Iscar Tools

Marketing Support Marketing Support & Production Center
A Global Metalworking Company

In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal.
ISCAR has global manufacturing facilities in each of the following countries: In Europe France Germany Italy Spain Switzerland Turkey Hungary Slovenia In the Americas Argentina Brazil United States In Asia South Korea China Israel
Part Name: Material: Recommended Grade:
Disk Inconel 718 IC907 or IC908
Specially tailored groove-turn tool is one of fourteen special tools that have been designed for producing this inconel rear spool.
Part Name: Material: Recommended Grade: Specially tailored groove-turn tool for machining an inconel disk.
Rear spool Inconel 718 IC907 or IC908
Rotor Disk Inconel 718 IC907 or IC908
Specially tailored tool using CUT-GRIP insert for machining inconel 718 rotor disk.
Stage Disk Inconel 718 IC907 or IC908
Specially tailored tool using standard CUT-GRIP insert for machining this inconel 718 stage disk.
Diffuser Inconel 718 IC907,IC908 or IC807
Specially tailored tool using CUT-GRIP insert for machining Inconel 718 diffuser.
ISCAR provides the full set of tools, whether standard or specially tailored, to produce complicated parts such as landing gear. In addition, ISCAR produces inserts for machining the most complicated shapes on the most difficult materials required by the aerospace industries.
R-CLAMP holders are useful for the most popular ISO inserts, providing outstanding clamping forces that ensure rigidity and stability during the cut.
The SUMO TEC series is ISCARs latest innovation in the market, featuring improved grades and cutting edge treatment. The coatings are specially designed for machining steel and alloy steel and guarantee longer tool life and excellent performance.
CNMX
CNMG
WNMG
Drill with indexable solid carbide insert. Enables machining holes and chamfers with long extensions at high cutting conditions. ISCAR provides specially tailored and standard tools for drilling engine parts.
Drill with indexable super positive solid carbide insert, with coolant holes. The coolant is applied directly on the cutting edge. CHAMDRILLJET is an excellent tool for drilling high temperature and aluminum alloys with improved chip evacuation and surface finish. No setup time is needed after indexing the CHAMDRILLJET drill head.
Solid carbide multi-tooth reamer. Provides high accuracy and surface quality.
Reamer with indexable solid carbide head for high speed reaming.
Indexable reamer with 4 lead angle options and 3 rake angle variations, covering most workpiece material types. High surface quality and accurate bore geometry (cylindricity).
External holders and adapters for a wide range of grooving inserts with various geometries and chipbreakers.
DO-GRIP parting insert with coolant hole that passes through the insert, with an outlet near the cutting edge. The DGNC inserts were designed for parting and grooving on stainless steel and high temperature alloys.
ISCAR offers a wide variety of groove-turn tools with special chipformers for machining stainless steel and high temperature alloys.
ISCARs new FF WXCU 08 HELIDO trigon, double-sided, 6 edged insert combines HELIDOs strength and FEEDMILLs special geometry to facilitate milling at very high feed rates of up to 3.5 mm/tooth for high volume metal removal. This design provides high stability and enables machining at high feed rates even in long overhang applications. In addition, the new FF WXCU 08 insert is clamped into an inclined dovetail pocket, which provides very firm clamping.
This ball nose endmill performs semi-finishing and finishing applications at high feed rates. Its unique design provides a fully effective cutter, utilizing two cutting edges, even with small depths of cut.
ISCAR offers a wide range of high performance solid carbide endmills with various designs for a wide range of materials and applications.
Ball nose endmill, featuring unique insert positioning, that ensures reliable clamping. Tool works at high feed rates with high repeatability. HELIbALL inserts have fully effective helical cutting edges.
This advanced balanceable collect chuck system features direct readings from its precision balancing rings for high grade balance. It uses a simple balancing procedure on all types of balancing machines and compensates imbalance up to 61 gr.xmm. The system includes static and dynamic balancing.
Slim design with very high gripping force and reduced runout. Used for solid carbide endmills.
ECR-B3.. Solid carbide rougher endmills for aluminum and other nonferrous materials. These endmills were designed with an improved cutting edge that enables very high metal removal rates. The serrated cutting edges produce narrow chips, which are easily evacuated. Cutting forces are small, eliminating vibration and they enable machining at very high feeds.
A variety of milling head configurations - ball nose, square shoulder, chamfering and slitting cutter - are known as MULTI-MASTER. This new system features ISCARs unique threaded carbide heads for superior performance, short indexing time (the tool remains clamped in the machine) and improved economy. Each cutting head has an advanced shape with sharp ground cutting edges.
ISCARs SOLIDMILL family of solid carbide endmills is for machining aluminum. The endmills are 3 flute, 45 helix, medium length and they are able to perform shouldering, slotting and drilling applications. These SOLIDMILL endmills feature very sharp cutting edges and an excellent surface finish, which are essential for cutting aluminum and for avoiding built-up edge. The 45 helix with the spacious chip gullets are large of very high stock removal, leaving an excellent surface finish.
GOLDALU tools have an improved pocket design and are TiN coated. This coating provides high surface hardness, which improves wear resistance and durability, prevents aluminum from adhering to the cutter and gives the tool an impressive appearance.
HELIALU inserts have sharp helical cutting edges, polished rakes and a wide range of different corner radii. They are mounted on GOLDALU tools that are balanced for very high RPM machining. Extremely high metal removal rates.
APCR R=0.2 to 6.4 mm
HM90 APCR 2206... HM90 APCR 1605... HM90 AXCR 1505...
Super Positive Inserts
HP ADCR 2207
HP ADCR 1906
The HELIPLUS inserts are designed with two clamping holes for reliable and secure clamping, which is an important feature for high cutting speeds and high tooth load applications. Polished inserts are precision ground and have high shear rake and sharp cutting edge for machining aluminum, titanium and magnesium alloys. The coarse pitch tools, due to their large chip gullets, should be used for machining aluminum, for deep, full slot applications or when machine power is limited.
The super positive HELI2000 precise milling inserts were designed to machine aluminum, titanium and magnesium. These inserts are peripherally ground, with sharp cutting edges and they are polished. The polishing prevents the chips from sticky, soft workpiece materials from adhering to the insert.
Super Positive Inserts
HM90 ADCR 1505PDFR-P
HM90 APCR 1003PDFR-P
The EFS.. B44 endmill features 4 flutes with a 45 helix, two serrated flutes and two continuous flutes. The tool is fully effective and enables running at rough machining parameters, resulting in finish surface quality. A unique tool design reduces vibration at high load applications. The tool produces short and long chips simultaneously. This chip mixture is evacuated more easily than each individual chip type, which is an excellent solution for slotting and cavity milling applications.
Solid carbide drill for stable and accurate drilling.
T490-13... T490-8... T490-16...
HELI T490 uses tangentially clamped inserts with four right-hand helical cutting edges. The T490 milling inserts are available in 8, 13 and 16 mm cutting edge lengths. The T490 LN... inserts, due to their small sizes and tangential orientation in the pocket, enable tool design with larger core diameters than tools with regular, radially oriented inserts. The most advanced insert design and production tecnology result in a soft and clean cut due to insert helical cutting edges and positive rake angles.
A family of tools for 90 milling. The HELI H490 ANKX rectangular inserts have 4 helical right-hand cutting edges. They are available in 9, 12, and 17 mm cutting edge lengths. Their construction is very thick and strong.
H490-09...
H490-12... H490-17...
This unique family of 45 milling cutters can carry in their pockets either the S845 SNMM 1306...square, double-sided inserts with 8 cutting edges or the ONMM 0506...- octagonal, double sided inserts with 16 cutting edges. Both inserts have helical cutting edges and positive rake angles. S845-16... S845-13...
The insert is clamped into an inclined dovetail pocket which provides a very rigid clamping and has a wiper which leaves an excellent surface finish. Due to its strong construction, a unique chip deflector with positive cutting angles and excellent grade combinations, this family features high durability, low cutting forces and long tool life.
A new deep hole drilling system from ISCAR-UNITAC. A modular system of brazed and indexable threaded drilling heads with single or double tube types: - Brazed head diameter range: 8-65 mm - Indexable head diameter range: 16-250 mm
Turnkey Projects
ISCAR engineers work with the customer to provide process layouts, machining process, time and cost study and optimization of machining conditions. The result is high performance and optimal machining solutions for your part production.
ISCAR LTD. Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311 Fax +972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel +54 114 912 2200 Fax +54 114 912 4411 admin@iscararg.com.ar Australia ISCAR AUSTRALIA Pty LTD. 38-42 Seville Street East Fairfield NSW 2165 Tel +61 (0) 2 9723 1177 Fax +61 (0) 2 9723 1155 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel +43 7252 71200-0 Fax +43 7252 71200-999 office@iscar.at www.iscar.at Belarus ISCAR BELARUS (Representative Office) Nachimova str. 12, office 101 220033 Minsk Tel/Fax: +375 17 298-13-67/58 ovsey_imc_belarus@sml.by www.iscar.ru Belgium n.v. ISCAR BENELUx s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel +32 (0) 2 464 2020 Fax +32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia Representative Office Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax+387 32 201 101 info@iscar.ba Brazil ISCAR DO BRASIL COML. LTDA. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel +55 19 3826-7100 Fax +55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, N. Petkov str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel +1 905 829 9000 Fax +1 905 829 9100 admin@iscar.ca www.iscar.ca
China ISCAR CHINA 7B21, Hanwei Plaza, 7 Guanghua Road Chaoyang District Bejiing 100004 Tel +86 10 6561 0261/2/3 Fax +86 10 6561 0264 iscar@iscar.com.cn www.iscar.com.cn Croatia ISCAR ALATI d.o.o. J. Jelaia 134 CRO-10430 Samobor Tel +385 (0) 1 33 23 301 Fax +385 (0) 1 33 76 145 iscar@zg.t-com.hr www.iscar.hr Czech Republic ISCAR CR s.r.o. Mnesova 73, 301 00 Plzen Tel +420 377 420 625 Fax +420 377 420 630 iscar@iscar.cz www.iscar.cz Finland ISCAR FINLAND OY Ahertajantie 6 02100 Espoo Tel +358-(0)9-439 1420 Fax +358-(0)9-466 328 info@iscar.fi France ISCAR FRANCE SAS 8, Rue Georges Guynemer 78286 GUYANCOURT Cedex Tel +33 (0)1 30 12 92 92 Fax +33 (0)1 30 43 88 22 info@iscar.fr www.iscar.fr Germany ISCAR GERMANY GmbH Eisenstockstrasse 14 D 76275 Ettlingen Tel +49 (0) 72 43 9908-0 Fax +49 (0) 72 43 9908-93 gmbh@iscar.de www.iscar.de Hungary ISCAR HUNGARY kft Kassai u 151 H 1142 Budapest Tel +36 1 251 5688 Fax +36 1 251 4757 iscar@iscar.hu www.iscar.hu Italy ISCAR ITALIA srl Via Mattei 49 / 51 20020 Arese [MI] Tel +39 02 93 528 1 Fax +39 02 93 528 213 marketing@iscaritalia.it www.iscaritalia.it Japan ISCAR JAPAN LTD. Head Office 15th Floor, Senri Asahi Hankyu Building 1-5-3, Shinsenri-Higashimachi Toyonaka-Shi, Osaka 560-0082 Tel +81 6 6835 5471 Fax +81 6 6835 5472 iscar@iscar.co.jp www.iscar.co.jp
Macedonia Representative Office Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk Mxico ISCAR DE MxICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Quertaro, Qro. C.P. 76030 Tel +52 (442) 214 5505 Fax +52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523 Fax +31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel +64 9 5731280 Fax +64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel +48 32 735 7700 Fax +48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR PORTUGAL, SA Avd.Dr.Domingos Caetano de Sousa Fraco B, N 541 4520-165 Santa Maria da Feira Tel +351 256 579950 Fax +351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR TOOLS SRL Str. Batistei nr. 5 Et. 4, Ap. 10 Bucharest Tel +40 21 310 1108 Fax +40 21 310 1109 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA LLC Malaya Andronievskaya str., 20/8 109554 Moscow Tel/fax +7 095 956 47 69 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR RUSSIAN FEDERATION EAST 21v, Lenin Ave., Office 601A, Chelyabinsk 454091 Tel/fax +7 351 2672988 rfe@iscar.com www.iscar.ru
Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K mzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk Slovenija ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel +386 1 580 92 30 Fax +386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SA (Pty) LTD. Office Node D3 Gewel St, Isando 1600 P. O. Box 2406 Kempton Park 1620 Tel +27 11 573 2800 Fax +27 11 573 2840 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel +82 53 760 7590 Fax +82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnolgic del Valls Avda. Universitat Autnoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR NORDEN AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel +46 (0) 18 66 90 60 Fax +46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel +41 (0) 52 728 0850 Fax +41 (0) 52 728 0855 office@iscar.ch www.iscar.ch
Taiwan ISCAR TAIWAN LTD. 395, Da Duen South Road, Taichung 408 Tel+ 886 (0)4-24731573 Fax+ 886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR THAILAND LTD. 57, 59, 61, 63 Soi Samanchan-Babos Sukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel +66 (2) 7136633-8 Fax +66 (2) 7136632 iscar@iscarthailand.com Turkey ISCAR KESICI TAKIM TIC. VE IML. LTD. STI. Gebze Organize Sanayi Blgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pbx) Fax +90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC 160B, Frunze Str. of.1014 Kiev, 04073 Tel/fax +380-44-503-0708 gregoryt@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel +44 (0) 121 422 8585 Fax +44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, Tx 76018-1021 Tel +1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax +1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 8 8123 519/20 Fax +84 8 8123 521 iscarvn@hcm.fpt.vn
As part of Iscars ongoing effort to improve its products, it reserves the right to make changes to any of the products appearing in this publication, without prior notice.
ISCAR LTD. All rights reserved 10/2007
7860790

PARTING
HOLE MAKING
RADIUS PROFILING
GROOVING
TURNING PROFILING
MILLING TREPANNING
ExTERNAL TURNING
Tool for rough turning operations with the tough tangential LNMX insert. Features helical cutting edge for reduced cutting forces at high cutting conditions.
PROFILING
External and internal profiling operations with specially tailored V-LOCK inserts. Provides fast and efficient machining operations on multi-spindle, dedicated or CNC machines.
ExTERNAL PROFILING
The unique V-LOCK clamping mechanism ensures rigidity for accuracy in profiling operations. Most of the profiled inserts can be resharpened for continued use.
INTERNAL TURNING
Rough and finish turning operations with WNMG. 6-cornered inserts are available with a large variety of grades and chipformers for optimal results.
RADIUS PROFILING
The latest insert for radial profiling with 10 cutting edges for radial machining operations. Inserts are designed for external and internal operations with and without chipformers.
PROFILING
External and internal profiling operations with special XNUW / FTB inserts ensure dimensional accuracy and production efficiency. The blank inserts are offered from 10 to 51mm (.394-2.0) wide.
ExTERNAL TURNING
R-CLAMP holders are useful for the most popular ISO inserts. Outstanding clamping forces ensure rigidity and stability during machining.
INTERNAL TURNING
Round RCMT or RC90MT ISO inserts for economical internal turning operations.
ExTERNAL TURNING
A unique turning system with tangential insert and helical cutting edge that enables increased cutting conditions and reducing cutting forces. The new tool is designed with a lever clamping mechanism for strong and rigid clamping.
INTERNAL TURNING
Rough and finish turning operations with WNMG. 6-cornered inserts are available with a large variety of grades and chipformers for optimal results.
ExTERNAL PROFILING
Special CUT-GRIP inserts are designed for undercutting and profiling operations.
ExTERNAL PROFILING
The unique V-LOCK clamping mechanism ensures rigidity and accuracy in profiling operations. Most of the profiled inserts can be resharpened for continued use.
ExTERNAL GROOVING
ISCAR CUT-GRIP system is offered with a large variety of insert widths, chipformers and grades for excellent performance in grooving and groove-turn operations.
INTERNAL TURNING
Round RCMT or RC90MT ISO inserts are available for economical internal turning operations.
ExTERNAL TURNING
The CNMX insert has a positive radial, helical cutting edge and a positive rake angle a combination which substantially reduces cutting forces. The insert corner has a wiper configuration which produces high surface finish even at high feed conditions.
FACE MACHINING
The unique design of inserts with the twisted geometry, allows shallow or deep face grooving and turning operations, without rubbing the back cutting edge.
ISCARs solid carbide drills in the diameter range of 3 to 20 mm (.118-.787). The drills with drilling lengths of five times diameter ratio are produced with internal coolant holes. These solid carbide drills are available in the advanced IC908 grade, providing excellent tool life on a wide range of workpiece materials.
Special tool designed to perform drilling and reaming in one operation.
Adjustable system for rough and finish boring. Provides high accuracy and surface quality. This modular boring system uses standard ISO inserts. Ensures high precision diametrical adjustment and features a very rigid boring system.
Rough Boring
Fine Boring
Face milling cutter with economical tangential inserts. Insert features high toughness due to tangential structure. Enables reduction of cutting forces due to positive rake geometry, ensures rigidity and high productivity.
ApplIcAtIons
Drill with indexable solid carbide head for high productivity. No setup after insert replacement - quick change head mechanism.
Indexable solid carbide drilling head with coolant holes through the insert for improved chip evacuation, increased insert and body life. Quick change head mechanism with no setup time. Regrindable insert for continued use.
Drill with indexable solid carbide head for high productivity. No setup time after insert replacement - quick change head mechanism. Enables machining of holes, chamfers and spots.
Full solid or indexable carbide thread mill cutters are available for high speed thread milling operations.
Indexable reamer Designed for high speed reaming High precision reaming system Double-sided insert 4 lead angle options and 3 rake angle variations, covering most workpiece material types High surface quality and accurate bore geometry (cylindricity) Ability to adjust the required diameter and back taper control Wide range of insert grades
Submicron grade Left flute for through hole and straight flute for blind hole According to DIN 8093 (cylindrical shank) & DIN 8094 (Morse taper shank) Coating on request
Metric sizes from M2-M20 Taps for ISO P/M/K/N TPH hand tap for ISO metric coarse threads DIN 13 Gun point machine taps Cold forming machine taps HSS-E 5% CO HSS (M35)
High speed/high productivity No setup time Indexing repeatability max. 3m (.00012in) No need to remove the tool, due to the frontal indexing system One shank can be used for a range of hole diameters and various types of cutting edges Durable, due to the combination of a carbide head and steel shank Indexing without risk of losing part High efficient internal coolant, directed optimally to the cutting edges Suitable for Minimal Quantity Lubrication (MQL) systems
ApplIcAtIons
MULTI-PARTING TOOLS
Gang parting specially tailored tools are available for multi-parting operations with adjustment option with PENTACUT, DO-GRIP or TANG-GRIP inserts. Ideal for outer or inner ring parting.
Perfect solution for ring parting-off operations Economical 5 cutting edges Variety of chipbreakers Maximum depth of cut up to 10 mm (with PENTA 34) Full solid structure provides extra rigidity
34
24
jet cooling directly to the cutting zone Most recommended for exotic materials and bearing steel Improves surface finish Improves chip control Increases tool life Prevents built-up edge Reduces temperature at the cutting zone
Unique double-ended twisted inserts Rigid prism mechanism Stable clamping Large variety of chipbreakers
Excellent part straightness and improved surface finish Unique tangential clamping method Increases tool life Extra gripping force Chips do not damage upper jaw Unique pocket prevents insert from being pulled out during the cut Flat upper area enables excellent chip evacuation, especially for deep grooving and parting large diameters
ApplIcAtIons
A unique turning system with tangential insert and helical cutting edge that enables increased cutting conditions and reducing cutting forces. The new tool is designed with a lever clamping mechanism for strong and rigid clamping.
A very hard substrate with a cobalt enriched layer, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability, resistance to chipping and plastic deformation. Recommended for high speed machining of steel at stable or slightly unstable conditions. A tough substrate with a cobalt enriched layer combined with improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Recommended for general use machining of steel in a wide range of conditions, featuring high toughness and resistance to chipping and plastic deformation. A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions.
The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. The golden-colored flank facilitates wear detection.
CNMx
CNMG
WNMx
ApplIcAtIons
ISCAR CBN is used for hardened steel machining. CBN features wear resistance at high speeds with excellent surface quality results. Using CBN inserts for hardened bearing steel parts can eliminate grinding operations.
CBN ISO Multi-Corner
IB55
IB55
IB55
CBN ISO Single-Edge
IB50
IB50
IB90
CBN CUT-GRIP
IB50
IB50
CERAMIC
Ceramic inserts are the perfect solution for economical high speed machining of hardened steels and other difficult to cut materials. Coated and uncoated ceramic inserts feature wear resistance, long tool life and higher productivity.
IN420
IN22
IN22
ApplIcAtIons
ISCARs latest product for wide profile machining. Provides a rigid, stable and accurate system for profiling on multi-spindle and CNC lathe machines. Double screw tightening ensures strong clamping and the back insert protrusion enables outstanding insert repeatability.
FT-LOCK FTB Insert
FT-LOCK FTHN Toolholders

The standard toolholders are available with 25 and 32 mm (1.0-1.25) shanks. The insert seat on the toolholder should be modified according to insert profile, in order to ensure clearance. Round shanks for internal machining can be supplied on request.
FT-LOCK FTB Insert

Blank sizes from 30 to 51 mm (1.18-2) are available for unlimited options of profiles and shapes. ISCARs specially tailored services will provide the design and production for the latest CNC grinding machines. Blanks are also available for self-grinding or EDM wire cutting.
The V-LOCK inserts are the best solution for any profiling operation from 10-36 mm (.394 - 1.41) wide profile. A screw clamping mechanism with V-shaped clamping surfaces ensures a rigid and stable tool for internal and external profing operations on any material. ISCAR will provide, according to your part profile, a special shaped insert that will enable you to finish your profiling operation in one cut.
XNUW Blanks
Six blank sizes from 10 to 36 mm (.394-1.41) are available for unlimited options of profiles and shapes. ISCARs specially tailored services will provide the design and production for the latest CNC grinding machines. Blanks are also available for self-grinding or EDM wire cutting.
SXCNN Holders
For external and internal machining. Shanks are available in sizes 12 to 32 mm (.500-1.25). Insert seat on toolholder should be modified according to insert profile, in order to ensure clearance.
ApplIcAtIons
DOVETAIL HOLDERS
ISCARs semi-standard and special dovetail holders for multi-spindle machines. The tools are supplied for our XNUW (V-LOCK) and FTB (FT-LOCK) inserts. The holders are avalible in many sizes for most multi-spindle machine types. These tools, with our excellent carbide grades, can easily replace high speed or solid carbide dovetail holders. Using ISCARs carbide inserts will enable increased cutting conditions and as a result, improved productivity.
BLANKS
Blanks for customer self-production of dovetail toolholders are now available for multi-spindle machines. The blanks are supplied without an insert pocket. A customer can order the blank and produce an insert seat for the preferred insert based on our V-LOCK or FT-LOCK inserts for profilling operations.
PNBC INserts
To create precise corner radii, ISCAR offers an economical 10 cutting edged insert. The same insert and tool can be applied for both internal and external operations for simple and fast machining. For large quantities ISCAR offers fully pressed inserts with chipformer on both sides, for better chip control. For small quantities ground inserts with flat top or positive rake are available. The PNBC insert can be used for other applications such as facing and internal chamfering, in one operation for fast, stable and economical machining.
ApplIcAtIons
solId ProfIlINg
For small ring diameters, ISCAR offers solid carbide tools which are ground according to part profile. The tools can be designed to fit one or several rings and can be reground for continued use.
ApplIcAtIons BG-GROOVING
In order to separate rings ISCAR offers two special double-ended inserts with a very positive chipbreaker that allows for a smooth cut and excellent chip evacuation.
Before separation
Bgr / BgMr
After separation BGR / BGMR inserts are specially designed for trepanning operations where one forged blank ring is separated into two parts, which are the external and internal rings. The inserts are produced for a grooving depth of 8 to 12 mm (.314-.472) with wedge or prismatic clamping surfaces, that ensure a rigid and stable clamping and fixed location. Using BGR / BGMR inserts is the most economical option for trepanning operations.
12 m
m (.
472
BgMr
8m m( .31 4)
Bgr
ISCARs specially tailored tools will shorten total machining time and optimize entire processes of bearing parts production. ISCARs experienced engineering team will design and support a customers design of special tooling, for maximum performance and efficiency.
Combination toolholders with several inserts will reduce the total number of tools on the machine and increase efficiency.
Special multi-parting solutions with PENTACUT inserts. Can be mounted into specially designed tool block or standard toolholder for multi-spindle or dedicated machines.
Specially tailored solution combines ISO insert for roughing operation and V-LOCK insert for profile finishing operation.
Combination toolholder for rough and finish turning operation with additional CUT-GRIP grooving insert.
MULTI-SPINDLE PROCESS DESIGN

ISCARs engineering department is ready to design your entire process, applying the latest tools to guarantee productivity, cost savings and maximum performance. Choosing ISCARs process design is the smart way to spice up your machining performance.
BALL BEARINGS PROCESS DESIGN:
ROLLER BEARINGS PROCESS DESIGN:
The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. The golden-colored flank facilitates wear detection.
Global Support
In order to facilitate bearing parts manufacturers, ISCAR has organized product manager groups with dedicated tool designers and field engineers. ISCAR is known for its advanced solutions for the most demanding challenges in the bearing industry and has several manufacturing facilities around the globe.
Solutions for Advanced Industries
Solutions for Advanced Industries
www.iscar.com
w w w . i s c a r. c o m
Make the
Right ChoiCe!
r ing elive ity D abil rof it P

ra R Gua ISCA esul ees R nt ts
The Global Network
ver ing Deli bility Prof it a

ISCAR nte Guara sul es Re ts
A Leader in Metalworking Innovations

Innovation at ISCAR clearly begins with its technologically advanced research & development department. Approximately 10% of ISCARs total resources are dedicated to R&D. As a result, time and time again the company has developed and contributed to the metalworking industry many original products and cost saving processes to provide bottleneck solutions. ISCAR is constantly upgrading and implementing improvements in computerization, data flow, quality assurance and employee safety.
Global Support
In order to facilitate machine tool builders, ISCAR has organized product manager groups with dedicated tool designers and field engineers. ISCAR is known for its advanced solutions for the most demanding challenges in the machine tool builders industry. ISCAR offers technical support and several manufacturing facilities around the globe.

The Development Stages

Each new product begins as an idea in an engineers mind. The image is entered into a computer aided design/machining (CAD/CAM) program. A prototype is produced and goes through exhaustive analyses. Repeated refinements, analyses, and testing continue until the exact results are achieved. Only after such an extensive development and testing sequence can the new idea move from the prototype phase to development for manufacturing.
Metal Cutting Leadership

The increased popularity of composites in aerospace applications creates new challenges for shops that are used to cutting metal. One of these substances, carbon fiberreinforced plastic (CFRP), can be especially difficult to drill because instead of executing a clean cut, tools often push through the material. At ISCAR we realize that these materials are extremely abrasive and difficult to machine, as a result of the different physical properties of the materials used in the layers that make these composites hard, tough and strong. Due to the harsh cutting environment, tool life can be very short when machining CFRP composites. As the exact formula of what these composites are made from is not known, it can be difficult to design appropriate tools. Much of ISCARs R&D resources are spent to solve the problem of machining these complex materials. The machining of materials which are used for advanced types of aircraft demands new processes, as these difficult materials are lightweight, yet very strong. The tooling that shops commonly use for machining CFRP features long-lasting diamond PCD insert drills, vein PCD drills or brazed mandrel tools. When machining composites such as CFRP there is no chip to speak of. Instead, the material removal mechanism might be better described as shattering. The impact of the cutting edge fractures the hard carbon fibers, instead of shearing material away. This process causes the cutting edge considerable abrasion that can lead to rapid wear. In composite machining, as well as any cutting tool application, tool geometry drives cutting performance. However, in composites, tool material also becomes a driver of performance. Unless the edge material can withstand the abrasion well enough to hold its geometry and stay sharp, the tool can wear so rapidly that the geometry can change rapidly as well.
eliver inig y D of it abil t Pr

Guara ISCAR ntees Resul ts
In order to successfully machine CFRP ISCAR has developed , hard, sharp solid-carbide tools which are coated with hard, long-lasting diamond. The diamond coating used is commonly a polycrystalline diamond (PCD) coating. However, a diamond coating applied by the chemical-vapor-deposition (CVD) process is the only coating that utilizes 100% real diamond crystals. A large advantage of CVD diamond coatings is that they reduce heat and friction created by the highly abrasive composite. Though the machining operations required for composite parts may be simple (sometimes only drilling and trimming), the fixtures designed to support these parts can be small feats of engineering themselves. Thus, the fixture for machining a composite part can be a considerable engineering investment. Clean cutting without fraying, delamination or otherwise separation of the layers, requires the part to be firmly secured against vibration.
Quality Standard
ISCAR has been certified by the prestigious Standards Institution, as being in full compliance with quality standards AS 9100, ISO 9001:2000, OHSAS 18001 and ISO 14001. Incoming batches of carbide powders are carefully analyzed to ensure that the raw materials do not deviate from set standards. ISCARs engineers work closely with advanced aerospace industries in order to understand their new demands for efficient machining of lightweight composites. In addition, completed products are inspected before shipping, to ensure delivery of the finest quality goods. Quality control facilities include the metallurgical laboratory, raw metal testing, an online testing procedure and a machining center for tool performance testing and final product inspection. Only the finest products are packaged for entry into ISCARs inventory.
Drilling Composite
1 Drilling
PREMIUM LINE
Drilling
Micrograin carbide with diamond coating for longer tool life. Lower tangential forces, eliminates delamination.
4 3 2 1
6 5
Drill-reamer tools with separate cutting edges for drilling and reaming in one tool. Brazed PCD. Achieves elimination of burr, good surface and splinter reduction.
Drilling
PREMIUM LINE
Drilling
Micrograin carbide with diamond coating for longer tool life.
Brazed PCD drill with spiral flute. Achieves elimination of burr, good surface and splinter reduction.
Drilling
PREMIUM LINE
Drilling
Produces holes in CFRP/AL stacked materials. Diamond coating. Achieves elimination of burr, good surface and splinter reduction.
Brazed PCD drill with straight flute. Achieves elimination of burr, good surface and splinter reduction.
Countersink Composite
4 3
Countersink Drilling
PREMIUM LINE
2 1
Drilling & Countersinking
Countersink drills for drilling and countersinking in one step. Diamond coating.
Spiral diamond tipped countersink drills, for drilling and countersinking in one step.
Countersinking & Chamfering
Indexable solid carbide head for chamfering and countersinking. Available with diamond coating.
Countersinking
Drilling & Countersinking
PCD tipped countersinks, available with replaceable pilot guide.
Straight flute diamond tipped countersink drills for drilling and countersinking in one step.
Milling & Orbital Milling

1 Milling Milling Slitting Cutters TGSF 3
Brazed PCD endmill for side and face milling, trimming, rampdown and orbital milling. Cutting saw with indexable TANG-GRIP inserts for slotting and parting applications. PCD tips on request.
2 4
2 3
Milling
Milling
4 6
EPNI Diamond coated carbide endmill. Right and left spiral flute for side milling.
EPND Diamond coated drilling and milling tool. Right and left spiral for rough trimming.
Milling Edging and Trimming

1 Milling Milling 4
High speed endmills for facing. Adjustable endmills for excellent axial runout. ADKW 150508 PDR PCD tipped inserts. EPND Diamond coated drilling and milling tool. Right and left spiral for rough trimming.
Milling
Milling
High speed endmills for face and side milling. Adjustable endmills for excellent axial runout. ADKW 150504PDR-14 PCD tipped inserts.
EPNI Diamond coated carbide endmill. Right and left spiral flute for side milling.
5
Indexable carbide insert AD 1505 - Diamond coated.
Milling
Milling
A unique interchangeable head brazed PCD endmill for side milling, trimming, rampdown and orbital milling.
EPI Carbide diamond coated with right and left spiral flute for side and orbital milling.
Vacuum Brazed Diamond Tools

1 BRP
Router with linear grooves for trimming composites. Shanks available in metric or imperial sizes. Available with flat and round end. Diameter range 10 to 40 mm. Grit size - D181 (80/100) to D1001 (18/20).
BRH
Large drill, for drilling holes in composite materials. Available in metric or imperial sizes. Diameter range 10 to 150 mm. Available with shanks G1/2 thread or M14 thread. Grit size - D181 (80/100) to D1001 (18/20). Also available in electro-plated.
4 1 2
BRP
Router with spiral grooves for trimming composites. Shanks available in metric or imperial sizes. Available with flat and round end. Diameter range 10 to 40 mm. Grit size - D181 (80/100) to D1001 (18/20). .
BRH
Large drill, for drilling holes in composite materials. Available in metric or imperial sizes. Diameter range 10 to 150 mm. Available with shanks G1/2 thread or M14 thread. Grit size - D181 (80/100) to D1001 (18/20). Also available in electro-plated.
5 6
BRBC
Tool for profiling composites in various shapes. Used for chamfering and for a specific R size. Diameter range 60 to 150 mm. Suitable for R 10 50 mm. Grit size - D181 (80/100) to D1001 (18/20).
ISCAR offers vacuum brazed tools for machining composite materials in various industries such as aerospace. They are produced using a new method for diamond and C.B.N. tools. Special tools can be manufactured with a low concentration of diamond, which provides longer tool life. The tools are widely used for milling on a machine center. They eliminate the risk of delamination, feature minimal clogging, maintain correct profiles and reach a very homogeneous thickness layer.
On request
Rotor Blade
1 Milling - Slotting (Roughing) Drilling 3
Slotting cutters with tangentially mounted inserts for precision shallow grooving and slotting applications. Semi-standard PCD tipped inserts on request. SUMOCHAM comprises a revolutionary clamping system that enables improved productivity output rates, while enabling more insert indexes.
Modern commercial-sized turbines are typically three-bladed designs. These are manufactured from fiberglass reinforced polyester with epoxy resin binder. New materials such as carbon fiber are being introduced, which provide the high strength-to-weight ratio needed for modern wind turbine blades. The length of a typical turbine blade can reach 60 meters long, installed in 5 MW machines!
Drilling
These drills are designed with twisted coolant channels, allowing a strong body with excellent resistance to torsion and very efficient chip evacuation. Semi-standard PCD tipped inserts are available on request.
Face Milling (Finishing)
High speed dynamic balanceable face mills for machining aluminum casting and carbon fiber materials, with interchangeable PCD brazed cartridges.
Stay One Step Ahead of Your Competitors by Utilizing Your 3Productivity Toolbox!
Use the most up-to-date innovative tooling technologies. Improve your current technical skills. Decrease quality control rejection rate. Increase chip volume capacity. Reduce tool inventory. Cost and efficiency data accessibility. ISCAR CTMS tool management program helps you to maintain your value.
ISCAR's 3Productivity program will dramatically reduce your labor, machinery and overhead costs by optimizing production layout and process with advanced and innovative cutting tool technologies; and expert guidance from professional qualified teams. How to Boost Productivity? Optimize capacity Deliver sooner! (the global market
demands the highest levels of service) Quicker ROI on your production equipment With the increasing use of composite materials, the world's chip pile is shrinking. Boost your productivity, and you maintain profitability on the ever smaller machined parts. The ISCAR 3Productivity team will help you to maintain profitability and competitiveness of your enterprise!
Plan
$
Program Introduction Production Floor Audit New Technical Process Layout and CPU Reports New Tooling Costs and ROI Proposal New Process Implementation and Optimization Technical Training
4hr 2
Round-the-clock Technical Support Annual Productivity and Cost Savings Reports
ISCAR's objective is to create
a strategic partnership with leading enterprises who share a mutual commitment to excellence, innovation and productivity. The process involves optimization of production process and manufacturing costs by measuring
input (resources)/output (goods); variable during a time sequence. Productivity and efficiency output will have greater impact, while the process will have wider exposure and reflect a common goal by all levels of employees throughout the organization.
Productivity starts on the production floor. The transition towards higher productivity can only be accomplished by promoting the best practices. ISCAR provides ongoing technical training to the members of your staff, with the goal to accept change and learn how to benefit from the new productivity approach.
Maximize Competitivness
The industrial revolution continues to demand fast-paced machining cycles. Highly productive technologies in the metal cutting industries are on an endless quest to seek innovative solutions. ISCARs introduction of Fast Metal Removal has become an industry standard which strives for ultimate ongoing productivity solutions. ISCARs 3Productivity program assures increased production capabilities, a better return on investment in equipment, and above all will help to keep your business profitable and competitive at all times!
ISCAR LTD. Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311 Fax +972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel +54 114 912 2200 Fax +54 114 912 4411 admin@iscararg.com.ar Australia Headquarters and Technical Centre Norwest Business Park 30 Brookhollow Avenue Baulkham Hills NSW 2153 Australian Technical Training Centre Bell Street, Preston, Victoria, 3072 Tel +61 (0) 2 8848 3500 Fax +61 (0) 2 8848 3511 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel +43 7252 71200-0 Fax +43 7252 71200-999 office@iscar.at www.iscar.at Belarus JV ALC TWING-M Slutskaya str. 3, 223056 v. Sennitsa Minsk district Tel +375 17 506-32-38 +375 17 506-33-31/65 Tel/Fax +375 17 506-32-37 info@twing.by www.twing.by, www.iscar.by Belgium n.v. ISCAR BENELUx s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel +32 (0) 2 464 2020 Fax +32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia (Representative Office) Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax+387 32 201 101 info@iscar.ba Brazil ISCAR DO BRASIL COML. LTDA. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel +55 19 3826-7100 Fax +55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, N. Petkov str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel +1 905 829 9000 Fax +1 905 829 9100 admin@iscar.ca www.iscar.ca
China ISCAR CHINA 7B21, Hanwei Plaza, 7 Guanghua Road Chaoyang District Bejiing 100004 Tel +86 10 6561 0261/2/3 Fax +86 10 6561 0264 iscar@iscar.com.cn www.iscar.com.cn Croatia ISCAR ALATI d.o.o. J. Jelaia 134 CRO-10430 Samobor Tel +385 (0) 1 33 23 301 Fax +385 (0) 1 33 76 145 iscar@zg.t-com.hr www.iscar.hr Czech Republic ISCAR CR s.r.o. Mnesova 73, 301 00 Plzen Tel +420 377 420 625 Fax +420 377 420 630 iscar@iscar.cz www.iscar.cz Finland ISCAR FINLAND OY Ahertajantie 6 02100 Espoo Tel +358-(0)9-439 1420 Fax +358-(0)9-466 328 info@iscar.fi France ISCAR FRANCE SAS 8, Rue Georges Guynemer 78286 GUYANCOURT Cedex Tel +33 (0)1 30 12 92 92 Fax +33 (0)1 30 43 88 22 info@iscar.fr www.iscar.fr Germany ISCAR GERMANY GmbH Eisenstockstrasse 14 D 76275 Ettlingen Tel +49 (0) 72 43 9908-0 Fax +49 (0) 72 43 9908-93 gmbh@iscar.de www.iscar.de Hungary ISCAR HUNGARY kft Kassai u 151 H 1142 Budapest Tel +36 1 251 5688 Fax +36 1 251 4757 iscar@iscar.hu www.iscar.hu Italy ISCAR ITALIA srl Via Mattei 49 / 51 20020 Arese [MI] Tel +39 02 93 528 1 Fax +39 02 93 528 213 marketing@iscaritalia.it www.iscaritalia.it Japan ISCAR JAPAN LTD. Head Office 15th Floor, Senri Asahi Hankyu Building 1-5-3, Shinsenri-Higashimachi Toyonaka-Shi, Osaka 560-0082 Tel +81 6 6835 5471 Fax +81 6 6835 5472 iscar@iscar.co.jp www.iscar.co.jp Macedonia (Representative Office) Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk
Mexico ISCAR DE MxICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Quertaro, Qro. C.P. 76030 Tel +52 (442) 214 5505 Fax +52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523 Fax +31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel +64 9 5731280 Fax +64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel +48 32 735 7700 Fax +48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR PORTUGAL, SA Avd.Dr.Domingos Caetano de Sousa Fraco B, N 541 4520-165 Santa Maria da Feira Tel +351 256 579950 Fax +351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR TOOLS SRL Str. Maramures nr. 38, Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614 Fax +40 (0)312 286 615 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA CIS Godovikova str. 9, build. 10 129085 Moscow Tel/fax +7 495 660 91 25/31 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR RF EAST LTD Malogruzovaya str., 1 - office 605 454007, Chelyabinsk Tel/fax +7 351 2450432 rfe@iscar.com www.iscar.ru Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K mzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk
Slovenia ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel +386 1 580 92 30 Fax +386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SOUTH AFRICA (PTY) LTD. 47 Lake Road Longmeadow Business Estate - North Extension 7, Modderfontein, Edenvale, Gauteng P.O. Box 392 Longmeadow Business Estate - North 1609 ShareCall 08600-47227 Tel +27 11 997 2700 Fax +27 11 388 9750 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel +82 53 760 7590 Fax +82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnolgic del Valls Avda. Universitat Autnoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR SVERIGE AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel +46 (0) 18 66 90 60 Fax +46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel +41 (0) 52 728 0850 Fax +41 (0) 52 728 0855 office@iscar.ch www.iscar.ch Taiwan ISCAR TAIWAN LTD. 395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573 Fax +886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR THAILAND LTD. 57, 59, 61, 63 Soi SamanchanBabosSukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel +66 (2) 7136633-8 Fax +66 (2) 7136632 iscar@iscarthailand.com
Turkey ISCAR KESICI TAKIM TIC. VE IML. LTD. STI. Gebze Organize Sanayi Blgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pbx) Fax +90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC Volgodonska str., 66 02099 Kiev Tel/fax +38 (044) 503-07-08 iscar_ua@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel +44 (0) 121 422 8585 Fax +44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, Tx 76018-1021 Tel +1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax +1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 38 123 519/20 Fax +84 38 123 521 iscarvn@hcm.fpt.vn
7861492

Facing
Roughing
Roughing
Semi-Finishing
Semi-Finishing
Finishing
PROFILING
The complete solution for profiling operations on hard materials up to 70 HRc for the die and mold industry. Ball nose and sphere type with a large variety of shapes, lengths and diameters in a range of 0.4-25mm. The tools are made of a new ultra-fine substrate with AlTiN PVD coating that can be used for High Speed Machining (HSM) in dry cutting very useful, especially in the die and mold industry.
Micrograin solid carbide and ball nose endmills are available in the range of 0.4 to 20 mm. Extended tool life can be expected due to the improved cutting edge design and the most advanced TiCN and TiAlN PVD coatings.
SOLID MILL LINE
ChAtter free endmills Maximum stock removal rate and reduced cycle time in most milling operations. Their unique ground geometry provides excellent surface finish and long tool life, while machining at high material removal rates. Solid Carbide endmills Can be used for up to 2xD full slot machining of alloy and stainless steel, titanium and exotic materials.
BALLPLUS is a multifunction system comprised of various shank options and 6 milling head types. Each shank has the ability to carry any one of the milling head types. Clamping and indexing of the milling heads is very simple. It can be done while the tool remains clamped on the machine - therefore no setup time is necessary after indexing. A unique pocket design enables a very firm insert clamping, edge position accuracy and no insert pullout problems. BALLPLUS is an ideal system for reducing tool inventory. It is an attractive option for the die and mold industry and for any industry which uses many different endmills for its production applications.
This new ball nose endmill performs semi-finishing and finishing applications at high feed rates. Its unique design provides a fully-effective cutter with two cutting edges, even for small depths of cut. The new BCR D.. inserts can withstand the strong forces resulting from high feed. They are produced with a protrusion on the bottom that mounts into a matching slot in the pocket. The ability to maintain the high precision of the cutting edge location results from this very firm clamping that relieves most of the stresses normally exerted on the clamping screw.
A variety of milling head configurations ball nose, square shoulder, chamfering and slitting cutter are known as MULtI-MASter. This system features ISCARs unique threaded carbide heads for superior performance, short indexing time (the tool remains clamped in the machine) and improved economy. Each cutting head has an advanced pressed shape with sharp ground cutting edges. MULtI-MASter combines steel shanks with indexable carbide milling heads for long life and repeatability in high speed machining.
The SUMoMILL tools T290... feature high durability and outstanding tool life due to the tangential orientation of the inserts in their pockets and higher tooth density. The T290 tools can run at higher table feeds, producing excellent surface finish and no mismatch.
P M K N S H
333
This unique family of 45 milling cutters can carry in their pockets either the S845 SNMM 1306...square, double-sided inserts with 8 cutting edges or the ONMM 0506...octagonal, double sided inserts with 16 cutting edges; the most economical insert regarding price per cutting edge. Both inserts have helical cutting edges and positive rake angles, featuring low power consumption and excellent surface finish.
P M K N S H
The H490 is a family of tools for 90 milling. The HELI H490 ANKX rectangular inserts have 4 helical right-hand cutting edges. They are available in 9, 12, and 17 mm cutting edge lengths. Their construction is very thick and strong. The insert is clamped into a dovetail inclined pocket which provides a very rigid clamping and has a wiper which leaves an excellent surface finish. Due to its strong construction, a unique chip deflector with positive cutting angles and excellent grade combinations, this family features high durability, low cutting forces and long tool life.
P M K N S H
33 3333
HELI T490 uses tangentially clamped inserts with four right-hand helical cutting edges. The T490 milling inserts are available in 8, 13 and 16 mm cutting edge lengths. The T490 LN... inserts, due to their small sizes and tangential orientation in the pocket, enable tool design with larger core diameters than tools with regular, radially oriented inserts. The most advanced insert design and production tecnology result in a soft and clean cut due to insert helical cutting edges and positive rake angles.
P M K N S H
333
H600 WXCU 08... heLIDo feeDMILL trigon, double-sided, 6-edged insert combines heLIDos strength and feeDMILLs special geometry to facilitate milling at very high feed rates of up to 3.5 mm/tooth for high volume metal removal.
P M K N S H
33 33 33
MILLShreD is a family of milling cutters that can carry either round inserts with a serrated cutting edge or regular round inserts. When very deep cavities are machined, chip evacuation (even with air blow) is very problematic due to chip shape, weight and size. In deep cavities there is a tendency for long chips to become trapped and then they are prone to be re-cut. When using MILLShreD, small chips are produced, which have fewer tendencies to be re-cut. The insert has four indexing orientation options. The serrations on the inserts cutting edge were designed so they overlap, providing a fully-effective cutter configuration.
The HTP ...-R side plunger carries size 10, 16 tangentially clamped inserts on the frontal face of the tools. The new inserts are double-sided with 4 cutting edges. They were designed with a positive rake face for reduced cutting forces and excellent chip flow. The tools have coolant holes and they feature high durability. They are used mainly for plunging but can be used also for face milling up to 3 mm DOC, producing an outstanding surface finish.
P M K N S H
333
A variety of milling head configurations - ball nose, square shoulder, chamfering and slitting cutter - are known as MULtI-MASter. This new system features ISCARs unique threaded carbide heads for superior performance, short indexing time (the tool remains clamped in the machine) and improved economy. Each cutting head has an advanced shape with sharp ground cutting edges.
ISCARs SoLIDMILL family of solid carbide endmills is for machining aluminum. The endmills are 3 flute, 45 helix, medium length and they are able to perform shouldering, slotting and drilling applications. These SoLIDMILL endmills feature very sharp cutting edges and an excellent surface finish, which are essential for cutting aluminum and for avoiding built-up edge. The 45 helix with the spacious chip gullets are large for very high stock removal, leaving an excellent surface finish.
GoLDALU tools have an improved pocket design and are TiN coated. This coating provides high surface hardness, which improves wear resistance and durability, prevents aluminum from adhering to the cutter and gives the tool an impressive appearance.
hM90 APCr 2206... hM90 APCr 1605...
heLIALU inserts have sharp helical cutting edges, polished rakes and a wide range of different corner radii. They are mounted on GoLDALU tools that are balanced for very high RPM machining. APCr r=0.2 to 6.4 mm Extremely high metal removal rates.
Whether standard or specially tailored, ISCARs tools are the best choice to produce special parts for the die and mold industry. These include turning and boring tools, drills and reamers, and various slot and face milling cutters.
TA N G E N T I A L L I N E
The heLItUrN holder with its tangentially clamped insert and unique helical shaped cutting edges enable the use of very large depths of cut and high feeds. The double-sided insert, with its narrow curved rake face, is clamped into the toolholder on a corresponding seat using a conical head screw. This design protects the toolholder from overload and insert damage.
1 - 6.35 mm
With the MAXIN tool, only a small tightening torque compresses the frontal nose, providing an extremely high gripping force. It is designed for roughing and finishing applications in milling where high torque transmission, maximum accuracy, compactness and easy operation are required. The MAXINs unique clamping mechanism eliminates axial movement of the shank while clamping, simplifying the preset process.
The ShrINkIN Thermal Shrink ER Collet Chucking System is an enhancement to the existing popular ER system. The ShrINkIN collets utilize the thermal shrink phenomenon for rigid clamping of solid carbide cutters. This system provides higher torque, precision runout and better repeatability. The ShrINkIN collets with their slim design and various projection lengths allow the user to reach into deeper cavities and to perform narrow milling applications. ISCAR offers a complete system for ShrINkIN ER collets, including a uniquely designed heating unit with a portable heating handle. The unit is equipped with a high-tech temperature control for easy and practical use at the machining center or in the tool room.
Solid carbide reamers for standard H7 reaming in the range of 3 to 40 mm are available in cylindrical or Morse cone shanks, with straight or helical flutes. Also available is an interchangeable, shell reaming head system with a unique quick-change mechanism, in IC08 submicron grade or IC908 PVD coating for high speed machining.
A single ChAMDrILLJet drill body can carry four various types of drill heads designed for use on four different material groups. Each drill body can carry 10 standard drilling head sizes in a 1 mm diameter range. With the ChAMDrILLJet, the coolant is applied directly on the cutting edge. As a result, the user may expect: -- excellent performance on high temperature and aluminum alloys. -- very long drill head life of the IDP drill head for steel and the IDK drill head for cast iron. -- improved chip evacuation and surface finish.
ISCARs gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the working end where it is most needed. Chips are evacuated along the V-shaped external flute. Features: Drilling precision of IT7 to IT9 tolerances can be reached High precision hole center alignment Surface roughness of 0.4 to 1.6 m is easily obtained Reboring operations are often unnecessary
ISCAR's Complete Machining Solutions for Producing Heat Exchangers
Make th
3Pr oductivity
Performance Profitability
Righ Choi
ht iCe!
he
The Global Network
Marketing Support
Make the
3Pr oductivity
Marketing Support & Production Center
Right ChoiCe
In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to

bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal.
Machining Solutions
Flanges
6 mm 32.9 mm (.236") (1.299") 1.5xD, 3xD, 5xD, 8xD, 12xD
Tube Sheet
12 mm (.472") 2xD, 3xD, 4xD, 5xD
60 mm (2.362")
61 mm (2.4")
80 mm (3.15")
2.5xD, 3.5xD
3Pr oductivity
Shell and Cover
25 mm 100 mm (.984") (3.94") 5-13xD Max. drilling depth 800 mm (31.5")
Baffles
8 mm (.315") 10-100xD
300 mm (11.8")
25 mm (.984") 5xD
55 mm (2.165")
Tube Sheet Preparation
200% More
proDUCTIVITy
Milling Intelligently
New Helido-FeedMill double-sided inserts with 6 cutting edges H490 for 90 applications. double-sided inserts with 4 helical cutting edges
New Helido for 45 facemill applications. double-sided inserts with helical cutting edges
3Pr oductivity
Cutting Edges
16
Cutting Edges
30% More
Turning Intelligently
Heavy duty turning applications feature relatively large depths of cut, high feeds and rough, non-uniform surfaces to be machined. These applications require both tough carbide grades and specifically designed chipformers.
proDUCTIVITy
SumoCham will Boost Your heat exchanger Production Capacity by over 30%
3Pr oductivity
A new SUMOCHAM drill head key was designed to transmit the clamping forces by way of two cavities. innovative clamping design which enables significantly more insert indexes Twisted coolant nozzles with indexable drilling heads, available in different head configurations for various material groups longer tool life and higher productivity
SUMOCHAM Features
No SetuP time!
3Pr oductivity
Drill Body Features

Available in diameter range of 6 to 32.9 mm (.236-1.299) Robust high quality pocket for prolonged tool life Frontal coolant near to the cutting edge for increased tool life Twisted coolant nozzles through the drill body and not through the center core Highest grade of tool steel that features superior body hardness for excellent wear resistance Polished flutes and drill body for improved chip evacuation Available with cylindrical shank and with diN 9766 type (one flat) shank Helical margin on body prevents chip adhesion Unique flute geometry High helix angle
1.5xD
3xD
5xD
8xD 12xD and up
Standard Tools
Front Coolant
the ultimate Solution for Drilling tube Sheets and Baffles

Insert Features
Submicron carbide grade (specially designed for through holes) TiAlN PVd coating Available in the diameter range of 6-32.9 mm (.236-1.299) Unique ground flute for smooth chip flow Unique ground gash for improved penetration Unique honed cutting edge for improved performance and increased tool life Positive flute rake angle for excellent chip formation High penetration rates double-margin inserts for high quality holes
Margin
Polish Flute
High Helix Angles
Twisted
SUMOCHAM comprises a revolutionary clamping system that enables improved productivity output rates, while enabling more insert indexes.
Unique Flutes
ICP for use on carbon and alloy steel (iSo P).

The drill head has a honed cutting edge.
State-of-the-art Pocket
ICM for use on stainless and high temperature

alloys (iSo M). The drill head features a negative land on the cutting edge.
P M K N S H
3 3
3 3
For Semi-Finishing Applications

optimized Gash
Special edge Preparation Key Slot Unique Flute Shape
Clamping Zone
Radial Stopper
Axial Stopper
ICP \ ICM
For Finishing Applications
Additional Margin
Double Margin Features

Recommended for L/D5 Superior hole cylindrity - up to 0.05 mm (.0002) Superior hole straightness - up to 0.05 mm (.0002) Superior hole surface roughness - Ra 1.6 (RMS 64)
Double Margin ICP \ ICM - 2M
Drilling Process
Tube Sheets and Stacked Plate Baffles
Drilling procedures for clad tube sheet, deep hole drilling and stacked plates baffles (L/D 5)
Step 1 drilling a pre-hole Holder: SUMOCHAM 1.5xd Insert: iCP \ iCM Insert Diameter: d+(0.030.05 mm)(.0012.002") Pre-hole Depth: *6 mm (.24") * in case of clad tube sheet, the pre-hole should penetrate into the second material by 1 mm (.04"). Step 2 drilling through hole Holder: SUMOCHAM: 5xd, 8xd, 12xd and up Insert: double margin iCP-2M / iCM-2M Insert Diameter: d [mm] Drilling Procedure: Cutting speed and feed should be applied while penetrating the guide hole The drill should break through the tube sheet by 2 mm (.08") before retracting
Option 1
Drilling procedures for uniform tube sheet and stacked plates baffles (L/D 5)
Step 1 drilling a pre-hole Holder: SUMOCHAM 1.5xd Insert: iCP \ iCM Insert Diameter: d [mm] Pre-hole Depth: 6 mm (.24") Step 2 Penetrating the guide hole Holder: SUMOCHAM: 5xd, 8xd, 12xd and up Insert: double margin iCP-2M / iCM-2M Insert Diameter: d [mm] Drilling Procedure: ow speed rotation and cutting feed should be L applied while penetrating the guide hole top axial movement 2 mm (.08") above guide hole bottom S Step 3 drilling through hole Drilling Procedure: utting speed and feed should be applied C he drill should break through the tube sheet by T 2 mm (.08") before retracting
Option 2
Clad Tube Sheet
Uniform Tube Sheet
3Pr oductivity
Deep Drilling Tube Sheets

Deep Hole Drilling System
Used for solid drilling in a single operation. drilling heads are available with brazed or indexable inserts. Brazed head diameter range: 8-65 mm (.315-2.56) indexable head diameter range: 16-250 mm (.63-10) and larger upon request. Special Form Heads For trepanning or performing any other special contours. Head Types Connection configurations: external threaded heads, internal threaded heads (Heller type) Shank Types and Cooling Methods Single Tube System: Cooling fluid is induced through the gap between the drill and the hole, conveying the chips through the tube. Requires the use of dedicated machines. Double Tube System: Cooling fluid is induced between the coaxial tubes, conveying the chips through the inner tube. Can be applied on standard machines.
12xD - 120xD
P M K N S H
P M K N S H
3 3
3 3
3 3 3
3 3
Brazed Drills
For short production series ultiple tips for chip splitting M or difficult-to-machine materials, high F temperature alloys, hardened steel isky application (low cost head) R ecommended for use by an R experienced operator
Indexable Drills
For high volume production Wide chip gullet for better chip evacuation High accuracy Ceramic guide pads available upon request, for titanium and stainless steel
Trepanning Drills
Requires less power than solid drilling application Trepanning leaves a core that can be used for material analysis and production of other parts Hole tolerance is not as accurate as with solid drilling
Tube Sheet
Slitting Applications
Double Groove-Mill System for Internal Slitting Main Features
or internal slitting of small grooves F nserts are available in diameters of 15.5, i 18.5 and 24.5 mm (.61, .728, .965") litting widths are 3 mm (1/8") at grooving S depths of up to 0.5 mm (.02") o deburring operation is needed, N as no burr remains on grooved edge nique CHATTERFREE design for improved U material removal rate and low vibration art of iSCAR's MULTI-MASTER family P tandard steel holder S imple and fast clamping of the MM SliT insert S onical surface for improved rigidity and accuracy C ace contact for groove accuracy and minimum F axial runout he unique insert clamping system allows T use at higher feeds djustable tool overhang A
200% More
proDUCTIVITy
Slitting Intelligently
No SetuP time!
Boost your productivity by performing two grooves in a single operation
3Pr oductivity
Reaming Applications
Reaming Down Production Costs with High Productivity Indexable Carbide Heads
iSCARs BAYO T-REAM is a new high speed reaming system. in comparison to the conventional method, this advanced solution allows for increasing the feeds dramatically. This feature is most advantageous in mass production industries. When large quantities of workpieces are involved, the savings in machining time, labor cost and productivity are greatly multiplied.
achieve hole Perfection

No SetuP time!
h7
Technical Advantages
High cutting speeds and feeds (for higher productivity) low runout - maximum 3m (.00012") diameter range: 11.5 to 32 mm (.453 to 1.26") l/d = 3, 5, 8xd one shank can be used for a wide range of diameters, various types of cutting edges and grades indexing repeatability - maximum 3m (.00012") durable, due to the combination of a solid carbide head with a flexible steel shank No fear of losing any clamping parts which could possibly fall during indexing Suitable for near dry machining (MQl) internal coolant is directed optimally to the cutting edges for the most efficient head lubrication and extremely long tool life
Chamfering Applications
MM Chamfering Head
A part of iSCAR's MULTI-MASTER family Up to 6 flutes The heads are characterized by a 45 and 60 head point angle
Flanges Shell and Cover
Fully Effective Large Diameter Drill

iSCAR`s new large diameter drill is a fully effective tool with high penetration rate for increased productivity. The COMBICHAM combines the best of two worlds: Peripheral economical 4 cornered inserts from our DR-TWIST line + a central SUMOCHAM drill head. COMBICHAM's features: excellent chip evacuation, improved surface finish and hole cylindricity excellent solution for drilling stacked plates Standard inserts High rigidity due to integral tool (no detachable head) No need for pre-hole Full program from diameter 25 to 55 mm (.984 to 2.165") in increments of 1 mm (.04") Standard program tools of 5xd indexable inserts are available with several chipformer types in the following grades: iC808, iC908 and iC8080 (SUMO TEC) indexable SUMOCHAM head is available with iCP/iCM geometries in iSCAR`s iC908 TiAlN PVd grade
Polished drill Body
SUMoCHAM
4 Cutting edges
3Pr oductivity
Highest steel grade with a body hardness of up to 55 HRc drilling depth to diameter ratios of 2xd, 3xd, 4xd and 5xd Twisted coolant holes diameter range of 12 to 60 mm (.472 to 2.36") Carries standard SoMX/SoMT indexable inserts with 4 cutting edges with dT and GF chipbreaker optimal flute shape for easy chip flow
Robust drill Body
Helical Flutes
Twisted Nozzles
4 Cutting edges
Guide Pads
L=5xD and up
High feed drilling excellent surface quality Good hole cylindricity and hole tolerance large drilling depth: l=5xd and higher up to 800 mm (31.5) Carries standard SoMX/SoMT indexable inserts with 4 cutting edges No dedicated machine or extra setup needed Standard coolant pressure as used for general drilling Standard indexable, double-ended guiding pads
4 Cutting edges
Flanges Shell and Cover
double-ended
Fully Effective Specially Tailored Core Drill

Fully effective tool which requires less power than solid drills Solid core left after drilling can be applied as a workpiece Standard double-ended, self clamped GRIP inserts inserts are available with several chipformer types and in iSCAR`s new SUMO TEC grades iC807, iC808 and iC830 diameter range is 60 mm (2.36) and up drilling depth to diameter ratio up to 2xd Unique Chip Splitter
internal Coolant
3Pr oductivity
New Large Diameter DR-TWIST Drills

iSCAR's new family of 61 to 80 mm (2.4 to 3.15") large diameter drills expands the existing 12 to 60 mm (.472 to 2.36") range. This family features a drill body with a 50 mm (2") Weldon shank that carries cartridges with square inserts (4 cutting edges) in 10, 11 and 12 mm (3, 3.5 and 4) sizes. The inserts are available with two chipformer types in the following grades: iC808/908 for low alloy steel, stainless steel and high temperature alloys. iC8080 which is recommended for high speed drilling of cast iron and steel, should be used for the peripheral insert.
Features
Helical flute Adjustable cartridges internal coolant Robust drill body 4 cornered inserts HARD TOUCH coating Front coolant High quality performance
drill Body internal Cartridge Shim Plate external Cartridge Cartridge Clamping Screw and Washer
Shim Plate Screw
Shim Plate
Increasing Your Profitability

Workpiece Tube Sheet Material ASTM A516-70 150-180 HB ISCAR - SUMOCHAM
drill insert Cutting speed m/min / SFM Feed mm/rev / iPR Table feed mm/min / iPM drilling depth mm / inch Tool life (number of holes) DCN 190-152-25A-8D / DCN 0748-598-100A-8D ICP 1927-2M IC908 / ICP 0759-2M IC908 120 / 400 0.33 / .013 660 / 26 75 / 3 1000
y ilit ab fit ePort Pro t r tes
Competitor
Replaceable head 110 / 360 0.3 / .012 560 / 22 75 / 3 750
Savings Workpiece Tube Sheet Material AiSi 316l
50%
ISCAR - SUMOCHAM
drill insert Cutting speed m/min / SFM Feed mm/rev / iPR Table feed mm/min / iPM drilling depth mm / inch Tool life (number of holes) DCN 190-095-25A-5D / DCN 0748-374-100A-5D ICM 193 IC908 / ICM 0760 IC908 60 / 200 0.25 / .01 250 / 10 60 / 2.36 800
Competitor
Solid carbide 50 / 160 0.22 / .009 181 / 7.1 60 / 2.36 600
Savings
66%
Combination Drills
20xD
3Pr oductivity
Workpiece Tube Sheet Material AiSi 1018 150-180 HB ISCAR - SUMOCHAM

drill insert Cutting speed m/min / SFM Feed mm/rev / iPR Table feed mm/min / iPM drilling depth mm / inch Tool life (number of holes) DCN 250-125-32A-5D / DCN 0984-492-125A-5D ICP 257 IC908 / ICP 1012 IC908 110 / 350 0.35 / .014 470 / 18.5 100 / 4 600
y ilit ab fit ePort Pro t r tes
Competitor
220 / 700 0.12 / .005 410 / 16 100 / 4 500
indexable inserts drill
Savings
75%
7861303
3Pr oductivity Plan

$
Program Introduction Production Floor Audit New Technical Process Layout and CPU Reports New Tooling Costs and ROI Proposal
24
New Process Implementation and Optimization Technical Training
hr
Round-the-clock Technical Support
Annual Productivity and Cost Savings Reports
ISCAR LTD. Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311 Fax +972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel +54 114 912 2200 Fax +54 114 912 4411 admin@iscararg.com.ar Australia ISCAR AUSTRALIA Pty LTD. 38-42 Seville Street East Fairfield NSW 2165 Tel +61 (0)2 9722 4500 Fax +61 (0)2 9722 4511 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel +43 7252 71200-0 Fax +43 7252 71200-999 office@iscar.at www.iscar.at Belarus ISCAR BELARUS (Representative Office) Nachimova str. 12, office 101 220033 Minsk Tel/Fax: +375 17 298-13-67/58 ovsey_imc_belarus@sml.by www.iscar.ru Belgium n.v. ISCAR BENELUx s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel +32 (0) 2 464 2020 Fax +32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia (Representative Office) Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax+387 32 201 101 info@iscar.ba Brazil ISCAR DO BRASIL COML. LTDA. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel +55 19 3826-7100 Fax +55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, N. Petkov str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel +1 905 829 9000 Fax +1 905 829 9100 admin@iscar.ca www.iscar.ca
Macedonia (Representative Office) Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk Mexico ISCAR DE MxICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Quertaro, Qro. C.P. 76030 Tel +52 (442) 214 5505 Fax +52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523 Fax +31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel +64 9 5731280 Fax +64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel +48 32 735 7700 Fax +48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR PORTUGAL, SA Avd.Dr.Domingos Caetano de Sousa Fraco B, N 541 4520-165 Santa Maria da Feira Tel +351 256 579950 Fax +351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR TOOLS SRL Str. Maramures nr. 38, Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614 Fax +40 (0)312 286 615 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA LLC Malaya Andronievskaya str., 20/8 109554, Moscow Tel/fax +7 095 956 47 69 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR RF EAST LTD Malogruzovaya str., 1 - office 605 454007, Chelyabinsk Tel/fax +7 351 2450432 rfe@iscar.com www.iscar.ru
Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K mzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk Slovenia ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel +386 1 580 92 30 Fax +386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SOUTH AFRICA (PTY) LTD. 98 Lake Road Longmeadow Business Estate Extension 7 Gauteng P.O. Box 2406 Kempton Park 1620 ShareCall 08600-47227 Tel +27 11 997 2700 Fax +27 11 388 9750 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel +82 53 760 7590 Fax +82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnolgic del Valls Avda. Universitat Autnoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR SVERIGE AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel +46 (0) 18 66 90 60 Fax +46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel +41 (0) 52 728 0850 Fax +41 (0) 52 728 0855 office@iscar.ch www.iscar.ch
Taiwan ISCAR TAIWAN LTD. 395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573 Fax +886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR THAILAND LTD. 57, 59, 61, 63 Soi SamanchanBabosSukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel +66 (2) 7136633-8 Fax +66 (2) 7136632 iscar@iscarthailand.com Turkey ISCAR KESICI TAKIM TIC. VE IML. LTD. STI. Gebze Organize Sanayi Blgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pbx) Fax +90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC Volgodonska str., 66 02099 Kiev Tel/fax +38 (044) 503-07-08 iscar_ua@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel +44 (0) 121 422 8585 Fax +44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, Tx 76018-1021 Tel +1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax +1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 38 123 519/20 Fax +84 38 123 521 iscarvn@hcm.fpt.vn
7861333
ISCAR's Complete Machining Solutions for Producing Heat Exchangers
3Pr oductivity
The heavy industry is a very
special niche in the metal cutting business. The tools used for specific applications in this industry are in many cases specially tailored. Their design and manufacture require special skills and facilities. Ingersoll has an experienced team with a long history of providing tools which are being successfully used by the leading companies in the power plant, large engine, turbine, construction and other large parts industries. The combination of Ingersolls design teams and the most advanced geometries and tool materials provide the most efficient solutions for fast production and reduced machining costs.
S-MAX A precision high positive tangential insert with 4 cutting edges, that guarantees maximum cutting performance. The latest formed rake face for reducing cutting forces and advanced grade technology provide maximum efficiency and tool life. Precision wiper flats provide outstanding surface finish. Sizes range from 8.5 to 25 mm.
Ingersolls `Double Backbone Solutions for Heavy Industry Machining
V-MAX A precision high positive tangential insert with 8 cutting edges. Available in several cutting edge options for workpiece materials such as carbon steel, aluminum or iron.
Special form cutter using tangentially clamped inserts made from the latest submicron grades. Provides improved cutting edge life and increased feed rate capability. For machining switch tongue and all other profiles.
Special form cutter for machining manganese or steel crossings with transition rail machining, eliminates hard finishing. Integral shank and face mount web milling. Positive rake cutting action reduces cutting forces and dramatically improves tool consistency for difficult-to-clamp rail shapes.
Special web mill cutter of latest design, which uses tangentially clamped inserts with chipformers for maximum metal removal by exerting low cutting forces.
Slotting cutter for machining coil slots. Combination rough, semi-finish or dedicated finishing of generator rotor slotters. S-MAX inserts with a unique shape to provide both RH and LH cutting edges on the same insert. Reduces carbide inventory and eliminates possibility of incorrect insert loading.
1000 mm
500 mm
Slotting cutter for machining flex slots. Positive rake angle inserts and special cutting form improves chip evacuation from deep, thin slots.
Indexable form milling cutter for roughing and finishing internal and external gears. Gear tooth forms can be involute or straight.
Special form cutter for machining compressor screws, male or female.
Hob indexable milling cutter for high productivity roughing and finishing of gears.
Combination face mill for rough and semi-finish of head faces. Combined rough and semi-finish head deck milling by using the stable face mounted wiper insert system. An elliptical wiper cutting edge reduces the time spent for pre-setting. The tangential insert concept allows close pitch cutters and simple insert screw access.
Heavy duty milling cutter for rough machining of block ends. Lead angle or shoulder style face mills, depending on engine block shape.
Boring tool for rough and finish cylinder boring. Positive 8-sided V-MAX inserts reduce created heat and workpiece thermal distortion. Improves insert life.
Heavy duty milling cutter for steel billet machining.
Scalping modular system for machining aluminum ingots. Dedicated rough, semi-finish and finish cutters provide excellent chip control, as well as the required surface finish.
2000 mm
Slab mill cutter for machining copper and copper alloys.
400 mm
Form milling cutter for weld preparation.
500 mm
Edge mill cutter with interchangeable cartridges for machining weld preparation for offshore components and steel construction.
7860796
he Story about a `Different Company` in the World of Metal Cutting
2006 - Berkshire Hathaway became a majo shareholder of ISCAR and the IMC group. From left to right: Charlie Munger, Eitan Wertheimer, Warren Buffett and Stef Wertheimer.
EUROPE
THE AMERICAS
ASIA + OCEANIA
SCAR,Where Innovation Never Stops!
A compact tool design for Swiss-type automatics and CNC lathes, providing reduced setup time and easy indexing without having to remove the toolholder from the machine. Clamping and releasing the insert can be accomplished from either side of the toolholder. The inserts are equipped with chip deflectors that were specially designed for machining small parts.
ISCAR features a variety of ISO standard inserts, with small shank sizes. Also available are many standard geometry inserts with precision ground cutting edges and small radii for manufacturing small and thin parts. Toolholders with a unique clamping device for solving the main problems related to insert clamping and replacement on Swiss-type machines.
The PENTACUT insert has 5 cutting edges, useful for multifunction applications including grooving, parting, recessing and chamfering. This cost-effective insert is designed to perform shallow grooving operations and parting of small solid bars up to 12.5 mm in diameter. Each cutting edge on the pentagonal shaped insert is equipped with a unique J-type positive chipformer that provides excellent chip control in grooving, parting and recessing (light side turning) applications. The insert is clamped by a side torx screw, which can be tightened or released from either side of the holder. This enables insert indexing (rotation) without having to remove the holder from the machine turret. PENTACUT tools can be mounted on any type of lathe.
1.4 mm 1.0 mm
ISCARs short head, small shank holders (8-12 mm) use DO-GRIPs economical, double-ended twisted inserts in widths of 1-3 mm. These inserts, featuring advanced PVD coatings, are capable of parting small diameter and thin walled parts while saving workpiece material. The new shank design features a very short clamping head and a slanted screw for convenient indexing - essential features for operating in the very limited space of Swiss-type automatic and small CNC machines.
ISCAR offers a wide range of threading standards for both external and internal operations. The smallest triangular laydown insert is the 06IRM which can be used for internal threading in a minimum bore size of 7 mm. Other ISCAR threading systems include: PICCOCUT solid carbide bars for minimum bore diameters of 4 mm. MINICHAM miniature inserts for minimum bore diameters of 6 mm. CUT-GRIP and CHAMGROOVE for a variety of innovative internal and external threading applications.
Dmin. 4 mm
ISCARs CUT-GRIP line has new bars and inserts for internal grooving and turning applications. Double-ended inserts are clamped in fully supported seats. The seats can be mounted on new integral bars or adapter toolholders with coolant holes through the shank. Two new inserts are included in this CUT-GRIP line: GEMI a 3 mm wide insert with an M-type chipformer for a wide range of machining conditions and workpiece materials. GEPI available in a range of 1-3 mm. These precision ground inserts are designed for grooving, undercutting and threading applications.
Dmin. 16 mm
3 mm
2 mm
1 mm
One Economical Holder for Many Applications

Boring Grooving Profiling Back-Turning Threading Undercutting
The PASSPORT is a single holder-bar that is capable of clamping a variety of solid carbide shanks the VISAS that carry various inserts. The holder-bar accommodates 2 different diameters, one on each end, as well as both right- and left-hand shanks. This system allows the user to adjust the shanks extension for maximum rigidity. The PASSPORT system is designed for boring, grooving, profiling, back turning, threading and undercutting. This system provides endless economical tooling combinations.
Applications inside bores as small as 4 mm can now be performed by using ISCARs MINICHAM. This system features secure, self-clamping inserts with no spare parts. The unique cartridge is used for mounting and indexing the inserts. ISCARs MINICHAM, a part of the versatile PASSPORT system, has eliminated many of the problems associated with very small inserts.
ISCAR introduces the DR-MF, a multifunction tool. The new tool can be used for manufacturing small sized components. It reduces production time and the number of tools needed.
Dmin. 4 mm
The same shank can carry either right- or left-hand inserts for turning, threading and grooving in bores as small as 8 mm. This system features easy mounting and indexing. CHAMGROOVE is a part of the versatile PASSPORT system.
Dmin. 8 mm
The new PICCO MF/MFT was designed in particular for use on Swiss-type and all other machines that produce miniature parts. This family of tools provides a unique cutting geometry and machining abilities that combine the work of a few tools into one. PICCO MF/MFT is a part of the versatile PASSPORT system.
The Drilling, Turning and Boring Combination Tool
The Drilling, Turning, Boring and Threading Combination Tool
Dmin. 3 mm
Dmin. 4 mm
MF (Multifunction) The MF tools are designed for all of the following applications: Drilling Face Turning Internal Chamfering Internal Turning/Boring Internal Profiling External Chamfering External Turning
MFT (Multifunction & Threading) The MFT tools perform all of the following applications: Drilling Face Turning Internal Chamfering Internal Turning/Boring Internal Profiling Internal 60 Threading (right- and left-hand) External Chamfering External Turning External 60 Threading (right- and left-hand)
Micrograin solid carbide endmills with extended tool life are a part of the ISCARMILL family. These endmills have an improved design and are available with the most advanced TiCN or TiAIN PVD coatings, in a range of 2-20 mm. Ball nose endmills are available in a diameter range of 3-20 mm.
Dmin. 0.4 mm
MULTI-MASTER is a family of tools with shanks and interchangeable heads for a variety of milling applications including ball nose, straight shoulder and slitting and slotting applications. This system features ISCARs unique threaded carbide heads for superior performance, short indexing time and improved economy. As there is no setup time for head replacement, MULTI-MASTER can reduce your production costs through increased production efficiency.
Dmin. 6-8 mm
Dmin. 6.8 mm
CHAMDRILL virtually eliminates setup time for indexing. This unique system uses a simple key to index drill heads, while the body remains clamped in the machine. CHAMDRILL DCM bodies can carry IDI self-clamping drill heads in a diameter range of 7.5 to 26 mm, with drilling depths of 3xD and 5xD.
The unique requirements of the mass production industries make specially tailored drills essential for optimal performance. ISCARs trained design engineers maintain constant contact with their customers, ensuring that they have the finest multifunction drilling tools for their required profiles.
The unique requirements of the mass production industries make specially tailored drills essential for optimal performance. ISCARs trained design engineers ensure that customers have the finest multifunction drilling tools for their required profiles.
Dmin. 0.8 mm
Solid carbide reamers for standard H7 reaming in the range of 3 to 40 mm are available in cylindrical or Morse cone shanks, with straight or helical flutes. Also available is an interchangeable, shell reaming head system with a unique quick-change mechanism, in IC08 submicron grade or IC908 PVD coating for high speed machining.
Dmin. 3 mm
Dmin. 1 mm
ISCARs gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the working end where it is most needed Chips are evacuated along the V-shaped external flute. Features: Drilling precision of IT7 to IT9 tolerances can be reached High precision hole center alignment Surface roughness of 0.4 to 1.6 m is easily obtained Reboring operations are often unnecessary
A Leader in Metalworking Innovations

Innovation at ISCAR clearly begins with its technologically advanced research & development department. Approximately 10% of ISCARs total resources are dedicated to R&D. As a result, time and time again the company has developed and contributed to the metalworking industry many original products and cost saving processes to provide bottleneck solutions. ISCAR is constantly upgrading and implementing improvements in computerization, data flow, quality assurance and employee safety.
Global Support
In order to facilitate machine tool builders, ISCAR has organized product manager groups with dedicated tool designers and field engineers. ISCAR is known for its advanced solutions for the most demanding challenges in the machine tool builders industry. ISCAR offers technical support and several manufacturing facilities around the globe.
Machine Tool Builders Marketing Support Marketing Support & Production Center

In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier, to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal.
ISCAR provides new innovative tools and solutions dedicated to metalworking in the automotive industries. Many automotive parts are machined using ISCARs new technologies, such as engine heads and blocks, crankshafts, camshafts and disk brakes.
ISCAR produces quality tools and specially designed carbide grades that are ideal for milling and turning titanium, aluminum and nickel-based alloys commonly found in engine and fuselage parts. ISCARs products are ideal for the high degree of quality and innovation required for the manufacture of aerospace components.
ISCAR has designed a unique line of tools, specifically for increased productivity in the die and mold industry. These tools provide a very high degree of perfection in both accuracy and the resulting finish, even when used for machining complicated shapes, curves and deep cavities. Each of ISCARs specialized cutting systems enables machining at very high feeds and speeds, while maintaining tolerances for an extended period of time.
ISCAR offers a wide range of specially tailored inserts and an extensive range of tooling systems for the miniature industry. Multi-spindle, Swiss-type and automatic machines require the use of small inserts with sharp corners or very small radii and cutting edges in line with the shank of the tools.
ISCAR designs tools for producing metal and plastic types of medical implants. ISCAR meets this challenge by providing the best in engineering design, substrate material and coating technology.
ISCAR designs and manufactures unique, innovative cutting tools for various industries, including turning, grooving, milling, hole making, boring and threading tools. The companys aim is to provide cost-effective solutions and to reduce machine downtime, a combination which ultimately increases the customers efficiency and productivity in metalworking applications.
A Full Line Supplier

ISCAR offers the most advanced tools for all your machining operations: Turning, grooving, parting, threading, milling, drilling and reaming, as well as various tooling systems.
Customer Support
ISCAR technical engineers can assist you to select the optimal tools and machining instructions for your application. Comprehensive paper, electronic and internet catalogs are available. ISCAR can provide you with services to optimize tool and process engineering, such as reduced cycle times, better tool life and less down time. Our CTMS division (Commodity & Tool Management Services), which is an independent business division of the IMC Group, is dedicated to delivering tool management services to help customers reduce their production costs. Cost reduction is reached by improving supply chain management, including a reduction in the variety of tools used, better availability of tools, lower overhead and improved management of tool consumption data.
Turnkey Projects
ISCAR engineers work with the customer to provide process layouts, machining process, time and cost study and optimization of machining conditions. The result is high performance, optimal machining solutions for your part production.
MAIN WAREHOUSE CENTER
EUROPEAN WAREHOUSE CENTER
ISCARs global network of automated warehouses serve to ensure that the customers products will arrive in the shortest amount of time possible. The combination of the companys computerized data inventory program, customer service and logistic departments guarantee that ISCAR makes the maximum effort to dispatch the goods in adherence to the time schedule required by the customer.
NORTH AMERICAN WAREHOUSE CENTER
ISCAR LTD. Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311 Fax +972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel +54 114 912 2200 Fax +54 114 912 4411 admin@iscararg.com.ar Australia ISCAR AUSTRALIA Pty LTD. 38-42 Seville Street East Fairfield NSW 2165 Tel +61 (0)2 9722 4500 Fax +61 (0)2 9722 4511 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel +43 7252 71200-0 Fax +43 7252 71200-999 office@iscar.at www.iscar.at Belarus ISCAR BELARUS (Representative Office) Nachimova str. 12, office 101 220033 Minsk Tel/Fax: +375 17 298-13-67/58 ovsey_imc_belarus@sml.by www.iscar.ru Belgium n.v. ISCAR BENELUx s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel +32 (0) 2 464 2020 Fax +32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia (Representative Office) Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax+387 32 201 101 info@iscar.ba Brazil ISCAR DO BRASIL COML. LTDA. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel +55 19 3826-7100 Fax +55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, N. Petkov str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel +1 905 829 9000 Fax +1 905 829 9100 admin@iscar.ca www.iscar.ca
Macedonia (Representative Office) Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk Mexico ISCAR DE MxICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Quertaro, Qro. C.P. 76030 Tel +52 (442) 214 5505 Fax +52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523 Fax +31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel +64 9 5731280 Fax +64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel +48 32 735 7700 Fax +48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR PORTUGAL, SA Avd.Dr.Domingos Caetano de Sousa Fraco B, N 541 4520-165 Santa Maria da Feira Tel +351 256 579950 Fax +351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR TOOLS SRL Str. Maramures nr. 38, Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614 Fax +40 (0)312 286 615 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA LLC Malaya Andronievskaya str., 20/8 109554, Moscow Tel/fax +7 095 956 47 69 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR RF EAST LTD Malogruzovaya str., 1 - office 605 454007, Chelyabinsk Tel/fax +7 351 2450432 rfe@iscar.com www.iscar.ru
Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K mzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk Slovenia ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel +386 1 580 92 30 Fax +386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SOUTH AFRICA (PTY) LTD. 98 Lake Road Longmeadow Business Estate Extension 7 Gauteng P.O. Box 2406 Kempton Park 1620 ShareCall 08600-47227 Tel +27 11 997 2700 Fax +27 11 388 9750 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel +82 53 760 7590 Fax +82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnolgic del Valls Avda. Universitat Autnoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR SVERIGE AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel +46 (0) 18 66 90 60 Fax +46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel +41 (0) 52 728 0850 Fax +41 (0) 52 728 0855 office@iscar.ch www.iscar.ch
Taiwan ISCAR TAIWAN LTD. 395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573 Fax +886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR THAILAND LTD. 57, 59, 61, 63 Soi SamanchanBabosSukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel +66 (2) 7136633-8 Fax +66 (2) 7136632 iscar@iscarthailand.com Turkey ISCAR KESICI TAKIM TIC. VE IML. LTD. STI. Gebze Organize Sanayi Blgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pbx) Fax +90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC Volgodonska str., 66 02099 Kiev Tel/fax +38 (044) 503-07-08 iscar_ua@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel +44 (0) 121 422 8585 Fax +44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, Tx 76018-1021 Tel +1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax +1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 38 123 519/20 Fax +84 38 123 521 iscarvn@hcm.fpt.vn
7860911
Make the
Right ChoiCe!
The Global Network
Make the
Right ChoiCe
In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to
ISCAR has global manufacturing facilities in each of the following countries: In Europe France Germany Italy bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal. Spain Switzerland Turkey Hungary Slovenia In the Americas Argentina Brazil United States In Asia South Korea China Israel
Wind Turbine Components

Major Components Modern wind turbines employ four major component assemblies - the rotor, nacelle, tower, and balance of system. The rotor includes blades which are used to harness wind energy and convert it into mechanical energy and a hub to support the blades. In addition, most wind turbines have a pitch mechanism to rotate and change the angle of the blades, based on the wind speed and the desired rotating speed. The nacelle is the structure that contains, encloses and supports the components that convert mechanical energy into elecricity. These components include generators, gearboxes and control electronics. The tower supports the rotor and nacelle and raises them to a height where higher wind speeds maximize energy extraction. Modern utility-scale wind turbine towers are typically up to ~160 meters (~525) high, with blades that measure up to ~130 meters (~426) in diameter and rotor and nacelle assemblies weighing several hundred tons. Additional balance-of-station components at ground height are required to gather, control and transmit power to the grid interconnection. The diagram below provides a schematic view of a wind turbine and its major components. 1 2 3 4 5 6 7
Nacelle with Gearbox and Generator
Rotor blade Rotor hub Pitch system Main bearing housing Main shaft Gear box Generator
8 9
Nacelle Yaw drive
10 Yaw motor 11 Tower
Rotor Blades Swept Area of Blades Rotor Diameter
Hub Height ~160 Meter (~525)
Tower
1 6 4 2 5 8
Underground Electrical Connection (Front View)
Foundation (Side View) Wind Turbine Major Componets
Wind power, one of the most developing industries of the past two decades, continues to grow and is becoming the largest source of renewable energy. Wind power has the potential to supply a significant portion of the global demand for sustainable energy, without creating a negative environmental impact. The increasing importance of wind power energy
contributes to the advancement of new windmill technologies and components. ISCAR is committed to the ongoing development of state-of-the-art cutting tools and machining methods in order to provide its customers with the most productive, profitable and competitive manufacturing solutions for the wind power industry.
10
11
Rotor Blade
Milling - Slotting (Roughing) 1
Range: 80 - 250 mm (3.15 - 9.84") Slotting cutters with tangentially mounted inserts for precision shallow grooving and slotting applications. Semi-standard PCD tipped inserts on request.
P M K N S H
Modern commercial-sized turbines are typically three-bladed designs. These are manufactured from fiberglass reinforced polyester with epoxy resin binder. New materials such as carbon fiber are being introduced, which provide the high strength-to-weight ratio needed for modern wind turbine blades. The length of a typical turbine blade can reach 60 meters long, installed in 5 MW machines!
Drilling
Range: 8 - 25.9 mm (.315 - 1.02)
Drilling
1
Range: 12 - 80 mm (.472 - 3.15)
These drills are designed with twisted coolant channels, allowing a strong body with excellent resistance to torsion and very efficient chip evacuation. Semi-standard PCD tipped inserts are available on request.
P M K N S H
Face Milling (Finishing) 2

Range: 63 - 125 mm (2.48 - 4.92)
High speed dynamic balanceable face mills for machining aluminum casting and carbon fiber materials, with interchangeable PCD brazed cartridges.
P M K N S H
Blade Adapter
Face Milling 1
Range: 16 - 315 mm (.63 - 12.4) HELIDO is a family of tools for 90 milling. The HELIDO H490 ANKX rectangular inserts have 4 helical right-hand cutting edges.
3
P M K N S H
The rotation platform of the blade pitch system is made of cast iron. ISCAR has all the right technological solutions for the production of blade adapters.
Drilling
Range: 8 - 25.9 mm (.315 - 1.02)
P M K N S H
3 3 3
4
3 3
Face Milling 2
Range: 63 - 315 mm (2.48 - 12.4)
Drilling
Range: 12 - 80 mm (.472 - 3.15)
16 economical cutting corners for Fast Metal Removal. Fine pitch 45 face mills are designed for high table speed.
These drills are designed with twisted coolant channels, allowing a strong body with excellent resistance to torsion and very efficient chip evacuation.
P M K N S H
P M K N S H
3 3 3
3 3
Blade Bearing
Gear Gashing Slotting for Roughing and Finishing Operations 1
Range: 300 - 420 mm (11.81 - 16.53) Gear slotting cutters with tangentially mounted inserts are excellent for rough and finishing a variety of teeth profile modules.
P M K N S H
Adjusts the angle of the blades by rotating a bearing at the root of each blade. The blade bearing enables to control power and slow the rotor. Made of bearing steel.
Inner Boring of Bearing Roll
A line of external and internal tools, as well as large-sized inserts for the heavy duty applications.
3 3 3
3 3
P M K N S H
P M K N S H
3
1
33
Drilling 2
Range: 12 - 80 mm (.472 - 3.15)
2
Ceramics - Hard Turning Finishing Operation
4 3
P M K N S H
IN23 - 40 - 50 HRc IN22 - over 50 HRc IN420 - over 50 HRc

5 6
3 3 3
3 3
P M K N S H P M K N S H P M K N S H
External Rough Turning
CBN - Hard Turning Finishing Operation
A line of external and internal tools, as well as large-sized inserts for heavy duty applications.
IB50 - 45 - 65 HRc (interrupted cutting) IB10H - 58 - 65 HRc IB10HC - 58 - 65 HRc (continuous cutting)
P M K N S H
P M K N S H
33
P M K N S H
P M K N S H
P M K N S H
Rotor Hub
Shouldering 1
Range: 16 - 125 mm (.63 - 4.92) 4 cutting corners, tangential geometry for Fast Metal Removal at very high material removal rates.
P M K N S H
The hub is made of a cast iron case. It generally connects the three blade rotational assembly to a linear low speed shaft, which connects to the turbines gearbox. Most modern turbine hubs contain a pitch system to adjust the angle of the blades by rotation of a bearing at the root of each blade, to control power and slow the rotor as required.
Mill Threading
Range: 4 - 20 mm (.157 - .787)
Solid carbide thread mills for the production of small internal threads. The thread mills feature a short 3-tooth cutting zone with 3 flutes and a released neck between the cutting zone and the shank.
P M K N S H
3 3 3
3 3
Chamfering 2
Range: 8 - 25 mm (.315 - .984)
Drilling
Range: 8 - 25.9 mm (.315 - 1.02)
A family of tools with shanks that have unique interchangeable heads for a variety of milling applications including ball nose, straight shoulder, slitting and slotting applications.
2
P M K N S H
P M K N S H
3 3 3
3 3
3
3 3 3
3 3
Rough Pocketing 3
Range: 16 - 125 mm (.63 - 4.92)
Back Milling
Range: 100 - 250 mm (3.94 - 9.84)
Trigon double-sided insert with 6 edges combines HELIDOs strength and FEEDMILLs special geometry to facilitate milling at very high feeds.
(FST slotting cutters) ISCARs tangential slot milling cutters use cutting inserts with 4 cutting edges. They are suitable for high table feeds, resulting in increased productivity.
P M K N S H
P M K N S H
P M K N S H
Rotor Hub
Face Milling 7
Range: 40 - 200 mm (1.57 - 7.87) S845 SNMU 1305... - square double-sided inserts with 8 cutting edges, or ONMU 0505... octagonal, double-sided inserts with 16 cutting edges. Enable highly efficient milling.
The hub is made of a cast iron case. It generally connects the three blade rotational assembly to a linear low speed shaft, which connects to the turbines gearbox. Most modern turbine hubs contain a pitch system to adjust the angle of the blades by rotation of a bearing at the root of each blade, to control power and slow the rotor as required.
Milling
Range: 12 - 40 mm (.472 - 1.57)
10
P M K N S H
Enables internal thread milling and external qualitative precision threads on CNC machines by using a helical interpolation CNC program. MILLTHREAD thread milling cutters are available in addition to solid carbide thread milling cutters with indexable thread milling inserts for any standard thread profile.
3
P M K N S H
Helical Interpolation Rough Boring 8

Range: 20 - 80 mm (.787 - 3.15)
7
11
3 3 3
Fine Boring
Range: Up to 2.1 meter (82.67)
11
4 cutting corners, tangential geometry for Fast Metal Removal.
The ITSBORE system TCH A.L: Aluminum twin cutter heads for rough and fine boring operations.
P M K N S H
10
P M K N S H
Drilling 9
Range: 12 - 80 mm (.472-3.15)
These drills are designed with twisted coolant channels, which allow for a strong drill body with excellent resistance to torsion and very efficient chip evacuation.
P M K N S H
3 3 3
3 3
Axle Pin (Gearless)

1 Rough External Turning
P M K N S H P M K N S H
A conical cast steel axle connects the rotor hub and the annular generator directly, as a fixed unit without gears. Made of alloy steel.
Drilling
Range: 8 - 25.9 mm (.315 - 1.02)
1 3
P M K N S H
3 3
3 3 3
3 3
Drilling 2 Rough External Turning

Range: 12 - 80 mm (.472 - 3.15)
Tangentially clamped insert with unique helical shaped cutting edges, provides an exceptional solution, enabling very large depths of cut at high feeds.
2
P M K N S H
Drills are designed with twisted coolant channels, allowing a strong body with excellent resistance to torsion and very efficient chip evacuation.
4 5
P M K N S H
3 3 3
3 3
3 3 3
3 3
External Turning (Finishing)
P M K N S H
P M K N S H
3 3
Main Shaft
1 External Rough Turning
A line of external and internal tools for heavy duty applications with large-sized inserts.
The main shaft of the wind turbine is usually forged from hardened and tempered steel. The main shaft transmits a low speed rotational force from the rotor hub. Kinetic wind energy to the gearbox enables high speed rotation, which spins the generator and thus creates electrical energy.
3 3
3
4
33
O.D. Rough Turn
External Grooving
A line of external and internal tools for heavy duty applications with large-sized inserts.
2 1
Turning with groove-turn tools give a surface quality far superior to anything normally possible when turning with standard ISO tools.In fact, turning with GRIP tools can produce a surface quality comparable to grinding.
3 3
P M K N S H
3 3
6
Deep Drilling
Tangentially clamped insert with unique helical shaped cutting edges. Provides an exceptional solution for turning, enabling very large depths of cut and high feeds.
BTA System DTS Double Tube System Range: 18.41 - 168.99 mm (.724 - 6.65), IT9-IT10 STS Single Tube System Range: 14.51 - 245.99 mm (.571 - 9.68), IT9
P M K N S H
P M K N S H
3 3
333
Main Shaft
Face Milling (Finishing) 7 1
P M K N S H
The main shaft of the wind turbine is usually forged from hardened and tempered steel. The main shaft transmits a low speed rotational force from the rotor hub. Kinetic wind energy to the gearbox enables high speed rotation, which spins the generator and thus creates electrical energy.
Face Milling
Range: 40 - 200 mm (1.57 - 7.87)
10
S845 SNMU 1305... - square, double-sided inserts with 8 cutting edges or the ONMU 0505... octagonal, double-sided inserts with 16 cutting edges.
3
P M K N S H
Face Milling (Finishing) 8 2

Range: 63 - 315 mm (2.48 - 12.4)
Drilling
Range: 8 - 25.9 mm (.315 - 1.02)
5 11
16 economical cutting corners for Fast Metal Removal. Fine pitch 45 face mills are designed for high table speed.
8
P M K N S H
P M K N S H
3 3 3
3 3
7
3 3 3
3 3
Drilling 9 3
Range: 12 - 80 mm (.472 - 3.15)
Threading
Range: 4 - 20 mm (.157 - .787)
12
11
10 12
P M K N S H
P M K N S H
3 3 3
3 3
3 3 3
3 3
Main Bearing Housing

Drilling 1
Range: 8 - 25.9 mm (.315 - 1.02) SUMOCHAM comprises a revolutionary clamping system that enables improved productivity output rates, while enabling more insert indexes.
P M K N S H
The main bearing housing absorbs the residual bending loads, while the rotor shaft transmits the rotational torque to the gearbox.
Face Miling
Range: 16 - 315 mm (.63 - 12.4)
HELIDO is a family of tools for 90 milling. The HELIDO H490 ANKX rectangular inserts have 4 helical right-hand cutting edges.
3 3 3
3 3
1
P M K N S H
Threading 2
Range: 4 - 20 mm (.157 - .787)
Deep Drilling
Range: 25 - 65 mm (.984 - 2.56)
4
5
P M K N S H
Deep drills for milling centers and lathe machines with a drilling ratio of up to x7DI.
P M K N S H
3 3 3
3 3
3 3 3
3 3
Chamfering 3
Range: 6 - 25 mm (.236 - .984)
A family of tools with shanks and unique interchangeable heads for a variety of milling applications including ball nose, straight shoulder and slitting and slotting applications.
P M K N S H
3 3 3
3 3
Main Bearing Housing

Roughing by Helical Interpolation 6
P M K N S H
The main bearing housing absorbs the residual bending loads, while the rotor shaft transmits the rotational torque to the gearbox.
Drilling
Range: 12 - 80 mm (.472 - 3.15)
8 3
Drills designed with twisted coolant channels, which allow for a strong body, have excellent resistance to torsion and very efficient chip evacuation.
3
P M K N S H
3 3 3
6
3 3
Fine Boring 7
Range: Up to 1.1 meter (43.3")
7
TCH A.L 600 Aluminum twin cutter heads for rough and fine boring operations.
P M K N S H
Gear Sub Component

Hob Indexable Milling Cutter 1
Range: 180 - 450 mm (7.08 - 17.72) For high productivity roughing and finishing of gears.
P M K N S H
The majority of turbine designs feature a gearbox, although some manufacturers produce direct drive designs, which do not require one. The gearbox employs a planetary gear system to convert the low-speed high-torque rotation of the rotor into high-speed rotation at low torque for input to the generator. The gearbox drives a high speed shaft leading to the generator, typically at 1,500 revolutions per minute.
IB55 - 45 - 65 HRc IB50 - 45 - 65 HRc (interrupted cutting)
3 3 3
3 3
P M K N S H
P M K N S H
Special Form Cutter 2

Range: 210 - 500 mm (8.26 - 19.68) For machining male or female type axle screws. .
P M K N S H
3 3 3
3 3
Planetary Carrier
Face Milling 1
Range: 63 - 315 mm (2.48 - 12.4) 16 economical cutting corners for Fast Metal Removal. Fine pitch 45 face mills are designed for high table speed.
2 3
P M K N S H
The rotary gear planetary carrier, made of nodular cast iron, is a part of the gear assembly. It functions to increase the slow rotation speed of the main shaft, transferred as higher rotation to the generator.
Rough Boring
Range: 18 - 200 mm (.708 - 7.87)
BHR rough boring heads used on MB modular boring system. Insert holders: IHSR...
P M K N S H
Fine Boring
Range: 18 - 500 mm (.708 - 19.68)
BHF fine boring heads used on MB modular boring system. Slider: BHFH... Insert holders: IHRF ...
P M K N S H
3 3 3
3 3
Planetary Carrier
4 Turning
Tangentially clamped insert and unique helical shaped cutting edges provide an exceptional solution, enabling the use of very large depths of cut and high feeds.
The rotary gear planetary carrier made of nodular cast iron, is part of the gear assembly. It functions to increase the slow rotation speed of the main shaft, transferred as higher rotation to the generator.
Finish Helical Interpolation

Range: 16-315 mm (.63-12.4)
HELIDO is a family of tools for 90 milling. The HELIDO H490 ANKX rectangular inserts have 4 helical right-hand cutting edges.
P M K N S H
3
3 3
Fine Boring 5 Turning

Range: 18 - 500 mm (.708 - 19.68)
BHF fine boring heads used on MB modular boring system. Slider: BHFH... Insert holders: IHRF ...
P M K N S H
P M K N S H
P M K N S H
3 3
3 3 3
3 3
Rough Helical Interpolation 6

Range: 40 - 160 mm (1.57 - 6.3)
Milling cutters that can carry either round inserts with a serrated cutting edge or regular round inserts. The serrated insert has four indexing orientation options and the round insert has eight.
P M K N S H
3 3 3
3 3
Support Base
Shouldering 1
Range: 16 - 315 mm (.63 - 12.4) HELIDO is a family of tools for 90 milling. The HELIDO H490 ANKX rectangular inserts have 4 helical right-hand cutting edges.
P M K N S H
A very large casting of high quality metallurgical ductile iron, supports the entire turbine drive train and transmits the load of nacelle components to the tower.
Face Milling
Range: 63-315 mm (2.48-12.4)
16 economical cutting corners for Fast Metal Removal. Fine pitch 45 face mills are designed for high table speeds.
P M K N S H
3 3 3
3 3
Extended Flute Counter Bore Interpolated Milling 2

Range: 16 - 125 mm (.63- 4.92)
Face Milling
Range: 40 - 200 mm (1.57- 7.87)
4 cutting corners, tangential geometry for Fast Metal Removal at very high material removal rates.
S845 SNMU 1305... - square, double-sided inserts with 8 cutting edges or the ONMU 0505... octagonal, double-sided inserts with 16 cutting edges.
5
P M K N S H
P M K N S H
3 3 3
1 4
3 3
Fine Boring 3
Range: 18 - 500 mm (.708 - 19.68)
2 3
The ITSBORE System Shank: BHF MB80-125x114 Boring holders: BHFH in size 40x133, 40x200, 40x300
P M K N S H
3 3 3
3 3
Yaw System
Gear Gashing Slotting (Roughing) Gear Gashing Slotting (Finishing) 1
Range: 300 - 420 mm (11.81 - 16.53) Gear slotting cutters with tangentially mounted inserts for rough and finishing applications of teeth profile modules.
P M K N S H
The yaw system of wind turbines is the component responsible for the orientation of the wind turbine rotor towards the wind. This is a mechanism that rotates the nacelle to face the changing wind direction, made of alloy or bearing steel.
Bearing Rolling Inner Boring
4
3 3 3
3 3
2
P M K N S H
P M K N S H
Drilling
Range: 25 - 65 mm (.984 - 2.56)
33
2
Deep drills for milling centers and lathe machines Dx7 Range: 12 - 80 mm (.472 - 3.15)
5 3 6
Ceramic - Hard Turning Finishing Operation
IN23 - 40-50 HRc IN22 - over 50 HRc IN420 - over 50 HRc
P M K N S H
P M K N S H
P M K N S H
P M K N S H
3 3 3
3 3
IB55 - 45-65 HRc IB50 - 45-65 HRc (interrupted cutting)
P M K N S H
P M K N S H
33
P M K N S H
P M K N S H
Tower Flange
Drilling 1
Range: 8 - 25.9 mm (.315 - 1.02) SUMOCHAM comprises a revolutionary clamping system that enables improved productivity output rates, while enabling more insert indexes.
P M K N S H
The vast majority of commercial wind turbines use tubular steel towers. In some circumstances lattice towers are used for smaller capacity turbines. Tower heights depend on rotor diameter and the wind speed conditions of the site. Tower heights range from 50 meters for a 1 MW turbine to as high as 125 meters and more for very large turbines. The flange comprises a large scale of rolled steel which connects the towers conical links.
IB50 - 45-65 HRc (interrupted cutting) IB10H - 58-65 HRc IB10HC - 58-65 HRc (continuous cutting)
3 3 3
3 3
P M K N S H
P M K N S H
3
P M K N S H
2 4
Flanges for top sections
P M K N S H
P M K N S H
33
Ceramics - Hard Turning Finishing Operation

Flanges for intermediate sections
IN23 - 40-50 HRc IN22 - over 50 HRc IN420 - over 50 HRc
P M K N S H
P M K N S H
P M K N S H
Flanges for lower sections
ISCAR's 3Productivity program will dramatically reduce your labor, machinery and overhead costs by: optimizing production layout and process with advanced and innovative cutting tool technologies; and expert guidance from professional qualified teams. How to Boost Productivity? Optimize capacity Deliver sooner! (the global market
demands the highest levels of service) Quicker ROI on your production equipment With the increasing use of composite materials, the world's chip pile is shrinking. Boost your productivity, and you maintain profitability on the ever smaller machined parts. The ISCAR 3Productivity team will help you to maintain profitability and competitiveness of your enterprise!
Plan
$
Program Introduction Production Floor Audit New Technical Process Layout and CPU Reports New Tooling Costs and ROI Proposal New Process Implementation and Optimization Technical Training
4hr 2
Round-the-clock Technical Support Annual Productivity and Cost Savings Reports
productivity
ISCAR's objective is to create
People are the Most Precious Asset!

3Productivity short iterations productivity boost group productivity common productivity process long iterations
a strategic partnership with leading enterprises who share a mutual commitment to excellence, innovation and productivity. The process involves optimization of production process and manufacturing costs by measuring input (resources)/output (goods); variable during a time sequence. Productivity and efficiency output will have greater impact, while the process will have wider exposure and reflect a common goal by all levels of employees throughout the organization.
Productivity starts on the production floor. The transition towards higher productivity can only be accomplished by promoting the best practices. ISCAR provides ongoing technical training to the members of your staff, with the goal to accept change and learn how to benefit from the new productivity approach.
time
Maximize Competitivness
ISCAR LTD. Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311 Fax +972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel +54 114 912 2200 Fax +54 114 912 4411 admin@iscararg.com.ar Australia ISCAR AUSTRALIA Pty LTD. 38-42 Seville Street East Fairfield NSW 2165 Tel +61 (0)2 9722 4500 Fax +61 (0)2 9722 4511 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel +43 7252 71200-0 Fax +43 7252 71200-999 office@iscar.at www.iscar.at Belarus ISCAR BELARUS (Representative Office) Nachimova str. 12, office 101 220033 Minsk Tel/Fax: +375 17 298-13-67/58 ovsey_imc_belarus@sml.by www.iscar.ru Belgium n.v. ISCAR BENELUx s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel +32 (0) 2 464 2020 Fax +32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia Representative Office Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax+387 32 201 101 info@iscar.ba Brazil ISCAR DO BRASIL COML. LTDA. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel +55 19 3826-7100 Fax +55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, N. Petkov str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel +1 905 829 9000 Fax +1 905 829 9100 admin@iscar.ca www.iscar.ca China ISCAR CHINA 7B21, Hanwei Plaza, 7 Guanghua Road Chaoyang District Bejiing 100004 Tel +86 10 6561 0261/2/3 Fax +86 10 6561 0264 iscar@iscar.com.cn www.iscar.com.cn Croatia ISCAR ALATI d.o.o. J. Jelaia 134 CRO-10430 Samobor Tel +385 (0) 1 33 23 301 Fax +385 (0) 1 33 76 145 iscar@zg.t-com.hr www.iscar.hr Czech Republic ISCAR CR s.r.o. Mnesova 73, 301 00 Plzen Tel +420 377 420 625 Fax +420 377 420 630 iscar@iscar.cz www.iscar.cz Finland ISCAR FINLAND OY Ahertajantie 6 02100 Espoo Tel +358-(0)9-439 1420 Fax +358-(0)9-466 328 info@iscar.fi France ISCAR FRANCE SAS 8, Rue Georges Guynemer 78286 GUYANCOURT Cedex Tel +33 (0)1 30 12 92 92 Fax +33 (0)1 30 43 88 22 info@iscar.fr www.iscar.fr Germany ISCAR GERMANY GmbH Eisenstockstrasse 14 D 76275 Ettlingen Tel +49 (0) 72 43 9908-0 Fax +49 (0) 72 43 9908-93 gmbh@iscar.de www.iscar.de Hungary ISCAR HUNGARY kft Kassai u 151 H 1142 Budapest Tel +36 1 251 5688 Fax +36 1 251 4757 iscar@iscar.hu www.iscar.hu Italy ISCAR ITALIA srl Via Mattei 49 / 51 20020 Arese [MI] Tel +39 02 93 528 1 Fax +39 02 93 528 213 marketing@iscaritalia.it www.iscaritalia.it Japan ISCAR JAPAN LTD. Head Office 15th Floor, Senri Asahi Hankyu Building 1-5-3, Shinsenri-Higashimachi Toyonaka-Shi, Osaka 560-0082 Tel +81 6 6835 5471 Fax +81 6 6835 5472 iscar@iscar.co.jp www.iscar.co.jp Macedonia Representative Office Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk Mexico ISCAR DE MxICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Quertaro, Qro. C.P. 76030 Tel +52 (442) 214 5505 Fax +52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523 Fax +31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel +64 9 5731280 Fax +64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel +48 32 735 7700 Fax +48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR PORTUGAL, SA Avd.Dr.Domingos Caetano de Sousa Fraco B, N 541 4520-165 Santa Maria da Feira Tel +351 256 579950 Fax +351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR TOOLS SRL Str. Maramures nr. 38, Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614 Fax +40 (0)312 286 615 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA LLC Malaya Andronievskaya str., 20/8 109554, Moscow Tel/fax +7 095 956 47 69 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR RF EAST LTD Malogruzovaya str., 1 - office 605 454007, Chelyabinsk Tel/fax +7 351 2450432 rfe@iscar.com www.iscar.ru Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K mzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk Slovenija ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel +386 1 580 92 30 Fax +386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SOUTH AFRICA (PTY) LTD. 98 Lake Road Longmeadow Business Estate Extension 7 Gauteng P.O. Box 2406 Kempton Park 1620 ShareCall 08600-47227 Tel +27 11 997 2700 Fax +27 11 388 9750 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel +82 53 760 7590 Fax +82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnolgic del Valls Avda. Universitat Autnoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR SVERIGE AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel +46 (0) 18 66 90 60 Fax +46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel +41 (0) 52 728 0850 Fax +41 (0) 52 728 0855 office@iscar.ch www.iscar.ch Taiwan ISCAR TAIWAN LTD. 395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573 Fax +886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR THAILAND LTD. 57, 59, 61, 63 Soi SamanchanBabosSukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel +66 (2) 7136633-8 Fax +66 (2) 7136632 iscar@iscarthailand.com Turkey ISCAR KESICI TAKIM TIC. VE IML. LTD. STI. Gebze Organize Sanayi Blgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pbx) Fax +90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC Volgodonska str., 66 02099 Kiev Tel/fax +38 (044) 503-07-08 iscar_ua@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel +44 (0) 121 422 8585 Fax +44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, Tx 76018-1021 Tel +1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax +1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 38 123 519/20 Fax +84 38 123 521 iscarvn@hcm.fpt.vn
The industrial revolution continues to demand fast-paced machining cycles. Highly productive technologies in the metal cutting industries are on an endless quest to seek innovative solutions. ISCARs introduction of Fast Metal Removal has become an industry standard which strives
for ultimate ongoing productivity solutions. ISCARs newly launched 3Productivity program assures increased production capabilities, a better return on investment in equipment, and above all will help to keep your business profitable and competitive at all times!
7861303

Iscar Tools

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Marketing Support Marketing Support & Production Center

A Global Metalworking Company

Part Name: Material: Recommended Grade:

Disk Inconel 718 IC907 or IC908

Rear spool Inconel 718 IC907 or IC908

Part Name: Material: Recommended Grade:

Rotor Disk Inconel 718 IC907 or IC908

Part Name: Material: Recommended Grade:

Stage Disk Inconel 718 IC907 or IC908

Part Name: Material: Recommended Grade:

Diffuser Inconel 718 IC907,IC908 or IC807

APCR R=0.2 to 6.4 mm

HM90 APCR 2206... HM90 APCR 1605... HM90 AXCR 1505...

Super Positive Inserts

Super Positive Inserts

HM90 ADCR 1505PDFR-P

HM90 APCR 1003PDFR-P

Solid carbide drill for stable and accurate drilling.

T490-13... T490-8... T490-16...

ISCAR LTD. All rights reserved 10/2007

Marketing Support Marketing Support & Production Center

A Global Metalworking Company

Special tool designed to perform drilling and reaming in one operation.

CBN ISO Multi-Corner

CBN ISO Single-Edge

FT-LOCK FTB Insert

FT-LOCK FTHN Toolholders

FT-LOCK FTB Insert

MULTI-SPINDLE PROCESS DESIGN

BALL BEARINGS PROCESS DESIGN:

ROLLER BEARINGS PROCESS DESIGN:

ISCAR LTD. All rights reserved 10/2007

Solutions for Advanced Industries

Solutions for Advanced Industries

r ing elive ity D abil rof it P

The Global Network

ver ing Deli bility Prof it a

Marketing Support Marketing Support & Production Center

A Leader in Metalworking Innovations

A Global Metalworking Company

The Development Stages

Metal Cutting Leadership

eliver inig y D of it abil t Pr

Micrograin carbide with diamond coating for longer tool life.

Drilling & Countersinking

Countersinking & Chamfering

Drilling & Countersinking

PCD tipped countersinks, available with replaceable pilot guide.

Milling & Orbital Milling

Milling Edging and Trimming

Indexable carbide insert AD 1505 - Diamond coated.

Vacuum Brazed Diamond Tools

Face Milling (Finishing)

ISCAR's objective is to create

ISCAR LTD. All rights reserved 3/2011

Marketing Support Marketing Support & Production Center

A Global Metalworking Company

SOLID MILL LINE

hM90 APCr 2206... hM90 APCr 1605...

ISCAR LTD. All rights reserved 10/2007

ISCAR's Complete Machining Solutions for Producing Heat Exchangers

The Global Network

Marketing Support & Production Center