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INTRODUCTION OF RTV SILICOME

KCC CENTRAL RESEARCH INSTITUTE

Silicone for Electrics/ Electronics

Semiconductor / IC
- Fabrication Material in Semiconductor - Die Attach Adhesive - Junction Coating - LED Encapsulant/Lens
Die

Electric / Electrnic Parts


- Adhesive & Sealant -C f Conformal C ti l Coating - Potting & Encapsulant - Gel - Thermally Conductive Materials

Junction Coating

Die Attach Adhesive


LED Lens

Conformal Coating

Potting

LED Ecapsulant

KCC CENTRAL RESEARCH INSTITUTE

RTV for Electrics/Electronics


Pottant / Encapsulant Sealant / Adhesive

Conformal Coating

- Protect Coating - Stress Relief of Thermal/ Mechanical - Electric Insulation

- Protect Potting - Stress Relief of Thermal/ Mechanical - Protect from harsh Environmental Conditions

- Protect from Pollutant - Sealing and Adhesive

The Classification of Silicone Elastmer


Heat Cure Room T R Temp. Cure

HTV/HCR
Millable Silicone Rubber

LSR/LIM
Liquid Injection Molding System

Addition Cure Type


RTV-1 RTV-2

Condensation Cure Type


RTV-1 RTV-2

General Purpose Industrial RTV Silicone

KCC CENTRAL RESEARCH INSTITUTE

RTV 1 Condensation, General purpose


RTV-1 is a one-component room temperature vulcanizing silicone that cures to silicone rubber on exposure to p p g p atmospheric moisture at room temperature. RTV-1 performs excellent adhesion to most of all substrates without primers, outstanding weatherability assuring semi-permanent use, and excellent heat resistance suitable for using in the range of -50 ... to 200.... With its excellent electrical properties, RTV-1 is used primarily as adhesive, sealing and coating materials for various industries including electrical, electronics, appliances, , g g g , , pp , transportation, and mechanical.

Oxime type (Non-Sag)


KCC Competitor Appearance Characte ristic TFT(min) Hardness (Shore A) Color Shelf life Application UL Certi

QS9102

KE45 DC780 TSE382

Soft paste

Highly elastic

21

Transparent, p , White, Grey etc

1 year

General G l sealing

HB

QS9106

KE45

Soft paste

General Purpose

20

28

Transparent, Transparent White, Grey etc

1 year

Electric, Electronic

HB

QS9109

DC766F KE4555 KE40RTV SE9590 TSE384B TSE3826 DC736

Soft paste

Fast cure

30

White

6 months

CRT Base Bond SMPS, Electronic Heat resistant sealing

HB

QS9112

Soft paste

Flame retardant

30

50

White

6 months

V0

QS9114

Soft paste

Heat resistant

30

23

Red, Black

6 months

RTV 1 Condensation, General purpose


Oxime type(Good Flowable)
KCC Competitor KE441 DSE3887 Appearance Flowable 10,000 cP Flowable 12,000 cP Flowable 18,000 18 000 cP Flowable 20,000 cP Characteristic TFT (min) Hardness (Shore A) 20 Color Transparent, White, Black Transparent Shelf life Application Electronic, Potting Electronic, Potting Hepa-filter, Heat resistant sealing Flame retardant potting UL Certi

QS9177

Flowable

15

1 year

HB

QS9122

LDC211

Low hardness

20

4~7

1 year

QS9113

TSE3876

Heat resistant

30

25

Red, Black

1 year

HB V0 not certified

QS9117

KE402

Flame retardant

15

40

White

1 year

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RTV 1 Condensation, Heat resistance


Oxime type(Heat-resistant)
Heat resistant RTV has good adhesion to the most of industrial substrates and is well applied for heat resistant sealing or coating. * Door sealing of microwave oven * Sealing for industrial oven * Condenser sealing * Heat resistant sealing for electronic part * Heat coating for any machine part Temp range Continuously -40~260, occasionally 310

KCC

Competitor

Appearance

Characteristi c

TFT (min)

Hardness (Shore A)

Color

Shelf life

Application

UL Certi

QS9113

TSE3876

Flowable 18,000 cP

Heat resistant

30

25

Red,Black

1 year

Hepa-filter, Heat resistant

HB

QS9114

TSE3826 DC736

Soft paste

Heat resistant Heat resistant

30

42

Red,Black

6month

Heat resistant sealing Microwave oven sealing

QS9115

TSE3876

Semi flowable

10

50

Black

6month

HB

KCC CENTRAL RESEARCH INSTITUTE

RTV 1 Condensation, Flame-retardant


Oxime type (Flame retardant)
Flame retardant RTV-1 is applied for electric, electronic, automotive and aerospace part where flame retardant sealing is necessary. It is certified with UL 94 V0.

KCC

Competitor

Appearance

Characteristic

TFT (min)

Tensile strength

Elongation

Hardness

Specific gravity

Color

Shelf life

Application

UL Certi

QS9112

KE40RTV SE9590 TSE384B

Soft paste

Flame retardant

15

25

200

42

1.4

White

6 month

SMPS, Electronic part

V0

QS9117

KE402

Flowable 20,000 20 000 cP

Flame retardant

15

20

200

40

1.46

White

1 year

Flame retardant potting

V0 Not certified

KCC CENTRAL RESEARCH INSTITUTE

RTV-1 Oil Resistance


Oxime type

KCC

Competitor

Appearance

Characteristic

TFT(min)

Hardness (Shore A)

Color

Shelf life

Application

UL Certi

QS9100

LOCTITE 5900

Soft paste

Oil resistant

35

Red, Black

6month

Engine room, gasket

QS9110

LOCTITE599 9

Soft paste

Oil resistant

45

Red, Black

6month

Engine room, gasket

QS9144

CSL535

Soft paste

Oil resistant

15

25

Red, Black

6month

General FIPG

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RTV 1 Condensation, Non-corrosive alcohol type


Alcoxy type RTV is non flowable, non-corrosive and fast curing product which has good adhesion without primer. It is one component product that is widely used for most of the applications and has good properties such as weatherability, heat & cold resistance, durability, excellent workability and most of all easy to apply. Due to the non corrosive property to most of all substrates, electric & electronic applications are mostly welcome f its use. for

KCC QS9119 QS9118

Competitor DC7091 DC739

Appearance Soft paste Soft paste Semi flowable 60,000 cP Flowable 20,000 cP

CharactCharact eristic Non corrosive Non corrosive Fast cure

TFT(min) 30 30

Hardness (Shore A) 31 42

Color Grey White, White Grey White

Shelf life 6month 6month

Application CRT Wedge Bond Sealing inside refrigerator Electronic part Electronic part, potting

UL Certi HB HB

SS4100

1944 DC3140 TSE397

10

20

6month

HB

SS4000

Fast cure

10

25

White

1 year

HB

Application Adhesion for television tube wedge HEAD Light Gasketing Sealing and adhesion of polycarbonate S f Sealing for plastic bumper Sealing for other metal substrates

Characteristic Generating methanol No risk of corrosion Good adhesion G Suitable for electronic application Short Shelf Life KCC CENTRAL RESEARCH INSTITUTE

RTV-1, Thermally Conductive


Thermal conductive RTV-1 is developed for heat releasing with ease, and applied for mostly electronic p where heat is intensively p g pp y part y generated. KCC has one semi-flowable RTV-1 and is developing for customized RTV-1 & addition type RTV-2.

KCC

Competitor

Appearance

Characteristic

TFT (min)

Hardness

Specific gravity

Color

Shelf life

Application

UL Certi

QS9010

SE4420

Semi flowable

Thermal conductive

40 min.

60 (shore A)

2.0

White

6 month

Electronic and thermal conductive part

Thermally Conductive Compound


Silicone Compound products are made by a silicone fluid base oil blended with materials such as fine silica or metal powders They are fine electrical properties and wide temperature range Thus, they are used for electrical insulation and sealing and as thermal interface materials. Specific gravity Thermal conductivity (W/mK) Thermal resistance (/W) Oil seperation

KCC

Competitor

Appearance

Characteristic

SC6012Z

SC102

White paste

Thermal conductive

2.35 2 35

1.00 1 00

0.057 0 057

0.02 0 02

SC6490C

SE4490CV

White paste

Thermal conductive

2.65

1.82

0.095

0.00

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RTV 2 Addition type, Potting

- Protecting electronic parts from outside - Protecting from polluted substances - Protecting electronic parts from mechanical and heat impact - Able to act as an insulator - Protecting circuit from moisture & other polluted substances - Lessen mechanical and heat stress on electronic parts

KCC

Competitor

Appearance

Viscosity

Pot life

Hardness

Mixing Ratio

Shelf life

Application

UL Certi

SL3000AB

DC170

Black

1200200

30 min

32

1:1

1 year

Displayboard

V0

SL3500AB

DC160

Black

2500500

60min

55

1:1

1 year

Displayboard

SL3800AB

DC184

Transparent

A 25Ps B 2Ps

2 days

42

10:1

1 year

Lens, potting, Lens potting LED protection

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RTV 2 Addition type, High transparency

High transparent RTV 2 is designed for high transparency required parts such as slim RTV-2 cell phone, nozzle pad of glasses, LED and optical instruments lens protection.

KCC

Competitor

Appearance

Viscosity A 25Ps B 2Ps

Pot life

Hardness

Mixing Ratio

Shelf life

Application Lens, potting, LED Keypad, LED encapsulant, Nozzle pad Keypad, LED encapsulant, Nozzle pad Keypad, LED encapsulant, Nozzle pad N l d

UL Certi

SL3800AB

DC184

Transparent

2 days

42

10:1

1 year

SL8150AB

Transparent

2 days

50

1:1

1 year

SL8160AB

XE-15-645

Transparent

A 1,000Ps B 400Ps

2 days

60

1:1

1 year

SL8170AB

Transparent

2 days

60

1:1

1 year

##SL8150AB(50 shore), SL8170AB(70 shore) are under developing.

KCC CENTRAL RESEARCH INSTITUTE

RTV 1,2 Addition type, Gel


SL5100 is two component type silicone gel and the mixing ratio of part A : part B is 1 : 1. It can be cured either room temperature or under heating. Part A & Part B are easily mixed due to low viscosity and after mixed, it has good adhesion and mixed no oil-bleeding. Long pot life gives good workability. After cured, it has high transparency and good adhesion. Environmental friendly Electric and electronic insulator

KCC

Competitor

Status

Type

Characteristic

Mixing viscosity

Color

Shelf life

Application

UL Certi

SL5200

Q3-6635

Under developing

1 component

Good properties at low temp.

715cPS

Transpar ent

6 month

Circuit protection, Thermal pad

SL5100A/B

TSE3070

Developed

2 component

Good adhesion

1000cPs

Transpar ent

1 year

Circuit protection, Thermal pad

## SL5200(one component) gel is under developing. KCC CENTRAL RESEARCH INSTITUTE

High Performance RTV Silicone

KCC CENTRAL RESEARCH INSTITUTE

Silicone Adhesive of alkoxy fast cure(SS7944A)


Description p
Introduction : This product is used as parts fixing and noise protection in electric circuit and coating for PDPs drive CHIP, specially Major user : LG Electronics Samsung SDI

Opportunity
Features Fast cure, Low visco., flow-ability , , y Good Storage stability UV dye Competitor product D/C (Q3-1944)

Competition
Properties
D/C Q3-1944 Appearance Viscosity (mPa.s) Surface cure (25,min.) Hardness (Shore A) Specific gravity Dielectric strength (kV/mm) pale yellowish 25,000 12 31 1.02 19 KCC SS7944A pale yellowish 24,000 10 30 1.02 20

Status
Supply route : KCC LG Electroncis, Samsung SDI Current stage Get Product Certification from LG Electronics Scheduled at Final line test of PDP Line in LG electronics at Sept. 2009/ Selling will be started at 4Q, 2009. 4Q 2009
KCC CENTRAL RESEARCH INSTITUTE

SS7944 Application in PDP TV

Chip Sealing

Scan IC Sealing

SS7944 Application in PDP TV

Part Fixing To reduce Noise

Comparison Data(SS7944 vs. DC3 1944) DC3-1944)


Content Uncured properties Color Viscosity(25) Tack Free time (25) RT cured time (25)1 Cured properties Specific gravity Hardness Volume Resistivity Dielectric Strength Dielectric constant Dissipation factor Self life UL Classification Shore A Ohm-cm kV/mm
100/100K/1M 100/100K/1M

Unit

SS7944A Brightly yellow 24,000 10 60 1.03 28 8.39E+14 20.32 4.3/4.4/4.3


0.0009/0.007/ 0.005

D/C 3-1944

Test method

mPa.s min. min.

Brightly yellow 25,000 10 60 1.03 27 6.02 E+12 20.38 2.67/2.73/0.0013/<0.0002/-

Visual ASTM D 1084 ASTM D 2377

ASTM D 70 ASTM D 2240 ASTM D 0257 ASTM D 149 ASTM D 150 ASTM D 150

Month Flammability UL746E

12 94V0 Yes UL reference UL reference

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LCD Terminal Sealing RTV(SS7981A)


Description
Introduction : Protection coating in between LCD panel and circuit board. This product has one part, i it b d Thi d th t condensation type, and fast cure. M i user Main : Samsung Electronics. LG Display

Opportunity
Features Alcohol Type Condensation Cure Low viscosity, good flowability good adhesion onto electrode surface Competitor Product D/C SE-9187L

Competition
Properties
D/C SE9187L Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity(mPa.s) SOT (min) Volume resistivity(.) Dielectric strength(kV/mm) 20 1.004 1.62 135 1,100 10.5 3E+15 20 KCC SS7981A 24 1.002 0.98 142 1,200 10.5 9E+14 20

Status
Supply route : KCC Samsung Electronics, LG Electronics and LCD panel Maker in the oversea

Current stage Developed similar properties of SE-9187L g y p , Testing by LCD Panel Makers is planned with 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7981A vs SE9187L) vs.


Content Uncured properties Appearance Viscosity, 25 TFT, 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength Dielectric constant Dissipation factor UL Classification
1. 2.

Unit mPa.s Min Hr

SS7981A White 1,200 8 47 1.002

SE9187L1 White/Black/Transluce nt 1,100 8 48 1.0042 202 0.992 135.32 3E+15 20 2.8 0.0009 0 0009 UL94HB(Black)

Test method Visual ASTM D 1084 ASTM D 2377 S 3

ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference

Shore A MPa % Ohm-cm kV/mm 1MHz 1MHz


Flammability

24 1.62 142 9E+14 20 3.4 0.004 0 004

SE9187L: Dow Corning Product Test T t results i KCC lt in


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LCD Terminal Sealing RTV(SS7983A)


Description
Introduction : This product is applied to LCD Terminal Sealing and has low viscosity, fast cure and good dh l i it f t d d adhesion. M j user Major : LG Display

Opportunity
Features Alcohol Type Condensation Cure, Low viscosity Fast cure, good Flowability Competitor Product p S/E (KE4895W)

Competition
Properties p
S/E KE4895W Hardness (Shore A) Specific gravity S ifi it Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Volume resistivity (.cm) Dielectric strength (KV/mm) 40 1.04 1 04 1.5 157 3200 17 9E+14 KCC SS7983A 41 1 04 1.04 1.6 127 3800 17 1E+15 20

Status
Supply route : KCC LG Display Current stage Developed similar properties with competitor product Testing by LCD Panel Makers is planned with 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7983A vs KE4895W) vs.


Content Uncured properties Appearance Viscosity, 25 TFT, TFT 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength
1. 2.

Unit

SS7983A

KE4895W1

Test method

mPa.s Min Mi Hr

White 3,800 17 48

White 3,200 17 48

Visual ASTM D 1084 ASTM D 2377

1.04 Shore A MPa % Ohm-cm kV/mm 41 1.6 127 1E+15 20

1.042 402 1.52 1572 9E+14 -

ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149

KE4895W: Shinetsu Product Test results in KCC

KCC CENTRAL RESEARCH INSTITUTE

ITO glass Adhesion of LCD(SS7982A)


Description
Introduction : This product is applied to upper glass layer of LCD and h low viscosity, fast cure and good d has l i it f t d d adhesion. M j user Major : LG Display

Opportunity
Features Alcohol Type Condensation Cure Low visco., Fast cure, Good adhesion with glasses g Competitor Product MPM ECS0605DW

Competition
Properties
MPM ECS0605DW Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Volume resistivity (.cm) Dielectric strength (KV/mm) 21 1.02 0.9 173 5800 16 7E+14 KCC SS7982A 22 1.03 0.8 169 6200 17 1E+15 20

Status
Supply route : KCC LG Electronics Co., etc

Current stage Developed similar properties with competitor product Testing by LCD Panel Makers is planned with 4Q 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7982A vs ECS0605DW) vs.


Content Uncured properties Appearance Viscosity, 25 TFT, TFT 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength
1. 2.

Unit

SS7982A

ECS0605DW1

Test method

mPa.s Min Mi Hr

White 6,200 17 48

White 5,800 16 48

Visual ASTM D 1084 ASTM D 2377

1.03 Shore A MPa % Ohm-cm kV/mm 22 0.8 169 1E+15 20

1.022 212 0.92 1732 7E+14 -

ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149

ECS0605DW: MPM Product Test results in KCC

KCC CENTRAL RESEARCH INSTITUTE

PDP Terminal Sealing RTV(SS7970A)


Description
Introduction : This product is used as PDP terminal sealing and inverter transformer coil coating di t t f il ti Major user : Samsung SDI, Namyang electroncis N l t i

Opportunity
Features Alcohol Type Condensation Cure yp Flame retardant (UL94-Vo) Adhesion with Al & Glass Competitor product
RTV Sealant

D/C (SE-9189L)

Competition
Properties
DC-Toray SE9189L Color Surface cure (25,min.) Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Volume resistivity () Dielectric strength (kV/mm) Viscosity (mPa.s) Gray 12 26 1.17 1.27 200 9E+14 20 22,000 KCC SS7970A Gray , White 10 24 1.16 1.57 230 3E+15 20 23,000

Status
Supply route : KCC Samsung SDI, Namyang Electronic Current stage D Developed specific properties of SE-9189L l d ifi ti f SE 9189L Testing by Samsung SDI is planned with 4Q, 2009 On testing by inverter transformer maker

KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7970A, SS7870W vs SE9189L) Data(SS7970A vs.


Content Uncured properties Color Viscosity(25) Tack Free time (25) Cure ti C time Cured properties Specific gravity Hardness Tensile strength Elongation Volume resistivity(1) y( ) Surface resistivity(1) Dielectric constant Dissipation factor UL Classification Shore A MPa % Ohm-cm Ohm-cm 1MHz 1MHz
Flammability

Unit mPa.s min. Hr H

SS7970A Gray,White 23,000 7 70 1.16 24 1.57 230 3.0E+15 1.0E+16 3.7 0.01

SS7870W White 18,000 4 70 1.18 22 1.27 210 3.0E+15 1.2E16

SE9189L White Gray 22,000 8 72 1.17 26 1.27 200 9.0E+14 3.1 0.004 UL94V0

Test method Visual ASTM D 1084 ASTM D 2377

ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 257 ASTM D 150 ASTM D 150 UL reference

KCC CENTRAL RESEARCH INSTITUTE

Fast cure CV Grade Adhesive(SS7972A)


Description
Introduction : This product is used as parts fixing of circuit board and has high viscosity ,good adhesion and good fast cure. Major user : Electric and electronic companies in China & Taiwan.

Opportunity
Features High viscosity, fast cure Excellent adhesion viscosity cure, Competitor product D/C (SE9189)

Competition
Properties
D/C SE9189 Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Depth cure (3mm,hrs) 70 1.70 4.9 60 150,000 5~8 72 KCC SS7972A 75 1.71 5.2 70 150,000 8 60

Status
Supply route : KCC Electric and electronics companies in China & Taiwan Current stage C t t Developed specific properties of SE9189 Testing is proceeded at some company

KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7972A vs. SE9189)


Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cure ti C time Cured properties Specific gravity Hardness Tensile strength Elongation Volume Resistivity y Thermal conductivity Dielectric constant Dissipation factor UL Classification Shore A MPa % Ohm-cm W/mK 1MHz 1MHz
Flammability

Unit mPa.s min. Hr H

SS7972A white 150,000 8 36 1.7 71 5.2 70 1.0E+15 0.76 3.5 0.008

SE9189 white 150,000 4 72 1.7 73 76 73~76 4.9 60~80 2.0E+15 0.8 3.2 0.001 UL94V0

Test method Visual ASTM D 1084 ASTM D 2377

ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 5470 ASTM D 150 ASTM D 150 UL reference

KCC CENTRAL RESEARCH INSTITUTE

Fast cure CV Grade Adhesive(SS7973A)


Description
Introduction : This product is used as parts fixing of circuit board and has high viscosity ,good adhesion and b d d h hi h i it d dh i d fast cure. Major user : El t i and electronic Electric d l t i companies in China & Taiwan.

Opportunity
Features High viscosity, fast cure Excellent adhesion viscosity cure, Competitor product Canada Silicone (ES2044K)

Competition
Properties
Canada Silicone ES2044K Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) 60 1.39 2.0 250 110,000 10 KCC SS7973A 58 1.33 4.2 140 50,000 12

Status
Supply route : KCC Electric and electronics companies in China & Taiwan Current stage C t t Developed specific properties of ES2044K

KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7973 vs. ES2044K)


Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cured properties C d ti Specific gravity Hardness Tensile strength Elongation Volume Resistivity Adhesive strength (Epoxy) g ( p y) Dielectric strength Dielectric constant Dissipation factor
1.

Unit mPa.s min. Shore A MPa % Ohm-cm Mpa p kV/mm 50Hz 50Hz

SS7973 White 60,000 10 1.33 58 4.2 42 140 1.5E+15 2 20 5.5 0.02

ES2044K Black 110,000 10 1.39 60 2.0 20 250(70)1) 1.0E+14 1.7 20 3.5 0.02

Test method Visual ASTM D 1084 ASTM D 2377 ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150

Test Results in KCC

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Conformal Coating of non-solvent type


Description
Introduction : This product is solventless type and fast cure coating agent f protecting PCB circuit. ti t for t ti i it Also, coating surface is possible to investigate as UV dye is added. Major user : Hyundai Autonet

Opportunity
Features Fast cure, Low viscosity, , y, Solventless Storage stability UV dye Competitor product D/C (3-1965, 3-1953)

Competition
Properties
DC 3-1965 Appearance Viscosity (mPa.s) Vi i ( P ) Surface cure (25,min.) Depth cure (25,min.) Hardness (Shore A) Specific gravity Dielectric strength (kv/mm) Pale yellowish 150 1 0 5 30 33 0.96 18 KCC Pale yellowish 145 14 5 30 32 0.97 20

Status
Supply route : KCC Hyundai Autonet Current stage O selling to Hyundai Autonet and related On lli t H d iA t t d l t d companies On testing line test of another field company (Automobile)
KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7065A vs. D/C 3-1965) 3 1965)


Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cured properties C d ti Specific gravity Hardness Volume Resistivity Dielectric Strength Dielectric constant Dissipation factor p Self life UL Classification Shore A Ohm- kV/mm
100/100K/1M 100/100K/1M
0.001/<0.0002/-

Unit mPa.s Min.

SS7065A Slightly yellow 140 5 0.96 32 5.1E+14 5 1E+14 21.6

D/C 3-1965 Slightly yellow 140 5 0.97 31 5.7E+14 5 7E+14 18

Test method Visual ASTM D 1084 ASTM D 2377 ASTM D 70 ASTM D 2240 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference UL reference

Month
Flammability

12

12 94V0 Pending

UL746E

1) Tack free time : Spray coating system

KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SS7053vs. DC3-1953) DC3 1953)


Content Uncured properties Appearance Color Viscosity, 25 After mix. Tack F T k Free Time Ti RT Cure time Cured properties Specific Gravity, 25 Gravity Hardness Volume Resistivity Dielectric strength Dielectric constant Dissipation factor Self life UL Classification Shore A Ohm- kV/mm
100/100K/1M 100/100K/1M
0.0007/<0.0002/-

Unit mPa.s Min Mi Min

SS7053 Translucent Lt. Straw 370 15 30 0.99 25 3.4E+15 19.4

D/C 3-1953 Translucent 350 8 30 0.99 16 1.6E+15 16

Test method Visual Visual ASTM D 1084 ASTM D 2377

ASTM D 70 ASTM D 2240 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference UL reference

Month Flammability UL746E 94V0 Yes

KCC CENTRAL RESEARCH INSTITUTE

Protective Coatings (Conformal Coating) g ( g)

Purpose
Protect from Moisture Fast Cure Hard Surface d Good Flowability Solventless Including UV Dye for inspection
SL8104 - Heat Curable - Hard Type - Low Viscosity(650cP) - Solventless - ULV-0
KCC CENTRAL RESEARCH INSTITUTE

MLCC C ti Coating

Comparison Data(SL8104A vs. D/C Q1-4010)


Contents Uncured properties Color Viscosity(25) Cured properties Cure rate at 150 Specific gravity Hardness Tensile Strength Elongation El ti Dielectric Strength Volume Resistivity y min Shore A Kgf/cm 2 % Kv/mm T/ 30 1.03 36 14.7 126 19.0 8.54 30 1.03 35 13.7 121 21.1 6.12 ASTM D 0257 ASTM D 2240 cps Transparent 650 Transparent 700 ASTM D 1084 Unit SL8104A D/C Q1-4010 Test method

KCC CENTRAL RESEARCH INSTITUTE

Self-Adhesive Encapsulant/Pottant for Automotive Application p pp

KCC CENTRAL RESEARCH INSTITUTE

KCC CENTRAL RESEARCH INSTITUTE

KCC CENTRAL RESEARCH INSTITUTE

Protective Coatings (Encapsulant) g ( p ) Developed Product p


SL3301 SS3302

- Medium Viscosity (2200cP) - Medium Viscosity (2600cP) - Medium Hardness(Shore A 40) - Medium Hardness(Shore A 60) - Good Flowability y - Good Flowability y - Good Adhesion to Plastics - Good Adhesion to Plastics

Target Customer & Application - Kyungshin Industrial - Wire Encapsulation of Power Supply Module

*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)

Protective Coatings (Encapsulant) g ( p ) Developed Product p


SL3311 - Low Viscosity (1100cP) - Low Hardness(Shore A 15) - Good Flowability - Good Adhesion to Plastics

Target Customer & Application - UKang g - Encapsulation of HID Ballast

Adhesive Developed Product p


SL3150 - 1 part Heat Curable Adhesive - No by-products - Good Adhesion to ECU case

Target Customer & Application - KEPICO - ECU Case Sealing(Gasketing)

*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)

Adhesive Developed Product p


SL3955 - 2 part Heat Curable Adhesive - Thermally Conductive Adhesive(1.05 W/mK) - No by-products yp - Good Adhesion to ECU and Heat Sink

Target Customer & Application - KEPICO - Thermally Conductive Adhesive between ECU Case and heat sink

*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)

Comparison Data(SL3302vs. TSE3331)


Content Uncured properties Appearance Viscosity, 25 After mix. Pot life Cured properties C d ti Specific Gravity, 25 Hardness Tensile strength Elongation Shear adhesive strength Volume Resistivity Dielectric strength Thermal conductivity UL Classification Shore A MPa % MPa Ohm-cm kV/mm W/mK Flammability 1E+13 17.8 1.43 60 0.53 70 1.43 50 0.53 100 0.09 1.3E+13 17.4 0.53 94V0 ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 3654 ASTM D 257 ASTM D 149 ASTM D 5470 UL Reference mPa.s Day Black/White 2,300 5 Black/White 3,000 8 Visual ASTM D 1084 Unit SL3302A/B TSE3331A/B Test method

KCC CENTRAL RESEARCH INSTITUTE

Silicone Gel(SL5230A)
Description p
Introduction : This product is silicone gel, applied to electric protection in MOSFET IGBT and Transistor. MOSFET, Transistor Major user

Opportunity
Features Penetration, Dielectric properties , p p Adhesion(PS, PBT) Competitor product (TSE-3051)

Competition
Properties
MPM TSE3051 Specific gravity Penetration (mm) Dielectric strength (kV/mm) Viscosity (mPa.s) 0.97 85 18 700 KCC SL5230A 0.98 92 20 700

Status
Supply route Current stage Developed specific properties of silicone gel

KCC CENTRAL RESEARCH INSTITUTE

Comparison Data(SL5230 vs. TSE3051)


Content Uncured properties Color Viscosity(25) Curing condition Cured properties Specific gravity p g y Penetration Volume resistivity Storage Shear Modulus (G) Loss Shear Modulus (G) Loss tangent (tan=G/G) Poisson ratio Thermal Conductivity Specific heat Dielectric constant Dissipation factor Dielectric Strength Water Absorption Moisture permeability W/mK J/(gK) 60Hz 60Hz kV/mm % g/ ,24hrs g/,24hrs 3.2 0.06 0 06 20 0.17 Pa (dyn/) Pa (dyn/) 1/10 0.99 92 6.0E+13 0.97 85 1.0E+15 450(4500) 170(1700) 0.4 0.5 0.17 1.51 2.8 0.001 0 001 18 0.05 110 ASTM D 575 ASTM D 5470 ASTM D 2766 ASTM D 150 ASTM D 150 ASTM D 149 ASTM D 570 ASTM D 6701 ASTM D 70 ASTM D 1403 ASTM D 257 mPa.s mPa s Hr/ Clear 700 1/150 Clear 700 1/150 Visual ASTM D 1084 Unit SL5230 TSE3051 Test method

KCC CENTRAL RESEARCH INSTITUTE

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