I Holland PharmaCare

CLEAN CLEAN CLEAN
PharmaCare®
STORE ASSESS STORE ASSESS STORE ASSESS
7 Step Process
Protect your investment
LUBRICATE REPAIR LUBRICATE REPAIR LUBRICATE REPAIR
POLISH MEASURE POLISH MEASURE POLISH MEASURE
tablettingscience.com
1
Contents
Introduction �� 3
Why use PharmaCare ®? � �� 4
Step 01: Clean �� 9
Step 02: Assess ��13
Step 03: Repair �� 17
Step 04: Measure �� 23
Step 05: Polish � �� 29
Step 06: Lubricate � ��34
Step 07: Store �� 37
Audit & training � �� 42
2
Introduction
7 simple steps to protect your investment.
It’s simply good business sense - manage, maintain and store your
punches and dies correctly and you will make a better product for
longer, reduce costs and enhance profitability.
I Holland’s PharmaCare® 7 step process is a planned, professional
maintenance and storage programme which will provide a significant
return on investment. When the 7 step process is combined with
I Holland’s simple but comprehensive Tool Management System, the
results speak for themselves.
01. Clean
Tooling should be cleaned and dried to remove any
oil or product residue.
02. Assess
Visually inspect tooling for signs of obvious damage
and establish if maintenance is required.
03. Repair
Light surface corrosion and damage can be
polished out and repaired.
04. Measure
Measuring is essential after repair to ensure that
critical tooling dimensions have stayed within
tolerance.
05. Polish
Automated polishing will result in a smooth mirror
finish.
06. Lubricate
Lubrication is important to protect, preserve and aid
the smooth operation of tooling.
07. Store
Storage cabinets should be specially designed to
maximise security, safety and minimise potential
damage.
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3
Why use PharmaCare ®?
Tablet compression tools are often viewed as consumable items

that can be easily replaced at relatively low cost. Maintenance is
sometimes seen as an unnecessary evil and overlooked within the
tablet manufacturing industry. However, by carrying out maintenance
procedures and keeping the tooling in optimal condition, costly tablet
press downtime and compression problems such as sticking, capping
or tablet weight and thickness variation will be reduced.
85% of punch and die

problems and damage
can be conclusively traced
back to poor handling and
after-care procedures.
Optimise maintenance and management of tablet

tooling.
Correct maintenance and management is critical

in obtaining maximum life from tooling. A high
percentage of punch and die problems/damage
can be conclusively traced back to poor handling
and maintenance procedures. Serious issues with
regulatory compliance can be pre-empted by having
a planned professional procedure and carrying out
audits of these on a regular basis.
4
I Holland’s recommended PharmaCare® 7 step process
Step 01: Clean Step 02: Inspect / Assess

Punch and die cleaning is essential for the removal of After cleaning, punches and dies should be assessed
residue to avoid product contamination. visually to determine their general condition allowing
Cleaning allows for accurate assessment of tooling the user to identify the repair and polishing work
condition during the inspection/assessment phase. required, if any. Inspection and assessment can
Ultrasonic baths are recommended for cleaning as be carried out visually using an eye glass or a high
they allow for consistent cleaning results, reduced magnification camera / lens. Visual inspection
processing and operator time (cleaning times are importantly allows for tooling life to be monitored
normally 5 minutes) and reduced risk of tablet and potential failure predicted. It also ensures that
contamination. Importantly, ultrasonic cleaning allows tablet detail and definition are maintained and helps to
for the whole punch to be cleaned including in and validate the cleaning and maintenance procedures.
around the embossing.
Ultrasonic cleaner INSPECT 2.0 system
5
Step 03: Repair Step 04: Measure

The repair stage allows the user to rectify minor Measurement and management of tools is essential
damage to the tooling before polishing. Minor damage after polishing and repair, as well as at regular intervals.
and corrosion can be repaired using a motorised This ensures that critical tooling dimensions have
chuck. If damage is excessive, tools must be replaced. stayed within tolerance. This will confirm that tablet
In all cases it is important to remember that repair weight and hardness remain consistent, thus, avoiding
to punches and dies should only be carried out when non-conforming tablets. The critical dimensions to
absolutely necessary as this can potentially change measure are working length and overall length. Other
tooling dimensions resulting in other tabletting key dimensions that can be checked include: head
problems. Regular maintenance and repair work will form, barrel diameter, tip diameter, die outer diameter
help to extend tooling life, maintain tablet image and and die bore diameter. Measurement can be carried
definition, optimise tooling productivity and prevent out manually using conventional equipment such as
tooling breakages. micrometers, height gauges and go/no-go gauges.
Work station I Holland Tool Management System
6
Step 05: Polish Step 06: Lubricate

Automated polishing is recommended to ensure Lubrication during your maintenance procedure, should
punches are evenly polished to a consistent finish. be used when tooling is going into storage. Simply put,
Automated polishing ensures optimum and consistent lubrication provides a protective layer on tooling to
tooling condition for maximum productivity, a reduced prevent oxygen from reacting with the metal surface
risk of damage compared to manual processes, and causing corrosion whilst it’s not in use. This form
reduced sticking, and saved labour costs. of lubrication usually comes in the form of an oil or a
grease that will remain on the surface until it degrades
Manual polishing using diamond paste or a dental or is removed.
motor can also be performed. However, this is an
abrasive polishing method and care must be taken Prior to this, it is important to ensure that the tools are
not to deform the tip profile and embossing causing perfectly dry as any remaining moisture may be sealed
a deviation from the tablet specification. Extensive in by the coating of oil. Lubrication helps to optimise the
polishing of die bores is not recommended as this can interface between the tooling and the press, reducing
easily alter the size and geometry of the bore leading machine down time.
to ejection problems and incorrect tablet size, weight
and dosage. Only light polishing or cleaning should be
undertaken. Polishing should result in a mirror finish and
smooth tooling surface.
Please Note: Re-cleaning after polishing is not required

provided that a food grade polishing media and paste is
used during this operation.
Selection of oil
Step 07: Store

There are many methods for storing punches and
dies, from specially designed plastic storage boxes to
custom designed and built storage cabinets. Correct
storage facilitates good tooling management and
ensures less press downtime as a result of poor
handling and storage.
MF40 automated polisher
Versatool cabinet Safestore box
7
Tool Management System Online Training

I Holland’s PharmaCare® 7 step process combined with We recognise it’s not always possible to release key
our simple but powerful tool management system staff to take part in training all at once on specific days,
(IH-TMS) allows data to be captured, analysed and used so we have developed the next best thing... I Holland
to control tooling life-cycles as well as satisfy audit Online Training.
and regulatory requirements. IH-TMS is an affordable
stand alone tooling management system with a tool I Holland’s online training gives you a large selection
measurement capability. It was designed to allow of multi-media materials to provide an engaging
proactive monitoring of tool rotations, tooling inventory online learning experience. Courses are comprised of
and tooling maintenance. a variety of animations, illustrations, videos, diagrams
and interactive quizzes. This training takes advantage
I Holland Training of materials developed from I Holland’s 70+ years of
The importance of well trained, skilled and experience and we have developed a range of modules
knowledgeable operators, technicians, supervisors to cover your needs.
and managers is essential. I Holland have the longest
established program of technical seminars and training Our online training platform is perfect for anyone who
courses in the business. Our technical experts speak at wants to improve their knowledge in areas of tablet
events all over the world and we are proud to welcome compression tooling.
guests from many countries to our UK headquarters in
Nottingham. However, we understand face to face is For management, there is full ability to track employee
not always possible and we are happy to say that we development. Furthermore, a training certificate can
can provide flexible alternatives to ensure you meet your be issued upon completion of each course with easy
training requirements in the easiest way possible. tracking of when this needs to be updated.
If you need training or advice on any aspect of tablet The system is accessible through a variety of devices,
tooling maintenance, we believe in partnership and meaning that no designated training facility is required
sharing our knowledge in a way that is effective and and the system can even be accessed on-the-go for
convenient to your needs. busy operatives and managers alike.
Summary
The PharmaCare® 7 step process, coupled with

IH -TMS, is essential for maximising tooling life
and producing quality tablets. Investment in
the correct equipment and training will pay
dividends in the long term, enabling the tablet
press to be more productive and tooling life to
be extended.
I Holland’s Customer Support Group (CSG) is able to provide advice, training and product solutions for all aspects
of punch and die maintenance, handling and storage.
Please contact info@iholland.co.uk for further information.
8
CLEAN
STORE ASSESS
Step 01: Clean
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
9
The range
Basic extra Standard extra HCS1 HCS2
I Holland Automated Cleaning System HACS Segment Cleaner
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Features & benefits
Ultrasonic cleaners
Product features Core benefits
• Ultrasonic tanks made of cavitation-proof stainless • Cleans in a fraction of the time taken by
steel conventional methods
• Slanted tank floor to facilitate the draining of the • Cleans tooling areas that are difficult to access by
cleaning liquid conventional methods (keyways etc.)
• Integrated sweep mode for a continuous varying of • Consistent cleaning performance
sound field • No special operator skill required
• Automatic temperature-controlled ultrasonic • Extremely safe in use
operation • Process certified to leave no residue
• Automatic safety switch-off after 12 hours
operation, at 90°C or if liquid level drops too low
• Stainless steel exterior
• Indication of set values and actual values
• Two ultrasonic frequencies available: 25kHz for
coarse and preliminary cleaning, and 45kHz for
fine cleaning
HACS
Additional product features Additional core benefits
• Two ultrasonic frequencies available: 25kHz for • Fully automatic
coarse and preliminary cleaning, and 45kHz for • Adds compliant process
fine cleaning • Data logger available for 21 CFR compliance
• 2 stage filtration assembly • Simplifies rinse process
• Sandwich-type performance transducer systems • Very fast warm air drying
• Integrated sweep mode for a continuous varying of • Large cyclic capacity - up to 265 punches or 180
sound field dies dependent upon maximum weight loading
• Pulse mode gives an intensified cleaning power for
use on difficult to remove contamination
• Temperature-controlled ultrasonic operation:
ultrasound starts automatically when the pre-set The key facts:
temperature is reached
• User-friendly operation; alternative display 9 The most reliable method for ensuring that all
languages available deposits are removed from the tablet tooling
• Housing made of V2A stainless steel 9 Achieves a high degree of cleanliness from a
• Stable, adjustable levelling feet short wash cycle
• Drain duct on the rear of the unit, made of V2A 9 All units are made of stainless steel and
stainless steel conform to the highest quality standards
• Rinsing tanks with ultrasonic function 9 No special operator skill required
• Hot air drying facility 9 Safe and highly portable
• Incorporates dosing alert system
9 Drip cups can also be cleaned in ultrasonic
cleaner
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Product specification
All units are supplied with stainless steel baskets, punch and die inserts
and a supply of cleaning fluid. Punches are separated and suspended,
preventing them from coming together and causing damage in the
cleaning process. Additional baskets and fluid can be purchased
separately. If you have a requirement to clean die segments, please
contact us for further details.
Ultrasonic cleaners
Tank internal
Mains . Unit dimensions Maximum tank Punch Punch Die
Part Number dimensions
Voltage+ W/D/H mm volume capacity 'B' capacity 'D' capacity
W/D/H mm
K-HEUS-S180 220-240V
Basic 390/340/321 327 / 300 / 200 18ltr (4.76 US gal) 1x32 1x20 25
K-HEUS-S180A 115-120V
Basic K-HEUS-BASEX 220-240V

568/340/321 505 / 300 / 200 28ltr (7.4 US gal) 2x32 (64) 2x20 (40) 45
Extra K-HEUS-BASEXA 115-120V
Standard K-HEUS-X300 220-240V 500/550/936 330 / 300/300 30ltr (7.93 US gal) 1x32 1x20 25
K-HEUS-EB550 3x400V
Standard
K-HEUS-EB555 3 x 200-208V 670/580/936 500 / 330 / 350 58ltr (15.33 US gal) 2x32 (64) 2x20 (40) 45
Extra+
K-HEUS-EB560 220-240V
HCS1 K-HEUS-HCS1 3 x 400 / N / PE 500/940/1200 296 / 501 / 309 55ltr (14.53 US gal) 2 x 32 (64) 2 x 20 (40) 45
HCS2 K-HEUS-HCS2 3 x 400 / N / PE 1500/940/1200 296 / 501 / 309 55ltr (14.53 US gal) 2 x 32 (64) 2 x 20 (40) 45
HACS HEUS-HACS 3 x 400 / N / PE 2743/1439/1922 296 / 201 / 309 55ltr (14.53 US gal) 2 x 32 (64) 2 x 20 (40) 45
1x
HCS* K-HEUS-HCSSEG 3 x 400 / N / PE 872/864/933 600 / 600 / 350 126ltr (33.29 US gal) 4 x 32 (128) 4 x 20 (80)
Segment
*Also suitable for cleaning die segments + Other voltages available on request
Accessories Segment cleaner accessories

Part number Options Capacity Part number Options
HEUS-BAS09 Stainless Steel Basket Basic (spare) NA
HEUS-STR01 Segment drying & transport
trolley
HEUS-BAS10 Stainless Steel Basket BasicExtra (spare) NA
HEUS-BAS29 Stainless steel segment drying
HEUS-BAS11 Stainless Steel Basket Standard (spare) NA frame
HEUS-BAS12 Stainless Steel Basket StandardExtra (spare) NA HEUS-BAS27 Stainless steel basket segment
(for punches)
HEUS-BAS26 Stainless Steel Cleaning Basket Segment NA
HEUS-BAS07 B Type Holder for Ultrasonics 32 (Punches) Cleaning solutions

HEUS-BAS08 D Type Holder for Ultrasonics 20 (Punches)
Part number Options
HEUS-BAS13 441 Type Holder for Ultrasonics 16 (Punches)
HEUS-CON08 Labclean Detergent (10ltr)
HEUS-BAS14 25/32U Type Holder for Ultrasonics 16 (Punches) HEUS-CON06 KS Corrosion Inhibitor (2.5ltr)
HEUS-BAS15 25/32L Type Holder for Ultrasonics 16 (Punches)
HEUS-BAS18 Comprima Type Holder for Ultrasonics 28 (Punches)
HEUS-BAS20 FS12 Type Holder for Ultrasonics 56 (Punches)
HEUS-BAS28 Segment Type Holder for Ultrasonics 1 Segment
HEUS-BAS16 Pair of Handles for Holders NA
HEUS-DIE02 Die Holder for Ultrasonics 45 (Dies)
CERT COA Certificate of Analysis NA

Basket Insert
12
CLEAN
STORE ASSESS
Step 02: Assess
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
13
The range
For visual inspection of tooling and tablets
Eye Loupe Scope
Mini-Cam - Optional WiFi kit available INSPECT 2.0
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Features and benefits
Loupe

• Up to 10x magnification • Low cost, basic inspection tooling
• Low cost
• Easily transportable
Scope

• 6x magnification • Allows optical (non-digital) assessment of finished
• LED illuminated tablets and entire inventory of tablet tooling, highlighting
poor tablet appearance and the need to investigate
• Universal stand
production conditions or preventing costly damage
to tablet presses caused by damaged and poorly
maintained tooling.
Mini-cam

• Up to 200x magnification • An easy to use low cost digital inspection sys-
• LED illuminated tem which is compatible with the I Holland Tool
Management System (IH-TMS). Allows the visual
• Protective carry case assessment of tablets and tablet tooling. Mini-cam
• 1.3 MP is easily transportable in a protective carry case
• WIFI connectivity - optional extra and has the ability to save and share images via
computer.
INSPECT 2.0

• Up to 300x magnification • Full HD live video imaging system. Up to 300x
• Full HD (1080p) digital microscope magnification and auto focus ensures ultra sharp
images of tablet and tooling detail at all times.
• Integral 8-point LED ring light Compatible with or without a computer.
• Captures image direct to USB memory stick
• Stand provides exceptional stability
• Auto focus
• Supplied with full HD monitor
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Loupe Scope
Part number Various Part number K-HEAP-INS39

Magnification up to 10x Magnification 6x
Image capture No Image capture No
Connection to computer? No Connection to computer? No
LED No LED Yes
WIFI No WIFI No
Image resolution N/A Image resolution N/A
Mini-cam INSPECT 2.0
Part number K-HEAP-INS53 Part number K-HEVI-VIS04

Magnification 200x Magnification 300x
Image capture Yes Image capture Yes
Connection to computer? Yes Connection to computer? Monitor/TV
LED Yes LED Yes
WIFI Yes (optional extra) WIFI No
Image resolution 1280 x 1024 Image resolution 1920 x 1080
£ €
$
CLICK HERE
The key facts:

9 Establishes whether the tablet production process is running well and if maintenance is required
9 Allows for potential failure to be predicted
9 Ensures tablet detail and definition are maintained
9 Helps to validate ongoing maintenance procedures
9 Images able to be saved on a computer can easily be e-mailed to I Holland for consultation
16
CLEAN
STORE ASSESS
Step 03: Repair
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
17
The range
Double ended polishing motor UC500 Motorised chuck
For polishing and de-burring all The UC500 electric polishing unit A compact bench-top polishing
shaped and embossed punch tips. should be used in conjunction with unit for effective lapping,
the motorised chuck in order to de-burring and general
polish damage out of plain round maintenance of punches and dies.
tips. The motorised chuck accepts
punches and dies up to 40mm in
diameter.
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Repair kit
I Holland offer a range of consumable products which can be bought

separately, or as a complete maintenance kit (including the UC500,
electronic polishing unit, polishing motor, comparators, motorised chuck
and consumables pictured above).
B.
A.
C.
E. F.
D. G.
I. M.
K. L.
H.
N.
J.
O.
£ € £ €
$ $
CLICK HERE CLICK HERE
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Repair kit consumables
A. Precipitated chalk - removes polishing compound M. Lapping sticks - used for de-burring punch tips.
(e.g. Super chrome paste or diamond) residue from Abrasive strips & emery rolls are used with lapping
punch tips after polishing. sticks to give the emery a hard surface.
B. Lapping fluid - flushes out polishing paste residue. N. Arkansas stone - used to remove slight damage
to edges of punch tips and to remove burrs from the
C. Super chrome polish - used in conjunction with
outside edges.
the double ended motor and nylon wheel brushes for
polishing embossed or shaped punch tips. O. Scotch Brite - used for the removal of any surface
rust.
D. Brass polishing brushes - used to remove stains
and corrosion on punch tips and to blend areas of the P. Cotton wool (no image) - used to wipe away any
tip that have been repaired using the Arkansas stone. residue fluids or polishing paste.
E. Radius gauges - used to determine the radius of Q. Length pot (no image) - used to hold and
plain concave tips and to use as a template during stabilise the punch for measurement/inspection.
the shaping of felt bobs.
R. Length gauge (no image) - used for setting
F. Diamond polishing compound - available in fine measuring devices when checking punch length.
or coarse grade, used with nylon wheel brushes for
S. Course emery (no image) - for removing marks
polishing punch tips.
and damage to punch heads and for adjusting the
G. Nylon polishing brushes - fitted into the dental working length of punches.
motor for polishing all embossed, flat bevelled and
T. UC500 (see page 19) - used with the motorised
shaped punch tips.
chuck for tip polishing of plain & concave punches,
H. Turret brushes - for cleaning punch guides. large FBE’s and die bores (includes Ua).
I. Felt bobs - fitted into the hand piece of the U. Double ended polishing motor (see page 19)
UC500 unit to polish the tips of plain round punches. - used for polishing and de-burring all embossed
The radius gauges are used on the felt bobs to shape punch tips (including breaklines) flat bevelled edge
them when polishing plain tips. and shaped punch tips.
J. Bramet strips - used with the lapping sticks for V. Motorised chuck (see page 19) - used for general
removing marks and damage to punch heads and for cleaning and polishing of punch heads, punch bodies,
adjusting working length of punches. A fine emery polishing plain concave punch tips and cleaning die
should also be used to improve the surface finish bores.
after using the coarse emery.
W. Bench comparator (no image) - This is used for
K. Corrugated strips - ideally used on a bench top for the measurement and comparison of punch lengths.
safe handling of punches whilst polishing. Also for checking punch tip to barrel concentricity.
Used with ‘B’ & ‘D’ type punch holders (pots) and
L. Eye glass - used to closely examine punches and
length setting gauge.
the tips.
20
Repair kits
Part number Description Quantities
K-HEEQ-KIT01 Repair Equipment Kit 1 (240V/50Hz) 1
K-HEEQ-COM Repair Consumables Kit 1
K-HEEQ-EQT12A U Handy Kit (230V) 1
K-HEEQ-EQT12B U Handy Kit (120V) 1
Repair equipment
Part number Image ref. Description Quantities
HEMA-EQT12 T UC503 Power Controller 230V 1
HEMA-EQT13 T UC500 Heavy Duty Unit UM 23 (Minitor) 1
HEMA-EQT13A T UT03 Hand piece 1
HEMA-EQT17 T UC501C Power Controller 110V 1
HEMA-EQT15 Ta 3.175mm (1/8) Collet Kp-063 for UM 23 1
HEMA-EQT01 U Double Ended Polishing Motor (240V/50Hz) 1
HEMA-EQT02 U Double Ended Polishing Motor (110V/60Hz) 1
HEME-MC012 V Motorised Chuck Unit (120V/50Hz) 1
K-HEAP-LGH01 W Digital Length Indicator & Stand 1
Repair kit consumables

HEPE-CHA01 A Precipitated Chalk 500g tub
HEPE-HYP01 B Lubricating Fluid (Lapping Fluid) 2.5ltr
HEPE-SCP01 C Super Chrome Polish 250ml
HEMA-BRU01 D Brass Wheel Brushes 2” Dia. Pack of 10
HEPE-GDI01 F Polishing Diamond 3-KD-C2 Green 5g
HEMA-BRU06 G Nylon Wheel Brushes 19mm Dia. Pack of 12
HEMA-BRU02 H Turret Brush B Type (brass) 1
HEMA-BRU03 H Turret Brush D Type (brass) 1
HEMA-BRU08 H Turret Brush B Type (nylon - black) 1
HEMA-BRU09 H Turret Brush D Type (nylon - black) 1
HEMA-BRU08W H Turret Brush B Type (nylon - white) 1
HEMA-BRU09W H Turret Brush D Type (nylon - white) 1
HEPE-FB004 I Felt Bobs No.4 - 9mm Pack of 10
HEMA-GAU03 E Radius Gauge 1mm - 7mm (metric) 1
HEMA-GAU04 E Radius Gauge 7.5mm - 15mm (metric) 1
HEMA-GAU05 E Radius Gauge 15.5mm - 25mm (metric) 1
21
Repair kit consumables cont.

HEMA-GAU01 E Radius Gauge 1/32 - 1/4 inch (imperial) 1
HEMA-GAU02 E Radius Gauge 17/64 - 1/2 inch (imperial) 1
HEMA-ABS01 J Bramet Strips 320 Grit Pack of 10
HEMA-ABS02 J Bramet Strips 600 Grit Pack of 10
HEPE-CPS01 K Corrugated Plastic Strips 1
HEPE-EYE02 L Loupe x3 Magnification (basic) 1
HEPE-LS005 M Hardwood Lapping Sticks No. 5 Pack of 10
HEMA-ABS05 N Arkansas Stone - Oblong 100x25x6mm 1
HEMA-ABS03 S Emery Roll P80 Grit - 25mm x 25mm 1
HEMA-ABS04 S Emery Roll P180 Grit - 25mm x 25mm 1
Repair kits - Additional options

HEMA-EQT14 On/off foot switch for UC 500 series power controller 1
HEBR-CUP01 Bristle Cup Brushes 9mm Dia. Pack of 10
HEBR-NWB04 Bristle Wheel Brushes 19mm Pack of 10
HEBR-NWB05 Bristle Wheel Brushes 22mm Pack of 10
HEME-REA01 BB Type Die Pocket Cleaner 1
HEME-REA02 B Type Die Pocket Cleaner 1
HEME-REA03 D Type Die Pocket Cleaner 1
HEME-REA04 Killian 30 x 25 Type Die Pocket Cleaner 1
HEME-REA05 Killian 35 x 25 Type Die Pocket Cleaner 1
HECS-TRA01 TSM Manual 1
HECS-EUR02 Eurostandard Full Edition (Volumes 1 to 5) 1
HEPE-BD001 Polishing Diamond 1-KD-C2 - Blue 1
HEPE-BDI01 Polishing Diamond 14-KD-C1 - Brown 1
HEME-YDI01 Polishing Diamond 6-KD-C2 - Yellow 1
HEME-RED01 Polishing Diamond 8-KD-C2 - Red 1
HEME-MAH01 Polishing Diamond 25-KD-C2 - Mahogany 1
HEPE-WDI01 Polishing Diamond 90-KD-C2 - White 1
HEMA-BRU14 Nylon Wheel Brushes 15mm Dia. Pack of 12
HEMA-BRU15 Nylon Wheel Brushes 21mm Dia. Pack of 12
HEMA-BRU17 Nylon Wheel Brushes 2" Dia. Pack of 10
HEPE-FB001 Felt Bobs No.1 - 20mm Pack of 10
HEPE-FB005 Felt Bobs No.5 - 7mm Pack of 10
HEMA-ABS08 Arkansas Stone - Round 4x3/8 1
HEMA-ABS09 Arkansas Stone - Square 3x3/8 1
22
CLEAN
STORE ASSESS
Step 04: Measure
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
23
The range
Non-contact equipment Contact equipment
Hand-held instruments
24
I Holland Tool Management System
Pa rt 11
FR N T
21 C ILA
P
COM

The I Holland Tool Management System (IH-TMS) The IH-TMS is easy to operate with a simple touch-
is an affordable stand alone tooling management screen interface which will alert you if there is
system with a tool measurement capability. It over compression and if tooling replacements or
has been developed in order to allow proactive scheduled maintenance is required. It comes with
monitoring of tool rotations, tooling inventory and the Eurostandard Educational Suite embedded and
tooling maintenance. It has the capability to capture the ability to accommodate any languages and
and store tool images as well as drawings. This characters, including scripts that read right to left
allows tablet manufacturers to keep a detailed as well as left to right. If you want a powerful tool
record of their tooling inventory. IH-TMS will also management system at an affordable price, then
keep account of tablet quantities by number of look no further than IH-TMS.
tablets, work order or batch information - all of
which is completely flexible and defined by your
requirements.
25
Full tooling inventory providing life-cycle management
Over compression, repair and replacement prompts, allowing planned tool maintenance
SCREEN
System is fully adaptable to any language or any script (R to L or L to R)
SCREEN
26
Conctact measurement equipment - IDF system

• Contact system for accurate length measurement • Consistent measurements are taken time after
• Ability to identify lowest point on the punch tip cup time
• Length measurement for any punch type including • Minimum tooling knowledge is required by the
multi-tip tooling operator
Non contact equipment - HNC Laser system

• Non-contact system for accurate length • Consistent measurements are taken time after
measurement time
• Super accurate laser displacement sensor with • Minimum tooling knowledge is required by the
0.05 micron repeatability across the tool set operator
• Quick to identify lowest point on the punch tip cup • Helps to ensure a scratch free tip face and smooth
without marking the tool face surface thereby helping to avoid problems such as
• Length measurement for any punch type including sticking
multi-tip tooling
• Type of laser: Displacement sensor

• Full tool inventory • Tooling life cycle and rotation management
• 21 CFR Part 11 compliant • Gives complete audit trail
• Powerful management reports • Keep track of key performance indicators, such as
• Tool measurement capability with USB tablet quantities produced, yield, etc.
connectivity • Compatible with industry standard measuring
• 64 bit windows based application with touch equipment
screen • Easy to use interface
• Eurostandard educational suite embedded • Access drawing and tool image archives
• Flexible, user definable multi-lingual dictionary • Protect tooling with planned tool maintenance
• Over compression warnings and tool repair / schedule
replacement prompts • Measurements can be input using simple gauges
The IH-TMS is 21 CFR Part 11 compliant with password protection, several levels of authority,
comprehensive document management and audit trail
£ €
$
CLICK HERE
27
Product Specification
IH-TMSBasic - Starter package includes compact & powerful touch screen, PC,
K-IHTMS100 1
scanner-printer, mouse, keyboard & minicam system
K-IHTMS200 IH-TMSContact - Full system as IH-TMSBasic plus digital comparator 1
IH-TMSLaser - Fully system as IH-TMSBasic plus I Holland non-contact laser
K-IHTMS300 1
comparator
Validation, training and support

IHTMS600 Validation Documentation for IH-TMSBasic 1
IHTMS610 Validation Documentation for IH-TMSContact 1
IHTMS620 Validation Documentation for IH-TMSLaser 1
IHTMS700 Installation & Training (3 Days) for IH-TMSBasic 1
IHTMS710 Installation, Training & Validation Support (4 Days) for IH-TMSContact or IH-TMSLaser 1
IHTMS800 IH-TMS Software Support (24 Months) 1
Additional measurement equipment

K-IHTMS400 IH-TMS Hand-held Instruments Kit 1
K-IHTMS500 IH-TMS Concentricity Module Kit 1
K-HEAP-INS47 HNC Laser 1
Standard B and D nylon length pots come with IH-TMS as standard. Further details of these products are supplied with the
repair kit information in the Repair section of this brochure.
Digital comparator
HEAP-DAP01 Mini processor 1
HEAP-INS06 IDF Digimatic Length Gauge Indicator 1
HEAP-INS09 Data Output Cable for IDF Indicator 1
HEAP-INS05 IDF Comparator Stand 1
HEMA-LGH11 Length Pot - B Type (nylon) 1
HEMA-LGH12 Length Pot - D Type (nylon) 1
HEMA-LGH04 Length Gauge - TSM 5.25” Stainless Steel 1
HEMA-LGH13 Length Gauge - Euronorm 133.600mm Stainless Steel 1
28
CLEAN
STORE ASSESS
Step 05: Polish
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
29
The range
MF80 Pharma
MF40 Pharma
30
Automated polishing machines

• Stainless steel cabinet with door and perspex • Polish dull and discoloured punches to a micro-
windows fine, high quality finish
• Tool holding fixtures attached to drive unit • Can polish coated punches safely
• Automatic drag finishing process • Reduce health and safety risks
• Variable speed drive • Eliminate risk of over polishing
• Timer and safety interlock • Allow smoother operation and improved efficiency
• All electrics are single phase within the tablet press
• CE marked • Enable higher press speeds and increased tablet
productivity
• Compatible with various media types
• Can help overcome common tooling problems
• Available with acetal, food grade punch holders
such as sticking and corrosion
• Easy to use with minimum training required
• Consistent results every time
Automated polishing machines polish dull and discoloured punches to a micro-fine, high
quality finish using a drag finishing process
£ €
$
CLICK HERE
31
Technical Specifications
Part number Machine Width (mm) Depth (mm) Height (mm) Weight (kg) Power (kva/v)
Micro fine Polishing

HEPO-MF040 1124 855 2030 322 2.5/230
Machine - MF40 Pharma
Micro fine Polishing

HEPO-MF080 1344 1100 2030 500 2,0/230
Machine - MF80 Pharma
Extras

HEPO-IQOQ IQ/OQ Documentation for MF Polisher 1
HEPO-SSMIXPAD Stainless Steel Mixing Paddle for Polishing Paste 1
HEPO-COO04 Water Cooling System for MF40 Pharma 1
HEPO-COO05 Water Cooling System for MF80 Pharma 1
MF polisher punch holders and capacity
Type of
Acetal Steel
holder
Description B-Type D-Type 441 FS12 IMA 20/28 25/32
3x17 HOLES 3 X 12 HOLES 3 x 10 holes 3 x 22 HOLES 3 x 10 HOLES 6 X 9 HOLES (U&L) 6 X 9 HOLES (U&L)
MF40 (51 PUNCHES) (36 PUNCHES) (30 PUNCHES) (66 punches) (30 PUNCHES) (27 PUNCHES) (27 PUNCHES)
K-HEPO-COM22 K-HEPO-COM23 K-HEPO-COM29 K-HEPO-COM26 K-HEPO-COM01/I K-HEPO-COM01/K K-HEPO-COM03/K
5 X 17 HOLES 5 x 12 HOLES 5 x 10 holes 5 x 22 HOLES 5 x 10 HOLES 10 x 9 HOLES (U&L) 10 X 9 HOLES (U&L)

MF80 (85 PUNCHES) (60 PUNCHES) (50 PUNCHES) (110 punches) (50 PUNCHES) (45 PUNCHES) (45 PUNCHES)
K-HEPO-COM30 K-HEPO-COM31 K-HEPO-COM37 K-HEPO-COM35 K-HEPO-COM02/I K-HEPO-COM02/K K-HEPO-COM04/K
MF polisher die holders and capacity
Description D-Type B-Type BB-Type BBB-Type BBS-Type
10 x D DIES 12 X B DIES 12 X BB DIES 16 X BBB DIES 16 X BBS DIES

MF 35/40&70/80 K-HEPO-DIE02 K-HEPO-DIE03 K-HEPO-DIE04 K-HEPO-DIE08 K-HEPO-DIE07
4 X D DIES 6 X B DIES 6 X BB DIES

MF12 K-HEPO-DIE09 K-HEPO-DIE05 K-HEPO-DIE06
The key facts:

9 Polish dull and discoloured punches to a micro-fine quality finish using a drag finishing process
9 The entire punch is automatically rotated through media and polishing paste
9 Automated process saves valuable tile in the tool room and ensures consistent results each and
every time
9 Means smoother operation and improved efficiency in the tablet press
9 Can help overcome common tooling problems such as sticking and corrosion
32
MF polisher accessories
rs FDA
al holde N T
Acet P L IA
CO M
Polishing granule

HEPO-PLA01A DFPA0/400 Plastic - Best polishing capabilities. Chiller unit recommended 25kg
H1/500 Walnut - Good polishing capabilities, however not suitable for ‘nut free’
HEPO-WAL01 25kg
environments
HEPO-MAZ03 M1/03 Maize - Offered as ‘nut free’ alternative to the walnut media 25kg
Irradiated H1/500 Walnut - Goes through a radiation process (dosage of 10-30
HEPO-WAL02 25kg
kilogray) to kill bacteria
Irradiated M1/03 Maize - Goes through a radiation process (dosage of 10-30
HEPO-MAZ02 25kg
kilogray) to kill bacteria
Polishing paste

P16 - For Plastic - Used to charge the media prior to use and re-charge the 1kg
HEPO-PLA05
media after every 10 polishing hours
P16 - For Plastic - Used to charge the media prior to use and re-charge the
HEPO-PLA04 7.5kg
media after every 10 polishing hours
HEPO-PAS03 P1 - For Walnut & Maize - Used to re-charge the media after 10 polishing hours 1kg
HEPO-PAS02/2 P1 - For Walnut & Maize - Used to re-charge the media after 10 polishing hours 7.5kg
Please note: Media should be replaced after every 100 hours use and paste after every 10
hours. Failure to renew media and paste within guidelines will result in poor performance of
your MF polishing machine.
33
CLEAN
STORE ASSESS
Step 06: Lubricate
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
34
The range
de FDA
d gra T
Foo
P L IAN
CO M
The I Holland PharmaLube range provides you with a complete system of non-toxic, food
grade FDA compliant oils, greases and cleaners. This range can be used for the cleaning of
tablet presses and the short or long term storage of tablet punches, dies and segments.
PharmaLube, oils and greases - Features & benefits

• Food grade and FDA compliant • Clean, colourless, odourless and non-staining
• Non-toxic • Requires very minimal user precautions when
• Appropriate selection of products for tooling handled
applications • Provides and maintains a high level of product
• MSDS documents available performance and security where tooling
lubrication is required
• Product conforms to Kosher dietary laws
35
PharmaLube - Oil
Part number Description Usage Quantities
HEOG-NT021 Food grade oil - FS HYD OIL68 General lubrication and corrosion 5L
protection for tablet compression
HEOG-NT022 Food grade oil - FS HYD OIL68 tooling 25L
PharmaLube - Grease
HOEG-NTO25 Food grade grease - FS EXTRA Longer term storage 400g cartridge
PharmaClean

Food grade cleaner - FS Ease - Trigger
HEOG-NTO10 Food safe penetrating and cleaning 500ml
spray
lubricant with added corrosion
HEOG-NTO11 Food grade cleaner - FS Ease protection 25L
£ €
$
CLICK HERE
The key facts:

9 Machine component protection equal to or greater than that of conventional petroleum lubricants
9 Lubrication performance within a wide temperature range in all operating conditions
9 Full selection of products available for all types of applications
36
CLEAN
STORE ASSESS
Step 07: Store
LUBRICATE REPAIR
POLISH MEASURE
CLICK HERE
37
VersatoolTM Modular
9-2 | 9-3 | 9-4
1045mm
| 15-2 | 15-3 | 15-4
1600mm
| Plan view of drawer & insert layout

MODEL 9-2
530mm
720mm 1030mm 1325mm
Choose from our modular range of storage units to accommodate your standard tool sets
9 drawers
Maximum capacity
Model Part number
B tooling D tooling Weight Inserts
864 PUNCHES 720 PUNCHES
9-2 VERS010S
432 DIES 360 DIES
140KG (NETT) 4 X DRAWER

9-3 VERS020S
648 DIES 540 DIES

9-4 VERS030S
864 DIES 720 DIES
15 drawers
Maximum capacity
Model Part number
B tooling D tooling Weight Inserts
15-2 VERS040S
720 DIES 600 DIES

15-3 VERS050S
1080 DIES 900 DIES

15-4 VERS060S
1440 DIES 1200 DIES
38
Die segment storage
Versatool units can be tailored to incorporate 3 and 5 segment sets for 1200, 2090, 3090 and FE
tablet presses. Corresponding punches can be housed alongside the matching die segments
for efficient storage
Die segment models and part numbers
Part number
Model Configuration for punches & dies Max no of sets
Stainless steel
6-2 6 drawers - 6 inserts per drawer VERS110S 6
MTTD Stainless Versatool segment transportation trolley VERS600S VARIES
39
Versatool cabinets
• All standard units with drawers feature anti-tilt • Keep all staff safe from heavily loaded cabinets
mechanism over-balancing
• Units supplied with wall fixing brackets where • Ensure valuable tooling is securely stored
required • Excellent build quality with ease of placement
• Drawers are lockable using forklift if required
• Built in Great Britain to high engineering standards • Store tooling sets together in the same location
with strong under chassis • Can accommodate a variety of alternative tooling
• High capacity with double or triple stacking of types
tooling trays • All space is used efficiently to make the most of
• Trays available for many different tool types the space you have available
• Layouts can be planned and tailored to your space
requirements
£ €
$
CLICK HERE
Double stacking of tooling trays possible to allow punch sets

to be stored together.
The key facts:

9 Storage systems for punch and die tooling incorporating a range of inserts for all tool types and die
segments
9 Made to the highest standards by quality precision sheet metal engineers
9 All units feature anti-tilt full length lockable drawer slide mechanisms as well as optional rear wall
fixing brackets for added safety
40
I Holland Safestore
Storage capacity
Part number Description Punches Dies

HECA-REM01 B type Safestore box 72 36
HECA-REM02 D type Safestore box 48 24
Safestore boxes
• Holds 72 B type punches and 36 dies • Cost effective method of storing punches and dies
• Holds 48 D type punches and 24 dies • Prevents damage to tooling during movement and
maintenance
• Compact stacking feature allows for efficient use
of tool room space
The key facts:

9 Boxes available in B or D type
9 Punches and dies can be stored together
9 Boxes nest when empty and stack together when fully loaded
9 Produced from FDA approved moulded polyethylene in a one piece seamless mould
41
Audit & training
PHARMACARE® 7-STEP
AUDIT & TRAINING
Review your current practices and highlight recommended improvements
I Holland’s PharmaCare® 7 Step process is a program of professional planned

maintenance and audit which has been designed to outline an appropriate
method for the maintenance of tablet compression tooling, ensuring it is clean,
serviceable and within specification whenever it is required.
Day 1 & 2 Day 3

• Audit and review of your tool maintenance • Presentation of recommendations and full audit
procedures, methods and equipment report
• Introduction to 7 step process and SOP
Key features Core benefits

• Planned, professional programme • Reduce downtime through unplanned tooling
• Fully customised to your specifications maintenance and replacement
• A full independent audit • Cover all the topics that are important to your
business
• Audit and training carried out at your site, to your
convenience • Uncover the root causes of persistent problems
such as sticking and corrosion
42
I Holland Limited
Meadow Lane, Long Eaton, Nottingham NG10 2GD England.
T: +44 (0)115 972 6153 F: +44 (0)115 973 1789
E: info@iholland.co.uk
www.tablettingscience.com
As a BS EN ISO 9001:2008 registered company, we have total commitment to ensuring all our punch and die products and services are manufactured and supplied to the highest
possible standards. I Holland Ltd reserve the right to alter the equipment specifications as may be required. © I Holland Ltd 2019
Q 05638
43

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CLEAN CLEAN CLEAN

POLISH MEASURE POLISH MEASURE POLISH MEASURE

Tablet compression tools are often viewed as consumable items

85% of punch and die

Optimise maintenance and management of tablet

Correct maintenance and management is critical

Step 01: Clean Step 02: Inspect / Assess

Ultrasonic cleaner INSPECT 2.0 system

Step 03: Repair Step 04: Measure

Work station I Holland Tool Management System

Step 05: Polish Step 06: Lubricate

Please Note: Re-cleaning after polishing is not required

Step 07: Store

MF40 automated polisher

Versatool cabinet Safestore box

Tool Management System Online Training

The PharmaCare® 7 step process, coupled with

Please contact info@iholland.co.uk for further information.

Step 01: Clean

Basic extra Standard extra HCS1 HCS2

I Holland Automated Cleaning System HACS Segment Cleaner

Basic K-HEUS-BASEX 220-240V

Accessories Segment cleaner accessories

HEUS-BAS07 B Type Holder for Ultrasonics 32 (Punches) Cleaning solutions

HEUS-BAS18 Comprima Type Holder for Ultrasonics 28 (Punches)

HEUS-BAS20 FS12 Type Holder for Ultrasonics 56 (Punches)

HEUS-BAS28 Segment Type Holder for Ultrasonics 1 Segment

HEUS-BAS16 Pair of Handles for Holders NA

HEUS-DIE02 Die Holder for Ultrasonics 45 (Dies)

CERT COA Certificate of Analysis NA

Step 02: Assess

For visual inspection of tooling and tablets

Eye Loupe Scope

Mini-Cam - Optional WiFi kit available INSPECT 2.0

Product features Core benefits

Product features Core benefits

Product features Core benefits

Product features Core benefits

Part number Various Part number K-HEAP-INS39

Mini-cam INSPECT 2.0

Part number K-HEAP-INS53 Part number K-HEVI-VIS04

The key facts:

Step 03: Repair

Double ended polishing motor UC500 Motorised chuck

I Holland offer a range of consumable products which can be bought

CLICK HERE CLICK HERE

Repair kit consumables

Repair kit consumables cont.

Part number Image ref. Description Quantities

Repair kits - Additional options

Part number Description Quantities

Step 04: Measure

Non-contact equipment Contact equipment

I Holland Tool Management System

Full tooling inventory providing life-cycle management

System is fully adaptable to any language or any script (R to L or L to R)

Conctact measurement equipment - IDF system

Non contact equipment - HNC Laser system

I Holland Tool Management System

I Holland Tool Management System

Part number Description Quantities

Validation, training and support

Additional measurement equipment

Step 05: Polish

Automated polishing machines

Product features Core benefits