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WITH THE TRADITION OF CONSTANT INNOVATION AND VIRTUE IN ENGINEERING, ROTEX... BODY DOUBLE RACK AND PINION ACTUATOR SERIES ECF
FEATURES
Double rack and pinion construction Hard anodized body providing high corrosion resistance The pinion is supported on a large area of polyacetal bearings Maximum working pressure 8 bar, contact ROTEX for higher working pressure Additional lubrication is not required Temperature range NBR -20 C to +80 C PE -40 C to +110 C Life more than 1 million cycles Anti blow-out pinion Convertible to Single Acting by just adding springs
DOUBLE ACTING
ANTI BLOWOUT
Integral strong Aluminium key provides firm locking of the pinion, thus eliminating movement under pressure Acts like internal bearing to avoid interference of rack and pinion
Unique Spring Retainer construction Eliminates the use of special tools and keys No lubrication required for springs Safe handling & dismantling
Pre-compressed Springs enhances the life of it Modular spring construction permits combination of springs to generate optimum torque
SINGLE ACTING
LARGE BEARINGS
Large bearing area to reduce load High tech polymer for low friction Triple point bearings one on top of rack, second on piston OD, third by piston key rolling on pinion
ISO PAD
Valve mounting as per ISO 5211 with an additional one higher size pad Standardisation of mounting accessories ISO centering ring for precise location Octagonal drive shaft for ease of mounting
Specifications are subject to change without notice
SPRING
Gr.III epoxy coated Springs having high corrosion resistance Modular spring set catering to various valve torque characteristics Non buckling modular spring design
SSF SERIES
INTERNALS
All internals are direct replacement to ECF All the seals are common for ECF, SSF Springs & Spring rating are as per the ECF
APPLICATION
Low temperature range : -55 C, Needs low temperature grease High temperature range : +110 oC Non lubricated media like dry nitrogen Hydraulic media can be used up to 12 bar Can handle dirt & moisture
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PROPERTIES
Needs proficiency in Installation Due to higher hardness of material leakage up to 0.001 N l / min can be observed
V SEAL
Unique v seal Low on co-efficient of friction Long life, no lubrication needed Excellent response to control valve positioning due to low friction Body bore finish Ra < 0.2 Rp < 2.0 5
1
4 bar 5 13 19 39 64 100 136 169 233 390 573 928 1510 2170 2920 5 bar 7 16 24 48 80 125 170 212 292 488 716 1160 1890 2715 3650 6 bar 8 20 29 59 96 150 204 254 350 586 860 1390 2265 3260 4380 7 bar 10 23 33 68 112 175 238 297 408 684 1000 1625 2640 3800 5110
3 bar 4 10 15 29 48 75 102 127 175 293 429 696 1130 1630 2190
WEIGHT
WEIGHT (in kg) DOUBLE ACTING 0.750 1.400 1.700 2.650 3.700 6.000 7.300 7.500 9.000 14.500 20.500 33.000 48.000 60.000 77.000 SINGLE ACTING 0.850 1.600 1.950 3.000 4.300 7.500 9.000 10.350 12.000 20.700 27.600 51.000 69.000 111.000 133.000
For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption
ECF 32E
ECF 40E
ECF 50E
ECF 63E
ECF 80E
ECF 90E
ECF 100E
ECF 110E
ECF 125E
ECF 150E
ECF 175E
ECF 200E
ECF 250E
ECF 300E
ECF 350E
6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 33 54 57 74 79 80 33 54 57 74 79 80 33 54 57 74 79 80 33 54 57 74 79 60 33 54 57 74 79 80 33 54 57 74 79 80
WEIGHT
WEIGHT in kg. MODEL SSF 32 SSF 40 SSF 50 SSF 63 SSF 80 SSF 90 SSF 100 SSF 110 SSF 125 SSF 150 SSF 175 SSF 200 SSF 250 SSF 300 SSF 350 DOUBLE ACTING 1.76 2.53 2.90 4.14 5.61 8.41 11.79 16.10 19.30 25.70 34.00 69.00 115.00 145.00 192.00 SINGLE ACTING 1.86 2.75 3.12 4.50 6.32 10.10 13.80 18.40 21.80 29.70 39.00 87.00 136.00 195.00 256.00
For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption
NOTE : Request for the complete spring code chart. Each Actuator can have a combination of spring code equal to the max. Spring set number e.g. ECF 100 can have spring torque variations up to 26
R M5 x 8 deep T S S
D F
DEPTH-X
45.0
45.0
DETAIL Z ON REQUEST Z
ACTUATOR ECF32 ECF40 ECF50 ECF63 ECF80 ECF90 ECF100 ECF110 ECF125 ECF150 ECF175 ECF200 ECF250 ECF300 ECF350 MODEL ECF32E ECF40E ECF50E ECF63E ECF80E ECF90E ECF100E ECF110E ECF125EECF150EECF175E ECF200E ECF250E ECF300E ECF350E
365 188 174 130 80 30 65 33 87 90 25 30 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16
495 188 174 130 80 30 90 45 87 90 46 50 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16
550 253 264 130 30 90 55 132 157 55 60 30 102 140 F10 F14 12 16 1/4 36 M10 12 M16 16
695 634 773 253 360 360 264 373 373 130 130 130 30 30 30 122 90 122 55 55 57 132 186.5 186.5 157 206.5 206.5 55 55 55 60 60 60 30 30 30 140 165 165 F14 F16 F16 12 20 20 16 22.5 22.5 1/4 1/2 1/2 46 55 55 M16 M20 M20 20 20 20 12 - 60 -00 - 000. R5
10
SSF SERIES
DOUBLE ACTING / SINGLE ACTING 90 AND 180 DIMENSIONAL DETAILS
1
6.1 M6 4 G 6 12 4 DETAIL-Y W x Y deep ON Q PCD
R M5 x 8 deep T S S
D F
DETAIL-X C O
R M5X8 N Y P
DEPTH-X
45. 0
0 45.
DETAIL Z ON REQUEST
DETAIL-Z
ACTUATOR SSF32 SSF40 SSF50 SSF63 SSF80 SSF90 SSF100 SSF110 SSF125 SSF150 SSF175 SSF200 SSF250 SSF300 SSF350 MODEL SSF32E SSF40E SSF50E SSF63E SSF80E SSF90E SSF100E SSF110E SSF125E SSF150E SSF175E SSF200E SSF250E SSF300E SSF350E
365 188 174 130 80 30 65 33 87 90 25 30 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16
495 188 174 130 80 30 90 45 87 90 46 50 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16
550 253 264 130 30 90 55 132 157 55 60 30 102 140 F10 F14 12 16 1/4 36 M10 12 M16 16
695 634 773 253 360 360 264 373 373 130 130 130 30 30 30 122 90 122 55 55 57 132 186.5 186.5 157 206.5 206.5 55 55 55 60 60 60 30 30 30 140 165 165 F14 F16 F16 12 20 20 16 22.5 22.5 1/4 1/2 1/2 46 46 55 M16 M20 M20 20 20 20 12 - 60 -00 - 000. R0
11
17 10
11 3 20 15 6
13
16
PART LIST
12 LOCK NUT 11 COVER SEAL 10 CAM INSERT 9 8 7 6 5 4 3 2 1 PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY 2 2 1 1 1 1 1 1 1 2 2 1 AISI 304 NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINIUM ALUMINIUM ALUMINIUM ALLOY 23 INNER SPRING 22 OUTER SPRING 21 STROKE ADJUSTMENT SCREW 20 PISTON BEARING 19 WASHER 18 WASHER 17 O RING 16 HEX SOCKET SCREW 15 PISTON SEAL 14 PINION SEAL 13 PINION SEAL S.N. DESCRIPTION 2 1 2 2 8 2 1 1 POLYACETAL AISI 304 AISI 304 NBR AISI 304 NBR NBR NBR 2 2 2 SPRING STEEL GRADE 3 SPRING STEEL GRADE 3 HGA STEEL
QTY MATERIAL
QTY MATERIAL
* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.
ORDERING CODE
MODEL DOUBLE ACTING ECF32 ECF40 ECF50 ECF63 ECF80 ECF90 ECF100 ECF110 ECF125 ECF150 ECF175 ECF200 ECF250 ECF300 ECF350 SINGLE ACTING ECF32E ECF40E ECF50E ECF63E ECF80E ECF90E ECF100E ECF110E ECF125E ECF150E ECF175E ECF200E ECF250E ECF300E ECF350E d PINION MATERIAL CODE STEEL (EN8) SS304 SS316 SEALS a SPRING SET E -b ROTATION 90 CCW 90 CW 180 CCW 180 CW CODE CW 180 180 CW e CODE NIL PE AV 3 POSITION MECHANICAL 3 POSITION ELECTRICAL f SPECIAL MODEL CODE SUT SUEL c PROTECTION HARD ANODIZED ELECTRO PROCESS NICKEL EPOXY COATED CODE EN CL
: Default Use : (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close
ORDERING EXAMPLE
ECF 63 Double Acting Actuator ECF 63 E-7 Single Acting Actuator model ECF - 63 with spring set 7
Specifications are subject to change without notice
12
17 10
11
3 20 15 6
13
16
PART LIST
12 LOCK NUT 11 COVER SEAL 10 CAM INSERT 9 8 7 6 5 4 3 2 1 PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY 2 2 1 1 1 1 1 1 1 2 2 1 AISI 304 NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINIUM AISI 316 AISI 316 23 INNER SPRING 22 OUTER SPRING 21 STROKE ADJUSTMENT SCREW 20 PISTON BEARING 19 WASHER 18 WASHER 17 O RING 16 HEX SOCKET SCREW 15 PISTON SEAL 14 PINION SEAL 13 PINION SEAL S.N. DESCRIPTION 2 1 2 2 8 2 1 1 POLYACETAL AISI 304 AISI 304 NBR AISI 304 NBR NBR NBR 2 2 2 SPRING STEEL GRADE 3 SPRING STEEL GRADE 3 SS2205
QTY MATERIAL
QTY MATERIAL
* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.
ORDERING CODE
MODEL DOUBLE ACTING SSF32 SSF40 SSF50 SSF63 SSF80 SSF90 SSF100 SSF110 SSF125 SSF150 SSF175 SSF200 SSF250 SSF300 SSF350 SINGLE ACTING SSF32E SSF40E SSF50E SSF63E SSF80E SSF90E SSF100E SSF110E SSF125E SSF150E SSF175E SSF200E SSF250E SSF300E SSF350E d PINION MATERIAL CODE SS316 SEALS a SPRING SET E -b ROTATION 90 CCW 90 CW 180 CCW 180 CW CODE CW 180 180 CW e CODE NIL PE AV 3 POSITION MECHANICAL 3 POSITION ELECTRICAL f SPECIAL MODEL CODE SUT SUEL c PISTON WITH RACK AND PINION HARD ANODIZED CF8M CODE F
Use : : Default (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close
ORDERING EXAMPLE
SSF63 E8-F-PE SSF63, Spring return with spring set 8, with stainless steel piston with polyethylene seals.
Specifications are subject to change without notice
13
14
15
DESIGN
Standard Non fire safe Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition
DESIGN
Floating ball/trunion mounted ball valve Top entry ball valve
DESIGN
Single piece Two piece Three piece 3 way T port 4 way
DESIGN
Two piece Screwed #800 to #2500 Socket weld #800 to #2500 Butt weld #800 to #2500 Flanged #150 to #2500 Lined valve V-notch valve Jacketed valve
MATERIAL
Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request
OTHER
Metal seated Plastic body valve Cryogenic valve Sanitary/food grade valve Double block & bleed type
16
SSF ACTUATOR
BALL VALVE WITH ROTARY ACTUATOR FEATURES
Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel
DESIGN
Standard Non fire safe Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition
DESIGN
Floating ball/ trunion mounted ball valve Top entry ball valve
DESIGN
Single piece Two piece Three piece 3 way T Port 4 way
DESIGN
Two piece Screwed #800 to #2500 Socket weld #800 to #2500 Butt weld #800 to #2500 Flanged #150 to #2500 Lined valve V-notch valve Jacketed valve
MATERIAL
Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request
OTHER
Metal seated Plastic body valve Cryogenic valve Sanitary/ food grade valve Double block & bleed type
17
DESIGN
TYPE
Centreline Double eccentric, high performance type Triple eccentric for light shutoff
CONSTRUCTION
Single body/ split body wafer type Single body/ split body lug type Single body/ split bod flanged type
END CONNECTION
Wafer type/ lug type in rating PN6, PN10, PN16, PN25, PN40, PN100, PN200, PN400 Flanged type in rating #150 #300 #600
MATERIAL
Cast Iron, Ductile Iron , Cast Carbon Steel Cast Stainless Steel Special material on request
OTHER
Metal Seal Dampers (Leakage class II) Metal seated tight shut off Fire safe Butterfly Valve Lined Butterfly Valve Sanitary service Butterfly Valve
18
DESIGN
As per BS:5353 (Sleeved plug valve) Fire safe as per API6D. Fire tested to API6FA
TYPE
Lubricated, taper plug valve Pressure balanced, inverted Plug valve Sleeved Plug valve
CONSTRUCTION
2 way 3 way side entry/ bottom entry 4 way 5 way bottom entry
END CONNECTION
Screwed #800 to #2500 Socket weld #800 to #2500 Buttweld #800 to #2500 Flanged #800 to #2500
MATERIAL
Cast iron Ductile iron Cast steel/ Cast Stainless steel Alloy steel Special materials on request
OTHERS
lined plug valve V-port plug valve Jacketed plug valve Sanitary service valve
19
UNIT 2
C-1, B/ 1501, 4 & 5, GIDC Vithal Udyognagar - 388 121 Gujarat, INDIA. Ph. : +91 2692 236224/ 236292/ 236399 Fax : +91 2692 236442 E-mail : rotexvun@rotexindia.com V3-1
Website : www.rotexindia.com