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Ceiling Duct Type Air Conditioner

SERVICE MANUAL
MODELS: LB-K3660BL LB-K4260BL LB-K4880BL LB-L6080BL LB-M7280BL

Contents
Functions .................................................................................................................................3 Product Specifications (Cooling & Heating) ..........................................................................5 Dimensions ..............................................................................................................................7 Refrigeration Cycle Diagram ..................................................................................................9 Wiring Diagram ......................................................................................................................10 Operation Details ...................................................................................................................15 Installation of Indoor, Outdoor Unit .....................................................................................18 Cycle ........................................................................................................................................32 Cycle Troubleshooting Guide ...............................................................................................35 Electronic Parts Troubleshooting Guide .............................................................................36 Electronic Control Device .....................................................................................................39 Exploded View and Replacement Parts List .......................................................................40

Functions
Indoor Unit
Operation ON/OFF by Remote controller Sensing the Room Temperature Room temperature control Starting Current Control Time Delay Safety Control Indoor Fan Speed Control Soft Dry Operation Mode Auto Restart Room temperature sensor. (Thermistor)

Maintains the room temperature in accordance with the Setting Temp. Indoor fan is delayed for 5 seconds at the starting. Restarting is inhibited for approx. 3 minutes. High, Med, Low Intermittent operation of fan at low speed.

Although the air-conditioner is turned off by a power failure, it is restarted automatically previous operation mode after power supply. The setting temperature and desired operation mode are autoAuto Operation(Auto Change Over) matically set by fuzzy rule. Deice (defrost) control (Heating) Hot-start Control (Heating) High head height Drain pump(Optional) Central Control(Optional) Group Control(Optional Wiring) Both the indoor and outdoor fan stops during defrosting. Hot start after defrost ends. The indoor fan stops until the evaporator piping temperature will be reached at 28C. A standard drain-head height of up to 700mm is possible. It is operating individually or totally by central control function. Each controller can control 16 units and 8 controllers can connect. It operates maximum 16 units by only one wired remote controller and each unit starts random to prevent overcurrent.

Remote Controller
Operation ON/OFF

Operation Mode Selection Cooling Operation Mode ( Heating Operation Mode ( ) ) Soft Dry Operation Mode ( Auto Operation Mode ( ) )

(Cooling (Heating model only) model only)

Fan Speed Selection

LO (Low)
Room Temperature Display : High:39C LOW:11C Temperature Setting Cooling Setting the Timer
Timer Cancel

MED (Med)

HI (High)

AUTO

Down to 18C Up to 30C

Heating

Down to 16C Up to 30C

Weekly Program
Program Week Holiday

(Except LB-E6084HL)

SET/CLR Hour Min

Fan Operation Mode

: Fan Operates without cooling & heating

Product Specifications (Cooling & Heating)


Model
Power Source Cooling Capacity , V, Hz" kcal/h(BTU/h) W Input Heating Capacity W kcal/h(BTU/h) W Input Rated Load Amp. Cooling Heating Air Volumn Cooling(H/M/L) Heating(H/M/L) Refrigerant(R-22) Drain Hose Main Cable Connecting Cable Remote Control Type Refigerant Control Type Fuction Soft Dry Timer Self Diagnosis Deice Operation Hot Start Zone Control(Optional) Central Control(Optional) Group Control(Optional wiring) Weekly Programning Thermistor Drain Pump(Optional) Auto changeover(Auto Operation: CL) Stand-by Consumption 0 Connecting Pipe Liquid Gas Dimension Indoor Outdoor Net Weight Indoor Outdoor Inch (mm) mm (W x H x D) Kg In. Dia g mm No. X mm2 5*1.25 L.C.D Wired Orifice/Capillary Yes 24 Hours On/Off Yes Yes Yes Optional Optional Yes Yes Yes Optional Yes Yes 3/8(9.52) 5/8(15.88) 1,030*350*435 870*800*320 37 72 5*1.25 L.C.D Wired Orifice/Capillary Yes 24 Hours On/Off Yes Yes Yes Optional Optional Yes Yes Yes Optional Yes Yes 3/8(9.52) 3/4(19.05) 1,030*350*435 900*1,220*370 37 90 5*1.25 L.C.D Wired Orifice/Capillary Yes 24 Hours On/Off Yes Yes Yes Optional Optional Yes Yes Yes Optional Yes Yes 3/8(9.52) 3/4(19.05) 1,030*350*435 900*1,220*370 40 92 5*1.25 L.C.D Wired Orifice/Capillary Yes 24 Hours On/Off Yes Yes Yes Optional Optional Yes Yes Yes Optional Yes Yes 3/8(9.52) 3/4(19.05) 1,120*400*575 900*1,220*370 51 92 W A A CMM(m3/min) 35/32/28 2,240 22.6 3*5.5 46/38/32 3,600 22.6 3*8.5 49/47/44 3,351 22.6 4*5.5 55/50/46 4,629 22.6 4*5.5

LB-K3660BL
1, 220-240, 50 9,072(36,000) 10,551 3,600 9,072(36,000) 10,551 3,400 16 14 35/32/28

LB-K4260BL
1, 220-240, 50 10,584(42,000) 12,309 5,100 11,314(45,500) 13,190 4,700 22.5 21 46/38/32

LB-K4880BL
3, 380-415, 50 12,096(48,000) 14,067 4,900 12,096(48,000) 14,067 4,400 8.0 7.3 49/47/44

LB-L6080BL
3, 380-415, 50 15,120(60,000) 17,585 7,000 15,120(60,000) 17,585 6,500 12.7 12.5 55/50/46

Model
Power Source Cooling Capacity , V, Hz" kcal/h(BTU/h) W Input Heating Capacity W kcal/h(BTU/h) W Input Rated Load Amp. Cooling Heating Air Volumn Cooling(H/M/L) Heating(H/M/L) Refrigerant(R-22) Drain Hose Main Cable Connecting Cable Remote Control Type Refigerant Control Type Fuction Soft Dry Timer Self Diagnosis Deice Operation Hot Start Zone Control(Optional) Central Control(Optional) Group Control(Optional wiring) Weekly Programning Thermistor Drain Pump(Optional) Auto changeover(Auto Operation: CL) Stand-by Consumption 0 Connecting Pipe Liquid Gas Dimension Indoor Outdoor Net Weight Indoor Outdoor Inch (mm) mm (W x H x D) Kg In. Dia g mm No. X mm2 W A A CMM(m3/min)

LB-M7280BL
3, 380-415, 50 18,143(72,000) 21,101 7,000 18,143(72,000) 21,101 6,800 13,0 13,0 73/68/62 73/68/62 6,931 22.6 4*5.5 5*1.25 L.C.D Wired Orifice/Capillary Yes 24 Hours On/Off Yes Yes Yes Optional Optional Yes Yes Yes Optional Yes Yes 1/2(12.7) 1(22.05) 1,420*400*575 1,245*930*650 58 185

Dimensions
1. Indoor
"Q" "G" SUCTN IO LINE

(36K)

LIQUID LINE "R" 169 (42K/48K/60K) "T "

"E" "P" "X" 23 "Y " 23

"N" 250 "M" "S" "J" "K" "L" "A" "K" "C" "W" "B " "D" "F"

MODEL NO
LBNK3660BL LBNK4260BL LBNK4880BL LBNL6080BL

"A" "B" "C" "D" "E" "F" "G"


1040 1040 1040 1120 350 350 350 400
"Q" "G"

"J" "K" "L" "M" "N" "P" "Q" "R" "S" "T" "V" "W" "X" "Y"
366 131 131 171 234 - 170 165 934 250 210 170 161 934 250 210 170 161 934 234 239 183 165 1014 937 937 937 1014 548 548 548 567 40 40 40 67 120 120 120 130 22 22 22 22 79 79 79 84 972 972 972 1052 514 514 514 533

560 560 560 580

282 282 282 305

712 712 712 712

282 282 282 327

868 868 868 935

SUCTN IO LINE

LIQUID LINE "R" 169

(72K)

"T "

"E" "P" "X" 23 "Y" 23

"N" 250 "M" "S" "J" "K" "L" "A " "K" "V" "C" "W" "B" "D" "F"

MODEL NO
LBNM7280BL

"A" "B" "C" "D" "E" "F" "G"

"J" "K" "L" "M" "N" "P" "Q" "R" "S" "T" "V" "W" "X" "Y"
228 172 186 1313 1313 567 67 130 22 78 1351 533

1415 400 580 303 833 327 1221 258 300

2. Outdoor Unit
Type: A Type: B
b b a a

Type: C

c c

Model No. LBUK3660BL LBUK4260BL LBUK4880BL LBUL6080BL LBUM7280BL

a 870 900 900 900 1,245

b 320 370 370 370 650

c 800 1220 1220 1220 930

(Unit: mm) TYPE A B B B C

Refrigeration Cycle Diagram


Heat Pump

Orifice Number Capacity 36K 42K 48K 60K 72K Orifice Number 62 74 86 86 98
Elevation B(m) Standard 7.5 7.5 7.5 7.5 7.5 Max. 12.5 12.5 12.5 12.5 20 * Additional Refrigerant (g/m) 50 70 70 70 70

Pipe Size (DiamPiping Length eter: ) A(m) Capacity inch Gas Liquid Standard Max. 36K BTU/h 5/8" 42K BTU/h 3/4'' 48K BTU/h 3/4'' 60K BTU/h 3/4'' 72K BTU/h 1'' 3/8" 3/8" 3/8" 3/8" 1/2" 7.5 7.5 7.5 7.5 7.5 15 15 15 15 25

If 60K Model is installed at a distance of 15m, 525g of refrigerant should be added (15-7.5) x 70g = 525g

Wiring Diagram
Model : LB-K3660BL
1. Indoor

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL GN/YL

FUSE 250V10A

TO OUTDOOR UNIT

TEMP. THERMISTOR PIPE THERMISTOR FLOAT S/W

GN/YL

RD

COMP

OR RD BL BK

TERMINAL BLOCK

3(L) 4(N) 5 6 7

REMOTE CONTROL

ZONE CONTROL

2. Outdoor
BK BK WH WH GN/YL WH TIMER 3 TM N 63H2
L1

F1

BK BK WH

D.P

C TH TNS NC NO NC NO

WH
L2 A2

52F1 BK WH

1 3 5 7

2 4 6 8

1 L

YL

BL

52C
RD BK
T1 T2 A1

YL

BL

240V 1, 50Hz POWER SUPPLY


BK OR

WH

BK WH BK BK BK RD

BK BK WH

YL BK
FMo

Cs Cr
RD WH

REACTOR BK
A1

BK
YL
L3 L2

YL S R

WH BL

CM
BK
RD
20SV

52S
A2 T3 T2

BK GN/YL

BK 1 WH 2 3 BL RD 4 5 GN/YL 6 Tmo

BK

BK WH

63H2 Tmo CM CM

HIGH PRESSURE SWITCH FOR HEATING TERMINAL BLOCK COMPRESSOR COMPRESSOR

C TH THERMISTOR FOR PIPE TEMP. TM Co MAIN TERMINAL BLOCK RUN CAPACITOR FOR FMo

20SV REVERSING COIL

52S,52C Cr F1

To the indoor unit


MAGNECTIC CONTACTOR RUN CAPACITOR FOR CM FUSE (250V, 5A)

52F1 RELAY FOR FMo


FMo OUTDOOR FAN MOTOR F1 FUSE (250V, 5A)

FMo OUTDOOR FAN MOTOR

D.P BK OR

DEICER PCB BLACK ORANGE

CH1 RD

CRANK CASE HEATER FOR CM RED

Cs WH

START CAPACITOR FOR CM WHITE

BL YL

BLUE YELLOW

GN/YL GREEN/YELLO

10

Model : LB-K4260BL
1. Indoor

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL GN/YL

FUSE 250V10A

TO OUTDOOR UNIT

TEMP. THERMISTOR PIPE THERMISTOR FLOAT S/W

GN/YL

RD

COMP

OR RD BL BK

TERMINAL BLOCK

3(L) 4(N) 5 6 7

REMOTE CONTROL

ZONE CONTROL

2. Outdoor

F1 F2

D.P
WH

BL

WH WH WH TB3

BK

S.S(B) S.S(A)
CN-Power RYRY- Cs(A) Comp S/Cap CN-Power RYRY- Cs(B) Comp S/Cap 1

TNS
2 4 6 8

NC NO YL C TH

WH

BK

4 3

4 3

4 3

4 3

F
TB1 WH

3 5 7

BL

Cr(B)
BL

TB2

BR

Cr(A)
BR WH

52C(B) T.D
RD

52F1

52C(A)

YL

1(L) 2(N) 3

WH

RD

BK WH TB5 TB6 YL WH RD RD WH BL YL OR BK BK BK

TO INDOOR UNIT

BK BK BK WH WH WH

RD

BR

BK

OR BK

1(L) 2(N)

Tm

YL OR BK

POWER SUPPLY 1,230V,50Hz~

R C S COMP
49C

FMo
49FMo

R C S COMP
49C

YL OR BK

BK BK

BK BK

FMo
49FMo

Tmo

20SV

20SV

F1,2 49C FMo

FUSE(250V,5A)

D.P DEICER PCB.

52C RELAY FOR COMP

Tm Tmo

MAIN TERMINAL BLOCK TERMINAL BLOCK FOR CONNECTING

INTERNAL O.L.P FOR COMP. C TH THERMISTOR FOR PIPE TEMP.(OUTDOOR) 52F1 RELAY FOR FMo OUTDOOR FAN MOTOR 20SV 4-WAY VALVE COIL Cs BK START CAPACITOR FOR FMo BLACK S.S SOFT START PCB. Cr BR YL RUN CAPACITOR FOR FMo BROWN YELLOW

3.P.D 3 PHASE DETECTOR T.D OR 5 SEC. DELAY TIMER ORANGE

49FMo INTERNAL T.P FOR FMo BL RD BLUE RED

WH WHITE

GN/YL GREEN/YELLOW

11

Model : LB-K4880BL
1. Indoor

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL GN/YL

FUSE 250V10A

TO OUTDOOR UNIT

TEMP. THERMISTOR PIPE THERMISTOR FLOAT S/W

GN/YL

RD

COMP

OR RD BL BK

TERMINAL BLOCK

3(L) 4(N) 5 6 7

REMOTE CONTROL

ZONE CONTROL

2. Outdoor
RD BK BK BK WH
R

F1

63H2
BK

BK

D.P
TNS WH

C TH
NO NC

3.D.P
S T

RD
B A

TM R S T N

OR

YL

WH

BK OR

52F1
1 3 5 7 2 4 6 8

52C
3,380-415V, 50Hz POWER SUPPLY
WH BK

31

A B
2 4 6 32

T/B1

WH

T/B2

F1
WH BK WH YL BK

BK

RD

Co

Co
BK RD WH WH OR WH

YL BK OR

YL BK

FMo 49FMo

FMo 49FMo

R S C

BL
T/B3

20SV

BL

1 2 3 4 5 6

BK WH BL RD GN/YL

CM

BL

BL

TMo
GN/YL

63H2 C TH 20SV CM

HIGH PRESSURE SWITCH FOR HEATING THERMISTOR FOR PIPE TEMP. REVERSING COIL COMPRESSOR

52C TM 52F1 D.P 3.D.P

MAGNECTIC CONTACTOR MAIN TERMINAL BLOCK RELAY FOR FMo DEICER PCB 3 PHASE DETECTOR

Co FMo F1 TMo SOL

RUN CAPACITOR FOR FMo OUTDOOR FAN MOTOR FUSE (250V,10A) TERMINAL BLOCK SOLENOID VALVE

49FMo INTERNAL T.P FOR FMo

12

To the indoor unit

Model : LB-L6080BL
1. Indoor

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL GN/YL

FUSE 250V10A

TO OUTDOOR UNIT

TEMP. THERMISTOR PIPE THERMISTOR FLOAT S/W

GN/YL

RD

COMP

OR RD BL BK

TERMINAL BLOCK

3(L) 4(N) 5 6 7

REMOTE CONTROL

ZONE CONTROL

2. Outdoor
RD BK BK BK WH
R S T

F1

63H2
BK

BK

D.P
TNS WH

C TH
NO NC

RD
B A

TM R S T N

OR

YL

WH

BK OR

52F1
1 3 5 7 2 4 6 8

52C
3,380-415V, 50Hz POWER SUPPLY
WH BK

31

A B
2 4 6 32

T/B1

WH

T/B2

F1
WH BK WH YL BK

BK

RD

Co

Co
BK RD WH WH OR WH

YL BK OR

YL BK

FMo 49FMo

FMo 49FMo

T2 T3

T1

BL
T/B3

20SV

BL

1 2 3 4 5 6

BK WH BL RD GN/YL

CM

BL

BL

TMo
GN/YL

SOL

63H2 C TH 20SV CM BL OR YL

HIGH PRESSURE SWITCH FOR HEATING THERMISTOR FOR PIPE TEMP. REVERSING COIL COMPRESSOR BLUE ORANGE YELLOW

52C TM 52F1 D.P 3.D.P BK GN/YL

MAGNECTIC CONTACTOR MAIN TERMINAL BLOCK RELAY FOR FMo DEICER PCB 3 PHASE DETECTOR BLACK GREEN/YELLOW

Co FMo F1 TMo SOL RD WH

RUN CAPACITOR FOR FMo OUTDOOR FAN MOTOR FUSE (250V,10A) TERMINAL BLOCK SOLENOID VALVE RED WHITE

49FMo INTERNAL T.P FOR FMo

13

To the indoor unit

Model : LB-M7280BL
1. Indoor

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL GN/YL

FUSE 250V10A

TO OUTDOOR UNIT

TEMP. THERMISTOR PIPE THERMISTOR FLOAT S/W

GN/YL

RD

COMP

OR RD BL BK

TERMINAL BLOCK

3(L) 4(N) 5 6 7

REMOTE CONTROL

ZONE CONTROL

2. Outdoor
63H2 BK BK BK WH RD RD F1 BK BK

WH BK BK C TH TNS NC NO NC NO

WH F2 WH RD F3 RD 63H1

3.P.D
R B YL S A T
1 3

D.P
2

YL

4 6 8

Tm R S T N

GN/YL

31

WH

WH

5 7

OR

POWER SUPPLY 3,380-415,50Hz TERMINAL(4P)

32

52F1

52C
BK

BL

1(L) 2(N) 3 4

TO INDOOR UNIT

Co
YL BR OR BK

Co
YL BR OR BK

RD WH RD BK BK BL

YL BR OR BK

YL BR OR BK

T1 T3 T2

20SV

FMo 49FMo

FMo 49FMo

BL GN/YL

COMP 49C

Tmo

F1,2,3 FUSE(250V,10A) 49C FMo

Co

RUN CAPACITOR FOR FMo DEICER PCB

52C

MAGNETIC CONTACTOR

63H1 HIGH PRESSURE SWITCH 63H2 HIGH PRESSURE SWITCH FOR HEATING 3.P.D 3 PHASE DETECTOR

INTERNAL O.L.P FOR COMP. D.P OUTDOOR FAN MOTOR

52F1 RELAY FOR FMo MAIN TERMINAL BLOCK TERMINAL BLOCK FOR CONNECTING

C TH THETMISTOR FOR PIPE TEMP.(OUTDOOR) TM 20SV 4-WAY VALVE COIL TMo

49FMo INTERNAL T.P FOR FMo

14

Operation Details
(1) The function of main control
1. Time Delay safety Control
3min... The compressor is ceased for 3minutes to balance the pressure in the refrigeration cycle. (Protection of compressor) ... The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating 30sec operation is OFF or switched to the other operation mode while compress is off. While compressor is running, it takes 3~5 seconds to switch.

2. Soft-Dry Operation
The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by Micom Control.

3. Cooling Mode Operation


When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote controller and the operation diagram is as following.

Intake Air temp. SET TEMP.+0.5C (COMP. ON) SET TEMP. -0.5C (COMP. OFF)

More than 3 minutes

More than 3 minutes Selecting fan speed ON Low OFF Selecting fan speed ON

INDOOR FAN COMPRESSOR

Selecting fan speed ON

Low OFF

15

4. Heating Mode Operation (Except Cooling Model)


The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.

Intake Air temp. Setting temp.+3C (Compressor OFF)

minimum 3min

A Setting temp. (Compressor ON)

1min

minimum 10sec.

minimum 10sec.

INDOOR FAN COMPRESSOR A point; B point;

Hot Start

Low ON

Selecting Fan Speed

Low OFF

OFF

Low

Selecting fan speed ON

Low OFF

OFF

While the indoor Heat-Exchanger temperature is higher than 40C fan operates at low speed, when it becomes lower than 40C fan stops. When the indoor Heat-Exchanger temperature is higher than 42C, fan operates at seleted fan speed, when it becomes lower than 39C, the fan operates at low speed.

5. Hot-Start Control
The indoor fan stops until the evaporator piping temperature will be reached to 31C. The operation diagram is as following.

PIPING TEMPERATURE 31C 28C

1min

INDOOR FAN COMPRESSOR : Selected Fan : Low Fan ON : Fan Stop

16

6. Defrost Control
Defrost control is availavle 45 minutes later since heating mode operation started, and it will not prolong over 10 minutes. Defrost control is carried out when the outdoor pipe temp. falls below -6C for more than 3 minutes after 45 minutes passed from starting of heating operation. Defrost ends after 10 minutes passed from starting of defrost operation or when the outdoor pipe temp. rises over 12C after 5 minutes passed from starting of defrost.
The outdoor piping Temp. 12C OFF More than 45 minutes of heating operation Within More than 45 minutes 9min. 45sec. of heating operation More than 10 min. running of compressor

-6C ON

5sec.

HOTSTART

INDOOR FAN COMPRESSOR 4-WAY VALVE

ON ON ON OFF

OFF ON ON

ON ON

OFF

7. Self-diagnosis Function
'CHECK' will flash in the remote controller display when a problem occurs. Then please contact your dealer. Correct the accident point as shown in the table below before restarting operation. During the normal operation 'CHECK' won't be displayed in the remote controller.

Remote controller LCD CH 01 CH 02 CH 03 CH 04(Optional)

Accident Point Indoor room temperature thermistor error Indoor piping thermistor error Indoor main body / Remote controller unit communication error Water level float switch error

17

Installation of Indoor, Outdoor Unit


1. Selection of the best location
1) Indoor unit
Select location Install the air conditioner in the location that satisfies the following conditions. The place shall easily bear a load exceeding four times the indoor units weight. The place shall be able to inspect the unit as the figure. The place where the unit shall be leveled. The place shall allow easy water drainage.(Suitable dimension H is necessary to get a slope to drain as figure.) The place shall easily connect with the outdoor unit. The place where the unit is not affected by an electrical noise. The place where air circulation in the room will be good . There should not be any heat source or steam near the unit.

Top view
(unit: mm)

Inspection hole (600X600) Control box

600

1000

600

Front

Front view

2) Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted. There should not be any animals or plants which could be affected by hot air discharged. Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
More than 30cm

Su

nro

of

Fe ob nce sta or cle s

More than 30cm More than 70cm Indoor unit

3) Piping length and the elevation


Pipe Size (DiamPiping Length eter: ) A(m) Capacity inch Gas Liquid Standard Max. 36K BTU/h 5/8" 42K BTU/h 3/4'' 48K BTU/h 3/4'' 60K BTU/h 3/4'' 72K BTU/h 1'' 3/8" 3/8" 3/8" 3/8" 1/2" 7.5 7.5 7.5 7.5 7.5 15 15 15 15 25 Elevation B(m) Standard 7.5 7.5 7.5 7.5 7.5 Max. 12.5 12.5 12.5 12.5 20 * Additional Refrigerant (g/m) 50 70 70 70 70

A B Outdoor unit

18

2. Ceiling dimension and hanging bolt location


s Installation of Unit Install the unit above the ceiling correctly.
R

Q G

CASE 1
POSITION OF SUSPENSION BOLT Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. Apply a filter Accessory at air return hole.
3mm steel chain E P

169 T

Flat washer (Zinc plated) 1/4" coach screw (Self-tapping wood screw with hexagonal head)

(Unit:mm)
Dimension Model No.

F 284 282 282 327 327

G 868 868 868 935 1221

P 934 934 934 1014 1313

Q 937 937 937 1014 1313

R 548 548 548 567 567

T 120 120 120 130 130


Flat washer (Zinc plated) M6 (Zinc plated) screw & Nut

LBNK3660BL 712 LBNK4260BL 712 LBNK4880BL 712 LBNL6080BL 712

Flat washer (Zinc plated)

LBNM7280BL 833

Install the unit leaning to a drainage hole side as a figure for easy water drainage.

CASE 2
2

POSITION OF CONSOLE BOLT A place where the unit will be leveled and that can support the weight of the unit. A place where the unit can withstand its vibration. A place where service can be easily performed.
TYPE-A (Using steel chain)
Galvanized steel (Pre-punched) strap 1/4" coach screw (Self-tapping wood screw with hexagonal head) Flat washer (Zinc plated)

NOTE:
Throughly study the following installation locations: 1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the fan, the fin of the heat exchanger, resulting in heat exchange reduction, spraying, dispersing of water drops, etc. In these cases, take the following actions: Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily steam which should not flow into the suction of the air conditioner. Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oil steam. 2. Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc. 3. Avoid places where inflammable gas is generated, flows in, is stored or vented. 4. Avoid places where sulfurous acid gas or corrosive gas is generated. 5. Avoid places near high frequency generators. 19

Self-tapping screw or M6 (Zinc plated) screw & Nut

TYPE-B (Using Galvanized steel strap)

3. Remote Controller Installation


Although the room temperature sensor is in the indoor unit, the remote controller should be installed in such places away from direct sunlight and high humidity. Installation of the remote controller Select places that are not splashed with water. Select control position after receiving customer approval. The room temperature sensor is built in the indoor unit. This remote controller equipped with liquid crystal display. If this position is higher or lower, display is difficult to see.(The standard height is 1.2 ~ 1.5m high) Routing of the remote controller cord Keep the remote controller cord away from the refrigerant piping and the drain piping. To protect the remote controller cord from electrical noise, place the cord at least 5cm away from other power cables (audio equipment, television set, etc.) If the remote controller cord is secured to the wall, provide a trap at the top of the cord to prevent water droplets from running.

WIRED REMOTE CONTROL INSTALLATION


DISASSEMBLING
Front case
Th

Separate the under plate from Remote control box.

el

ow er

pa

rt

Lever carefully the box open using a screw driver, etc.

Remote control box body

Fix the under plate on the wall


Face of wall Under plate

Fix the cord clamps on the wall by 3 tapping screws (accessory). Fix the remote control cord.
Cord clamp (accessory)

Screw (accessory)

ELECTRICAL WIRING
(Main board)
CN REMO

Remote controller

Wire and make sure that teminal numbers are matched on unit side and remote controller side. The maximum length of the cord is 100m. If the length of the cord exceeds 50m, 2 use a wire size greater than 0.5mm .

20

REMOTE CONTROL PREPARATION(OPTIONAL)


HOW TO MOUNT ONTO A WALL

HOW TO INSERT BATTERIES Remove the battery cover from the remote controller. Slide the cover according to the arrow direction. Do not use rechargeable batteries, such batteries differ from standard dry cells in shape, dimensions, and performance.

Insert the two batteries. Be sure that the (+) and (-) directions are correct. Be sure that both batteries are new.

Romove the batteries from the remote controller if the air conditioner is not going to be used for some long time.

Re-attach the cover. Slide it back into position.

21

4. Connecting Cables between Indoor Unit and Outdoor Unit


1) Connecting cables to the Indoor Unit
Connect the wires to the terminals on the control board individually according to the outdoor unit connection. Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively 36K/42K/48K/60K/72K Btu

Cooling & Heating type


Terminals on the indoor unit 1 2 3 4 5

(380-415V3N~)
R S T N

(220-240V~)
1(L) 2(N)

Terminals on the outdoor unit

5
POWER INPUT POWER INPUT

CAUTION The power cord connected to the outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
NORMAL CROSS-SECTIONAL AREA
Capacity 36K BTU/h 42K BTU/h 48K BTU/h 60K BTU/h 72K BTU/h 1 Phase 5.5mm2 8.5mm2 3 Phase 5.5mm2 5.5mm2 5.5mm2

The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
NORMAL CROSS-SECTIONAL AREA 1.25mm2 (36K/42K/48K/60K/72K)
L
20 mm

GN /YL
20 mm

GN /Y

If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer of its service agent.

WARNING
Make sure that the screws of the terminal are free from looseness.

2) Clamping of cables
1) Arrange 2 power cables on the control panel. 2) First, fasten the steel clamp with a screw to the inner boss of control panel. 3) For the cooling model, fix the other side of the clamp with a screw strongly. For the heat pump model, put the 1.25mm2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the other boss of the control panel. 4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle of live pin on the power plug should be over 1.8m.

22

ELECTRICAL WIRING

Perform the electrical wiring work according to the electrical wiring connection.
Circuit Breaker Main power source Switch box

All wiring must comply with local requirements. Select a power source that is capable of supplying the current required by the air conditioner. Use a recognized circuit breaker between the power source and the unit. A disconnection device to adequately disconnect all supply lines must be fitted. Capacity of circuit breaker Capacity 36K BTU/h 42K BTU/h 48K BTU/h 60K BTU/h 72K BTU/h 1 Phase 35A 40A 3 Phase 25A 25A 25A

Outdoor Indoor

Control terminal board Control box

A view A

WIRING CONNECTION

Remote control cord Cord clamper

INDOOR UNIT
Remove the control box cover for electrical connection between the indoor and outdoor unit. Use the cord clamper to fix the cord.

Connection cord between the indoor unit and the outdoor unit Control box cover (On which the Electric Wiring Connection is put)

OUTDOOR UNIT
Remove the control cover for wiring connection. Use the cord clamper to fix the cord. Earthing work Connect the cable of diameter 1.6mm2 or more to the earthing terminal provided in the control box and do earthing. Please check !!

Main terminal board Control terminal board

Cord clamper Cover control

23

5. Connecting Pipes to the Indoor Unit Preparation of Piping


Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

1) Cut the pipes and the cable.


s Use the accessory piping kit or the pipes purchased locally. s Measure the distance between the indoor and the outdoor unit. s Cut the pipes a little longer than measured distance. s Cut the cable 1.5m longer than the pipe length.
Copper tube 90 Slanted Uneven Rough

2) Burrs removal
s Completely remove all burrs from the cut cross section of pipe/tube. s Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Pipe Reamer

Point down

Flare nut

3) Putting nut on
s Remove flare nuts attached to indoor and outdoor units, than put them on pipe/tube having completed burr removal. (Not possible to put them on after flaring work)
Copper tube

4) Flaring work
s Carry out flaring work using flaring tool as shown below. Outside Diameter "A" Gas Liquid Gas Liquid 36K BTU/h 5/8" 3/8" 0.8~1.0 0.5~0.8 Capacity 42K BTU/h 48K BTU/h 60K BTU/h 72K BTU/h 3/4" 3/4" 3/4" 1" 3/8" 3/8" 3/8" 1/2" 1.0~1.3 0.5~0.8 1.0~1.3 0.5~0.8 1.0~1.3 0.5~0.8 Smooth all round Inside is shining without scratches.

Handle Bar Bar "A" Yoke Cone Copper pipe Clamp handle Red arrow mark

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

5) Check
s Compare the flared work with figure below. s If flare is noted to be defective, cut off the flared section and do flaring work again.
Even length all round

= Improper flaring =

Inclined Surface Cracked Uneven damaged thickness

24

Piping Connection
1. Form the piping according to its routing. Avoid bending and bending back the same piping point more than three times. (This will result in hardening the pipe.) 2. After deforming the piping, align centers of the union fitting of the indoor unit and the piping, and tighten them firmly with wrenches. 3. Connect pipe to the service valve or ball valve which is located below the outdoor unit. 4. After completing the piping connection, be sure to check if there is gas leakage in indoor and outdoor connection.
Liquid side Indoor unit
Outdoor unit

Flare connection Gas side Flare connection

Vacuum drying
After completing the piping connection, execute vacuum drying for the connecting piping and the indoor unit. The vacuum drying must be carried out using the service ports of both the liquid and gas side valves. Model 36K Btu/h 42K Btu/h 48K Btu/h 60K Btu/h 72K Btu/h Liquid side piping 3/8" 3/8" 3/8" 3/8" 1/2" Gas side piping 5/8" 3/4" 3/4" 3/4" 1"

CAUTION Use two wrenches and tighten with regular torque. Flare nut fastening torque 1.8kg.m 4.0kg.m 5.5kg.m 6.6kg.m 6.6kg.m

Union

6.35mm 9.52mm 12.7mm 15.88mm 19.05mm

25

CAUTION
1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner. 2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.

Front of view The unit must be horizontal or declined to the drain hose connected when finished installation.

Ceiling
1~3mm
CORRECT

Drainage hole

INCORRECT

Drainage hole

CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING


Always lay the drain with downward inclination (1/50 to 1/100). Prevent any upward flow or reverse flow in any part. 5mm or thicker formed thermal insulator shall always be provided for the drain pipe.

Lay the drain hose with a downware inclination so water will drain out.
Thermal insulator (Local supply) Drainage pipe (Local supply)

Unit

Make sure to be closed.

Drainage hole

Upward routing not allowed

700mm

(HP/CP model only)

INCORRECT Applied U-Trap Dimension


A 70mm B 2C C 2 x SP SP = External Pressure (mmAq) Ex) External Pressure = 10mmAq A 70mm B 40mm C 20mm

CORRECT

B C U-Trap A

Install the P-Trap (or U-Trap) to prevent a water leakage caused by the blocking of intake air filter.

26

Drill the piping hole with 70mm dia, hole core drill. Piping hole should be slightly slant to the outdoor side.

Indoor

WALL

Outdoor

5~7mm

INSULATION, OTHERS
THERMAL INSULATION

Insulate the joint and tubes completely.

All thermal insulation must comply with local requirement.

INDOOR UNIT

Union for liquid pipe Orifice Refrigerant pipe and thermal insulator(Local supply) Hose crip for thermal insulator (Local supply) Thermal insulator for refrigerant pipe (Local supply) Union for gas pipe

Thermal insulator for refrigerant pipe (Local supply) Thermal insulator for piping(Local supply)

Overlap with thermal insulator for piping. Hose crip for thermal insulator(Local supply) Make sure that there is no clearance here.

REFRIGERANT PIPE
Insulate and tape both the gas piping and liquid piping.

Connecting cable Liquid pipe Thermal insulator

Tape Gas pipe

27

FORM THE PIPINGS


1. Wrap the connecting portion of indoor unit with the Insulation material and secure it with two Plastic Bands. (for the right pipings) If you want to connect an additional drain hose, the end of the drain-outlet should keep distance from the ground. (Do not dip it into water, and fix it on the wall to avoid swinging in the wind.) In case of the Outdoor unit being installed below position of the Indoor unit. 2. Tape the Pipings, drain hose and Connecting Cable from bottom to top. 3. Form the pipings gathered by taping along the exterior wall and fix it onto the wall by saddle or equivalent.

Seal a small opening around the pipings with gum type sealer.

Drain hose Taping

Pipings Connecting cable Power supply cord

Trap is required to prevent water from entering into electrical parts.

Test running
1) PRECAUTIONS IN TEST RUN
The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor. Then attention must be paid. Caution Carry out the test run more than 5 minutes without fail. (Test run will be cancelled 18 minutes later automatically) The test run is started by pressing the room temperature checking button and down timer button for 3 seconds at the same time. To cancel the test run, press any button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE


After completing work, be sure to measure and record trial run properties, and store measured data, etc. Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping temperature, compressive pressure. As to the structure and appearance, check following items. Is the circulation of air adequate? Is the draining smooth? Is the heat insulation complete (refrigerant and drain piping)? Is there any leakage of refrigerant? Is the remote controller switch operated? Is there any faulty wiring? Are not terminal screws loosened? M4...118N.cm{12kgf.cm} M6...245N.cm{25kgf.cm} 28 M5...196N.cm{20kgf.cm} M8...588N.cm{60kgf.cm}

2) Connection of power supply


1. Connect the power supply cord to the independent power supply. Circuit breaker is required. 2. Operate the unit for fifteen minutes or more.

3) Evaluation of the performance


1. Measure the temperature of the intake and discharge air. 2. Ensure the difference between the intake temperature and the discharge one is more than 8C (Cooling) or reversely (Heating).

CAUTION After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover. 2) Provide a circuit breaker switch between power source and the unit. 3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) 4) Specification of power source 5) Confirm that electrical capacity is sufficient. 6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.) 8) Never fail to equip a leakage breaker where it is wet or moist. 9) The following troubles would be caused by voltage drop-down. Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device. Proper starting power is not given to the compressor.

29

Optional Operation
1) Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. Position 1: The room temperature is controlled by the thermistor of the main body. Position 2: The room themperature is controlled by the thermistor of the wired remote-controller, control the temperature according to the position of wired remote-controller. Position 3: The room temperature is controlled by lower temperature between the temperature of main body and of remote-controller sensor. (3) Move the slide switch to set position.
Room Temp. sensor Slide switch for 2 Thermistor
TH R13H R12H CO1H OP5R16H OP4 R14H OP3 SW TH OP2 OP1 R19H R11H R15H

Position 2 Position 1 Position 3

REMO MAIN 2TH


SW

REMO MAIN 2TH R17H

OP7 R18H OP6

LO STAND HI

C070 R03S R04S R02S R01S

HIGH

(4) Close the rear cover and check if it works normally. CAUTION Select the position after counselling with a customer. In case of cooling mode, room temperature is controlled by the main body sensor. To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense the temperature more accurately. Maunfactured in the position 1.

30

2) Group Control(Optional Wiring)


You can use a group control operation after connecting the brown and yellow wire of each air-conditioner. Remove the resistor "OP 7" in remote controller. It operates maximum 16 Units by only one Wired Remote Controller, and each Unit starts sequentially to prevent overcurrent.

Wiring design
Indoor Unit 1
Terminal(Local Supply) Block Connector
RED(12V) YL(SIGNAL) BR(GND) RED(12V) YL(SIGNAL) BR(GND)

Main PCB
Indoor Unit 2
Terminal(Local Supply) Block Connector
YL(SIGNAL) BR(GND) YL(SIGNAL) BR(GND)

Indoor Unit 16
Terminal(Local Supply) Block Connector

Main PCB #1

Main PCB #2

....

YL(SIGNAL) BR(GND)

YL(SIGNAL) BR(GND)

Main PCB #16

....

Connecting Cable(Local Supply)

AUTO SWING

OPERATION

SET TEMP
Room Temp

FAN SPEED HI MED LO


ZONE

SUB FUNCTION

Time Timer
Operation unit
03 05 07

AUTO Heater Preheat JET Defrost Humidify Filter Out door 1 2 3 4


19 21 23

Slide Switch

Program set
09 11 13 15 17

On Off Set no. Time 01

Wired Remote Controller

OP7 Remote Controller PCB

Features
Use Only One Wired Remote Controller with several air conditioners(max. 16 Units) Random starting to prevent overcurrent. CAUTION
Be careful not to exchange the color of wires. The maximum length of connecting wire should be below 200m(25) on connecting each units. Use a wire more than 0.5mm2

31

Cycle
1. Installation (Connecting the piping between indoor and outdoor unit)
Indoor unit Liquid side Outdoor unit

Gas side

Gas cylinder

Lo

R22
Purge the air

Installation
(1) Connect the piping between the indoor and outdoor unit firmly. Incorrect connection may cause the leakage and incomplete vacuuming. (2) Attach the charging hose (manifold gage) to the service port. Charging hose is necessary to check the pressure and to inject R22 for leakage test. The valve of charging hose must be closed before being connected. (3) Inject the 100~300g R22 through the charging hose opening the valve. (4) Check the joint part using a gas detector or soapy water for leakage. On checking, the service valve of main service port must be closed, this test is only for checking whether pipe connection is ok or not. (5) If there is no leakage, discharge R22 in piping completely into tank for retrieving. Complete discharge is needed for vacuuming. If leakage is found, please fasten the joint more tightly. (6) After closing the valve of charging hose, disconnect the tank and connect the vacuum pump to charging hose and open the valve again for vacuuming. (7) Turn on the vacuum pump until the pressure drops below 0kg/cm2. (8) After vacuuming, disconnect the vacuum pump and open the spindle of service port (liquid-side) slightly for 30 sec and then open the spindle of (gas side) with hexagonal wrench. (9) Open the liquid side completely first and then the gas side fully in order.

32

2. Disconnection (on moving)

Indoor unit

Liquid side Outdoor unit

Gas side

Retrieving Tank

Lo

Disconnection
(1) Attach the charging hose (manifold gage) to the service port. Connect the manifold gage once to the service port not stopping. Stopping in the middle of process may cause the leakage. (2) Purge the air in hose into special device such as retrieving tank opening the valve of charging- hose (gas side) slightly and then close it tightly. (3) Operate the air conditioner for 10~15 min until cycle is stabilized. (4) Close the spindle of service port (liquid sidehigh pressure) and wait till pressure of gas side (low pressure) drops below 0kgf/cm2. (5) After the needle of gage indicates below 0 kgf/cm2, close the valve of gas side quickly and turn off the power. (6) Disconnect the piping between indoor and outdoor unit and then put on service cap to the service port.

33

3. Gas Charging
(After Evacuation)

Indoor unit

Liquid side 2-Way valve

Open

Outdoor unit

Gas side

Open
Check valve 3-Way valve

Charging cylinder Lo
(1) OPEN CLOSE

Procedure
\

(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged in liquid state. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.

This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

34

Cycle Troubleshooting Guide


Trouble analysis
1. Check temperature difference between intake and discharge air and operating current. Temp. difference Current : approx. 0C : less than 80% of rated current All amount of refrigerant leaked out Check refrigeration cycle

Temp. Difference

Temp. difference Current

: approx. 8C : less than 80% of rated current

Refrigerant leakege Clog of refrigeration cycle Defective compressor

Operating Current

Temp. difference Current

: less than 8C : over the rated current

Excessive amount of refrigerant

Temp. difference

: over 8C

Normal

Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal

Cause of Trouble Defective compressor Defective 4-way reverse valve Excessive amount of refrigerant Insufficient amount of refrigerant (Leakage) Clogging

Description Current is low High pressure does not quickly rise at the beginning of operation Current is low Current is low

Lower

Higher

Notice : 1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.

35

Electronic Parts Troubleshooting Guide


Possible Trouble 1
: The unit does not operate.

Is the input voltage of transformer AC230V? YES Is the input voltage of IC03D about AC12V? YES

NO

Check the FUSE and the wiring diagram.

NO

Check the main P.C.B pattern.

Is the output voltage of IC03D DC5V? YES

NO

Exchange IC03D.

Is the PIN 49,58 of MICOM. DC5V? YES Exchange MICOM.

NO

Check the 5V P.C.B pattern.

36

Possible Trouble 2
Is it the HOT START mode? NO

: The indoor fan does not operate.

YES

It is normal operation.

Is IC01M operated normally? YES Is the each Relay any problem? NO Check the fan motor and connector.(CN-MOTOR)

NO

Exchange IC01M.

YES

Exchange Relay.

Possible Trouble 3

: Ineffective Heating

Is it Heating Mode? YES Does the temperature set all right? YES

NO

Adjust operation mode.

NO

Adjust set temperature.

Is IC01M operated normally? YES

NO

Change IC01M.

Is 4way-valve operated? YES Check the connector. (CN-OUT)

NO

Check RY-4Way.

37

Possible Trouble 4

: Wired remote controller does not operate.

Is the LCD operated normally? NO

YES

Check the parts of communication.

Is the terminal of wired Remocon T2 DC12V? YES

NO

Connector CN-Remo, and terminals of wired Remocon exactly.

Is the pin 39, 40 of Micom DC 5V? YES Change the wired Remocon.

NO

Check the wired Remocon PCB and DC 12V pattern.

38

Electronic control device


s MAIN P.C.B ASM

39

Exploded View and Replacement Parts List


1. Indoor Unit
Model:LBNK3660BL
237203

237204-4 137211-1

359012 346810 W3001-1 330870

W3001-2 W4811

354212

137211-2 267110-1 237204-2 237201 W6640 268714 349480

237204-3 237204-1 W3300

249941-1 237200 249941-2

40

Parts List
Model: LBNK3660BL
LOCATION NO. 354212 359012 237201 137211-1 237204-1 237204-2 W3001-1 237203 W3001-2 330870 237204-3 237204-4 249941-1 249941-2 W4811 237200 W6640 W3300 137211-2 346810 267110-1 268714 349480 DESCRIPTION EVAPORATOR ASSEMBLY,FINAL EVAPORATOR ASSY FAN ASSEMBLY,BLOWER BLOWER ASSY PANEL,BASE PANEL BASE PANEL ASSEMBLY,FRONT(INDOOR) PANEL ACCESS PANEL,SIDE PANEL CORNER BLH PANEL,SIDE PANEL CORNER BRH ANGLE ASSEMBLY ANGLE SPIGOT COIL PANEL,UPPER PANEL TOP ANGLE ASSEMBLY ANGLE SPIGOT BLOWER DRAIN PAN ASSEMBLY DRAIN TRAY ASSY PANEL,SIDE PANEL CORNER FLH PANEL,SIDE PANEL CORNER FRH CONTROL BOX,INDOOR CONTROL BOX CONTROL BOX,INDOOR CONTROL BOX COVER BRACKET ASSEMBLY BRACKET MOUNTING PANEL,CONTROL PANEL ACCESS CNTRL TERMINAL BLOCK TERMINAL STRIP PLATE PLATE COVER PANEL ASSEMBLY,FRONT(INDOOR) PANEL BLOWER MTG. MOTOR ASSEMBLY,INDOOR MOTOR REMOTE CONTROLLER ASSEMBLY CONTROL KIT (FOC) PWB(PCB) ASSEMBLY,MAIN ORIFICE PISTON 383103-062(2ND GEN) 41 Part No. 5421A90024A 75094001 5901A20022A DDC241T181-204 3720A20210A XP0023-055 3721A20130A XP0023-056 3720A20211A XP0023-059 3720A20211B XP0023-060 3001A20003A XP0023-061 3720A20208A XP0023-062 3001A20003B XP0023-063 3087A20015A XP0023-064 3720A20211C XP0023-100 3720A20211D XP0023-102 4994A20068A XP0023-105 4994A20068B XP0023-106 4811A20026A XP0023-107 3720A20209A XP0023-099 6640W3A009C LNX14613 3300A20029A XP0023-101 3721A20130B XP0023-119 4681A20096A HF2J4701K 6711A10002W K0023-25 6871A10071J MR1507-016 REMARKS R R R R R R R R R R R R R R R R R R R R R R R

Model: LBNK4260BL / LBNK4880BL / LBNL6080BL / LBNM7280BL


237203

237204-4 137211-1

330870

W3001-1

W4811 359012 267110-1 354212

268714

W3001-2 237204-2

349480 W6640 237201 237204-3

237204-1

W3300

249941-1 237200

249941-2

42

Parts List
Model: LBNK4260BL/LBNK4880BL/LBNL6080BL/LBNM7280BL
Part No. LOCATION NO. DESCRIPTION LBNK4260BL LBNK4880BL LBNL6080BL LBNM7280BL 354212 359012 237201 137211-1 237204-1 237204-2 W3001-1 237203 W3001-2 330870 237204-3 237204-4 249941-1 249941-2 W4811 237200 W6640 W3300 267110-1 268714 EVAPORATOR ASSEMBLY,FINAL EVAPORATOR ASSY FAN ASSEMBLY,BLOWER BLOWER ASSY PANEL,BASE PANEL BASE PANEL ASSEMBLY,FRONT(INDOOR) PANEL ACCESS PANEL,SIDE PANEL CORNER BLH PANEL,SIDE PANEL CORNER BRH ANGLE ASSEMBLY ANGLE SPIGOT COIL PANEL,UPPER PANEL TOP ANGLE ASSEMBLY ANGLE SPIGOT BLOWER DRAIN PAN ASSEMBLY DRAIN TRAY ASSY PANEL,SIDE PANEL CORNER FLH PANEL,SIDE PANEL CORNER FRH CONTROL BOX,INDOOR CONTROL BOX CONTROL BOX,INDOOR CONTROL BOX COVER BRACKET ASSEMBLY BRACKET MOUNTING PANEL,CONTROL PANEL ACCESS CNTRL TERMINAL BLOCK TERMINAL STRIP PLATE PLATE COVER REMOTE CONTROLLER ASSEMBLY CONTROL KIT (FOC) PWB(PCB) ASSEMBLY,MAIN ORIFICE PISTON 383103-074(2ND GEN) PISTON 383103-086(2ND GEN) PISTON 383103-098(2ND GEN) 5421A20140A 75095001 5901A20023A DXG203-203-401 3720A20210A XP0023-055 3721A20130A XP0023-056 3720A20211A XP0023-059 3720A20211B XP0023-060 3001A20003A XP0023-061 3720A20208A XP0023-062 3001A20003B XP0023-063 3087A20015A XP0023-064 3720A20211C XP0023-100 3720A20211D XP0023-102 4994A20068A XP0023-105 4994A20068B XP0023-106 4811A20026A XP0023-107 3720A20209A XP0023-099 6640W3A009C LNX14613 3300A20029A XP0023-101 6711A10002W K0023-25 6871A10071J 4948A20020A MR1507-008 5421A20141A 75101001 5901A20024A DXG203-203-441 3720A20210A XP0023-055 3721A20130A XP0023-056 3720A20211A XP0023-059 3720A20211B XP0023-060 3001A20003A XP0023-061 3720A20208A XP0023-062 3001A20003B XP0023-063 3087A20015A XP0023-064 3720A20211C XP0023-100 3720A20211D XP0023-102 4994A20068A XP0023-105 4994A20068B XP0023-106 4811A20026A XP0023-107 3720A20209A XP0023-099 6640W3A009C LNX14613 3300A20029A XP0023-101 6711A10002W K0023-25 6871A10071J 4948A20021A MR1507-014 5421A20142A 75102001 5901A20025A DXC241T181-051 3720A20215A XP0023-083 3721A20131A XP0023-075 3720A20216A XP0023-085 3720A20216B XP0023-086 3001A20004A XP0023-088 3720A20217A XP0023-084 3001A20004B XP0023-073 3087A20017A XP0023-087 3720A20216C XP0023-096 3720A20216D XP0023-090 4994A20068A XP0023-105 4994A20068B XP0023-106 4811A20026A XP0023-107 3720A20218A XP0023-095 6640W3A009C LNX14613 3300A20030A XP0023-097 6711A10002W K0023-25 6871A10071J 4948A20021A MR1507-014 MR1507-006 43 5421A20143A 75093001 5901A20026A DXC241T241-045 3720A20219A XP0023-076 3721A20131A XP0023-075 3720A20220A XP0023-079 3720A20220B XP0023-078 3001A20005A XP0023-081 3720A20221A XP0023-077 3001A20005B XP0023-080 3087A20018A XP0023-082 3720A20220C XP0023-098 3720A20220D XP0023-067 3720A20220D XP0023-105 4994A20068B XP0023-106 4811A20026A XP0023-107 3720A20218A XP0023-095 6640W3A009C LNX14613 6711A10002W K0023-25 6871A10071J 4948A20022A R R R R R R R R R R R R R R R R R R R R REMARKS

349480

554031 435300 263230 137213

2. Outdoor Unit

Model: LBUK3660BL

435512

546810 658740 552201 668713 W0CZZ-2 559010

566001-1

649950 W0CZZ-1 349600 W6920 W0CZZ-3 566001-2 W6640-1 W6640-2 552202 566000 C S R 561410 554160 552203-1 552203-2 430411 268711 435511

437210

44

349480

435301

Parts List
Model: LBUK3660BL
LOCATION NO 137213 263230 268711 349480 349600 430411 435300 435301 435511 435512 437210 546810 552201 552202 552203-1 552203-2 554031 554160 559010 561410 566000 649950 W0CZZ-1 W0CZZ-2 268713 658740 W6920 668713 566001-1 566001-2 W6640-1 W6640-2 W0CZZ-3 DESCRIPTION PANEL ASSY, SIDE THERMISTOR ASSY PWB(PCB) ASSY, DEICER ORIFICE MOUNT, MOTOR BASE ASSY, WELD GRILLE, REAR GRILLE, DISCHARGE COVER ASSY, CONTROL COVER ASSY, TOP PANEL ASSY, FRONT MOTOR ASSY, OUTDOOR VALVE, CHECK VALVE, REVERSING VALVE, SERVICE VALVE, SERVICE CONDENSER ASSY, BENT COMPRESSOR ASSY, FINAL FAN ASSY, PROPELLER COIL ASSY, REVERSING VALVE SWITCH, PRESSURE CONTROL BOX ASSY, OUTDOOR CAPACITOR, DRAWING CAPACITOR, DRAWING PCB, SOFT START REACTOR RELAY PWB(PCB) ASSEMBLY, SUB SWITCH, MAGNET SWITCH, MAGNET TERMINAL BLOCK TERMINAL BLOCK CAPACITOR, DRAWING Part No. 1A00202F 3Q35015H 6871A20015T 4948AP2527A 1A00206B 3041A30003N 1A00208H 3530A20007B 3551A30080A 3H03266H 1A00197C 4681A20008P 3A01020H 3A02080A 2A00392E 2A00393U 5403A20047H 2520UFJP2AA 1A00195B 3A02028Y 3A01100A 4995A20230J 0CZZAP3478E 0CZZA20001D 6871A20015T 2H02205D 3A00261C 6871A20051C 6600A20005A 2A00771D 4G00103A 4G00103C 2A00986D REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

45

554031

437212

435512 549610 649950

2. Outdoor Unit
Model: LBUK4260BL

546810 W6640-5 W0CZZ-1 668713

559010 W0CZZ-4

135301 W6640-5 W6640-4 269140 669200 W6920 268711 552201 561410 552202 W6640-3 W6640-1

46
554160 430410

437210

237204 554160

435511

552203-2 552203-1

Parts List
Model: LBUK4260BL
LOCATION NO 135301 237204 430410 435511 435512 437210 437212 546810 549610 552203-1 552203-2 554031 554160 559010 649950 W6920 669200 W6640-1 W6640-3 668713 W0CZZ-1 W0CZZ-4 W6640-4 W6640-5 269140 268711 552202 552201 561410 DESCRIPTION GRILLE, DISCHARGE PANEL, SIDE BASE ASSY, WELD(OUTDOOR) COVER ASSY, CONTROL(OUTDOOR) COVER ASSY, TOP(OUTDOOR) PANEL ASSY, FRONT SUB PANEL ASSY, REAR MOTOP ASSY, OUTDOOR MOUNT, MOTOR VALVE, SERVICE VALVE, SERVICE CONDENSER ASSY, BENT COMPRESSOR ASSY, FINAL FAN ASSY, PROPELLER CONTROL BOX ASSY, OUTDOOR RELAY RELAY TERMINAL BLOCK TERMINAL BLOCKE PWB(PCB) ASSY, SUB CAPACITOR, DRAWING CAPACITOR, DRAWING TERMINAL BLOCK TERMINAL BLOCK TIMER PWB(PCB) ASSY, DEICER VALVE, REVERSING VALVE, CHECK COIL ASSY, REVERSING VALVE Part No. 3530AP1225D 3720AP1215B 3041AP2569J 3A01293X 3550AP1213B 3720AP1212B 3720AP1202N 4681A20013X 4960A10004A 2A00499A 2A00393P 5403A20044P 5417A90002A 1A00195B 4995A20047R 3A00261C 6920AP3400A 4G00103A 6640A30003A 6871A20052B 0CZZAP3478F 6120AR2194P 3H00390B 3H00390A 3A02380B 6871A20015T 3A02027A 3A01020D 3A02028Y REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

47

435512 554030-1

2. Outdoor Unit

546810 554030-2 437212

649950 566001-3 W6920 668713 W6640-6 W0CZZ-3 W6640-1 566000 561410 137213 552202 552203-1 554160
CS R

Model: LBUK4880BL/LBUL6080BL

559010

435301

48
430410

268711

437210

552201

435511

552203-2

Parts List
Model: LBUK4880BL/LBUL6080BL
Part No. LOCATION NO 435301 430410 435511 435512 437210 437212 546810 552202 552203-1 552203-2 554030-1 554030-2 ` 554160 559010 561410 649950 W0CZZ-3 268711 566000 137213 566001-3 W6920 668713 W6640-1 W6640-6 552201 566000 DESCRIPTION LBUK4880BL GRILLE ASSY, DISCHARGE(OUTDOOR) BASE ASSY, WELD(OUTDOOR) COVER ASSY, CONTROL(OUTDOOR) COVER ASSY, TOP(OUTDOOR) PANEL ASSY, FRONT(OUTDOOR) PANEL ASSY, REAR MOTOR ASSY, OUTDOOR REVERSING VALVE VALVE, SERVICE VALVE, SERVICE CONDENSER ASSY, BENDING CONDENSER ASSY, BENDING COMPRESSOR FAN ASSY, PROPELLER COIL ASSY, REVERSING VALVE CONTROL BOX ASSY, OUTDOOR CAPACITOR, DRAWING PWB ASSY, DEICE PRESSURE SWITCH PANEL, SIDE SWITCH, MAGNET RELAY PWB(PCB) ASSEMBLY, SUB TERMINAL BLOCK TERMINAL BLOCK VALVE, CHECK SWITCH, PRESSURE 3530AP1225D 3041AP2569B 3A01293X 3550AP1213B 3720AP1212B 3720AP1202C 4681A20008P 3A02080A 2A00393Q 2A00499C 5403A20079M 5403A20079N 2520UNDY2AA 1A00195B 3A02028B 4995A10010N 2A00986D 6871A20015N 3A01100A 3720AP1215B 2A01031L 3A00261C 6871A30015D 4G00103A 3A00493A 3A01020D 3A01100A LBUL6080BL 3530AP1225D 3041AP2569B 3A01293X 3550AP1213B 3720AP1212B 3720AP1202C 4681A20008P 3A02080A 2A00393Q 2A00499C 5403A20079M 5403A20079N 5416AP2667F 1A00195B 3A02028B 4995A10010Z 2A00986D 6871A20015N 3A01100A 3720AP1215B 2A01031L 3A00261C 6871A30015D 4G00103A 3A00493A 3A01020D 3A01100A R R R R R R R R R R R R R R R R R R R R R R R R R R R REMARKS

49

435301 W49810-3 554031-1 W49810-4 554031-3 349490 W3546

2. Outdoor Unit

Model: LBUM7280BL

552115-2 W49810-1 145200 552115-1 554031-2 552115-3 552115-4 559010

W49810-5

430411 346811-1 554031-4 437210-1 552201 566000-2 649950 561410 552116 W0CZZ-5 W6640-1 W6920 W6640-5 552203-2 W49810-2 435511 W49810-6 W4810 548490 554160 566000-1 566001-4
CS R

437210-2

50
552203-1

549610

237200-1

W6640-6

237200-2

668713 268711

Parts List
Model: LBUM7280BL
LOCATION NO. 430411 554160 548490 649950 W6640-6 W6640-1 566001-4 W0CZZ-5 W6920 W6640-5 268711 668713 554031-1 554031-2 554031-3 554031-4 145200 W49810-1 552115-1 552115-2 552115-3 552115-4 552116 561410 552201 566000-1 566000-2 W3546 BASE ASSY COMPRESSOR ACCUMULATOR CONTROL BOX ASSY TERMINAL BLOCK TERMINAL BLOCK SWITCH, MAGIVET CAPACITOR, DRAWING RELAY TERMINAL BLOCK PWB(PCB)ASSY, DEICER PWB(PCB)ASSEMBLY, SUB CONDENSER ASSY CONDENSER ASSY CONDENSER ASSY CONDENSER ASSY LINK SHEET BRACKET COND TUBE ASSY, (MANIFOLD IN) TUBE ASSY, (MANIFOLD IN) TUBE ASSY, (MANIFOLD OUT) TUBE ASSY, (MANIFOLD OUT) VALVE, REVERSING COIL ASYS REVERSING CORE VALVE HIGH PRESSURE SWITCH HIGH PRESSURE SWITCH MESH DESCRIPTION Part No. 3041AP2606V 5416AP2667F 3A02139U 4995A20002E 3A00493A 4G00103A 2A01031K 2H00841J 3A00261C 3H00390A 6871A20015T 6871A30015D 5403A20030V 5403A20030W 5403A20030X 5403A20030Y 4520AP4095A 4810AP3697A 5211A30269A 5211A30269B 5211A20503Q 5211A20503R 5220AP3777A 3A02028B 4A00322A 6600AG3057A 3A01100A 2A00191Q REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R

51

Parts List
Model: LBUM7280BL
LOCATION NO W49810-2 W4810 552203-1 552203-2 W49810-3 W49810-4 W49810-5 W49810-6 349490 549610 346811-1 559010 435301 437210-1 437210-2 435511 237200-1 237200-2 SUPPORT VALVE BRACKET FRONT VALVE SERVICE VALVE SERVICE SUPPORTER REAR SUPPORTER REAR SUPPORTER FRONT SUPPORTER FRONT ORIFICE ASSY MOUNT MOTOR ASSY MOTOR FAN ASSY GRILLE COVER PANEL ASSY FRONT PANEL ASSY FRONT COVER ASSY CONTROL PANEL INSTALL-U BRACKET INSTALL-L DESCRIPTION Part No. 4980AP2621A 4810AP7078A 2A00469H 2A00468C 4980AP1265Q 4980AP1265P 4980AP1264P 4980AP1263P 4948AP1242R 4961A10002A 4680AP2610B 0A00026B 4948AP1242R 3721AP2913P 3721AP2913Q 3551AP7047Z 3720AP3810P 4810AP3814P REMARKS R R R R R R R R R R R R R R R R R R

52

Memo

53

Memo

54

P/No.: 3828A20241C

February, 2003 Printed in Korea