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810-200865GR
SERVICE MANUAL
PAL
D-VR18DTKB
PAL
REC
VCR
VCR
DVD
DVD
The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2). For (*1) and (*2), see the next page.
(*1)
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts. Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
(*2)
LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
MAIN SECTION
DVD VIDEO RECORDER / VIDEO CASSETTE RECORDER
D-VR18DTKB
Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I BOARDs I Exploded Views I Parts List
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Laser Beam Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1 Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1 Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 How to Initialize the DVD Recorder & VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 Remote Control Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 Schematic Diagrams / BOARDs and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1 Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1
Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
1-1-1
E9NG1SP
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Laser Pickup
Turntable
1-2-1
TD5PLSP
1-3-1
DVDP_ISPT
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1 : Ratings for selected area AC Line Voltage 230 V Clearance Distance (d), (d)
Fig. 1
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
Fig. 2
Table 2: Leakage current ratings for selected areas AC Line Voltage Load Z 2k RES. Connected in parallel 50k RES. Connected in parallel Leakage Current (i) i0.7mA AC Peak i2mA DC i0.7mA AC Peak i2mA DC One side of power cord plug prongs (B) to: RF or Antenna terminals A/V Input, Output
230 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-3-2
DVDP_ISPT
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
5 Pin 1
10
3. The 1st pin of every male connector is indicated as shown.
Pin 1
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while applying the hot air. 3. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6) CAUTION: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
FFC Cable
Connector BOARD
1-4-1
DVDN_SN
3. The flat pack-IC on the BOARD is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
BOARD
Flat Pack-IC
Desoldering Braid
Fig. S-1-2
Fig. S-1-4
3. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6)
1-4-2
DVDN_SN
With Iron Wire: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the BOARD contact pads as shown in Fig. S-1-5. 4. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the BOARD, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the BOARD so you can install a replacement flat packIC more easily. 2. The mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the BOARD when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
Example :
Fig. S-1-7
or Iron Wire
Presolder
Soldering Iron To Solid Mounting Point Fig. S-1-5 BOARD Fig. S-1-8 BOARD Fine Tip Soldering Iron Flat Pack-IC
1-4-3
DVDN_SN
<Incorrect>
BOARD
<Correct>
Grounding Band
1M
BOARD
1-4-4
DVDN_SN
Q503
Q504
J917 (S-INH)
Fig. 1 Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage.
1-5-1
E9NG0PFS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Cover Top [20] Front Bracket R [11] BOARD Power Supply [12] BOARD Switch [13] BOARD Function [15] Deck Assembly [16] BOARD AV [17] BOARD DTV Module Unit [2] Panel Front [3] Front Bracket [6] DVD Mechanism & DVD Main BOARD Assembly [8] Fan Holder [9] Motor DC Fan [10] Panel Rear [14] VCR Chassis Unit [19] Deck Pedestal [18] BOARD Power Switch [5] BOARD Front Jack [4] Jack Bracket [7] Dust Cover
REMOVAL PART REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER D5 D6 2(S-12), 2(S-13) (S-14), 3(S-15), 2(S-16), *CN1503, FFC Guide, Chassis Plate Earth (S-17), (S-18), *CN3001, Front Pedestal (S-19), Desolder 5(S-20), 4(S-21), (S-22) (S-23), (S-24), (S-25) Desolder --------------
[10] Panel Rear BOARD [11] Power Supply [12] [13] BOARD Switch BOARD Function
D6 D6 D7 D8
------2 3 ---
[21] Bracket R
[16] BOARD AV D8 BOARD DTV [17] Module Unit BOARD [18] Power Switch [19] [20] Deck Pedestal Front Bracket R
D8
Desolder
---
2. Disassembly Method
ID/ LOC. No. [1] [2] REMOVAL PART REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER D1 7(S-1) --1 (S-2), *5(L-1), *3(L-2), 1-1 1-2 *CN1231 1-3 3(S-3), (S-4), Front Support (S-5) Jack Plate Earth (S-6), 2(S-7), 2(S-8), 2(S-9), *CN101, *CN502-D, *CN701, *CN901, Mecha Plate Earth Hook 2(S-10), *CN1002 2(S-11) -------
D8 D9 D9 D9
---------
Cover Top
[21] Bracket R
(1)
(2)
(3)
(4)
(5)
D2 D3 D3
[6]
DVD Mechanism & DVD D4 Main BOARD Assembly Dust Cover Fan Holder Motor DC Fan D4 D5 D5
-------
Note: (1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 6(S-1) = six Screws (S-1), 5(L-1) = five Locking Tabs (L-1) (5): Refer to Reference Notes.
1-6-1
E9NG0DC
Reference Notes
CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. 1-1. Release five Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2). 1-3. Disconnect Connector (CN1231) and remove the Panel Front. 2. When reassembling, solder wire jumpers as shown in Fig. D8. 3. Before installing the Deck Assembly, be sure to place the pin of LD-SW on BOARD AV as shown in Fig. D8. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD-SW as shown in Fig. D8. 4. The DVD Mechanism & DVD Main BOARD Assembly is adjusted as a unit at factory. Therefore, do not disassemble it. Replace the DVD Mechanism & DVD Main BOARD Assembly as a unit.
(S-3) (S-3) Front Support (S-3)
(L-1) (S-2)
(L-1)
(S-1) (S-1)
(S-1)
(S-5)
(S-1) (S-1)
Fig. D3
Fig. D1
1-6-2
E9NG0DC
(S-7)
Front Pedestal
(S-15) (S-16)
CN901 (S-8)
(S-8)
(S-19)
Hook
(S-6)
CN1503
Fig. D6
Fig. D4
(S-22)
(S-11)
Fig. D7
CN1002
Fig. D5
1-6-3
E9NG0DC
FE Head
Pin
SW507 LD-SW
[16] BOARD AV
Desolder (S-25) (S-24)
[16] BOARD AV
Printing side
1-6-4
E9NG0DC
(S-26)
(S-26)
Fig. D9
View for A
1-6-5
E9NG0DC
NOTE: 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available. 2.To perform these alignment / confirmation procedures, make sure that the tracking control is set in the center position: Press either [PROGRAM 5? ] or [PROGRAM ] button on the front panel first, then the [ O ] (VCR) button on the front panel.
Figure 1
Reference Notes: Playback the Alignment tape and adjust VR501 so that the V-sync front edge of the CH1 video output waveform is at the 6.5H1H (416s64s) delayed position from the rising edge of the CH2 head switching pulse waveform.
VR501 J184(AV1-V-OUT) TP504(RF-SW) (Switching Point) (BOARD AV) GND Tape FL6A Measurement Equipment Oscilloscope
1-7-1
E9NG0EA
3. Press [ENTER/OK] button, then the DVD recorder starts initializing. When the initializing is completed, the DVD recorder exits the Version display mode and turns off the power automatically. * To move into the Normal mode from the Version display mode, press [RETURN/BACK] button on the remote control unit instead of [ENTER/OK] button. When [ ] button is pressed before [ENTER/ OK] button is pressed, the DVD recorder exits the Version display mode, then the power turns off.
1-8-1
E9NG1INT
4. Select the firmware version pressing arrow buttons, then press [ENTER/OK]. Fig. d appears on the screen and Fig. e appears on the VFD. The DVD recorder starts updating. About VFD indication of Fig. e: 1) When Fig. d is displayed on the screen, F-UP is displayed on the VFD. 2) When Firmware Updating... XX% Complete. is displayed on the screen, 34280 is displayed on the VFD.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode
ver. WD5T*****X2G
WD5T34280X2G
(*1)
File Loading...
3. Load the disc for version up. Fig. c appears on the screen. The file on the top is highlighted as the default. When there is only one file to exist, Step 4 will start automatically.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode ver. WD5T*****X2G
The appearance shown in (*1) of Fig. d is described as follows. No. 1 2 Appearance File Loading... State Sending files into the memory
Firmware Updating... Writing new version data XX% Complete. Firmware Update Failure Failed in updating
---
1/1
5. After updating is finished, the tray opens automatically. At this time, no button is available. 6. Pull out the AC code once, then insert it again.
1-9-1
E9NG1FW
2
OPEN/ CLOSE INPUT SELECT HDMI
3 4 7 8
PROG.
1
.@/: ABC DEF
6 10 14 18 22 26
5 9 13 17
1
GHI
2
JKL
3
MNO
4
PQRS
5
TUV
6
WXYZ TIME SLIP
12 16
INFO
11 15 19 23
7
SAT.LINK
8
SPACE
9
CLEAR
0
TEXT AUDIO SUBTITLE GUIDE
20 24
DISC MENU
21
TOP MENU
25 28
DISPLAY ENTER /OK RETURN /BACK
27 29 33
SEARCH
30
31 32 35 39 42 45 53
SE-R0307
34
REV PLAY FWD
37 40
SKIP STOP SKIP
36
24 25 26 27 28 29 30
38 41
PAUSE VCR DVD INSTANT SKIP
43 47
DUBBING REC REC MODE
46 50 54
44 48
SETUP TIMERSET TIMER PROG. 1.3x/0.8xPLAY
51 55
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
52
1-9-2
E9NG1FW
TROUBLESHOOTING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
FLOW CHART NO.2 The fuse blows out. Check the presence that the primary component is leaking or shorted and replace P3(PW/SW ASSEMBLY) if defective. After servicing, replace the fuse. FLOW CHART NO.3 When the output voltage fluctuates. Does the secondary side photo coupler circuit operate normally? Yes Check the circuit and replace P3(PW/SW ASSEMBLY) if defective. (IC1001, D1006, D1012, D1024) No Check the circuit and replace P3(PW/SW ASSEMBLY) if defective. (IC1001, Q1004, D015, D017, D1019) Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side and replace P3(PW/SW ASSEMBLY) if defective.
FLOW CHART NO.4 When buzz sound can be heard in the vicinity of power circuit. Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side, and replace P1(AV ASSEMBLY) if defective. (D013, D014, D016, D018, D019, D1008, D1016, D1030, D1031, D1032, D1103, IC1103, IC1104, IC1800, Q1100, Q1105, Q1106, Q1110, Q1114, Q1508, Q1511, Q1513, Q1516, Q1517, Q1520, Q1521, Q1527, Q1548, Q1550, Q1551) FLOW CHART NO.5 -FL is not outputted. Is the supply voltage of -24V fed to the anode of D018? Yes Check Q1550, Q1552, Q1553 and their periphery, and replace P1(AV ASSEMBLY) if defective. No Check D018 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
1-10-1
E9NG1TR
FLOW CHART NO.6 P-ON+15V is not outputted. Is the supply voltage 44V fed to the cathode of D013?
No
Yes
Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective.
Check D013 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
No
Yes
Is the "H" pulse (approximately 5V) inputted to the base of Q1512?
Refer to "FLOW CHART NO.6"<P-ON+15V is not outputted>. Check the P-ON-H siganal line, and replace P1(AV ASSEMBLY) if defective.
No
Yes
Check Q1511, Q1512 and their periphery, and replace P1(AV ASSEMBLY) if defective.
No
Check D014 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
Yes
Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective.
No
Refer to "FLOW CHART NO.8"<AL+12V is not outputted>. Refer to "FLOW CHART NO.7"<TU+30V is not outputted>.
Yes
Is the "H" pulse (approximately 10V) inputted to the base of Q1513?
No
Yes
Check Q1513 and their periphery, and replace P1(AV ASSEMBLY) if defective.
1-10-2
E9NG1TR
Is 12V voltage supplied to collector of Q1516? Yes Is the "H" pulse (approximately 6V) inputted to the base of Q1516? Yes Check Q1516 and their periphery, and replace P1(AV ASSEMBLY) if defective.
No
Refer to "FLOW CHART NO.8"<AL+12V is not outputted>. Refer to "FLOW CHART NO.9"<P-ON+9V is not outputted>.
No
Is the supply voltage 5V fed to the cathode of D016? Yes Cheak for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective.
Check D016 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
Is 5V voltage supplied to collector of Q1517? Yes Is the "H" pulse (approximately 5V) inputted to the base of Q1517? Yes Check Q1517 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Refer to "FLOW CHART NO.11"<AL+5V is not outputted>. Refer to "FLOW CHART NO.9"<P-ON+9V is not outputted>.
No
Is 5V voltage supplied to collector of Q1520? Yes Is the "H" pulse (approximately 6V) inputted to the base of Q1520? Yes Check Q1520 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Refer to "FLOW CHART NO.11"<AL+5V is not outputted>. Refer to "FLOW CHART NO.14"<ECO+9V is not outputted>.
No
1-10-3
E9NG1TR
Is 10V voltage supplied to collector of Q1521? Yes Check Q1521 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Is 12V voltage supplied to emitter of Q1548? Yes Check Q1548, Q1549 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Is the supply voltage 5V fed to the cathode of D016? Yes Is the "H" pulse (approximately 6V) inputted to the base of Q1106? Yes Check Q1106 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
Check D016 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective. Refer to "FLOW CHART NO.17"<P-ON+10V is not outputted>.
No
Is the supply voltage 14V fed to the cathode of D1031? Yes Is 12V voltage supplied to collector of Q1105? Yes
Check D1031 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
No
Yes
Check Q1511, Q1514 and their periphety, and replace P3(PW/SW ASSEMBLY) if defective. Is 10V voltage outputed to Pin(12) of CL1001? Yes Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective. No
No
Check the POW-SW signal line, and replace P1(AV ASSEMBLY) if defective.
Cheak Q1105 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
1-10-4
E9NG1TR
Is the supply voltage 5V fed to the cathode of D1103? Yes Is 3.3V voltage outputted to Pin(2) of IC1104? Yes Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective.
Check D1103 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective. Check IC1104 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
No
Is 5V voltage supplied to emitter of Q1527? Yes Check Q1527, Q1528 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Is 2.5V voltage supplied to Pin(1) of IC1800? Yes Check IC1800 and their periphery, and replace P1(AV ASSEMBLY) if defective.
Check D1030 and their periohery, and replace P3(PW/SW ASSEMBLY) if defective.
The fluorescent display tube does not light up. Is 5V voltage supplied to Pin(13,43) of IC612? Yes Is approximately -24V to -28V voltage supplied to Pin(30) of IC612? Yes Is there approximately 500kHz oscillation to Pin(5) of IC612? Yes Are the filament voltage applied between Pin(1) and Pin(24) of the fluorescent display tube? Also negative voltage applied between these pins and GND? Yes Replace P1(AV ASSEMBLY). No No
Check the ECO+5V line and replace P1(AV ASSEMBLY) if defective. Check the -FL line and replace P1(AV ASSEMBLY) or P3(PW/SW ASSEMBLY) if defective. Check R618, IC612 and their periphery, and replace P1(AV ASSEMBLY) if defective. Check the power circuit, D1016, D1017, C1018 and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
No
No
1-10-5
E9NG1TR
2 DVD Section
FLOW CHART NO.1 The key operation is not functioning. Are the contact point and the installation state of the key switches normal? Yes Is the control voltage normally inputted into Pin(8) of IC501? Yes Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY). No Re-install the key switches correctly or replace P3(PW/SW ASSEMBLY). Check the key switches and their periphery, and replace P3(PW/SW ASSEMBLY) if defective.
No
2.90 --2.39 DUBBING 1.98 1.61 1.27 0.92 0.51 (V) OPEN /CLOSE DVD DVD -STOP DVD -PLAY DVD -REC
FLOW CHART NO.2 No DVD operation is possible from the remote control. (Operation is possible from the unit.) No Is 5V voltage supplied to Pin(3) terminal of the RS1501 (remote control receiver)? Yes No Is the "L" pulse sent out from Pin(1) terminal of the RS1501 (remote control receiver) when the remote control is activated? Yes No Is the "L" pulse signal supplied to Pin(14) of IC501? Yes Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY). Check AL+5V line, and replace P1(AV ASSEMBLY) if defective. Replace P1(AV ASSEMBLY) or remote control(X1).
Check the line between the RS1501 (remote control receiver) and Pin(14) of IC501, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.3 The [No Disc] indication. Both picture and sound do not operate normally.
1-10-6
E9NG1TR
FLOW CHART NO.4 VIDEO E-E does not appear normally. Are the video signals inputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 IC1509 18PIN 14PIN 3PIN 5PIN 12PIN 20PIN VIDEO-IN 1 (AV1) VIDEO-IN (FRONT) DTV-Y DTV-C VIDEO-IN 2 (AV2) TUNER-VIDEO Yes Are the video signals outputted to each pin of IC1509? IC1509 IC1509 61PIN 59PIN VIDEO-Y/CVBS-IN VIDEO-C-IN Yes Are the video signals outputted to each pin of CN1502? CN1502 20PIN CN1502 22PIN VIDEO-Y/CVBS-IN VIDEO-C-IN Yes No No No Check the line between video input terminal and each pin of IC1509, and replace P1(AV ASSEMBLY), P5(BOARD DTV MODULE UNIT) or TU1800. IC1509 18PIN JK1504 VIDEO-IN 1 (AV1) IC1509 14PIN JK1231 VIDEO-IN (FRONT) IC1509 3PIN CN1800 26PIN DTV-Y IC1509 5PIN CN1800 28PIN DTV-C IC1509 12PIN JK2001 VIDEO-IN 2 (AV2) IC1509 20PIN TU1800 17PIN TUNER-VIDEO Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes Replace P1(AV ASSEMBLY). No Check the ECO+5V, ECO+9V line and replace P1(AV ASSEMBLY) or P3(PW/SW ASSEMBLY) if defective.
Check the line between each pin of IC1509 and each pin of CN1502 and replace P1(AV ASSEMBLY) if defective. IC1509 61PIN CN1502 20PIN VIDEO-Y/CVBS-IN IC1509 59PIN CN1502 22PIN VIDEO-C-IN
1-10-7
E9NG1TR
A Are the video signals outputted to each pin of CN1502? CN1502 CN1502 CN1502 CN1502 CN1502 7PIN 1PIN 5PIN 3PIN 9PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT Yes Are the video signals shown above inputted into each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Check the line between each pin of CN1502 and each pin of IC1509, and replace P1(AV ASSEMBLY) if defective. CN1502 CN1502 CN1502 CN1502 CN1502 7PIN 1PIN 5PIN 3PIN 9PIN IC1509 IC1509 IC1509 IC1509 IC1509 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Replace the P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).
Yes Are the video signals outputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 30PIN 22PIN 40PIN 39PIN 38PIN VIDEO-OUT 1 (AV1) VIDEO-OUT 2 (AV2) VIDEO-Y VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT Yes Are the video signals outputted to the specific output terminal? Are the composite video signals outputted to the VIDEO OUT (AV1) terminal (JK1504)? Are the composite video signals outputted to the VIDEO OUT (AV2) terminal (JK2001)? Are the component video signals outputted to the VIDEO OUT terminal (JK1505)?
No
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes Replace P1(AV ASSEMBLY). No Check the ECO+5V, ECO+9V line and replace P1(AV ASSEMBLY) or P3(PW/SW ASSEMBLY) if defective.
No No No
Check the periphery of JK1504 from Pin (30) of IC1509 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK2001 from Pin (22) of IC1509 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1505 from Pin (38, 39, 40) of IC1509 and replace P1(AV ASSEMBLY) if defective.
1-10-8
E9NG1TR
FLOW CHART NO.5 Picture does not appear normally. Set the disc on the disc tray, and playback it. (DVD MODE) Are the video signals outputted to each pin of CN1502? CN1502 CN1502 CN1502 CN1502 CN1502 7PIN 1PIN 5PIN 3PIN 9PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT Yes Are the video signals shown above inputted into each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Check the line between each pin of CN1502 and each pin of IC1509, and replace P1(AV ASSEMBLY) if defective. CN1502 CN1502 CN1502 CN1502 CN1502 7PIN 1PIN 5PIN 3PIN 9PIN IC1509 IC1509 IC1509 IC1509 IC1509 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Replace the P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).
Yes Are the video signals outputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 30PIN 22PIN 40PIN 39PIN 38PIN VIDEO-OUT 1 (AV1) VIDEO-OUT 2 (AV2) VIDEO-Y VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT Yes
No
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes Replace P1(AV ASSEMBLY). No Check the ECO+5V, ECO+9V line and replace P1(AV ASSEMBLY) or P3(PW/SW ASSEMBLY) if defective.
Are the video signals outputted to the specific output terminal? Are the composite video signals outputted to the VIDEO OUT (AV1) terminal (JK1504)? Are the composite video signals outputted to the VIDEO OUT (AV2) terminal (JK2001)? Are the component video signals outputted to the VIDEO OUT terminal (JK1505)? No No No
Check the periphery of JK1504 from Pin (30) of IC1509 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK2001 from Pin (22) of IC1509 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1505 from Pin (38, 39, 40) of IC1509 and replace P1(AV ASSEMBLY) if efective.
1-10-9
E9NG1TR
FLOW CHART NO.6 Audio E-E does not appear normally. Check the line between audio input terminal and each pin of IC1509, and replace P1(AV ASSEMBLY), P5(BOARD DTV MODULE UNIT) or TU1800 if defective. IC1509 86,87PIN JK1504 AUDIO-IN1 (AV1) IC1509 91,92PIN JK1232, AUDIO-IN (FRONT) JK1233 IC1509 89,90PIN JK2001 AUDIO-IN2 (AV2) IC1509 84,85PIN TU1800 6PIN TUNER-AUDIO IC1509 93,94PIN CN1800 29,30PIN DTV-AUDIO
Are the audio signals inputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 86,87PIN 91,92PIN 89,90PIN 84,85PIN 93,94PIN AUDIO-IN1 (AV1) AUDIO-IN (FRONT) AUDIO-IN2 (AV2) TUNER-AUDIO DTV-AUDIO Yes
No
No
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes No Check the ECO+5V, ECO+9V Replace P1(AV line and replace P1(AV ASSEMBLY). ASSEMBLY) or P3(PW/SW ASSEMBLY) if defective. Check the line between each pin of IC1509 and each pin of CN1502, and replace P1(AV ASSEMBLY) if defective. IC1509 IC1509 79PIN CN1502 13PIN AUDIO(R)-IN 80PIN CN1502 11PIN AUDIO(L)-IN
No Are the audio signals outputted to Pin(11,13) of CN1502? Yes Continued to B on the next page.
1-10-10
E9NG1TR
B Are the analog audio signals outputted to each pin of CN1502? CN1502 17PIN AUDIO (L)-OUT CN1502 15PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC1509? IC1509 77PIN AUDIO (L)-OUT IC1509 76PIN AUDIO (R)-OUT Yes Are the analog audio signals outputted to each pin of IC1509? IC1509 73,74PIN AUDIO-OUT 1 (AV1) IC1509 71,72PIN AUDIO-OUT 2 (AV2) IC1509 67,68PIN AUDIO-OUT (REAR) Yes Check each line between each pin of CN1502 and each pin of IC1509, and replace P1(AV ASSEMBLY) if defective. CN1502 17PIN IC1509 77PIN AUDIO(L)-OUT CN1502 15PIN IC1509 76PIN AUDIO(R)-OUT No Replace the P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).
No
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes No Check the ECO+5V, ECO+9V Replace P1(AV line and replace P1(AV ASSEMBLY). ASSEMBLY) if defective. Check the periphery between Pin(73,74) of IC1509 and the audio terminal (JK1504), and replace P1(AV ASSEMBLY) if defective. Check the periphery between Pin(71,72) of IC1509 and the audio terminal (JK2001), and replace P1(AV ASSEMBLY) if defective. Check the periphery between Pin(67,68) of IC1509 and the audio terminal (JK1502), and replace P1(AV ASSEMBLY) if defective.
Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1504)? Are the audio signals outputted to the audio terminal (JK2001)? Are the audio signals outputted to the audio terminal (JK1502)? No
No No
1-10-11
E9NG1TR
FLOW CHART NO.7 Audio is not outputted during playback. Set the disc on the disc tray, and playback it. (DVD MODE) Are the analog audio signals outputted to each pin of CN1502? CN1502 17PIN AUDIO (L)-OUT CN1502 15PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC1509? IC1509 77PIN AUDIO (L)-OUT IC1509 76PIN AUDIO (R)-OUT Yes Are the analog audio signals outputted to each pin of IC1509? IC1509 73,74PIN AUDIO-OUT 1 (AV1) IC1509 71,72PIN AUDIO-OUT 2 (AV2) IC1509 67,68PIN AUDIO-OUT (REAR) Yes Check each line between each pin of CN1502 and each pin of IC1509, and replace P1(AV ASSEMBLY) if defective. CN1502 17PIN IC1509 77PIN AUDIO(L)-OUT CN1502 15PIN IC1509 76PIN AUDIO(R)-OUT No Replace the P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).
No
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes No Check the ECO+5V, ECO+9V Replace P1(AV line and replace P1(AV ASSEMBLY). ASSEMBLY) if defective. Check the periphery between Pin(73,74) of IC1509 and the audio terminal (JK1504), and replace P1(AV ASSEMBLY) if defective. Check the periphery between Pin(71,72) of IC1509 and the audio terminal (JK2001), and replace P1(AV ASSEMBLY) if defective. Check the periphery between Pin(67,68) of IC1509 and the audio terminal (JK1502), and replace P1(AV ASSEMBLY) if defective.
Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1504)? Are the audio signals outputted to the audio terminal (JK2001)? Are the audio signals outputted to the audio terminal (JK1502)? No
No No
1-10-12
E9NG1TR
3 VCR Section
FLOW CHART NO.1 The key operation is not functioning. Are the contact point and the installation state of the key switches normal? Yes Is the control voltage normally inputted into Pin(7) of IC501? Yes Replace P1(AV ASSEMBLY). No Re-install some key switches correctly or replace P1(AV ASSEMBLY). Check the key switches and their periphery, and replace P1(AV ASSEMBLY) if defective.
No
FLOW CHART NO.2 No VCR operation is possible from the remote control. (Operation is possible from the unit.) Is 5V voltage supplied to the Pin(3) terminal of the RS1501 (remote control receiver)? Yes Is the "L" pulse sent out from Pin(1) terminal of the RS1501 (remote control receiver) when the remote control is activated? Yes Is the "L" pulse signal supplied to Pin(14) of IC501? Yes Replace P1(AV ASSEMBLY). No Check AL+5V line and replace P1(AV ASSEMBLY) if defective. Replace the RS1501 (remote control receiver). Replace P1(AV ASSEMBLY) or remote control (X1).
No
No
Check the line between the RS1501 (remote control receiver) and Pin(14) of IC501, and replace P1(AV ASSEMBLY) if defective.
1-10-13
E9NG1TR
FLOW CHART NO.3 Cassette tape can not be loaded. When loading a cassette tape, on Pin(100) of IC501, does the "L" pulse switch to the "H" pulse? Yes When loading a cassette tape, is the specified voltage (approximately 13V) outputted to the terminal of the Loading Motor Unit? Yes Replace DECK ASSEMBLY (1B1). FLOW CHART NO.4 Cassette tape is ejected right after the loading. When loading a cassette tape, on Pin(100) of IC501, does the "L" pulse switch to the "H" pulse? Yes When loading a cassette tape, on Pin(4) of IC501, does the "L" pulse switch to the "H" pulse? Yes When loading a cassette tape, does the LD-SW operate normally? Yes Replace P1(AV ASSEMBLY). No Check the line between the start sensor and Pin(100) of IC501, and replace P1(AV ASSEMBLY) if defective. Check the line between the end sensor and Pin(4) of IC501, and replace P1(AV ASSEMBLY) if defective. Check the line between the LD-SW(SW507) and Pin(9) of IC501, and replace P1(AV ASSEMBLY) if defective. No Check the line between the start sensor and Pin(100) of IC501, and replace P1(AV ASSEMBLY) if defective. Replace DECK ASSEMBLY (1B1).
No
No
No
FLOW CHART NO.5 Cassette tape can not be ejected. When pressing the eject button, does the Capstan Motor start rotating? Yes While the Capstan Motor is rotating, is the Takeup Reel rotating? Yes While the Takeup Reel is rotating, is the reel pulse signal inputted to Pin(80) of IC501? Yes While the reel pulse signal is inputting, is "L" pulse outputted to Pin(81) of IC501? Yes Is the specified voltage (approximately 13V) outputted to the terminal of the Lading Motor Unit? Yes Is the Loading Motor rotating? Yes Check the Cam Gear or Rack Assembly, etc., and replace DECK ASSEMBLY (1B1) if defective. No Refer to "FLOW CHART NO.6 " <The Capstan Motor does not rotate>. Check the Reel Disc or Clutch Assembly, and replace DECK ASSEMBLY (1B1) if defective. Check the line between the Takeup Reel sensor and Pin(80) of IC501, and replace P1(AV ASSEMBLY) if defective. Replace P1(AV ASSEMBLY).
No
No
No
1-10-14
E9NG1TR
FLOW CHART NO.6 Capstan Motor does not rotate. Is 5V voltage supplied to Pin(2) of CN502? Yes Is over approximately 2.6V voltage supplied to Pin(5) of CN502? Yes Is 12V voltage supplied to Pin(1) of CN502? Yes Replace DECK ASSEMBLY (1B1). FLOW CHART NO.7 Drum Motor does not rotate. Is 5V voltage supplied to Pin(2) of CN502? Yes Is over approximately 2.6V voltage supplied to Pin(8) of CN502? Yes Is 12V voltage supplied at Pin(11) of CN502? Yes Replace DECK ASSEMBLY (1B1). No No No Check the P-ON+5V line and replace P1(AV ASSEMBLY) if defective. Check the line between Pin(8) of CN502 and Pin(77) of IC501, and replace P1(AV ASSEMBLY) if defective. Check the AL+12V line, and replace P1(AV ASSEMBLY) if defective. No No No Check the P-ON+5V line and replace P1(AV ASSEMBLY) if defective. Check the line between Pin(5) of CN502 and Pin(76) of IC501, and replace P1(AV ASSEMBLY) if defective. Check AL+16V/+12V line, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.8 Drum Motor rotates only for a few seconds. Is the D-PFG signal inputted to Pin(90) of IC501? Yes Is the RF-SW signal outputted to Pin(18) of IC501? Yes Is 12V voltage supplied Pin(11) of CN 502? Yes Replace DECK ASSEMBLY (1B1). No Replace DECK ASSEMBLY (1B1).
No No
Replace P1(AV ASSEMBLY). Check the AL+12V line, and replace P1(AV ASSEMBLY) if defective.
D-PG
FLOW CHART NO.9 RF-SW signal is not outputted. Is the Drum Motor rotating? Yes No
5Vp-p
D-FG
D-FG 2.5Vp-p
Refer to "FLOW CHART NO.7" <Drum Motor does not rotate> and "FLOW CHART NO.8" <Drum Motor rotates only for a few seconds>. No Replace DECK ASSEMBLY (1B1).
Is the D-PFG signal inputted to Pin(90) of IC501? Yes Replace P1(AV ASSEMBLY).
1-10-15
E9NG1TR
FLOW CHART NO.10 Video E-E does not appear normally. Are the video signals inputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 IC1509 18PIN 14PIN 12PIN 20PIN 3PIN 5PIN VIDEO-IN 1 (AV1) VIDEO-IN (FRONT) VIDEO-IN 2 (AV2) TUNER-VIDEO DTV-Y DTV-C Yes No Check the line between video input terminal and each pin of IC1509, and replace P1(AV ASSEMBLY), P5(BOARD DTV MODULE UNIT) or TU1800 if defective. IC1509 IC1509 IC1509 IC1509 IC1509 IC1509 No 18PIN 14PIN 12PIN 20PIN 3PIN 5PIN JK1504 VIDEO-IN 1 (AV1) JK1231 VIDEO-IN (FRONT) JK2001 VIDEO-IN 2 (AV2) TU1800 TUNER-VIDEO CN1800 26PIN DTV-Y CN1800 28PIN DTV-C
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes Replace P1(AV ASSEMBLY). No Check the ECO+5V, ECO+9V line and replace P1(AV ASSEMBLY) if defective.
Is the video signal inputted to Pin(48) of IC301? Yes Is the C-SYNC signal outputted to Pin(67) of IC301? Yes Is the C-SYNC signal inputted to Pin(58) of IC501? Yes No Check the line between Pin(67) of IC301 and Pin(58) of IC501, and replace P1(AV ASSEMBLY) if defective. Replace P1(AV ASSEMBLY).
No
Check the line between Pin(24) of IC1509 and Pin(48) of IC301, and replace P1(AV ASSEMBLY) if defective.
No Is 5V voltage supplied to Pin(18,24,42,55,72,91) of IC301? Yes No Check the P-ON+5V line and AL+5V line, and replace P1(AV ASSEMBLY) if defective. Yes Is the serial data and clock signal supplied to Pin(68,69) of IC301? No Check the line between Pin(68,69) of IC301 and Pin(71, 72) of IC501, and replace P1(AV ASSEMBLY) if defective.
Is the video signal inputted into Pin(100) of IC1509? Yes Are the video signals outputted to each pin of IC1509? IC1509 30PIN VIDEO-OUT 1 (AV1) IC1509 22PIN VIDEO-OUT 2 (AV2) Yes Are the video signals outputted to the specific output terminal? Are the composite video signals outputted to the VIDEO-OUT terminal (JK1504)? Are the composite video signals outputted to the VIDEO-OUT terminal (JK2001)?
No
Check the line between Pin(61) of IC301 and Pin(100) of IC1509, and replace P1(AV ASSEMBLY) if defective. Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes Replace P1(AV ASSEMBLY). No Check the ECO+5V, ECO+9V line and replace P1(AV ASSEMBLY) if defective.
No
No No
Check the periphery of JK1504 from Pin(30) of IC1509 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK2001 from Pin(22) of IC1509 and replace P1(AV ASSEMBLY) if defective.
1-10-16
E9NG1TR
FLOW CHART NO.11 Hi-Fi E-E audio does not operate normally. Are the audio signals inputted to each pin of IC1509? IC1509 IC1509 IC1509 IC1509 IC1509 86,87PIN 91,92PIN 89,90PIN 84,85PIN 93,94PIN AUDIO-IN1 (AV1) AUDIO-IN (FRONT) AUDIO-IN2 (AV2) TUNER-AUDIO DTV-AUDIO Yes Are the audio signals outputted to Pin(69,70) of IC1509? Yes No No
Check the line between audio input terminal and each pin of IC1509, and replace P1(AV ASSEMBLY), P5(BOARD DTV MODUDLE UNIT) or TU1800 if defective. IC1509 86,87PIN JK1504 AUDIO-IN1 (AV1) IC1509 91,92PIN JK1232, AUDIO-IN (FRONT) JK1233 IC1509 89,90PIN JK2001 AUDIO-IN2 (AV2) IC1509 84,85PIN TU1800 6PIN TUNER-AUDIO IC1509 93,99PIN CN1800 29,30PIN DTV-AUDIO
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes No Check the ECO+5V, ECO+9V Replace P1(AV line and replace P1(AV ASSEMBLY). ASSEMBLY) if defective. Check the line between Pin(69,70) of IC1509 and Pin(4,50) of IC451, and replace P1(AV ASSEMBLY) if defective. Check the circuit of AL+5V, P-ON+5V and P-ON+9V, and replace P1(AV ASSEMBLY) if defective. Check the line between Pin(37,38) of IC451 and Pin(71,72) of IC501, and replace P1(AV ASSEMBLY) if defective. Replace P1(AV ASSEMBLY).
Is the audio signal inputted to Pin(4,50) of IC451? Yes Is the 5V voltage supplied to Pin(16,32,35,36,46,55) of IC451, and the 9V voltage supplied to Pin(69) of IC451? Yes Is the serial data and the clock signal supplied to Pin(37,38) of IC451? Yes Is the audio signal outputted to Pin(74,76) of IC451? Yes Is the audio signal inputted into Pin(81,82) of IC1509? Yes Are the audio signals outputted to each pin of IC1509? IC1509 73,74PIN AUDIO-OUT 1 (AV1) IC1509 71,72PIN AUDIO-OUT 2 (AV2) Yes
No
No
No
No
No
Check the line between Pin(74,76) of IC451 and Pin(81,82) of IC1509, and replace P1(AV ASSEMBLY) if defective.
No
Is 5V voltage supplied to Pin(27,29,47,63) of IC1509? Is 9V voltage supplied to Pin(75) of IC1509? Yes No Check the ECO+5V, ECO+9V Replace P1(AV line and replace P1(AV ASSEMBLY). ASSEMBLY) if defective. Check the line between Pin(73,74) of IC1509 and audio terminal (JK1504), and replace P1(AV ASSEMBLY) if defective. Check the line between Pin(71,72) of IC1509 and audio terminal (JK2001), and replace P1(AV ASSEMBLY) if defective.
Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1504)? Are the audio signals outputted to the audio terminal (JK2001)? No No
1-10-17
E9NG1TR
FLOW CHART NO.12 Hi-Fi audio can not be recorded normally. (E-E mode is normal.) Is the Hi-Fi-COM signal outputted to Pin(26) of IC451? Yes Is the line between Pin(8) of CN251 and Pin(26) of IC451 normal? Yes Replace DECK ASSEMBLY (1B1). No Replace P1(AV ASSEMBLY).
No
Check the line between Pin(8) of CN251 and Pin(26) of IC451, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.13 Hi-Fi audio can not be playbacked normally. (Hi-Fi E-E mode is normal.) Is the Playback Envelope signal outputted to Pin(33) of IC451? Yes Replace P1(AV ASSEMBLY). No Is the Hi-Fi-H-SW signal inputted into to Pin(39) of IC451? Yes Replace P1(AV ASSEMBLY). No Check the Hi-Fi-H-SW line between Pin(39) of IC451 and Pin(19) of IC501, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.14 Audio can not be recorded normally in the linear audio mode. (E-E mode is normal.) No Is the audio signal inputted into Pin(13) of IC301? Yes Does the Bias oscillation circuit operate normally? Yes Is the audio signal outputted to Pin(11) of IC301? Yes Is the audio signal outputted to Pin(100) of IC301? Yes Replace DECK ASSEMBLY (1B1). No No No Check the line between Pin(78) of IC451 and Pin(13) of IC301, and replace P1(AV ASSEMBLY) if defective. Check the Bias oscillation circuit (Q401,Q403, Q404,Q405,Q406) and replace P1(AV ASSEMBLY) if defective. Replace P1(AV ASSEMBLY). Replace P1(AV ASSEMBLY).
1-10-18
E9NG1TR
FLOW CHART NO.15 Audio can not be playbacked normally in the linear audio mode. (E-E mode is normal.) Yes Is the audio signal outputted to Pin(11) of IC301? Yes Check the line between Pin(11) of IC301 and Pin(80) of IC451, and replace P1(AV ASSEMBLY). Is there no dirt on the surface of ACE head assembly? Yes Is the height of ACE head assembly appropriate? Yes Replace DECK ASSEMBLY (1B1). No No No Replace P1(AV ASSEMBLY).
Clean the surface of ACE head assembly. Readjust the height of the ACE head assembly.
1-10-19
E9NG1TR
MODE When reel or capstan mechanism is not functioning correctly When tape loading mechanism is not functioning correctly When cassette loading mechanism is not functioning correctly When the drum is not working properly P-ON Power safety detection
INDICATOR ACTIVE A R is displayed on a TV screen. (Refer to Fig. 1.) A T is displayed on a TV screen. (Refer to Fig. 2.) A C is displayed on a TV screen. (Refer to Fig. 3.) A D is displayed on a TV screen. (Refer to Fig. 4.) A P is displayed on a TV screen. (Refer to Fig. 5.)
TV screen
When reel or capstan mechanism is not functioning correctly When the drum is not working properly
A R SP
Recording mode
0 : 00 : 00
Elapsed time Fig. 1
A D SP
Recording mode
0 : 00 : 00
Elapsed time Fig. 4
A T SP
Recording mode
0 : 00 : 00
Elapsed time Fig. 2
A P SP
Recording mode
0 : 00 : 00
Elapsed time Fig. 5
A C SP
Recording mode
0 : 00 : 00
Elapsed time Fig. 3
1-11-1
E9NG1FIS
Recording Error
Error message
E35
Error No.
Message
Solution
Error No.
1 2 3 4 5 6 7 8 9 10 11
Error Description
An error occurs during data reading. There is no reply for 15 seconds in Test Unit Ready. Cannot write the data after trying three times. An error occurs with OPC. During recovery in a record. An error occurs even if recovery has been tried three times. An error occurs in a format. It cannot start an encode. NV_PCK/RDI_PCK is not in encoded data. Encode Pause condition continued for 10 minutes. Encode Pause condition continued in normal REC condition for 10 minutes. Difference in the address and can not get Stream ID of RDI/VIDEO. It is a reply that ATAPI is not readable. Cannot write the data after recovering SMALL VMGI. Cannot write the data after DVD-R Reverse Track. An error occurs in Finalize Close. An error occurs in Rec Stop Close. An error occurs in PCA Full (DVD_R). Safety Stop occurs during editing. High Speed Disc. The disc is not formatted. Disc Error has occurred. The -R Disc of VR Mode. The disc except for finalized DVD-R/RW/ +R/+RW. During the Macrovision picture input. During the CGMS picture input. During the CGMS picture (possible to record once) input. (Video Format Disc) During the CGMS picture (possible to record once) input. (Disc which is not for the correspondence to VR Format CPRM)
Priority
2 5 3 6 1 11 12 12
Insert the recordable disc, and ensure the disc status satisfies the recording requirements.
12 13 14 15 16 17 18 19 20 21 22 23 24
This program is not allowed to You cannot record copy be recorded. prohibited programs. This program is not recordable Set DVD-RW Recording in Video mode. Format to VR mode. This program is not allowed to Insert a ver.1.1 CPRM be recorded on this disc. compatible DVD-RW disc.
25 26 27
28
12
1-11-2
E9NG1FIS
Message
This disc is protected and not recordable. Disc is full. (No area for new recording) You cannot record more than 99 titles on one disc. (The maximum is 99.) You cannot record more than 999 chapters on one disc. (The maximum is 999.)
Solution
Release the disc protect setting in the Disc Setting menu. Insert the recordable disc with enough recording space.
Error No.
29 30 31
Error Description
Disc Protected Disc. No available recording space. Its recording capacity has been reached. (Video Format Disc) Its recording capacity has been reached. (VR Format Disc) The 999 chapter has been reached. (VR Format Disc) There is not space to record field of control information. PCA is Full. (in REC start) It is finalized. (Video Format Disc) Access to Memory Area range outside. Sector Address is wrong. BUP writing error of chapter editing. The 49 titles has been reached. (+VR Format) The 254 chapter has been reached. (+VR Format Disc) During the CGMS picture (possible to record once) input. (+VR Format Disc) A postscript tried to be added to + VR Format Disc where different Title Menu from this machine when the Make Recording Compatible setting was turned off was recorded.
Priority
7 5 7 8 9 10 4 6 9
You cannot record on this disc Delete unnecessary titles. as Control Information is full. You cannot record on the disc as Power Calibration Area is full. This disc is already finalized. Insert a new disc. Release the finalizing for this disc. Repeat the same operation.
Can not record on this disc. You cannot record more than 49 titles on one disc.(The maximum is 49.)
38 39
43
You cannot record more than 254 chapters on one disc.(The Delete unnecessary chapter marks. maximum is 254.) This program is not recordable Set DVD-RW Recording in +VR mode. Format to VR mode. The disc has no recording compatibility. (Set Make Recording Compatible to ON to convert the disk.) Please make the Make Recording Compatible setting ON when you want to add a postscript.
44 45
10 12
46
If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error messages (error number: 1 to 39 and 43 to 46) is displayed on the recording menu after timer recording. (Once the screen of the program line is exited, the program line for the error will be cleared.) (No Error Message is displayed for the error No. 40 ~ 42.)
Timer Programming
Error number
Date E40 06/12
0:00 THU 06/12 Start End CH 7:00 9:00 901 New Programme
STTL PDC
1/1
Message
Solution
- Set the timer programming correctly. - Set the timer programming before the start time. - Insert a recordable videotape with a record tab. Turn the power on and set the clock correctly then set timer programming again. Insert the recordable disc.
Error No.
Error Description
- Some portion has not been recorded because of program overlapping. - Recording did not start at the start time. - No Videotape is inserted. Videotape ran out during recording. Power failed No disc when recording
Priority
40
41 42
1-11-3
E9NG1FIS
BLOCK DIAGRAMS
Servo/System Control Block Diagram
(DECK ASSEMBLY)
SW507 LD-SW
BOARD AV
FL601 1G 42 GRID 7G 36 P1 20 P2 23 P4 25 P5 28 P7 26 P8 21 P9 22
5 6
AL+5V
VFD
SEGMENT
Q506 T-REEL
PS502 S-REEL
BOARD SENSOR
D555 S-LED
TP503 CTL
97 CTL 2 PG-DELAY
Q503 END-S
BOARD SENSOR
IIC-BUS SDA IIC-BUS SCL
TO DTV MODULE BLOCK DIAGRAM TO AUDIO SELECTOR BLOCK DIAGRAM TO VIDEO SELECTOR BLOCK DIAGRAM
CYLINDER ASSEMBLY
PG SENSOR DRUM MOTOR
CAPSTAN MOTOR
3 4 5 7 8 9
M
CAPSTAN MOTOR
IIC-BUS SDA IIC-BUS SCL IIC-BUS SDA IIC-BUS SCL VCR-AUDIO-MUTE IIC-BUS SDA IIC-BUS SCL Hi-Fi-H-SW A-MODE IIC-BUS SDA IIC-BUS SCL D-REC-H RF-SW C-ROTA D-V-SYNC H-A-SW H-A-COMP V-ENV C-SYNC
LOADING MOTOR
M
AL+5V SW506 REC-SAFETY
31 REC-SAF-SW
Hi-Fi-H-SW 19 A-MODE 28 IIC-BUS SDA IIC-BUS SCL D-REC-H RF-SW C-ROTA D-V-SYNC H-A-SW H-A-COMP V-ENV C-SYNC
72 71 33 18 15 13 16 17 6 58
RS1501 REMOTE SENSOR TO SUB POWER SUPPLY BLOCK DIAGRAM P-DOWN-H C-POW-SW P-ON-H ECO-MODE
14 REMOTE
32 82 75 73
1-12-1
E9NG1BLS
25 59 11 60
CN1505 3 2
POWER-LED POWER-SW
CN671 1 3 2
D673 POWER
P-ON+5V
SW673 POWER
J917 S-INH
IC107 AL+2.8V
2 RESET 1 CN701 27 30 28 26 29 CN1502 SYS-RESET 27 SUB-RXD 30 SUB-TXD 28 SUB-SCLK 26 29 RDY
Q517
Q516
63 66 65 67 64
IC501
L1 4 2
KEY-2
SW681 OPEN/CLOSE
SW682 DUBBING
BOARD AV
BOARD SWITCH
BOARD FUNCTION
1-12-2
E9NG1BLSS
IC101 (MAIN MICRO CONTROLLER/MPEG2 AV CODEC) D/A D/A D/A D/A D/A F2 F1 K5 M5 J3 CN701 VIDEO-Y(I/P)-OUT 7 VIDEO-Pr/Cr-OUT 5 VIDEO-Pb/Cb-OUT 3 VIDEO-Y(I)-OUT 1 VIDEO-C-OUT 9 VIDEO-Y/CVBS-IN 20 VIDEO-C-IN 22
YC(0-7) HDMI-SDA HDMI-SCL VIDEO-CLOCK
VIDEO I/F
VIDEO ENCODER
DVD MECHANISM
CN201
LPC
N23 U25 C5
MOTOR DRIVER
P3,T3,T5, U2,U3,V1
39-44
DECODER
A/D
PCM-DATA0 SPDIF PCM-BCK PCM-LRCK PCM-SCLK
IC202
OP AMP
D/A D/A P-ON+3.3V AUDIO I/F TRAY OPEN
N2 P1 M1 N3 M2 D1 D3 R4
CN1001-R
CN301 IC302
7 8 9 10 11 12 6
MOTOR DRIVER
SLED MOTOR
CN1001 3
CL1001 28 SPDIF
M
SPINDLE MOTOR
BOARD AV
IC901 (IEEE1394 I/F) AA3 AC2 Y5 AB3 AC3 AA4 AE1 AA5 AD1 Y4 W5 AC1
4 5 6 7 8 9 10 11 1 48 2 3
M
BOARD RELAY
DDR SDRAM
LINK I/F
LINK I/F
1 2 4 5
TO DV JACK (W11)
1-12-3
E9NG1BLD
IC1509
(VIDEO SELECTOR)
CN2001 8 13 12 14
CN1506 8 13 12 14
22 48 50 49
DRIVER
FBC
SW
JK2001
20 VIDEO IN2
JK1504
20 VIDEO-IN1
MUTE MUTE
BOARD SWITCH
CN1504 15 VIDEO-IN CN3001 6 CN3002
4 VIDEO-IN
20 22 7 5 3 1 9
WF8
WF4
SW 51 52 53 55 57 SW AGC SW
SW +
WF5
WF7
Q1541 BUFFER
WF6
30 46 44 45
DRIVER DRIVER
SW SW LPF AGC SW 5
DRIVER
IC700 16 VPS-V
(VPS)
SW IIC I/F + 42 43
VCR-VIDEO-OUT VCR-VIDEO-IN
SW 24 SW
DTV-Y DTV-C
1-12-4
E9NG1BLVS
(DECK ASSEMBLY)
52
50
CYLINDER ASSEMBLY
CN251 VIDEO(R)-1 VIDEO-COM VIDEO(L)-1 VIDEO(L)-2 VIDEO-COM VIDEO(R)-2 1 2 3 4 5 6
VIDEO (R)-1 HEAD VIDEO (L)-1 HEAD VIDEO (L)-2 HEAD VIDEO (R)-2 HEAD
65
68 69
46
43
78
79
Q402 BUFFER
SERIAL DECODER
Y. DELAY
R P SP EP
BYPASS
AGC
VCR-VIDEO-OUT VCR-VIDEO-IN
48 56
PB/EE MUTE
SP HEAD AMP
96 95 94 93
WF1
+
C
REC FM AGC
EP HEAD AMP
90 89 88 87
61
AGC
Y/C MIX
VXO
58
59
28
29
21
WF3
3 1 6 4 9 7
24
TMDS ENCODER TMDS TRANSMITTER
AV CONTROLLER
AUDIO I/F
18 20 14 16 12 10
YC(0-7)
83 86 90
~
VIDEO I/F
VIDEO-CLOCK
111 117
BOARD AV
1-12-5
E9NG1BLV
BOARD AV
TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM IIC-BUS SDA IIC-BUS SCL
42 43
IC1509(AUDIO SELECTOR)
IIC I/F
SW
72
CN1506 6 5 3 1 2
MUTE-ON Q2002
77
SW
71
JK1504
6 2 3 1
OP AMP
76
SW
74
Q1538 MUTE-ON
IC1902 (IF SIGNAL PROCESS)
73
L-CH 31 R-CH 30
IF SIGNAL PROCESS
SW SW
68
Q1539
SW Q1536 DRIVE
MUTE-ON
Q1540
80 2
SW
(VCR DVD DUBBING)
90 87 85 92 82 94
BOARD SWITCH
CN3002
6 AUDIO(L)-IN 6 8 AUDIO(R)-IN 8
(DVD
70
VCR DUBBING)
SW
OP AMP
79
SW
89 86 84 91 81 93
SW
1-12-6
E9NG1BLAS
PB AUDIO SIGNAL
BOARD AV
N-A-PB N-A-REC
13
ALC DET PB-ON 5 6 EQ AMP SP/LP-ON P-ON+5V 7 8 9 INV R ATT P ALC LINE AMP MUTE
12
11
(DECK ASSEMBLY)
4 3 1 2
FE HEAD
FULL ERASE HEAD CN501 2 FE-H 1 FE-H-GND
SERIAL DECODER
68 69
71
1-12-7
E9NG1BLA
PB AUDIO SIGNAL
BOARD AV
VCR-AUDIO-IN(L) VCR-AUDIO-IN(R) TO AUDIO SELECTOR BLOCK DIAGRAM
COMP
R-CH BPF
37 38
DEV
VCO
LPF
MUTE-ON
77 76 74
VCR-AUDIO-OUT(R) VCR-AUDIO-OUT(L)
50
R-CH INSEL
48
A-MODE
73 39 75
Hi-Fi-H-SW
L-CH INSEL
14 15
MIX
COMP
26
(DECK ASSEMBLY)
Q451 LPF DO DET L-CH BPF LIM
34 33
ENV DET R L
24 27
78 80
CYLINDER ASSEMBLY
1-12-8
E9NG1BLH
AC1001
T1001
2 20
19
Q1106 SW+5V
4 18
Q1001
17
16
AL-30V AL+44V AL+16.3V AL+12V P-ON+10V P-ON+5V AL+5V(3) F1 F2 1V2CONT POW-SW FAN-CONT1 REG-CONT AL+2.8V P-ON+3.3V
Q1003
15
14
13
Q1115
12
11
Q1008
HOT
COLD
1-12-9
Q1109
Q1107
E9NG1BLP
CN1503 AL-30V AL+44V AL+16.3V AL+12V P-ON+10V P-ON+5V AL+5V(3) F1 F2 1V2CONT POW-SW FAN-CONT1 REG-CONT AL+2.8V P-ON+3.3V
Q1550 -FL AL+15V Q1511 TU+30V Q1554 Q1512 Q1508 AL+16V/+12V Q1509 Q1553 Q1552
P-ON+9V(2) Q1513
P-ON+5V(DECK) Q1516 AL+12V(2) P-ON+10V P-ON+3.3V P-ON+5V(2) AL+5V Q1517 Q1527 P-ON+5V SYS+5V P-ON+1.8V ECO+12V ECO+9V ECO+5V
Q1548
Q1520
Q1549
Q1551
F1 F2
Q1528
BOARD AV
1-12-10
E9NG1BLSP
50 49 48 47 64
93 95 96 97 94
118 122
IC2901 (OP AMP) L-CH AUDIO 110 D/A CONVERTER R-CH 109
2 6 1 7
CN2701 11 13 14 15
CN1800 26 28 29 30
DTV-Y DTV-C
AUDIO INTERFACE
DTV-AUDIO(L) DTV-AUDIO(R)
Q2903 DRIVE
SDA 44 SCL 43
CN1800 15 14 12
SDRAM I/F
*1
ADDRESS BUS(0-11)
*2
P-ON+5V
*1 *2 *3 *4
DDR SDRAM
*4
Q1805
SDA 15 SCL 14
IIC-BUS SCL
SCL 9 SDA 10
BOARD AV
1-12-11
E9NG1BLDTV
Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. All resistance values are indicated in ohms (K=103, M=106). 3. Resistor wattages are 1/4W or 1/6W unless otherwise specified. 4. All capacitance values are indicated in F (P=10-6 F). 5. All voltages are DC voltages unless otherwise specified. 6. Electrical parts such as capacitors, connectors, diodes, ICs, transistors, resistors, switches, and fuses are identified by four digits. The first two digits are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits.
1-13-1
W3P_SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since the drawings were prepared. 2. To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual.
4. Voltage indications for PLAY and REC modes on the schematics are as shown below:
< DVD Section >
1 2 5.0 3 5.0 (2.5) PLAY mode STOP mode
Unit: Volts
The same voltage for both PLAY & STOP modes Indicates that the voltage is not consistent here.
2 Examples: 1. "1-D3" means that line number "1" goes to the line number 1 "1" of the area "D3". 2. "1-B1" means that line number "1" goes to the line number "1" of the area "B1".
AREA B1 1-D3 A B C D
1-13-2
W5P_SC
1-13-3
E9NG1SCAV1
AV 2/9 , POWER SWITCH & SENSOR Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
FL601 MATRIX CHART
7G P1 P2 P3 P4 P5 P6 P7 P8 P9 a b f g c e d S1 6G a b f g c e d 5G a b f g c e d 4G a b f g c e d 3G a b f g c e d 2G a b f g c e d 1G
PM DTV BS
CS DR
7G
6G
5G
4G
3G
2G
1G
PM
S1
DTV BS CS
T
DR
C
a f e g d b c
1-13-4
E9NG1SCAV2
1-13-5
E9NG1SCAV3
1-13-6
E9NG1SCAV4
1-13-7
E9NG1SCAV5
1-13-8
E9NG1SCAV6
1-13-9
E9NG1SCAV7
1-13-10
E9NG1SCAV8
1-13-11
E9NG1SCAV9
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
1-13-12
E9NG1SCP
E9NG1SCFJ
E9NG1SCSW
1-13-13
1-13-14
E9NG1SCRJ
1-13-15
E9NG1SCD1
1-13-16
E9NG1SCD2
1-13-17
E9NG1SCD3
1-13-18
E9NG1SCD4
1-13-19
E9NG1SCD5
1-13-20
E9NG1SCD6
1-13-21
E9NG1SCD7
1-13-22
E9NG1SCDTV
VR501 SW-POINT
TP503 CTL
BHF300F01012A
BHF300F01012B
J184 AV1-V-OUT1
1-13-23
BE3N00F01011A
WF6 PIN 30 OF IC1509 WF10 PIN 28 OF CN1503 WF7 PIN 3 OF CN1502 WF8 PIN 5 OF CN1502 WF4 PIN 7 OF CN1502 WF5 PIN 9 OF CN1502 WF9 PIN 17 OF CN1502
1-13-24
BE3N00F01011A
CAUTION ! For continued protection against fire hazard, replace only with the same type fuse.
CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
Because a hot chassis ground is present in the power supply circut, an isolation transformer must be used. Also, in order to have the ability to increase the input slowly, when troubleshooting this type power supply circuit, a variable isolation transformer is required.
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
1-13-25
BE9N00F01021A
CAUTION ! For continued protection against fire hazard, replace only with the same type fuse.
CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
Because a hot chassis ground is present in the power supply circut, an isolation transformer must be used. Also, in order to have the ability to increase the input slowly, when troubleshooting this type power supply circuit, a variable isolation transformer is required.
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
1-13-26
BE9N00F01021A
BE9N00F01021B
BE9N00F01021D
1-13-27
BE9N00F01021E
BE9N00F01021F
BE9N00F01021G
1-13-28
WAVEFORMS
NOTE:
Input: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL)
WF1
Pin 56 of IC301
WF5
Pin 9 of CN1502
WF9
Pin 17 of CN1502
V-OUT E-E
0.2V
20s
VIDEO-C
0.2V
20s
AUDIO(L)-OUT
1V
0.5ms
Pin 30 of IC1509
WF10
Pin 28 of CN1503
V-OUT RF-SW
0.5V 5V
50s
VIDEO-CVBS
0.5V
20s
SPDIF
1V
0.1s
TP301 TP504
WF7
Pin 3 of CN1502
C-PB RF-SW
0.2V 5V
5ms
VIDEO-Cb
0.2V
20s
WF4
Pin 7 of CN1502
WF8
Pin 5 of CN1502
VIDEO-Y
0.2V
20s
VIDEO-Cr
0.2V
20s
1-14-1
WD5PWF
WIRING DIAGRAM
Wiring 1/2 Diagram
REAR VIDEOY-OUT VIDEOVIDEOPb/Cb-OUT Pr/Cr-OUT
2
4 3 5 6 7
AUDIO(L) -OUT
8 9
JK1504 (AV1)
CN504 AE-H FE-H A-COM AUDIO-PB/REC CTL(+) CTL(-)
BOARD AV
CN2001
ANT-IN
ANT-OUT
CN2700
FE HEAD
FULL ERASE HEAD
CAPSTAN MOTOR
LOADING MOTOR
CN1505 1 2 3 4
M
1 2 3 4 5 6 7 8 9 10 11 12
M
CYLINDER ASSEMBLY
PG SENSOR DRUM MOTOR
M
CAPSTAN MOTOR
VIDEO (R)1 HEAD VIDEO (L)1 HEAD VIDEO (L)2 HEAD VIDEO (R)2 HEAD Hi-Fi AUDIO (R) HEAD Hi-Fi AUDIO (L) HEAD
1 2 3 4 5 6 7 8 9
CN502 AL+16V/+12V P-ON+5V(DECK) C-FG CN1504 W7 C-F/R 5 VCR-LED C-CONT 6 DVD-LED GND 7 ECO+5V LM-FWD/REV 8 GND D-CONT 9 KEY-2 D-PFG 10 NU GND 11 NU AL+12V(2) 12 GND P-ON+15V 13 NU 14 GND 15 VIDEO-IN 16 GND 17 AUDIO(L)-IN 18 GND 19 AUDIO(R)-IN 20 NU CN251 VIDEO(R)-1 VIDEO-COM VIDEO(L)-1 VIDEO(L)-2 VIDEO-COM VIDEO(R)-2 Hi-Fi-AUDIO(R) Hi-Fi-COM Hi-Fi-AUDIO(L)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DIF-OUT1 DIF-OUT2 DIF-AGC TU-SDA TU-SCL RF-AGC(NU) GND P-ON+3.3V GND P-ON+1.8V GND DVD-SYS-RESET STANDBY DTV-RXD DTV-TXD NU GND P-ON+5V(2) GND P-ON+10V GND NU GND NU GND DTV-Y GND DTV-C DTV-AUDIO(L) DTV-AUDIO(R) ) NU NU NU NU NU
CN1800 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN1800 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 W10 AUDIO(R)-OUT2 AUDIO-MUTE AUDIO(L)-OUT2 GND AUDIO(R)-IN2 AUDIO(L)-IN2 SC2-IN VIDEO-OUT2 GND VIDEO-IN2 JK2-16P VIDEO-B-IN VIDEO-G-IN VIDEO-R-IN ECO+12V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CN2701 JW104 NU NU GND VIDEO-IN GND AUDIO(L)-IN GND AUDIO(R)-IN CN1231 1 2 3 BOARD 4 FRONT 5 JACK 6 7 8 VIDEO -IN FRONT AUDIO (R)-IN AUDIO (L)-IN
1 2 3 4 5 6
CN1503 AL-30V AL+44V AL+16.3V AL+16.3V GND GND AL+12V AL+12V GND GND 1V2CONT P-ON+10V FAN-CONT1 P-ON+5V P-ON+5V AL+5V(3) AL+5V(3) GND GND GND GND GND GND F2 F1 NU REG-CONT SPDIF POW-SW AL+2.8V AL+2.8V P-ON+3.3V DVD-POW-SAFETY1 NU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
BOARD SENSOR
CN1502
VIDEO-Y(I)-OUT GND VIDEO-Pb/Cb-OUT GND VIDEO-Pr/Cr-OUT GND VIDEO-Y(I/P)-OUT GND VIDEO-C-OUT GND AUDIO(L)-IN GND AUDIO(R)-IN GND AUDIO(R)-OUT GND AUDIO(L)-OUT DVD-AUDIO-MUTE AUDIO+5V VIDEO-Y/CVBS-IN GND VIDEO-C-IN GND GND GND SUB-SCLK SYS-RESET SUB-TXD RDY SUB-RXD
BOARD SENSOR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TO DVD MAIN BOARD CN701 (W3)
1-15-1
E9NG1WI1
HDMICONNECTOR
SPINDLE MOTOR
SLED MOTOR
CN901
PICKUP
DVD-LD
CD-LD
PDIC
FPDIC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CL1001 AL-30V AL+44V AL+16.3V AL+16.3V GND GND AL+12V AL+12V GND GND 1V2CONT P-ON+10V FAN-CONT1 P-ON+5V P-ON+5V AL+5V(3) AL+5V(3) GND GND GND GND GND GND F2 F1 NU REG-CONT SPDIF POW-SW AL+2.8V AL+2.8V P-ON+3.3V DVD-POW-SAFETY1 NU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
FAN
1-15-2
E9NG1WI2
PG-DELAY Video Head Switching Pulse Signal Adjusted Voltage DVD-POW- DVD P-ON Power Detection SAF Input Signal END-S AFC V-ENV KEY-1 KEY-2 LD-SW NU Tape End Position Detect Signal Tuner Voltage Input Signal Video Envelope Comparator Signal Key Data Input 1 Key Data Input 2 Deck Mode Position Detector Signal Not Used Fan On Control Signal Not Used
Recording Safety SW Detect REC-SAF- (With Record tab=L/ With SW out Record tab=H) P-DOWNH Power Voltage Down Detector Signal Delayed Record Signal Micro Controller Reset Signal Sub Clock Input Sub Clock Output Always +5V with AC Plug Connected Main Clock Input Main Clock Output Ground Control SCART1 8Pin Level by using 8POUT-1 Control SCART2 8Pin Level by using 8POUT-2 Clock Select Clock Input for letter size Clock Output for letter size Ground LP 4.43MHz Clock Input Ground OSD Video Signal Input Not Used OSD Video Signal Output +5V Power Supply (OSD) LPF Connected Terminal (Slicer) Not Used VPS/PDC Data (Receive=L) Ground Composite Synchronized Pulse
11 OUT FANCONT1 12 NU
13 OUT D-V- SYNC Dummy V-sync Output 14 IN REMOTE Remote Signal Input Color Phase Rotary Changeover Signal Video Head Amp Switching Pulse
18 OUT RF-SW
19 OUT Hi-Fi-H-SW HiFi Audio Head Switching Pulse 20 21 22 23 24 NU NU NU NU NU Not Used Not Used Not Used Not Used Not Used 1.2V Regulator Control Signal DVD Audio Mute Control Signal (Mute=H) VCR Audio Mute Control Signal (Mute=H)
1-16-1
E9NG1PIN
Signal Name
Function Power Switching Signal Power Regulator Control Signal Not Used Not Used System Reset Signal Ready/Busy Communication Control with Main Micro Controller Transmission Data to Main Micro Controller Reception Data from Main Micro Controller
Signal Name
Function
DVD-POW DVD P-ON Power Defection SAFETY2 Input Signal2 D-PFG Drum Motor Phase/ Frequency Generator
AMPVREF V-Ref for CTL AMP out AMPVREF V-Ref for CTL AMP in P80/C P80/C Terminal Playback/Record Control Signal (-) Playback/Record Control Signal (+) CTL AMP Connected Terminal To Monitor for CTL AMP Output Always +5V with AC Plug Connected Always +5V with AC Plug Connected Tape Start Position Defector Signal
IN/ OUT CTL (-) IN/ OUT CTL (+) AMPC CTL AMPVcc AVcc ST-S
67 OUT SUB-SCLK Communication Clock with Main Micro Controller 68 OUT DRV-DATA VFD Driver IC Control Data 69 OUT DRV-STB 70 OUT DRV-CLK 71 OUT IIC-BUS SCL IN/ 72 OUT IIC-BUS SDA 73 OUT ECOMODE 74 NU VFD Driver IC Chip Select Signal VFD Driver IC Control Clock IIC BUS Serial Clock IIC BUS Serial Data Eco Mode Signal Not Used Power On Signal to High Capstan Motor Control Signal Drum Motor Control Signal Capstan Motor FWD/REV Control Signal (FWD=L/ REV=H) Supply Reel Rotation Signal Take Up Reel Rotation Signal Loading Motor Control Signal Capstan Power Switching Signal
100 IN
75 OUT P-ON-H 76 OUT C-CONT 77 OUT D-CONT 78 OUT C-F/R 79 80 IN IN S-REEL T-REEL
DVD-POW- DVD P-ON Power Defection SAFETY3 Input Signal 3 NU NU Not Used Not Used
VCR-POW- VCR P-ON Power Defection SAFETY Input Signal C-FG AMPVss Capstan Motor Rotation Detection Pulse Ground
1-16-2
E9NG1PIN
Function
OUT DVD-LED OUT VCR-LED NU NU IN OSC IN DRV-DIN IN DRV-CLK IN DRV-STB NU NU VSS VDD NU NU NU NU NU NU
20 OUT P1 21 OUT P8 22 OUT P9 23 OUT P2 24 OUT P3 25 OUT P4 26 OUT P7 27 OUT P6 28 OUT P5 29 30 31 32 33 34 35 36 37 38 40 41 42 43 NU VEE NU NU NU NU NU 7G 6G 5G Grid Output 3G 2G 1G VDD Power Supply Not Used Pull Down Level Not Used Not Used Not Used Not Used Not Used Segment Output Serial Data Input
39 OUT 4G
1-16-3
E9NG1PIN
LEAD IDENTIFICATIONS
KRC103M-AT/P KRA103M-AT/P KRA104M-AT/P KTC3199-(BL,GR)-AT/P KTA1267-GR-AT/P KTA1273-Y-AT/P KTA1281Y-AT/P KTA-1266-GR-AT/P KTC3198-GR-AT/P KTC3203-Y-AT/P 2SC1815-Y(TE2 F T) PQ070XFC1SZF 2SK3566(Q)
1234
G D S
E C B
E C B
E C B
KTK5132S-RTK/P D
KIA4558F-EL/P 8 5
PT204-6B-12
LA72648M-MPB-E
60 61 41 40
1 G S
B E
4
E C 80 1 20 21
UTC4580E 8 5
LC74793JM-TLM-E 24 13
RN1511(TE85R.F) C1 C2
1 2
PS2561A-1(W)
4 1: Anode 3 2: Cathode
3: Emitter 4: Collector
1 1 4 MSP3417G-QG-B8-V3 PT6315(L)
33 23 22
12 B1 E B2
34
44 1 11
12
100 1 30
31
Note: A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference G: Gate D: Drain S: Source
1-17-1
E9NG1LE
EXPLODED VIEWS
Cabinet
1B1 A-3
C
BOARD REAR JACK ( P5 ) BOARD DTV MODULE UNIT ( P4 ) BOARD SENSOR BOARD AV G ( P1 ) AV ASSEMBLY W3 AC1001
C'
TU1800
B
W8
A F
( P2 ) DVD MECHANISM & DVD MAIN BOARD ASSEMBLY B-15
B' D
W7 G' JW104
D' A'
H W4 W1 F1001
BOARD SWITCH ( P3 ) PW/SW ASSEMBLY H' BOARD FUNCTION BOARD POWER SUPPLY
A-1X
F'
FM1001
W11
1-18-1
E9NG1CEX
(P1) AV ASSEMBLY (P4) BOARD SENSOR (P5) BOARD DTV MODULE UNIT
( P1 ) AV ASSEMBLY BOARD REAR JACK ( P5 ) BOARD DTV MODULE UNIT ( P4 ) BOARD SENSOR TU1800
BOARD AV
W1
F1001
W4
JW104
W7
BOARD SWITCH
SW3003 SW3002
1-18-2
E9NG1CEX
1-18-3
E9NG1CEX
Packing
Lower Side X-6 Upper Side X-2 X-3
X1
1-18-4
E9NG1PEX
Description PANEL FRONT E9NG1BD COVER TOP(H-BLACK) E3HE0JD DECK ASSEMBLY CZD014/ VM25E0 RUBBER CUSHION(TOP BOARD ASSEMBLY E3NG0FD)
FM1001 79103715 W11 ! X-2 X-3 X-6 X1 79103720 79104044 79104045 79103090 79104050
ACCESSORIES
1VMN25253 1VMN25254 WPZ0122LG001 NB349BD OWNERS MANUAL E9NG1BD QUICK GUIDE E9NG1BD RF CORD PAL 1.2M REMOTE CONTROL UNIT NB349BD
20080529
1-19-1
E9NG1CA
PW/SW ASSEMBLY
! Location No. TSB P/N 79104047 Reference No. (Not Available) ------------------------------------Description PW/SW ASSEMBLY Consists of the following BOARD POWER SUPPLY BOARD SWITCH BOARD FUNCTION BOARD FRONT JACK ! P3
CCN2EMA0E222 SAFTY CAP 2200pF/250V . QPEWPS2561A1 PHOTOCOUPLER PS2561A1(W) LLEG0Z0Y2025 COIL LINE FILTER ST0703FT20036 53MH GLASS GLAZE RES. 1/2W J 5.6M POWER CORD PE8G2X91H0AA061
AV ASSEMBLY
! Location No. TSB P/N 79104046 ---------79103349 79104038 ------------------Reference No. (Not Available) ---------1VSA13519 1VSA18504 ------------------Description AV ASSEMBLY Consists of the following BOARD AV BOARD SENSOR BOARD DTV MODULE UNIT BOARD REAR JACK BOARD POWER SWITCH ! P1
P4 P5
PDGJAB0NG162 FUSE TIME RAG FSL250V1.6A(EM) NVQZ10D471KB SURGE ABSORBER 470V+10PER LTT2PE0KT034 WX1E3N00-001 WX1E9N00-001 TRANS POWER 8714 WIRE ASSEMBLY 34PIN FFC WX1E3N00-001 WIRE ASSEMBLY 30PIN FFC WX1E9N00-001
BOARD AV
! Location No. TSB P/N ---------SW521 SW522 SW525 SW526 SW527 SW1501 SW1502 ! TU1800 W3 W8 79102423 79102423 79102423 79102423 79102423 79102423 79102423 79104042 79103723 79103725 Reference No. ---------SST0101AL041 SST0101AL041 SST0101AL041 SST0101AL041 SST0101AL041 SST0101AL041 SST0101AL041 WX1E3N00-003 WX1E3N00-006 Description BOARD AV
W1 W4
Following parts are included in BOARD AV. TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A WIRE ASSEMBLY 30PIN FFC WX1E3N00-003 WIRE ASSEMBLY 6PIN FFC WX1E3N00-006
BOARD SWITCH
! Location No. TSB P/N ---------SW3002 SW3003 SW3004 SW3005 JW104 W7 79102423 79102423 79102423 79102423 79103198 79103744 Reference No. ---------SST0101AL041 SST0101AL041 SST0101AL041 SST0101AL041 WX1E9700-002 WX1E9N00-002 Description BOARD SWITCH TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A FFC CABLE 8P FFC/P1.25/120 WIRE ASSEMBLY 16PIN FFC WX1E9N00-002
BOARD SENSOR
! Location No. P4 TSB P/N 79103349 Reference No. 1VSA13519 Description BOARD SENSOR
BOARD FUNCTION
! Location No. TSB P/N ---------SW681 SW682 Description BOARD DTV MODULE UNIT 79102423 79102423 Reference No. ---------SST0101AL041 SST0101AL041 Description BOARD FUNCTION TACT SWITCH SKQSAF001A TACT SWITCH SKQSAF001A
20080529
1-20-1
E9NG1EL
D-VR18DTKB
Deck Mechanism Section
I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views
TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1 Service Fixture and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1 Mechanical Alignment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1 Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1 Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1 Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
STANDARDMAINTENANCE
Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours Deck Ref.No. B2 B3 B8 B587 B31 B573, B574 B37 B52 B73 B86 B133 B410 B414 B416 B525 Part Name Cylinder Assembly Loading Motor Assembly Pulley Assembly Tension Lever Assembly ACE Head Assembly Reel S, Reel T Capstan Motor Cap Belt FE Head F Brake Assembly (HI) Idler Assembly (HI) Pinch Arm Assembly M Brake (SP) Assembly (HI) M Brake (TU) Assembly (HI) LDG Belt I I I I I I I I I I I I I I I I I I I I I 1,000 h : Cleaning I: Replace
Notes: 1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using 90% ethyl alcohol. 2.After cleaning the parts, do all DECK ADJUSTMENTS. 3.For the reference numbers listed above, refer to Deck Exploded Views.
2-1-1
E9NG0SMEN
Cleaning
Cleaning of Video Head
Clean the head with a head cleaning stick or chamois cloth. Procedure 1.Remove the top cabinet. 2.Put on a glove (thin type) to avoid touching the upper and lower drum with your bare hand. 3.Put a few drops of 90% ethyl alcohol on the head cleaning stick or on the chamois cloth and, by slightly pressing it against the head tip, turn the upper drum to the right and to the left. Notes: 1.The video head surface is made of very hard material, but since it is very thin, avoid cleaning it vertically. 2.Wait for the cleaned part to dry thoroughly before operating the unit. 3.Do not reuse a stained head cleaning stick or a stained chamois cloth.
ACE Head
2-1-2
E9NG0SMEN
J-1-1, J-1-2
J-2
J-3
J-4
J-5
Adjustment Head Adjustment of ACE Head Azimuth and X Value Adjustment of ACE Head / Adjustment of Envelope Waveform
Guide Roller Adj. Screwdriver Available Locally Mirror Azimuth Adj. Screwdriver + Flat Screwdriver Available Locally Available Locally Available Locally
2-2-1
E9NG0PFIX
Service Information
A. Method for Manual Tape Loading/Unloading To load a cassette tape manually: 1. Disconnect the AC plug. 2. Remove the Top Case and Front Assembly. 3. Insert a cassette tape. Though the tape will not be automatically loaded, make sure that the cassette tape is all the way in at the inlet of the Cassette Holder. To confirm this, lightly push the cassette tape further in and see if the tape comes back out, by a spring motion, just as much as you have pushed in. 4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 for a minute or two to complete this task. To unload a cassette tape manually: 1. Disconnect the AC plug. 2. Remove the Top Case and Front Assembly. 3. Make sure that the Moving guide preparations are in the Eject Position. 4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning when the preparations begin clicking or can not be moved further. However, the tape will be left wound around the cylinder. 5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected. Allow a minute or two to complete this task.
Top View
Moving guide T preparation (Eject Position) Moving guide S preparation (Eject Position) LOAD UNLOAD /EJECT Side View
LDG Belt
Push the tape to load it. Push the locking tab gently to unlock when loading without a cassette.
Fig. M1
Bottom View
UNLOAD /EJECT
Cam Gear
Fig. M2
2-3-1
E9NG0MA
Do the final tape-traveling test to see that the tape runs normally in play mode without creasing or slacking. 1-A OK No good Check to see that the tape is not creasing and that there is no slack on the REV Post. (Use a blank tape.) 1-E
Adjust the envelope. (Page 2-3-4) Check the envelope. OK Adjust the Audio Section. (Azimuth Alignment) (Page 2-3-5) Check the audio output. OK Check the following: 1. X Value (Page 2-3-3) 2. Envelope (Page 2-3-4) OK
1-C 1-C
1-D
No good
Completion
1-D
No good
1-B, 1-C
2-3-2
E9NG0MA
4. If creasing or snaking is apparent, adjust the Tilt Adj. Screw of the ACE Head. (Fig. M6)
Fig. M6
ACE Head
Fig. M3
Tape
Fig. M4
Correct
Guide Roller Tape
Incorrect
Tape
Fig. M5
3. Check to see that the tape runs without creasing at Take-up Guide Post [4] or without snaking between Guide Roller [3] and ACE Head. (Fig. M3 and M5)
2-3-3
E9NG0MA
5. To shift the CTL waveform, press [PROGRAM ] or [PROGRAM ] button. Then make sure that the maximum output position of PB FM envelope signal becomes within 2ms from preset position.
Good
FM envelope signal 2ms Center Position
Fig. M8
CTL signal
No Good
Fig. M7
6. Set the Tracking Control Circuit to the preset position by pressing [PROGRAM ] button and then [ O ] (VCR) button on the unit.
Fig. M9
Fig. M10
Note: Upon completion of the adjustment of Guide Rollers [2] and [3] (Refer to Fig. M3), check the X Value by pushing the [PROGRAM ] or [PROGRAM ] buttons on the unit alternately, to check the symmetry of the envelope. Check the number of pushes to ensure preset position. The number of pushes of the [PROGRAM ] button on the unit to achieve 1/2 level of envelope should match the number of pushes of the [PROGRAM ] button on the unit from center. If required, redo the X Value Alignment.
2-3-4
E9NG0MA
2. When the tape has been curled up or bent, turn the alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.)
Fig. M11
Correct
REV Post Tape
Incorrect
Tape
Fig. M12
Fig. M13
2-3-5
E9NG0MA
PART Guide Holder A Cassette Holder Assembly Slider (SP) Slider (TU) Lock Lever Cassette Plate Cylinder Assembly Loading Motor Assembly ACE Head Assembly Tape Guide Arm Assembly C Door Opener Pinch Arm (B) Pinch Arm (A) Assembly FE Head Prism Slider Shaft C Drive Lever (SP) C Drive Lever (TU) T T T T T T T T T T T T T T T T T T B B B B B B B B B B B B B B
Fig. No. DM3H DM4H DM5H DM5H DM5H DM5H DM1H, DM6H DM1H, DM7H DM1H, DM7H
(S-1A), *(L-1) *(L-2) *(L-3), *(P-1) Desolder, 3(S-2) Desolder, LDG Belt, 2(S-3) (S-4) *(P-2) (S-4A), *(L-4) *(P-3)
DM1H, DM8H-1 DM1H, DM8H-1 DM1H, DM8H-1, DM8H-2 DM1H, DM8H-1, DM8H-2 DM1H, DM9H DM1H, DM9H DM10H DM10H DM10H DM2H, DM11H DM2H, DM12H DM12H DM2H, DM12H DM2H, DM13H-1 DM2H, DM13H-1 DM2H, DM13H-1
(S-5) (S-6) *(L-5) (S-7), *(P-4) 3(S-8), Cap Belt (C-1) *(L-6) (S-9), *(L-7), *(L-8) (C-2)
Capstan Motor Clutch Assembly (HI) [20] Center Gear [21] F Brake Assembly (HI) [22] Worm Holder [23] [24] Pulley Assembly (HI) Mode Gear (LM) [25] Holder ML SHARP HI[25a] [1],[25a] SPEED [26] [27] [28] [29] [30] [31]
[20],[25]
DM2H, DM13H-1 (S-9a) DM2H, DM13H-1, (C-3) DM13H-2 DM2H, DM13H-1, (C-4) DM13H-2 DM2H, DM13H-1 (C-5) DM13H-1 DM13H-1 DM1H, DM14H
Mode Lever (HI) Cam Gear (A) (HI) TR Gear C TR Gear Spring TR Gear A/B FF Arm (HI)
2-4-1
E9NG0DA
STEP STARTING /LOC. No. No. [32] [33] [34] [35] [36] [37] [38] [39] [40] [41] [42] [43] [44] [45] [46] [47] [48] [49] [50] (1) [26] [26] [26] [34] [16],[26] [2],[26] [37]
PART Idler Assembly (HI) BT Arm Loading Arm (SP) Assembly Loading Arm (TU) Assembly M Brake (TU) Assembly (HI) M Brake (SP) Assembly (HI) Tension Lever Assembly B B B B T T T T T T T T T T T R R T
REMOVAL REMOVE/*UNHOOK/ UNLOCK/RELEASE/ Fig. No. UNPLUG/DESOLDER DM1H, DM14H *(L-9) DM2H, DM14H *(P-5) DM2H, DM14H DM2H, DM14H DM1H, DM15H DM1H, DM15H DM1H, DM15H DM15H DM1H, DM15H DM1H, DM15H DM1H, DM15H DM1H, DM15H DM1H, DM16H DM1H, DM16H DM1H, DM16H DM17H DM17H DM1H, DM6H *(L-12) (6) *(L-11) (S-11), Slide Plate *(L-10) (C-6) (C-7) *(P-6)
[38] T Lever Holder M Gear (HI) [40] [15],[40] Sensor Gear (HI) [36],[40] Reel T [38] [34],[38] [35] [19] [27] [47] [49] [49] (2) Reel S Moving Guide S Preparation Moving Guide T Preparation TG Post Assembly Rack Assembly F Door Opener Cleaner Assembly CL Post (3)
(7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order. These numbers are also used as identification (location) No. of parts in the figures. (2): Indicates the part to start disassembling with in order to disassemble the part in column (1). (3): Name of the part (4): Location of the part: T=Top B=Bottom R=Right L=Left (5): Figure Number (6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder e.g., 2(L-2) = two Locking Tabs (L-2). (7): Adjustment Information for Installation (+):Refer to Deck Exploded Views for lubrication.
2-4-2
E9NG0DA
Top View
[44] [7] [45] [49] [9] [46] [8]
[37]
[43]
[32]
[42]
Fig. DM1H
Bottom View
[19]
[35]
[34]
[23] [24]
[25]
[26]
[27]
[25a] [22]
[28]
[20]
[33]
Fig. DM2H
2-4-3
E9NG0DA
Fig. DM3H
Pin A
Slots B
Fig. DM5H
Slot A First, while pushing the locking tab as shown in the right, slide and pull up the right side on [2] to release Pin A and Pin B from the slots A. Then, remove Pin C and Pin D on [2] from the slots B as shown. Locking tab View for A
Fig. DM4H
2-4-4
E9NG0DA
[11] (L-4)
When reassembling [10] and [12], confirm that pin of [10] and pin of [12] are in the [27] groove of [27] as shown. Desolder from bottom
Lead with Red Stripe
View for A
Fig. DM8H-1
View for A
Fig. DM6H
View for A
Fig. DM7H
2-4-5
E9NG0DA
[13] Hook spring (P-3) up to [12] and [13], then install them to the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) (P-3)
[12] Fig. A
Pin of [12] Install pin of [12] in groove of [27]. (Refer to Fig. B.) [27]
Fig. DM9H
[17] (L-5)
Press both [12] and [13] till the groove of chassis pin appears, and adjust [13] to the notch of chassis. Then turn [13] a little in the direction of the arrow while pressing [12]. (Refer to Fig. C.)
Groove of pin of chassis Fig. C Install [11] and [10] while holding [12]. (Refer to Fig. DM8H-1.)
[12]
Fig. DM8H-2
(S-7)
Fig. DM10H
2-4-6
E9NG0DA
(S-8)
[22]
turn (L-6)
(C-1) [20]
[21]
Pin on [22]
[27]
Fig. DM12H
[19]
2-4-7
E9NG0DA
(S-9a) [25a]
Installation of [26]
Position of Mode Lever when installed Pin of [33] Pin of [36] Pin of [37]
[26] (C-3) (S-9) (L-8) Bottom View [26] [23] (L-7) [24] (C-4) (C-5) [28] [29] [30] (C-2) First groove on [27] [25] First tooth on [47] [27] [27]
When reassembling [27], meet the first groove on [27] to the first tooth on [47] as shown.
[27]
Top View
Fig. DM13H-2
(P-5)
[31]
[33]
Fig. DM13H-1
Fig. DM14H
2-4-8
E9NG0DA
[38]
[36]
turn
[48] [37]
[47] Slide
Fig. DM17H
(C-7)
[41]
(C-6) [40]
Fig. DM15H
[44]
[45] [46]
(L-11)
Fig. DM16H
2-4-9
E9NG0DA
Alignment 3
Alignment 1
Mode Gear
Fig. AL2
Install the Rack Assembly so that the first tooth on the gear of the Rack Assembly meets the first groove on the Cam Gear (A) (HI) as shown in Fig. AL3.
Alignment 2
Top View
Alignment 3
First tooth
Fig. AL1
Fig. AL3
2-5-1
E9NG0APM
B2
L1053
B410 B74
L1051
L1450 B12 B11 B492 B37 L1450 B121 B126 B8 B86 L1466
B571
2-6-1
E9NG0DEX
B487
B587 B416
B508
B499
B414 B572
B568
B578 B579 B582 B580 B583 B579 B581 B559 View for A B516 A
B133
B551
B507
B52
B596
2-6-2
E9NG0DEX
L1321
B355 B354
B483
B563
B360 B359
B361
B555
2-6-3
E9NG0DEX