M/S SPML Infra Ltd.

RGTPP, Ramgarh
Jaisalmer.

Welding Procedure Specifications (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name________M/S SPML Infra Ltd.___________Client _______M/s RVUNL,Ramgarh________________
Welding Procedure Specification No. ____WPS/SPML/002__Date: __06.05.11_ Supporting PQR No. (s) _Pre Qualified______
Revision No. ___________0________________________
Welding Process(es)__________SMAW______________Types: _________Manual/Auto___________________________
(Automatic, Manual, or Semi-Auto.)

Joints (QW-402) Details

Joint Design_____Single V full Pen Butt Joint__________________________________
Backing (Yes) _______________________ (No) _____NO____
Backing Material (Type) _____Chip Back to sound metal & reweld________________________
(Refer to both backing and retainers)

Metal

Non fusing Metal

Non- metallic

Other

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangement of the parts to be welded.
Where applicable, the root spacing and the details of weld groove may
be specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness
procedures, for multiple process procedures, etc.)

*Base Metals (QW-403)

P-No. ___1___________ Group No. _______1_______ to P-No. _____1_________ Group No. ______1___________
OR

Specification type and grade ________

IS IS
2062
A
2062 Grade
Grade______________________________________________________________

to Specification type and grade ______IS 2062 Grade B___________________________

OR

Chem. Analysis and Mech. Prop. _________________NA________________________________________

To Chem. Analysis and Mech. Prop. __________________NA_______________________________________
Thickness Range: ______________4.76 mm to 20mm__________
Base Metal: Groove ______________Groove____________________ Fillet__________NA________________
Other__________________N.A______________________________________________________________________
* Filler Metals (QW-404)
Spec. No. (SFA)__________________5.1______________________________________________
AWS No. (Class) ____________E 6013__________________________________________________
F-No. _______________2_______________________________________________________
A- No. _______________1________________________________________________________
Size of Filler Metals_________3.15 mm____________________________________________________
Weld Metal
Thickness Range:
Electrode-Flux (Class) _________-----_________________________________________________
Make: ___ _____Esab,Advani& D&H_____________________________________________________
Consumable Insert _______None___________________________________________________________

Other _________None_____________________________________________________________
* Each base metal-filler metal combination should be recorded individually.
WPS No._________ Rev. _________

Postweld Heat Treatment (QW-407)

Temperature Range______NA__________________
Time Range___________NA___________________

Positions (QW-405)
Position(s) of Groove ________3G_________________
Welding Progression: Up _Uphill______ Down _______
Position(s) of Fillet _______NA____________________

Gas (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding ________ ____NA______ _________
Trailing ________ __NA________ _________
Backing ________ ___NA______ _________

Preheat (QW -406)

Preheat Temp. Min. ________NA_______________
Interpass Temp. Max. _______NA_______________
Preheat Maintenance _________NA_________________
(Continuous or special heating, where applicable, should
be recorded)

Electrical Characteristics (QW-409)

Current AC or DC _______DC_______________ Polarity ____Electrode- Negative________________
Amps (Range) _______100 to120________________________ Volts (Range) ______18 to 20_________________
(Amps and voltage range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in
a tabular format, similar to that shown below.)

Tungsten Electrode Size and Type ___________NA____________________________________________________

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW ________________NA_______________________________________________

(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range _________NA______________________________________________________

Technique (QW-410)
String or Weave Bead________String/Weaving_____________________________________________________
Orifice or Gas Cup Size _________NA_______________________________________________________________
Initial and Interpass Cleaning (Brushing, Grinding, etc.)_______________________________________________

Wire Brushing
___________________________________________________________________________________________
Method of Back Gouging______________Grinding__________________________________________________
Oscillation ___________NA_______________________________________________________________________
Contact Tube to Work Distance _______NA__________________________________________________________

Multiple
Multiple or Single Pass (per side) ________________________________________________________________
Multiple or Single Electrodes ____________Single________________________________________________________
Travel Speed (Range) _________SEE Table________________________________________________________
Peening __________NA__________________________________________________________________________
Other ______________________None________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

Filler Metal
Weld
Layers

Process
Class

Diameter

Current
Type
Polar.

Amp Range Volt Range

Travel
speed
Range

Heat Input

KJ/mm

ROOT

SMAW

E 6013

3.15

STRAIGHT

90 TO 95

22 TO 24

65 TO 90

0.28

HOT PASS

SMAW

E 6013

STRAIGHT

100 TO 120

18 TO 20

85 TO 90

0.24

FILLING

SMAW

E 6013

STRAIGHT

100 TO 120

18 TO 20

85 TO 90

0.24

CAPPING

SMAW

E 6013

3.15

STRAIGHT

90 TO 95

22 TO 24

65 TO 90

0.28

SUB PASS

SMAW

FINAL

SMAW

E 6013

STRAIGHT

100 TO 120

18 TO 20

85 TO 90

0.24

E 6013

3.15

STRAIGHT

90 TO 95

22 TO 24

65 TO 90

0.28

AFTER BACKCHIP

APPROVAL M/S SPML INFRA LTD.

NAME
SIGNATURE
DATE

M/S RVUNL ,RAMGARH