NOBLE ENERGY District 15 Field Operations Center Greeley, Colorado

SECTION 233113 - METAL DUCTS

PART 1 - GENERAL

1.1 A.

SUMMARY This Section includes metal ducts for supply, return, outside, and exhaust air-distribution systems in pressure classes from minus 2- to plus 10-inch wg (minus 500 to plus 2500 Pa). Metal ducts include the following: 1. Rectangular ducts and fittings. 2. Single-wall, round, and flat-oval spiral-seam ducts and formed fittings. 3. Double-wall, round, and flat-oval spiral-seam ducts and formed fittings. 4. Duct liner. Related Sections include the following: 1. Division 23 Section "Nonmetal Ducts" for fibrous-glass ducts, thermoset FRP ducts, thermoplastic ducts, PVC ducts, and concrete ducts. 2. Division 23 Section "HVAC Casings" for factory- and field-fabricated casings for mechanical equipment. 3. Division 23 Section "Air Duct Accessories" for dampers, sound-control devices, ductmounting access doors and panels, turning vanes, and flexible ducts. 4. Division 23 Section Breechings, Chimneys, and Stacks. 5. Division 23 Section Hangers and Supports for HVAC Piping and Equipment. 6. Division 23Section "Air Duct Accessories" for fire and smoke 7. Division 07 Section "Penetration Firestopping" for firestopping materials and installation methods.

B.

1.2 A. B.

DEFINITIONS FRP: Fiberglass-reinforced plastic. NUSIG: National Uniform Seismic Installation Guidelines.

1.3 A.

SYSTEM DESCRIPTION Duct system design, as indicated, has been used to select size and type of air-moving and distribution equipment and other air system components. Changes to layout or configuration of duct system must be specifically approved in writing by Architect. Accompany requests for layout modifications with calculations showing that proposed layout will provide original design results without increasing system total pressure.

1.4 A.

SUBMITTALS Shop Drawings: CAD-generated and drawn to same scale as contract drawings, minimum 1/8 inch equals 1 foot (1:100) scale. Show fabrication and installation details for metal ducts. 1. Shop drawings required for all areas of the building 2. Fabrication, assembly, and installation, including plans, elevations, sections, components, and attachments to other work. 3. Duct layout indicating sizes and pressure classes. 4. Elevations of top and bottom of ducts. 233113 - 1

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5. 6. 7. 8. 9.

Dimensions of main duct runs from building grid lines. Fittings. Equipment installation based on equipment being used on Project. Duct accessories, including access doors and panels. Submit the following with the initial shop drawing package: a. Reinforcement and spacing. b. Seam and joint construction. c. Penetrations through fire-rated and other partitions. d. Hangers and supports, including methods for duct and building attachment, vibration isolation, and seismic restraints.

B.

Coordination Drawings are required for all areas and shall remain on site. Coordinate with all trades. Welding certificates. Field quality-control test reports.

C. D.

1.5 A.

QUALITY ASSURANCE Welding: Qualify procedures and personnel according to AWS D1.1, "Structural Welding Code-Steel," for hangers and supports, AWS D1.2, "Structural Welding Code--Aluminum," for aluminum supporting members and AWS D9.1, "Sheet Metal Welding Code," for duct joint and seam welding. NFPA Compliance: 1. NFPA 90A, "Installation of Air Conditioning and Ventilating Systems." 2. NFPA 90B, "Installation of Warm Air Heating and Air Conditioning Systems." 3. NFPA 96, "Ventilation Control and Fire Protection of Commercial Cooking Operations."

B.

1.6 A.

DELIVERY, STORAGE, AND HANDLING After fabrication and before the ductwork is installed it shall be wiped clean and heat-shrink wrapped or some other method of wrap for maintaining a clean ductwork system during delivery to and storage at the jobsite. Deliver ducts with all openings protected and sealed. Maintain covered openings through shipping, storage, and handling to prevent entrance of dirt, debris, and moisture. The area provided for duct storage at the jobsite shall be clean, dry and exposure to dust minimized.

B.

C.

PART 2 - PRODUCTS

2.1 A.

SHEET METAL MATERIALS Comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods, unless otherwise indicated. Sheet metal materials shall be free of pitting, seam marks, roller marks, stains, discolorations, and other imperfections.

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B.

Galvanized Sheet Steel: Lock-forming quality; complying with ASTM A 653/A 653M and having G90 (Z275) coating designation; ducts shall have mill-phosphatized finish for surfaces exposed to view and minimum 26 gage thickness. Carbon-Steel Sheets: ASTM A 366/A 366M, cold-rolled sheets; commercial quality; with oiled, matte finish for exposed ducts. Stainless Steel: ASTM A 480/A 480M, Type [316] [304], and having a [No. 2D] finish for concealed ducts and for exposed ducts. Aluminum Sheets: ASTM B 209 (ASTM B 209M), alloy 3003, temper H14; with mill finish for concealed ducts and standard, 1-side bright finish for exposed ducts. Reinforcement Shapes and Plates: galvanized sheet metal ducts. Galvanized-steel reinforcement where installed on

C.

D.

E.

F.

G.

Tie Rods: Galvanized steel, 1/4-inch (6-mm) minimum diameter for lengths 36 inches (900 mm) or less; 3/8-inch (10-mm) minimum diameter for lengths longer than 36 inches (900 mm).

2.2 A.

SEALANT MATERIALS Joint and Seam Sealants, General: The term "sealant" is not limited to materials of adhesive or mastic nature but includes tapes and combinations of open-weave fabric strips and mastics. Joint and Seam Tape: 2 inches (50 mm) wide; glass-fiber-reinforced fabric. Tape Sealing System: Woven-fiber tape impregnated with gypsum mineral compound and modified acrylic/silicone activator to react exothermically with tape to form hard, durable, airtight seal. Water-Based Joint and Seam Sealant: Flexible, adhesive sealant, resistant to UV light when cured, UL 723 listed, and complying with NFPA requirements for Class 1 ducts. Solvent-Based Joint and Seam Sealant: One-part, nonsag, solvent-release-curing, polymerized butyl sealant formulated with a minimum of 75 percent solids. Flanged Joint Mastic: One-part, acid-curing, silicone, elastomeric joint sealant complying with ASTM C 920, Type S, Grade NS, Class 25, Use O. Flange Gaskets: Butyl rubber or EPDM polymer with polyisobutylene plasticizer.

B. C.

D.

E.

F.

G.

2.3 A.

HANGERS AND SUPPORTS Building Attachments: Concrete inserts, or structural-steel fasteners appropriate for construction materials to which hangers are being attached. Hanger Materials: Galvanized sheet steel or threaded steel rod. 1. Strap and Rod Sizes: Comply with SMACNA's "HVAC Duct Construction Standards-Metal and Flexible" for steel sheet width and thickness and for steel rod diameters. 2. Galvanized-steel straps attached to aluminum ducts shall have contact surfaces painted with zinc-chromate primer.

B.

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C.

Duct Attachments: Sheet metal screws, blind rivets, or self-tapping metal screws; compatible with duct materials. Trapeze and Riser Supports: Steel shapes complying with ASTM A 36/A 36M. 1. Supports for Galvanized-Steel Ducts: Galvanized-steel shapes and plates. 2. Supports for Stainless-Steel Ducts: Stainless-steel support materials. 3. Supports for Aluminum Ducts: Aluminum support materials unless materials are electrolytically separated from ducts.

D.

2.4 A.

RECTANGULAR DUCT FABRICATION Fabricate ducts, elbows, transitions, offsets, branch connections, and other construction according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" and complying with requirements for metal thickness, reinforcing types and intervals, tie-rod applications, and joint types and intervals. 1. Lengths: Fabricate rectangular ducts in lengths appropriate to reinforcement and rigidity class required for pressure class. 2. Deflection: Duct systems shall not exceed deflection limits according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible." Transverse Joints: Prefabricated slide-on joints and components constructed using manufacturer's guidelines for material thickness, reinforcement size and spacing, and joint reinforcement. 1. Manufacturers: a. b. c. C. Ductmate Industries, Inc. Nexus Inc. Ward Industries, Inc.

B.

Formed-On Flanges: Construct according to SMACNA's "HVAC Duct Construction Standards-Metal and Flexible," Figure 1-4, using corner, bolt, metal cleat, and gasket details. 1. Manufacturers: a. Ductmate Industries, Inc. b. Lockformer. Duct Size: Maximum 30 inches (750 mm) wide and up to 2-inch wg (500-Pa) pressure class. Longitudinal Seams: Pittsburgh lock sealed with noncuring polymer sealant.

2. 3. D.

Cross Breaking or Cross Beading: Cross break or cross bead duct sides 19 inches (480 mm) and larger and 0.0359 inch (0.9 mm) thick or less, with more than 10 sq. ft. (0.93 sq. m) of nonbraced panel area unless ducts are lined.

2.5 A.

ROUND AND FLAT-OVAL DUCT AND FITTING FABRICATION Diameter as applied to flat-oval ducts in this Article is the diameter of a round duct with a circumference equal to the perimeter of a given size of flat-oval duct. Round, Longitudinal- and Spiral Lock-Seam Ducts: Fabricate supply ducts of galvanized steel according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible." 1. Manufacturers: a. McGill AirFlow Corporation. 233113 - 4

B.

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b. c. d. e. f. C.

SEMCO Incorporated. Lewis & Lambert Gowco, Inc. Spiramir National Duct Systems

Flat-Oval, Longitudinal- and Spiral Lock-Seam Ducts: Fabricate supply ducts according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible." 1. Manufacturers: a. b. c. d. e. f. McGill AirFlow Corporation. SEMCO Incorporated. Lewis & Lambert Gowco, Inc. Spiramir National Duct Systems

D.

Duct Joints: 1. Ducts up to 20 Inches (500 mm) in Diameter: Interior, center-beaded slip coupling, sealed before and after fastening, attached with sheet metal screws. 2. Ducts 21 to 72 Inches (535 to 1830 mm) in Diameter: Three-piece, gasketed, flanged joint consisting of two internal flanges with sealant and one external closure band with gasket. 3. Ducts Larger Than 72 Inches (1830 mm) in Diameter: Companion angle flanged joints per SMACNA "HVAC Duct Construction Standards--Metal and Flexible," Figure 3-2. 4. Flat-Oval Ducts: Prefabricated connection system consisting of two flanges and one synthetic rubber gasket. a. Manufacturers: 1) 2) 3) Ductmate Industries, Inc. McGill AirFlow Corporation. SEMCO Incorporated.

E.

90-Degree Tees and Laterals and Conical Tees: Fabricate to comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible," with metal thicknesses specified for longitudinal-seam straight ducts. Diverging-Flow Fittings: Fabricate to comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible," with reduced entrance to branch taps and with no excess material projecting from fitting onto branch tap entrance. Fabricate elbows using die-formed, pleated, or mitered construction. Bend radius of die-formed, gored, and pleated elbows shall be 1-1/2 times duct diameter. Unless elbow construction type is indicated, fabricate elbows as follows: 1. Mitered-Elbow Radius and Number of Pieces: Welded construction complying with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible," unless otherwise indicated. 2. Round Mitered Elbows: Welded construction with the following metal thickness for pressure classes from minus 2- to plus 2-inch wg (minus 500 to plus 500 Pa): a. b. c. Ducts 3 to 36 Inches (75 to 915 mm) in Diameter: 0.034 inch (0.85 mm). Ducts 37 to 50 Inches (940 to 1270 mm) in Diameter: 0.040 inch (1.0 mm). Ducts 52 to 60 Inches (1320 to 1525 mm) in Diameter: 0.052 inch (1.3 mm). 233113 - 5

F.

G.

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3.

d. Ducts 62 to 84 Inches (1575 to 2130 mm) in Diameter: 0.064 inch (1.6 mm). Round Mitered Elbows: Welded construction with the following metal thickness for pressure classes from 2- to 10-inch wg (500 to 2500 Pa): a. Ducts 3 to 26 Inches (75 to 660 mm) in Diameter: 0.034 inch (0.85 mm). b. Ducts 27 to 50 Inches (685 to 1270 mm) in Diameter: 0.040 inch (1.0 mm). c. Ducts 52 to 60 Inches (1320 to 1525 mm) in Diameter: 0.052 inch (1.3 mm). d. Ducts 62 to 84 Inches (1575 to 2130 mm) in Diameter: 0.064 inch (1.6 mm). Round Elbows 8 Inches (200 mm) and Less in Diameter: Fabricate die-formed elbows for 45- and 90-degree elbows and pleated elbows for 30, 45, 60, and 90 degrees only. Round Elbows Larger Than 9 Inches (225 mm) in Diameter: Fabricate pleated elbows for 30, 45, 60, and 90 degrees unless space restrictions require mitered elbows. Die-Formed Elbows for Sizes through 8 Inches (200 mm) in Diameter and All Pressures 0.040 inch (1.0 mm) thick with 2-piece welded construction. Pleated Elbows for Sizes through 14 Inches (355 mm) in Diameter and Pressures through 10-Inch wg (2500 Pa): 0.022 inch (0.55 mm).

4. 5. 6. 7.

2.6 A.

DOUBLE-WALL DUCT AND FITTING FABRICATION Manufacturers: 1. McGill AirFlow Corporation. 2. SEMCO Incorporated. Ducts: Fabricate double-wall (insulated) ducts with an outer shell and an inner duct. Dimensions indicated are for inner ducts. 1. Outer Shell: Base metal thickness on outer-shell dimensions. Fabricate outer-shell lengths 2 inches (50 mm) longer than inner duct and insulation and in metal thickness specified for single-wall duct. 2. Insulation: 1-inch- (25-mm-) thick fibrous glass, unless otherwise indicated. Terminate insulation where double-wall duct connects to single-wall duct or uninsulated components, and reduce outer shell diameter to inner duct diameter. a. 3. Thermal Conductivity (k-Value): 0.26 at 75 deg F (0.037 at 24 deg C) mean temperature. Solid Inner Ducts: Use the following sheet metal thicknesses and seam construction: a. Ducts 3 to 8 Inches (75 to 200 mm) in Diameter: 0.019 inch (0.5 mm) with standard spiral-seam construction. b. Ducts 9 to 42 Inches (225 to 1070 mm) in Diameter: 0.019 inch (0.5 mm) with single-rib spiral-seam construction. c. Ducts 44 to 60 Inches (1120 to 1525 mm) in Diameter: 0.022 inch (0.55 mm) with single-rib spiral-seam construction. d. Ducts 62 to 88 Inches (1575 to 2235 mm) in Diameter: 0.034 inch (0.85 mm) with standard spiral-seam construction. Perforated Inner Ducts: Fabricate with 0.028-inch-0.7-mm- thick sheet metal having 3/32-inch- (2.4-mm-) diameter perforations, with overall open area of 23 percent. Maintain concentricity of inner duct to outer shell by mechanical means. Prevent dislocation of insulation by mechanical means.

B.

4. 5.

C.

Fittings: Fabricate double-wall (insulated) fittings with an outer shell and an inner duct. 1. Solid Inner Ducts: Use the following sheet metal thicknesses: a. b. Ducts 3 to 34 Inches (75 to 865 mm) in Diameter: 0.028 inch (0.7 mm). Ducts 35 to 58 Inches (890 to 1475 mm) in Diameter: 0.034 inch (0.85 mm). 233113 - 6

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2.

c. Ducts 60 to 88 Inches (1525 to 2235 mm) in Diameter: 0.040 inch (1.0 mm). Perforated Inner Ducts: Fabricate with 0.028-inch- (0.7-mm-) thick sheet metal having 3/32-inch- (2.4-mm-) diameter perforations, with overall open area of 23 percent.

PART 3 - EXECUTION

3.1 A.

DUCT APPLICATIONS Static-Pressure Classes: Unless otherwise indicated, construct ducts according to the following: 1. Primary Supply Ducts (before Air Terminal Units): 2-inch wg (500 Pa). 2. Secondary Supply Ducts (after Air Terminal Units): 1-inch wg (250 Pa). 3. Return Ducts (Negative Pressure): 1-inch wg (250 Pa). 4. Exhaust Ducts (Negative Pressure): 2-inch wg (500 Pa).

3.2 A.

DUCT INSTALLATION Construct and install ducts according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible," unless otherwise indicated. Install ducts with fewest possible joints. Install fabricated fittings for changes in directions, size, and shape and for connections. Install couplings tight to duct wall surface with a minimum of projections into duct. Secure couplings with sheet metal screws. Install ducts, unless otherwise indicated, vertically and horizontally and parallel and perpendicular to building lines; avoid diagonal runs. Install ducts close to walls, overhead construction, columns, and other structural and permanent enclosure elements of building. Install ducts with a clearance of 1 inch (25 mm), plus allowance for insulation thickness. Provide break away flange for all stainless steel ductwork at fire/smoke damper interfaces. Install stainless steel drain pans extending beyond in all directions with automatic condensate pumps and piping to nearest code approved drain at break away. Conceal ducts from view in finished spaces. Do not encase horizontal runs in solid partitions unless specifically indicated. Coordinate layout with suspended ceiling, fire- and smoke-control dampers, lighting layouts, and similar finished work. Seal all joints and seams. Apply sealant to male end connectors before insertion, and afterward to cover entire joint and sheet metal screws. Electrical Equipment Spaces: Route ducts to avoid passing through transformer vaults and electrical equipment spaces and enclosures. Non-Fire-Rated Partition Penetrations: Where ducts pass through interior partitions and exterior walls and are exposed to view, conceal spaces between construction openings and ducts or 233113 - 7

B. C. D.

E.

F.

G. H.

I.

J.

K.

L.

M.

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duct insulation with sheet metal flanges of same metal thickness as ducts. Overlap openings on 4 sides by at least 1-1/2 inches (38 mm). N. Fire-Rated Partition Penetrations: Where ducts pass through interior partitions and exterior walls, install appropriately rated fire dampers, sleeves, and firestopping sealant. Install ducts with hangers and braces designed to withstand, without damage to equipment, seismic force required by applicable building codes. Refer to SMACNA's "Seismic Restraint Manual: Guidelines for Mechanical Systems.", unless otherwise indicated. Protect duct interiors from the elements and foreign materials until building is enclosed. Follow SMACNA's "Duct Cleanliness for New Construction." Paint interiors of metal ducts, that do not have duct liner, for 24 inches (600 mm) upstream of registers and grilles. Apply one coat of flat, black, latex finish coat over a compatible galvanized-steel primer. Paint materials and application requirements are specified in Division 09 painting Sections. Painting not required for ducts serving mechanical, electrical and data rooms.

O.

P.

Q.

3.3 A.

SEAM AND JOINT SEALING Seal duct seams and joints according to SMACNA's "HVAC Duct Construction Standards-Metal and Flexible" for ducts, per Seal Class A. Seal ducts before external insulation is applied.

B.

3.4 A.

HANGING AND SUPPORTING Support horizontal ducts within 24 inches (600 mm) of each elbow and within 48 inches (1200 mm) of each branch intersection. Support vertical ducts at maximum intervals of 16 feet (5 m) and at each floor. Install upper attachments to structures with an allowable load not exceeding one-fourth of failure (proof-test) load. Install concrete inserts before placing concrete. Support Ducts per SMACNAs "HVAC Duct Construction Standards--Metal and Flexible" for ducts. Do not use powder-actuated concrete fasteners

B. C.

D. E.

F.

3.5 A.

CONNECTIONS Make connections to equipment with flexible connectors according to Division 23 Section "Air Duct Accessories." Comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" for branch, outlet and inlet, and terminal unit connections.

B.

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3.6 A.

FIELD QUALITY CONTROL The leak testing shall be observed by the General Contractors representative and the Owners representative. Provide 48 hours notification of such tests. All ducts shall be tested. Submit a written report. The contractor is required to maintain on-site a set of ductwork prints that are shaded in different colors to show the duct section isolated for each test. Also the Contractor shall indicate on the print the date each section of duct was tested and the final percent leakage rate measured for each test section. If any duct section fails the leakage test, the contractor shall repair the leakage and re-perform the leakage test. The duct systems shall be pressure tested for leaks at their specified pressure ratings and shall be within the maximum allowed by the following: 1. Primary Air (medium pressure ducts) Systems 3% leakage. 2. Other Systems 2% leakage. The leakage test shall be performed using a kit as furnished by United McGill Corp. or approved equal and shall include the following components: 1. Blower 2. Two manometers or U-tubes 3. Calibrated orifice tube The leakage test procedure is as follows: 1. Carefully seal off all openings (except one for connecting the test equipment) to the duct run-out section to be tested. 2. Connect the downstream end of the orifice tube to the duct system using a piece of flexible tubing. 3. Connect one manometer to the static taps on the tube to read orifice differential pressure. Connect the other manometer to a 5/16 tap in the duct at least one foot from the blower connection to read test static pressure. 4. Attach the blower to the orifice tube and block off the inlet to prevent over pressurizing a tight system. 5. Start the blower and slowly open the inlet until the desired test static pressure is reached. Let the blower run for at least one minute to insure a steady state. 6. At this point, the air flowing through the orifice tube is going into the duct system and is equal to the amount leaking out. This leakage rate can be read from the calibration chart on the orifice tube. This measured cfm is used to determine the leakage percent. 7. If the duct system is too large and the allowable leakage is greater than the capacity of the blower, the system shall be tested in several sections and the results added together.

B.

C.

D.

E.

F.

3.7

DUCT CLEANLINESS AND DUCT CLEANING 1. DUCT CLEANLINESS a. It is the intent to provide an installation of a ductwork system that appears to be visibly clean. b. A visual inspection of porous and non-porous ductwork components must be monitored by the Contractor to ensure that the system is visibly clean. The system has excessive dust or debris when an accumulation of particles can be observed in the ductwork. An interior surface is considered visibly clean when it is free from non-adhered substances and debris.

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c.

2.

3.

Cleanliness verification shall be performed after the ductwork system has been wiped clean and prior to the application of any piece of equipment or component being used in operation. d. If air handling units are operated without the pre-filters and the final filters in place, the ductwork shall be replaced or vacuumed per paragraph B., 7. below. Condition of new ductwork shall include the following measures: a. Any internal exposed mastic sealant to be removed. b. The light coating of oil on machine formed sheet metal ductwork is to be removed. c. The discoloration marks from the plasma cutting process must be removed. d. Before installation of the individual duct sections they are to be visually inspected for dust and/or debris, and wiped clean, if necessary. e. After the ductwork has been installed, the cleanliness procedure shall be to temporarily cover the open ends of the ductwork to prevent dust and debris of finding its way to the system. f. If vacuuming is required to adequately clean the ductwork, the vacuum cleaner must be HEPA filtered and capable of achieving a minimum of 40 inches of water gage. The vacuum should be fitted with a 2.5 round nylon brush attached to a 1.5 diameter vacuum hose. Conditions of existing ductwork and equipment within the systems that serve the renovated areas shall be visually inspected for dust and debris. a. If dust and/or debris is observed within the existing system, it shall be cleaned to remove all visual dust and debris. This process may include the addition of access doors to facilitate the wiping and/or vacuuming of the ductwork systems. b. The system cleanliness procedures shall be adhered to during the construction process of the renovations. c. New ductwork required for additions within the existing renovated area shall follow the procedures addressed above for the new ductwork. d. If vacuuming is required to adequately clean the ductwork, the vacuum cleaner must be HEPA filtered and capable of achieving a minimum of 40 inches of water gage. The vacuum should be fitted with a 2.5 round nylon brush attached to a 1.5 diameter vacuum hose.

B.

CLEANING NEW SYSTEMS 1. Mark position of dampers and air-directional mechanical devices before cleaning, and perform cleaning before air balancing. 2. Use service openings, as required, for physical and mechanical entry and for inspection. a. Create other openings to comply with duct standards. b. Disconnect flexible ducts as needed for cleaning and inspection. c. Remove and reinstall ceiling sections to gain access during the cleaning process. 3. Vent vacuuming system to the outside. Include HEPA filtration to contain debris removed from HVAC systems, and locate exhaust down wind and away from air intakes and other points of entry into building. 4. Clean the following metal duct systems by removing surface contaminants and deposits: a. Air outlets and inlets (registers, grilles, and diffusers). b. Supply, return, and exhaust fans including fan housings, plenums (except ceiling supply and return plenums), scrolls, blades or vanes, shafts, baffles, dampers, and drive assemblies. c. Air-handling unit internal surfaces and components including mixing box, coil section, condensate drain pans, humidifiers, filters and filter sections, and condensate collectors and drains. d. Coils and related components. e. Return-air ducts, dampers, and actuators except in ceiling plenums and mechanical equipment rooms. f. Supply-air ducts, dampers, actuators, and turning vanes. 5. Mechanical Cleaning Methodology:

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a.

6.

Clean metal duct systems using mechanical cleaning methods that extract contaminants from within duct systems and remove contaminants from building. b. Use vacuum-collection devices that are operated continuously during cleaning. Connect vacuum device to downstream end of duct sections so areas being cleaned are under negative pressure. c. Use mechanical agitation to dislodge debris adhered to interior duct surfaces without damaging integrity of metal ducts, duct liner, or duct accessories. d. Do not permit fibrous-glass duct liner to get wet. Remove and replace wet duct liner. e. Clean coils and coil drain pans according to NADCA 1992. Keep drain pan operational. Rinse coils with clean water to remove latent residues and cleaning materials; comb and straighten fins. Cleanliness Verification: a. Visually inspect metal ducts for contaminants. b. Where contaminants are discovered, re-clean and reinspect ducts.

END OF SECTION

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