off terminal located next to DC- must be connected to DC- in order to turn on the unit. By combining this Remote On/Off with the similar signal on the TT-3606E Message Terminal and making the connection to DC- via a switch, then all equipment except the printer can be switch on and off by a simple low power switch.

4.4.4

CONNECTING TT-3026C TO TT-3616C

In order to prepare the transceiver cable for mounting, start by removing 20 cm. of isolation as shown in Figure 22.

Figure 22 Transceiver cable preparation. Then wind the tinned wire around the isolation as shown in Figure 23 in order to prepare for a proper grounding of the cable screen.

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Figure 23 Preparation for grounding of the cable screen. Then fasten the cable firmly in the cable relief bracket of the TT-3616C as shown in Figure 24.

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Figure 24 Fixation of the transceiver cable in TT-3616C. Finally connect the individual wires to the 18 pole terminal block. It is labelled by wire colour. Connect the Transceiver cable as directed by these labels. Start by connection the thick power wires and then continue towards the other end of the connector as shown in Figure 25.

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Figure 25 Mounting of transceiver cable wires.

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4.4.5

CONNECTING TT-3606E TO TT-3616C

Mount the RS232 cable supplied with the TT-3606E Message Terminal as shown in Figure 26.

Figure 26 RS232 cable connection. Be aware, that it might be easier to tighten the screw locks on the RS232 cable, if its mounted before the adjoining cables are mounted. In order not to stress the connector, the cable release bracket shown in Figure 26 must be used. An extended serial communication cable must not exceed 20 meters.

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4.4.6

CONNECTING TT-3042C TO TT-3616C

Alarm panels can be connected to terminal block J901, J902 and J903 (shown in Figure 27). The labelling of the individual terminals corresponds to the labelling in TT-3042C. To connect the TT-3042C Remote Alarm / Distress Box, use up to 100 meter of shielded cable with 8 wires and a wire cross section of Figure 27 Alarm panel connectors. at least 0.25mm2. In order to prepare the cable for mounting, start by removing 12 cm. of isolation as shown in Figure 22 (remove 14 cm. of isolation if connecting to J902).

Figure 28 Preparation of cable for alarm panels Make sure the cable screen is proper folded around the cable isolation before mounting. Start by fastening the cable firmly in the cable relief bracket of the TT-3616C before mounting the individual wires. Then cut each wire 1.5 cm. longer than the distance to the corresponding terminal. Remove 5 mm. of isolation and insert the wire. An example is shown in Figure 29.

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Figure 29 Mounting of cables for alarm panels To avoid installation errors please write the match between wire colour codes and connector labels in Table 9 and check that this is coherent with the wiring of the TT-3042C Remote Alarm/Distress Box (ref. section 4.7). Label +9V DC GND I/O 0 I/O 1 I/O 2 I/O 3 I4 I5 Wire colour code

Table 9 Actual wire colour codes

4.4.7

CONNECTING AP50XX TO TT-3616C

Up to four AP5042 and one AP50652 can be connected directly to the TT-3616C3 via the RS485 interface accessible on connector J302. More AP5065 can be connected in parallel, refer to the AP5065 Installation Manual for more information. 3 The TT-3616C must be rev. B or newer, refer to the label on the side of the top cover. 52/97
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Figure 30 Location of connector J302 The cable used should be shielded twisted pair 2x2x0.2mm2 or better (AWG 24 is 0.205mm2), installed as one string and terminated in both ends. The total length of the cable from termination to termination should not exceed 500 meters and the length from TT-3616C to either end of the cable should not exceed 250 meter. The cable screen should only be connected at the TT-3616C. Please note, that J302 only accepts wires with a cross section of up to 0.5mm2. 4.4.7.1 T-PORT WIRING

The individual units can be connected to the string using short stubs with a maximum length of 5m as shown in Figure 31.

Figure 31 Alarm panels on RS485 bus T-Port wiring. 53/97

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A setup as shown in Figure 31 can be made using commercially available DeviceNet cable components. For more information on this solution please refer to Appendix D.

4.4.7.2

DIRECT WIRING

Another kind of wiring is the one shown in Figure 32. There are two pins for each signal in the DSUB9 connectors, thus soldering of each wire in the cable can be performed in a robust manner, provided the cable is not too thick.
TT-3616C J302 DataData+ +9V GND Shield 4 3 8 1 Connect to AP50xx 6 5 7 9 2 Data Data + +9V GND 4 3 8 1 Connect to AP50xx 6 5 7 9 2 Data Data + +9V GND 4 3 8 1 Connect to AP50xx 6 5 7 9 2

Male DSUB9

Male DSUB9

Male DSUB9

Connect to AP50xx Shield 4 3 8 1 6 5 7 9 2 Data Data + +9V GND

Connect to AP50xx 6 4 3 8 1 5 7 9 2

Strap activates internal termination resistor

Male DSUB9

Male DSUB9

The following pins are internally connected in AP50XX: 1-2, 3-7, 4-5 & 8-9. Pin 6 are internally connected to pin 5 via a termination resistor of 120 -150 .

Figure 32 Alarm panels on RS485 bus direct wiring

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Make sure the cable shield is firmly connected to TT-3616C using the cable relief brackets. Make sure, that the twisted pairs are actually twisted all the way to the terminal strip. If the cable is terminated in TT-3616C, please mount a 120 1/4W resistor between Data+ and Data- in order to ensure a proper termination of the signal.

4.4.7.3

DIRECT WIRING - AP5042 POWERED FROM TT-3616C

In case one of the AP5042s are located less than 50 meters from the interconnection box, a setup as shown in Figure 33 can be used in order to save an extra power supply unit.

Figure 33 Powering AP5042 directly from TT-3616C 55/97

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The TT-3616C is capable of sourcing power for two AP5042 Inmarsat-C Alarm Panels, thus it is possible to add a second AP5042 sourced directly from the TT-3616C, provided: It is connected to TT-3616C using a wire length of less than 5 meters. The wire is NOT terminated at the AP5042. No TT-3042C is connected at J903 and +9V and GND for the extra alarm panel is taken from J903. It might be necessary to join the three Data+ signals as well as the three Data- signals externally (within centimeters from J302) as the resulting wire cross section might be too thick for J302.

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4.5

TT-3606E MESSAGE TERMINAL

The TT-3606E is a GMDSS approved Message Terminal for the TT-3000E mini-C GMDSS System.

Figure 34 TT-3606E Message Terminal. In the following sections the interface to the 3606E Message Terminal is described. Please be advised that a special Reference Manual for the TT-3606E Message Terminal is available [4]. 4.5.1 CONNECTORS

An illustration of the rear connectors are shown in Figure 35. 57/97

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Figure 35 TT-3606E Rear Connectors 4.5.1.1 POWER CONNECTOR

The power input connector is a standard 15 pin SubD male connector, located on the rear panel of the TT-3606E and the pin assignments are as indicated in Table 10. The Remote ON/OFF input makes it possible to place an eventual on/off switch at any location.
Pin 1,2,9,10 4,5,12,13 6 7,8 3,11,14,15 Name + supply - supply Remote ON/OFF SGND Signal Description 10-32 VDC (Battery Positive input) DC Return (Battery Negative input) ON if connected to - supply OFF if floating Chassis (Secondary GND) NC

Table 10 TT-3606E Power Connector The standard cable delivered with the TT-3606E Message Terminal has a 15 pin SubD female connector already mounted. The wire color codes are as given in Table 11.
Color Red Black White Green/Yellow Name + supply - supply Remote ON/OFF SGND Signal Description 10-32 VDC (Battery Positive input) DC Return (Battery Negative input) ON if connected to - supply OFF if floating Chassis (Secondary GND)

Table 11 TT-3606E Std. power cable coding The shield is unconnected in the connector end.

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The TT-3606E Message Terminal must be connected to the TT3616C GMDSS Interconnection Box via Com1 or Com2, which are located on the rear panel. The communication parameters are factory programmed to:
COM1, speed 4800 Baud, 8 databits, no parity, 1 stopbit

Alternatively these settings may be customer defined. The CTS and RTS hardware handshake signals are used as default. The pin assignment for the two communication ports are identical. 4.5.1.3 PRINTER PORT

The TT-3606E Message Terminal has a standard Centronics printer port. The printer port connector is located on the rear panel. 4.5.2 TT-3601E KEYBOARD

The TT-3601E Keyboard plugs into the Keyboard connector on the rear panel of the TT-3606E. The keyboard connector is a standard connector but please be aware that only the TT3601E keyboard is approved for GMDSS purposes. Power: The keyboard is powered from TT-3606E Message Terminal. TT-3601E Keyboard does normally not require any separate grounding.

Grounding:

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4.5.3

MOUNTING

Figure 36 illustrates the dimension of the panel cut-out and position of mounting holes when mounting the TT-3606E Message Terminal in a console.

Figure 36 Mounting holes for TT-3606E Figure 37 illustrates the position of the mounting holes for the mounting bracket.

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Figure 37 TT-3606E Mounting Bracket

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4.6

TT-3608A HARD COPY PRINTER

Figure 38 TT-3608A Hard copy printer The TT-3608A Hard Copy Printer must be connected to the TT3606E Message Terminal in order to print SafetyNet EGCs with Distress priority automatically. The Integrated Capsat System is designed to allow the operator to guide incoming messages to the TT-3608A Hard Copy Printer and/or the TT-3606E Message Terminal for floppy disk storage. In case TT-3608A and TT-3606E are turned off, the Transceiver will hold the incoming messages in the internal memory for at approximately 48 hours for later Hard Coping. The enclosed standard cable allows the printer to be located up to 1.5 meters from the Transceiver. A special low impedance cable is available for printer locations up to 20 meters from the Message Terminal. The TT-3608A Hard Copy Printer is supplied with a mounting frame, offering horizontally oriented secured mounting. The printer connector is located on the rear panel. The interface conforms to a standard Centronics type interface. 62/97

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A mounting plate is supplied with the TT-3608A Hard Copy Printer, for horizontally oriented secured mounting see section 4.6.3. 4.6.2 ROLL PAPER STAND

Figure 39 TT-3608A Paper Roll Stand A roll paper stand is available for the TT-3608A Hard Copy Printer. This enables the printer to signal an advanced warning of a paper low condition, when the paper roll is almost empty. The printer continues to work, and "Printer almost out of paper" message is displayed by the message terminal. When a "Printer almost out of paper" condition occur the audio alarm will sound and the fault indication on any connected alarm panel will be switched on - these indications continues until the paper roll is replaced. If the printer is set off-line using the "select" button or powered off using the power switch, the audio alarm and the fault indication in the alarm panels will be switched on. The DIP switch 8 ROLL PAPER STAND in the printer, must be set to OFF, which selects roll paper stand, and the roll paper stand connector must be attached to the back of the printer 63/97

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before the advanced paper low option is enabled. The DIP switch can be accessed by removing the switch cover from the back of the printer. 4.6.3 MOUNTING

Figure 40 Mounting holes for TT-3608A (Unit is mm)

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4.7

AP5042 INMARSAT-C ALARM PANEL

Figure 41 AP5042 Inmarsat-C Alarm Panel From the AP5042 Inmarsat-C Alarm Panel distress alerts can be initiated. A distress alert can be initiated by pressing the Distress button for five seconds. The AP5042 also has an indicator for reception of EGC messages with distress or urgent priority.

4.7.1

MOUNTING

Two mounting options exist: Bracket Flush mount 65/97

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The outline and dimensions for a bracket mounted AP5042 are shown in Figure 42.

100 128

All dimensions are in millimetres

31.5

min. 150 Space for cable entry

60.5

Figure 42 Outline & dimensions - bracket mount 66/97

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The drilling template for the bracket is shown in Figure 43.

Figure 43 Drilling template - bracket

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4.7.1.2

FLUSH MOUNT

The outline and dimensions for a flush mounted AP5042 are shown in Figure 44.
Panel Mounting Bracket

140

All dimensions are in millimetres min. 150 Space for cable entry 9.6

Figure 44 Outline and dimensions - flush mount The drilling template is shown in Figure 45 and the 3 dimensional assembly drawing is shown in Figure 46.

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Figure 45 Drilling template - flush mount

Figure 46 Flush mount assembly 69/97

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Connect a grounding wire between the ships structure and AP5042 by using the dedicated grounding point found on the rear panel of the alarm panel. The grounding wire should have a cross section of at least 0.75mm2 and the length should preferably be kept below 1 meter.

4.7.3

CONNECTING AP5042

There are two DSUB9 connectors on the back of the AP5042 Inmarsat-C Alarm Panel, one male type marked Inm-C and one female type marked Power. The connector marked Inm-C is used for communication with the TT-3000E mini-C GMDSS System. The pin-out is shown in Table 12. For further information concerning wiring of the communication interface, please refer to section 4.4.7.

Pin 1 2 3 4 5 6 7 8 9

Female DSUB 9 pin connector marked Inm-C Signal Remark GND Internally connected to pin 2 GND Internally connected to pin 1 Data + Internally connected to pin 7 Data Internally connected to pin 5 Data Internally connected to pin 4 Termination resistor Strap to pin 7 to activate Data + Internally connected to pin 3 +9V input Internally connected to pin 9 +9V input Internally connected to pin 8

Table 12 Pinout of "Inm-C" connector on AP5042

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The connector marked Power is used for: 1) Connecting power to the internal electronics of the alarm panel (the isolated RS485 interface is powered through connector Inm-C). 2) Configuration of Node ID address on the RS485 network. As up to four AP5042s can be connected to the same cable, they need to have their own unique address in the rang 0-3. 3) Connection to the Service Interface. The pin-out of the Power connector is shown in Table 13. Male DSUB 9 pin connector marked Power Signal Remark Node ID 1 GND GND for Node ID 1 selection S-RX RS232 Service i/f RX (input) S-TX RS232 Service i/f TX (output) Node ID 1 Bus address selection pin S-GND RS232 Service i/f GND Nominal voltage 24V DC. Can DCoperate from 8V to 32V DC. DC+ Node ID 0 GND GND for Node ID 0 selection Node ID 0 Bus address selection pin

Pin 1 2 3 4 5 6 7 8 9

Table 13 Pinout of "Power" connector on AP5042 4.7.3.1 AP5042 POWER CONNECTION

Connect 24VDC between Power pin 6 (negative) and pin 7 (positive). Do not connect the shield of the power supply cable at the alarm panel. It should be connected to ground at the source only. The typical current drawn is 11mA@24VDC with the display lit as shown in Figure 48. With full activity the maximum current will be around 36mA@24VDC. Note 1: The unit is internally protected against reverse polarity. 71/97

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Note 2: The power supply is isolated from the box enclosure as well as from the RS485 interface.

4.7.3.2

AP5042 NETWORK ADDRESS CONFIGURATION

The first AP5042 connected to the TT-3000E mini-C GMDSS System only needs external power to operate. Subsequent AP5042s need to get the address pins strapped according to Table 14. ID 3 (1st AP5042) 2 (2nd AP5042) 1 (3rd AP5042) 0 (4th AP5042) Node ID 1 Floating Floating Strap to Node ID 1 GND Strap to Node ID 1 GND Node ID 0 Floating Strap to Node ID 0 GND Floating Strap to Node ID 0 GND

Table 14 Node ID adressing 4.7.3.3 AP5042 SERVICE INTERFACE

Normally there is no need to access the RS232 service interface, but in case its necessary, the easiest method is to make a cable adapter as shown in Figure 47.

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Figure 47 RS232 Adapter Cable for Service Interface The terminal settings are 38400, N, 8, 1. If connected using Windows HyperTerminal or equivalent, the following will be seen during power up: Thrane & Thrane (c), Alarm panel, AP5042 Reset by power-up Panel node ID :3 :

To get a list of available commands, type help<cr>.

4.7.4

AP5042 INITIAL CHECK AND CONFIGURATION

Pressing and holding the Test button will make all light indicators and the alarm button flash. Pressing any other button while holding the Test button, will sound the buzzer enabling verification of the buttons and the audible indicator.

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When an Inmarsat-C GMDSS System is properly connected to the AP5042, the indicator panel will be lit as shown in Figure 48.

Figure 48 System detected, unit ready. In case there are two Inmarsat-C GMDSS Systems on the vessel, it is possible to toggle between the indication text Inm-C 1 and Inm-C 2 by: 1) Press and hold the Test button. 2) Press and hold the Mute button. 3) Wait (with both buttons pressed and the buzzer active) until the text change. 4) Release both buttons.

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TT-3042C REMOTE ALARM/DISTRESS BOX

Figure 49 TT-3042C Remote Alarm/Distress Box From the Remote Alarm/Distress Box TT-3042C Distress Alerts can be initiated. The TT-3042C also has an indicator for reception of EGC messages with distress/urgent priority. A Distress Alert can be initiated by pressing the Distress button for five seconds. Included in the box is a Distress Relay, which makes it possible to control an external alarm panel. The function of the relay can be selected by setting two internal jumpers according to the specifications in Table 18 TT-3042C Technical Specifications. In case jumper W1 is set to enable the Distress Relay, it will be activated upon reception of a SafetyNet Message with distress priority. The light intensity of the green power indicator can be adjusted by a knob below it. 75/97

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4.8.1

MOUNTING
9.5 76 9.5 6 5 B

9.5

C onsole mounting hole A Screw : holes for w mounting, 4 all B Screw : holes for console mounting, 4

103 A dimensions are in millimetres ll 80 25.5 27 A lternativ cable hole 105

A 9.5 B

18

A B 6 5

5 11

113 101 11

Figure 50 TT-3042C Mounting stencil. Fasten the TT-3042C Remote Alarm/Distress Box from the inside or by using the mounting bracket, which makes console mounting possible. If required, the cable relief are easily moved from the end of the TT-3042C to the bottom feed hole for hidden cable installation.

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It is possible to connect 3 TT-3042Cs to the TT-3616C GMDSS Interconnection Box, from which they are supplied with power and control signals. The cable used has to be in compliance with the specifications in Table 18 TT-3042C Technical Specifications. Connect each wire as indicated by the label and in accordance with the wire colour codes chosen (refer to 4.4.6 Connecting TT-3042C to TT-3616C).

Figure 51 TT-3042C connector label Do not connect the cable screen and make sure it does not short circuit anything.

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5 TEST OF THE SYSTEM


This section provides information on how to perform system checks as well as help for troubleshooting. Concerning the initial start up and use of the TT-3606E Message Terminal, please refer to the user manual, ref. [1]. 5.1 BASIC SYSTEM VERIFICATION

The TT-3616C Interconnection Box has 6 light emitting diodes (LEDs) to provide basic installation and troubleshooting help. The location of the LEDs is shown in Figure 52.
Spare fuse

5 Amp fuse

Figure 52 TT-3616C LED's and fuses locations.

5.1.1

DC IN LED

When applying power to the TT-3616C, the DC in LED will light up provided the fuse is OK. In case the LED does not light up, then:

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1) Check the fuse. If blown, check for short circuits on the cabling towards the TT-3026C mini-C Transceiver. Check for obvious visual errors on the TT-3616C itself (wire fragments, burnt areas etc.). Turn off the power supply before replacing the fuse. Note, that a spare fuse is available as indicated in Figure 52. 2) Check the wiring. 3) Check the power supply source. 5.1.2 3026 ON LED

The 3026 on LED indicate, that the TT-3026C mini-C Transceiver is turned on. In case the LED does not light up, then: 1) Check, that the DC in LED is on. 2) Check, that the Remote on/off terminal in J602 is connected to DC- (if not, then the system is supposed to be turned off). 3) Check the mini-C Transceiver cabling. 4) Check that the supply voltage measured on J602 between DC- and DC+ is above 10.5 VDC. 5) Toggle remote on/off by leaving it floating for 1 second before reconnecting it to DC-. 5.1.3 3616C OK LED

For normal operation the 3616C OK LED should be steady on when the system is powered. A flashing 3616C OK LED indicates a software update in progress or a missing application software (could be a result of an aborted software update). 5.1.4 3026 OK LED

This LED is controlled by software and can only be trusted provided the 3616C OK LED is steadily lit. The 3026 OK LED should be steadily lit to indicate, that error free communication is detected between TT-3616C and TT-3026C. After power up this LED will be flashing until 79/97

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correct communication with TT-3026C is established (duration approximately 10 seconds). If the 3026 OK LED flashes continuously, then: 1) Check that the TT-3026C mini-C Transceiver is actually powered on by checking the 3026 on LED. 2) Check the Transceiver cable, especially the following wires: Black/Blue, Grey, Black/Yellow & Black/Gray.

5.1.5

SSAS OK LED

This LED is controlled by software and can only be trusted provided the 3616C OK LED is steadily lit. If the SSAS option is not installed, the SSAS OK LED will be flashing. If the SSAS option is correctly installed, the LED will be steadily lit. Refer to ref. [3] for further information.

5.1.6

GMDSS OK LED

This LED is controlled by software and can only be trusted provided the 3616C OK LED is steadily lit. When one or more distress alarm panels are installed, the GMDSS OK LED should be steadily lit. In case the GMDSS OK LED is flashing, then: 1) Check that the alarm panels are correctly wired. 2) Check that the +9VDC is not overloaded (shorted) by measuring more than 8V between +9V DC and GND on each of the connectors J901, J902, J903 & J302. If so, remove the overload. Each of the connectors J901, J902, J903 & J302 are equipped with a self reset able fuse, thus after removal of the overload the voltage should get back to normal.

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Note, that some errors can only be detected when the Distress button is pressed. To perform such a test, refer to section 5.2. 5.2 DISTRESS BUTTON TEST

When the TT-3000E mini-C GMDSS System is fully installed, it is recommended to do a distress button test. The Distress Test Mode facility in the TT-3606E Message terminal (Alt - O, E) allows test of the Distress Buttons, Distress LED's and wiring. When Distress Test Mode option is selected the Distress Test Mode message is displayed:
Test Mode Yes No Distress buttons are under test. Cancel the test mode if a real distress alert needs to be sent. Cancel?

Please notice that the message displayed by the Message Terminal asks the operator if distress test mode should be cancelled. Do not answer yes to this question unless you are absolutely sure that you have completed distress testing. In Distress Test Mode the Distress Buttons can be activated and tested without issuing Distress Alerts. Distress Test Mode is cancelled by pressing the Esc key. After Distress Test Mode is terminated activating the Distress Buttons will again result in a Distress Alert being send.

5.2.1

TT-3042C REMOTE ALARM/DISTRESS BOX

When Distress Test mode is initiated the Remote Alarm Box starts a test sequence. In this sequence the Distress Msg LED, the buzzer and the MES Fault LED are activated one at a time. Test of the Distress Button on the Remote Alarm Box: Please note that the transceiver has to be in Distress Test Mode before this test is performed. Otherwise a real Distress Alert is transmitted. 81/97

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Pressing the Distress button will make the Distress LED flash and will activate an intermediate acoustic signal. If the Distress button is held for at least 5 seconds the acoustic signal will stop and the Distress LED will light constantly to indicate that a Distress Alert would have been send in case Distress Test Mode had not been activated. Shortly after, the cyclic activation of the Distress Msg LED, the buzzer and the MES Fault LED will continue. The light in the Distress button can be switched off by pressing the Reset/Test button. 5.2.2 TT-3042CP REMOTE ALARM/DISTRESS BOX

Please follow the same procedure as for TT-3042C.

5.2.3

AP5042 INMARSAT-C ALARM PANEL

When Distress Test mode is initiated, the text Test will be shown in green letters on the display line. A cyclic test sequence will: 1) Switch on the Distress text (5 seconds). 2) Sound the buzzer (5 seconds). 3) Switch off the buzzer and the Distress text and switch on the Fault text (5 seconds). 4) Switch off the Fault text. All other segments on the display line will be lit constantly during the test. Test of the Distress Button on the AP5042: Please note that the transceiver has to be in Distress Test Mode before this test is performed. Otherwise a real Distress Alert is transmitted. Pressing the Distress button will make the distress button flash and will activate an intermediate acoustic signal. If the Distress button is held for at least 5 seconds the acoustic signal will stop and the distress button will be lit constantly to indicate that a Distress Alert would have been send in case Distress Test Mode had not been activated. Shortly after, the 82/97

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cyclic activation of the Distress text, the buzzer and the Fault text will continue.

5.3

LINK TEST

A link test (or PVT test) tests the satellite link from the transceiver to the Land Earth Station. Prior to initiating a Link Test, make sure the TT-3026C mini-C Transceiver is properly commissioned (refer to section 3) and logged in (Options Login). A link test is initiated by clicking Options Link test. Note, that it may take up to one minute for the information about the latest Link Test to be updated. Click Activate to start the test. After a while the window will be updated with the text: Automatic test mode: Normal communication disabled. Do not press any distress buttons unless you are in distress. The printer will print a message saying Link Test request issued, then a Link Test request successful and a Link Test started. When receiving the results the screen will display: Link Test finished and the results will be printed out. Press ESC to leave the Link Test window after completion of the test. In case the Link Test fails, then make sure, that the signal strength as indicated on the main window is OK and then try performing another Link Test.

5.4

TEST OF BACKUP SUPPLY 83/97

Correct functionality of the backup supply should be tested.

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When using the N163S Power Supply, simply switch of the mains supply on the switch found on the front of the unit. Observe, that the system continues to work uninterrupted from the 24V DC backup battery.

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6 MAINTENANCE GUIDELINES
When properly installed the system needs no maintenance. After approximately 10 years the internal batteries in the TT3026C and the TT-3606E has to be replaced, and both the transceiver and the message terminal must be sent for service.

6.1

HANDLING PRECAUTIONS Do not expose the transceivers parting line (the blue styling gasket) & connector to high-pressure water jets. Exposure of chemical containing alkalis may result in physical degradation of the transceiver. Do not expose the transceiver to acid curing silicone. Avoid contact with solvents.

Do not paint the transceiver. If it is absolutely necessary to paint the transceiver, ideally water-based paints or paint system based on mild solvents should be selected.

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7 APPENDIX A
7.1 MOUNTING STENCIL

Figure 53 Mounting stencil For connector: predrilled hole 32mm (1.26) diameter A: 3 x predrilled holes 5mm (0.2) diameter for M4 screws.

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8 APPENDIX B
8.1 TT-3026C CABLE INFORMATION

The description and functions of the TT-3026C mini-C Transceiver cable can be seen in Table 15.
Wire colour 2 x Red 1mm2 2 x Black 1mm2 Yellow White Orange Black/Violet Black/Blue Grey Black/Yellow Black/Grey Brown Black/Green Green Black/Red Violet Blue Function DC + DC ON/OFF GND GND 3V3 out I/O port 1 2 3 4 5 6 RD ** TD ** RTS ** CTS ** Description 12-24 VDC DC Remote ON/OFF GND GND 3V3 out max. 100mA. for terminal equipment 1 to 4 reserved. 5 to 6 user configurable 3.3V I/Os. 5V tolerant. Each opencollector output sinks 25mA.

RS232 Receive RS232 Transmit RS232 Request to send RS232 Clear to send

Table 15 TT-3026C cable pin assignment ** DCE (Data Communication Equipment) naming.

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9 APPENDIX C
Appendix C holds technical specification for the following units: TT-3026C TT-3606E TT-3042C TT-3616C AP5042

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TT-3026C SPECIFICATIONS
TT-3026C Meets all INMARSAT specifications for the Inmarsat mini-C Network for Land mobile and Maritime terminals. R&TTE

Transmit Frequency Receive Frequency Channel Spacing Modulation Ambiguity Resolution Coding Data Rate RX Frame Length TX Signalling Access Mode TX Message Channel Terminal Interface I/O Interface: System Set-up DC Power Source

1626.5 to 1660.5 MHz. 1525.0 to 1559.0 MHz. 5 / 2.5 / 1.25 kHz. 1200 symbols/sec BPSK. Unique word.

note 1 note 1

R K=7 convolutional code, (interleaved code symbols RX). 600 bit/sec. 8.64 seconds. Slotted ALOHA. TDMA & FDMA, interleaved code symbols. EIA/TIA-232-E DTE interface. CCITT Rec.V.24/28, 4800-115200 Baud IA-5 code Six dedicated In/Out pins. Open-collector. Sinks 25 mA each. S-RAM Battery backup Floating DC Nominal voltage range is 12V to 24V Working voltage range is 10.5V to 32V Max limit 100VA Max current 4A Max power 32W Power: RX: 1.8W ,TX: 23 W @ 12V supply

Fuse Ambient Temperature Dimensions Weight

Self recovering Poly fuse -35C to 55C operating -40C to 80C storage. =163 mm H: 143 mm 1.10 kg

Note 1: Inmarsat frequencies:

TX: 1626.5 1646.5 MHz RX: 1530 1545 MHz

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Operating system Inmarsat-C Protocol support

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The TT-3026C mini-C transceiver makes use of eCos operating system. Message transmission and reception with IA-5, ITA-2 and binary transfer to/from the following destinations: Telex PSTN (telephone modems and fax modems) PSDN (X.25 network) EGC message reception with automatic geographical area selection. Polling and data reporting with automatic transmission of position reports down to a recommended minimum of 1 per 5 minutes. Special Access Codes DNID Messaging Program Unreserved Data reporting Transmit message size: Max 10Kbyte Receive storage: > 32 Kbytes.

TT-3026C mini-C Transceiver

Inmarsat-C/GPS omnidirectional antenna, RHC polarised. G/T: -23.7 dB/K at 5 elevation EIRP: 7 dBW dB at 5 elevation. Temperature: -35C to 55C operating, -40C to 80C storage.

Maximum transmission length Solar Radiation Precipitation Ice Velocity Vibration Operational Vibration Survival Shock

10 Kbytes.

Max. flux density 1200W/m2. Up to 100 mm/hour, droplet size 0.5 to 4.5 mm Up to 25 mm. Max velocity up to 140 km/hour (87mph). Random 5-20 Hz: 0.005 g2/Hz 20-150 Hz: -3dB/oct. (0.5g RMS). Random 5-20 Hz: 0.05 g2/Hz 20-150 Hz: -3dB/oct. (1.7g RMS). Half sine 20g/11ms

Table 16 TT-3026C Technical Spectifications

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RAM Flash DISK Display Floppy drive Keyboard i/f Parallel printer port Serial port COM1 Serial port COM2 Environmental

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TT-3606E SPECIFICATIONS
386SX-40MHz 4 MB 2 MB 10.4 Color TFT flatpanel, 640x480 3.5 5-pin mini-DIN 25 pin SubD female connector 9 pin SubD male connector, DTE type 9 pin SubD male connector, DTE type Meets or exceeds all INMARSAT specifications for the Inmarsat-C Network for SOLAS with distress call functions. (CN114 and IEC 60945 requirements). Meets CE-marking (1997) requirements. Wheel Mark approved

Processor

Power Source Power Consumption Fuse Ambient Temperature Compass safe distance

10.5 to 32 V floating DC, 15 pin SubD female App. 20 Watts, maximum App. 13 Watts, typical Internal automatic recovering poly fuse -20C to 55C operating -40C to 80C storage. 50 cm (measured in accordance with the standards specified in ISO/R 694, Method B)

Dimensions H x W x D

221x 297 x 114.5 mm w/o bracket 256 x 297 x 114.5 mm w bracket at vertical position

Weight

3.1 kg (including mounting bracket)

Table 17 TT-3606E Message Terminal Specifications

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Model General Specifications Dimensions (H x W x D) Weight Mountings Power requirements Cable length / Type Connector Distress/MES Fault Relay Distress Relay jumpers

MES Fault Relay jumpers

Temperature Relative humidity Vibration operational

Vibration survival

Shock

TT-3042C, Remote Alarm/Distress Box The unit is in full compliance with the Inmarsat CN114, IEC 60945 and Wheel Mark specifications. 49 mm x 95 mm x 99 mm 0.32 Kg Wall mounting, 4 holes 4.0 mm Mounting bracket for console, 4 holes 4.0 mm 7.5V - 12V DC, Standby: 0.1W @ 9V Max.: 0.5W @ 9V Max. 100m / 8 wire, screened signal cable, 0.25mm2 or better. Internal screw terminals Max. switching: 2A or 60W or 220V AC Enable; W1: 1-2, Disable; W1: 2-3 Activated: Shorted; W2: 1-2 , Open; W2: 2-3 Enable; W3: 1-2, Disable; W3: 2-3 Activated: Open; W4: 1-2 , Shorted; W4: 2-3 -25C to 55C operating, -40C to 80C storage 95% non-condensing at 40C Random vibrations: 5-20 Hz:0.005 g/Hz 20-150 Hz:-3 dB/oct (0.5 g rms.) Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm peak ampl. 10-100 Hz: 1.0 g peak acceleration Random vibrations: 5-20 Hz:0.05g/Hz 20-150 Hz:-3 dB/oct (1.7g rms.) Sinusoidal vibrations: 2-15.8 Hz:2.54 mm peak ampl. 10-100 Hz: 1.0g peak acceleration Half sine: 20g/11ms

Table 18 TT-3042C Technical Specifications : Factory setting

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Model General Specifications Dimensions (H x W x D) Weight Mountings Power requirements

TT-3616C GMDSS Interconnection Box The unit is in full compliance with the Inmarsat CN114, IEC 60945 and Wheel Mark specifications. 46 mm x 256 mm x 220 mm 1.6 Kg Wall mounting, 4 holes 6 mm Floating DC. Nominal voltage range is 12V to 24V. Working voltage range is 10.5V to 32V. Max current 0.5A (including power distributed to alarm panels, excluding power distributed to TT-3026C). 2 x DSUB9 Female. 67 x Spring type terminals (max. 2.5mm2). 5 A ATO type (spare fuse included) -25C to 55C operating, -40C to 80C storage 95% non-condensing at 40C Random vibrations: 5-20 Hz:0.005 g/Hz 20-150 Hz:-3 dB/oct (0.5 g rms.) Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm peak ampl. 10-100 Hz: 1.0 g peak acceleration Random vibrations: 5-20 Hz:0.05g/Hz 20-150 Hz:-3 dB/oct (1.7g rms.) Sinusoidal vibrations: 2-15.8 Hz:2.54 mm peak ampl. 10-100 Hz: 1.0g peak acceleration Half sine: 20g/11ms

Connector Fuse Temperature Relative humidity Vibration operational

Vibration survival

Shock

Table 19 TT-3616C Technical Specifications

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Model General Specifications Dimensions (H x W x D) Weight Mountings Power requirements

AP5042 Inmarsat-C Alarm Panel The unit is in full compliance with the Inmarsat CN114, IEC 60945 and Wheel Mark specifications. 100 mm x 100 mm x 32 mm. (D = 41 mm from top of lid to back of DB9) 0.3 Kg Bracket (standard) Flush mount (optional) Floating DC. Nominal voltage range is 24V. Working voltage range is 8V to 32V. Max current 105mA@8VDC 1 x DSUB9 Female. 1 x DSUB9 Male. Internal automatic recovering poly fuse. -25C to 55C operating, -40C to 80C storage 95% non-condensing at 40C Random vibrations: 5-20 Hz:0.005 g/Hz 20-150 Hz:-3 dB/oct (0.5 g rms.) Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm peak ampl. 10-100 Hz: 1.0 g peak acceleration Random vibrations: 5-20 Hz:0.05g/Hz 20-150 Hz:-3 dB/oct (1.7g rms.) Sinusoidal vibrations: 2-15.8 Hz:2.54 mm peak ampl. 10-100 Hz: 1.0g peak acceleration Half sine: 20g/11ms

Connector Fuse Temperature Relative humidity Vibration operational

Vibration survival

Shock

Table 20 AP5042 Technical Specifications

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10 APPENDIX D
RS485 bus cabling using DeviceNet cable and components have been tested with components from Rockwell and Woodhead. DeviceNet cable is well suited for the TT-3000E mini-C GMDSS System, as it contains 2 individual shielded twisted pairs as well as an outer shield. The wires are color coded and should be connected to the TT-3000E mini-C GMDSS System as shown in Table 21. Signal Data + Data +9V GND Color White Blue Red Black

Table 21DeviceNet color code definition for TT-3000E. The DeviceNet cable sizes are listed in Table 22 (AWG sizes can vary between manufacturers). Type Thick Med Thin Thin High Flex Red/Black 15 16 22 22 Blue/White 18 20 22 24 Usage Trunk line Trunk line (Drop line) Drop line

Table 22 DeviceNet cable size definition. A typical DeviceNet cable cross section is shown in Figure 54. As high flexibility is needed for the drop lines to the alarm panels, T&T recommend using thin high flex cable for the drop lines. Both Thick and Med DeviceNet cable are suited for the trunk line. 95/97

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Figure 54 DeviceNet cable cross section - Thick

The T-Connectors tested are:


Allen-Bradley (Rockwell) DeviceNet T-Connector 1485-P1N5-MN5R1 BradConnectivity (Woodhead) Media Bus Drop TEE DN3020

Figure 55 Rockwell DeviceNet T-Connector The termination plugs tested are:


Brad Connectivity (Woodhead) female termination resistor DN150 Brad Connectivity (Woodhead) male termination resistor DN100

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The field installable cable connectors tested are:


Brad Connectivity (Woodhead) female conn. field install 1A5000-34DN Brad Connectivity (Woodhead) male conn. field install 1A5006-34DN

Figure 56 Field installable DeviceNet connector.

+++

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