GUIDE
TECHNICAL
SWITCHING
OVERVIEW ��������������������������������������������������������������������������������������������������� 4
General information
■ Use only the products and accessories recommended by the Legrand Group in the catalogue, instructions, technical data sheets
and all other documents provided by Legrand (hereinafter referred to as «the Documentation») in compliance with the installation
rules.
■ Improper installation and/or use may result in the risk of arcing in the enclosure, overheating or fire. The enclosures must be used
under normal conditions, they must not be subjected to Voltage / Current / Temperature values other than those specified in the
Documentation.
■ Legrand declines all responsibility for any modification or repair of the equipment making up the enclosure that is not authorized by
the Legrand Group, as well as any failure to comply with the rules and recommendations specified by Legrand in the Documentation.
In addition, in the cases mentioned above, the warranty granted by Legrand will not be applicable.
■ It is necessary to check that the characteristics of the products are appropriate for their environment and use during maintenance
operations, and to refer to the Documentation. If you have any questions or require clarification, please contact Legrand Group.
■ The installation, use and maintenance of the enclosures and their components must be carried out by qualified, trained and
authorized personnel, in accordance with the regulations in force in each country.
■ People working on the installation must have the appropriate electrical authorizations for the work to be carried out.
■ Wear the PPE (Personal Protective Equipment) necessary to work on live products.
■ Respect the safety rules related to electrical work.
■ Improper electrical and mechanical use of equipment can be dangerous and may result in personal injury or damage to property.
■ Depending on the maintenance operations to be carried out, partial or total power cuts of the enclosure concerned should be
planned before any work.
■ When performing operations that involve access to the inside of the enclosure, be aware of the risk of burns before touching any
products or metal parts.
■ Before turning the power back on, make sure that there are no foreign bodies and that all physical protections have been put back
in place (e.g.: screens, covers, shields).
2
Any failure to strictly apply the procedures and to respect these recommendations, could lead to serious risk of accident,
endangering people and property (in particular, without limitation, risk of burns, electric shocks, etc.).
The rules and recommendations in this document are based on our knowledge of the typical conditions of use of our
products in the fields of application usually encountered. However, it is always the customer’s responsibility to verify and
validate that Legrand products are suitable for its installation and use.
The customer must ensure proper installation, maintenance and operation of the equipment to avoid any risk of injury to person-
nel or damage to property in the event of product failure, especially for applications that require a very high level of safety (e.g.,
those in which the failure of a component may endanger human life or health).
The rules for storage, handling, installation and maintenance and the appropriate precautions and warnings must be strictly
observed and applied.
Power Supply quality in low-voltage electrical installation is the used in power systems for transferring a load supply between
starting point to make: a normal and an alternate source with a supply interruption
efficient installations; during transfer (IEC 60947-6-1 Low-voltage switchgear and
controlgear–Part 6-1: Multiple function equipment - Transfer
safety for people;
switching equipment).
equipment protection.
Besides, only in specific cases, there is also the possibility to
have a transfer switch through a closed transition type, keeping
The IEC 60364-1 norm: “Low-voltage electrical installations power on loads when coming back from backup line to the one
– Fundamental principles, assessment of general with higher priority without the need of external supplies.
characteristics”, impose specific means in case of supply It is therefore a system composed of circuit breakers, switch-
damages: “Cl. 131.7 Protection against power supply disconnectors or contactors, that switches (fully or partly) and
interruption” states that where danger or damage is expected selects supply for a load between different sources to ensure
to arise due to an interruption of supply, suitable provisions supply energy to the installation when the normal source
shall be made in the installation or installed equipment. is unavailable or discontinuous (it can be a second source
As specific means, the referred product standard defines a of energy by different other system as converter, electric
transfer switching equipment (TSE) as a complete system to be generator, batteries, etc.).
Continuity of service
4
TYPICAL
NEEDS
Frequency variations
Enhance security, avoiding dangerous
situations for people, environment or
equipment; Be able to repair and replace the main
source without interruption of service on
loads (maintenance plans);
International standard
IEC 60947-6-1 focuses on supply
interruption, but in “Cl. 8.2.1.2
f)” states that any time delay or off-time
provided in the total operating transfer time,
from the normal to the alternative or the
alternative to the normal supply, shall not be
less than 50 ms. For applications that require
a faster transfer time it is recommended
to include adequate measurement and
protection in the installation.
Closed transition transfer switch, also Closed transition is the best choice when frequent load transfers are executed
called a “make-before-break” transfer between active sources: is used in critical power requirements, such as data centers,
switch. large businesses and hospitals, where the system can’t withstand a momentary load
A “make-before-break” TSE is useful interruption.
when there are operational conditions
SQ1 GE SQ1 GE SQ1 GE SQ1 GE SQ1 GE SQ1 GE SQ1 GE
where, when conditions permit, it may
be desirable to transfer loads with zero
GE GE GE GE GE GE GE
I O O O O I O I I I I O I O
interruption of power and in a very quick Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2
way.
To take place the transfer, the two power
sources must be synchronized and have
or
the same voltage and frequency. Operate
like an open-transition transfer switch CLOSED TRANSITION
when a source has failed, but will parallel
the two sources to the load for a short 1 2 3
Loads powered Transfer Loads powered
time (depending on the local network by genset sequence by utility
regulations) and then disconnect/open
Utility service Utility service Utility service Power from utility
the source from which the load is being
transferred when both sources are
available/closed, avoiding a total power
interruption on loads.
Due to short timings, this kind of To loads To loads
transition is possible in applications with
fast switching means, accordingly to
product ranges.
Contactor based X X
Modular circuit breakers based X
Moulded case circuit breaker based X X
Air circuit breaker based X X
Switch disconnector based X X
8
line-interactive: When the mains supply UPS RANGE:
is on, the input and output are separated consumer and SOHO UPS up to 3 kVA.
UPS by a filtering and stabilizationSWITCH
circuit (AVR: Characteristics of the range:
Automatic
IN
Voltage Regulator), but someOUT of - simple: compact, easy to
The supply inversion control system
the disturbances and waveform variations
INVERTER install and configure;
must not be confused with an Battery Charger
Uninterruptible Power Supply (UPS) that may be at the input may be found at - reliable: with an electronic
that provide critical loads with a the output. As in Off-line systems, when voltage regulator, LEDs indicator
ready-to-use power source. there is a power failure, the output is and telephone protection,
BATTERIES
Moreover, in an open delayed connected to the inverter, which in turn is they provide total, reliable
transition, unless an UPS is located powered by the batteries. protection of the installation;
downstream, loads will have a - cost-effective: they provide an
short power interruption while a Line-Interactive (VI) excellent quality/price ratio and
closed transition does not always guarantee of a lasting investment.
substitute for an UPS where one is SWITCH
Application fields: Shops, small office,
required by the load equipment. IN AVR
OUT home entertainment systems.
UPS is an electrical device used to Battery Charger
INVERTER
conventional UPS from 0,8 up to 800 kVA.
keep electrical devices constantly Characteristics of the range:
powered. SWITCH
- safety: on-line double conversion
Provide near-instantaneous emer- IN
BATTERIES OUT UPS with DSP microprocessors
gency power to a load when the INVERTER for precise, constant control of all
main power source is lost by sup- Battery Charger
measurements and of the power
plying energy stored in batteries. on-line double conversion: This is the factor correction circuit (PFC);
Derives from the needs to store most common type of UPS above 1 kVA. - performance: professional solutions
energy for mission-critical facilities The input is BATTERIES
firstBYPASS
rectified and then re- with power up to 800 kVA;
(data centers, hospitals etc.) and to converted into alternating current with - technology: transformer-free
protect against voltage or frequency
an inverter. This way the output voltage technology for high quality energy
fluctuations. They also provide
autonomy or temporary power to waveform PFC/BOOSTER
is totally independent
INVERTER
from the output with up to 96% efficiency.
overcome any blackouts. input. All potential mains disturbances are
IN OUT
Application fields: Hospital and healthcare,
eliminated and there is no transient SWITCH
time office and working areas, transport.
IN AVR
Different types of static UPS systems are switching from the mains to the battery,
BATTERIES
OUT
modular UPS from 1,25 up to 480 kW.
on the market, but in general there are as the Battery
output is
Charger
always
INVERTER powered by the
Characteristics of the range:
three systems: inverter. In the event of overloads or other - expandability: modular UPS enable
eventual problems, this type of UPS has the power supply to be sized
off-line: When the mains supply is on,
an automatic bypass that ensures the load exactly to requirements, without
the output is identical to the input. The BATTERIES
is powered by switching it directly at the precluding any future expansion;
UPS attends only when there is no input
input. - flexibility: they are made up of
voltage and powers the load using the
inverter, which in turn is powered by the On-line double conversion (VFI) “standard” modules that can be
batteries. added to existing configurations to
BYPASS
increase their power or backup time;
Off-line (VD)
- redundancy: their innovative three-
SWITCH
phase system, made up of individual
IN PFC/BOOSTER INVERTER
OUT single phase modules, provides the
INVERTER IN OUT highest possible level of redundancy.
Battery Charger
Application fields: Data center, tertiary,
BATTERIES
industry.
BATTERIES
SWITCH
OPERATING
MODES
10
TRANSITION USE automatic transition: is the right solution
Different needs and different kind for commercial and service sector (critical
of installations impose the different power needs in hospital and healthcare
“transition use”: buildings, financial and data center
facilities, high rise buildings, shopping
manual and remote transition: is a
centers, safety systems for buildings like
appropriate solution in small buildings
lighting, emergency lighting systems,
and infrastructure (like hotels), small
fire protection system etc.), industry
manufacturing and commercial buildings,
(assembly lines, manufacturing plants,
small and medium-sized businesses, Hospital
chemical industry etc.) infrastructures
offices, residential installations or any
(transportation like airport, railway and
other systems which provides a medium-
port facilities, runway lighting systems
long break of supply.
etc.) and telecommunication.
Infrastructure
DEVICE TYPE
MECHANICAL OPERATING SWITCHING-
MCB MCCB ACB CONTACTOR
INTERLOCK MODES DEVICE
TOGGLE
MANUAL
CONTROL
KEYLOCK MANUAL
MANUAL
REMOTE
CABLES
OR
AUTOMATIC
MANUAL
REMOTE
BASE PLATE
OR
AUTOMATIC
MANUAL
CENTRAL REMOTE
MECHANISM OR
AUTOMATIC
12
MECHANICAL INTERLOCKING interlocking system that can interlock one key may operate one or more locks,
For all these transition methods two devices; but it is necessary to first open (OFF
listed above, the referred standards when one device is closed (ON position) position) the device with the key before the
(IEC 60947-6-1 Clause 8.2.1.1 b), impose the other shall be open (OFF position); key can be removed and used to lock (ON
that the operating mechanism has to position) another device;
this interlocking system model is
be interlocked to prevent simultaneous available only for MCB range; interlocking by keylocks makes possible
connection to both normal and alternative a large number of combinations between
it is incompatible with motor operator
supplies under all conditions. many devices;
and available only for manual transition.
This mechanical interlock system allows all range of circuit breakers (MCCB and
Interlocking by keylocks
transfer switch (for manual and remote ACB) and switch-disconnectors can be
operations), ensures “mechanical safety” interlocked between each other or with
redundancy in the event of supply inversion any other device equipped with the same
(for automatic operations) and may enable type of keylock;
devices of different sizes and types to be it is incompatible with motor operator
interlocked. and available only for manual transition.
Manual and remote transfer switches Under normal operating conditions, the moment on the network is supplied by the
fully cover utility/utility, utility/gen set, network is powered by transformer and if generator set);
gen set/gen set use cases. However, it a failure occurs the loads are supplied by when the main line returns within
is advisable to place a greater focus if a the emergency line through a generator acceptable limits, the ATS starts the
generator set is used as an emergency set. back-switching procedures by opening
source since it will be activated separately The basic functions of an automatic utility- protection device on the emergency line
and always by an operator. to-generator set control are the following: and subsequently closing protection device
On the other hand, automatic transfer the ATS continuously monitors the normal on the primary line (from that moment on
switches are designed to be operated, power source and, if the main line becomes the network returns to be supplied by the
as for manual and remote TSE, in three unavailable or unacceptable (defined by the transformer on the main line);
applications types requiring backup power. settings) for a predetermined time delay, the ATS removes the activation command
These applications are: transmits a command witch activates the from the generator that allows it to cool
generator set; down while running at no load before being
UTILITY TO GENERATOR (U-G): shut down.
when the emergency line becomes
Transfer switches between a utility and a available, the ATS activates main line
generator set for emergency and standby protection device opening and emergency
power systems is the most common line protection device closing (from that
application.
1 normal source
1 replacement source SQ1 GE SQ1 GE SQ1 GE SQ1 GE SQ1 GE SQ1 GE
GE GE GE GE GE GE
G I O O O O I O I O O I O
UN Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2 Q1 Q2
UR
QN QR Back-switching:
Opening of
QN QR Main supply returns emergency line Supply from Generator stop
0 0
1 0 acceptable CB and closing of the main line (if present)
0 1
maine line CB
Valid TABLE for both U/G and U/U applications
16
UTILITY TO UTILITY (U-U): GENERATOR TO GENERATOR (G-G):
In the utility to utility network, the load is In generator set to generator set network, transfer switches are installed between
normally connected to a priority network two generator sets for prime power use and one generator is designed as the prefer-
and transfer to secondary line takes red source.
place in case of fault on the primary line The ATS controller automatically sends a start signal and then transfers the load to
or following an external signal. The basic the backup generator set if the preferred generator set becomes unavailable or unac-
functions are similar to the other auto- ceptable for a predetermined time delay.
matic controls, except there is no start/
stop signalling circuit: TABLE: FAULTS EXAMPLES
under normal conditions, the ATS
DISTURBANCE
WAVE FORM DESCRIPTION
monitors the normal power supply and, CATEGORY
if the main line becomes unavailable or U U U U
L1 L2 L3
unacceptable (defined by the settings) IL3 The maximum condition of voltage unbalance and
for a predetermined time delay, trans- PHASE LOSS t occurs when one phase of a three-phase system
is lost
mits an opening command to main
protection device of the main supply.
if an emergency power supply is avai- Any deviation of the fundamental frequency
FREQUENCY
lable the ATS transmits a closing and generally occur in the energy produced by
VARIATIONS
command to the protection device on power-supply units
the emergency line (from that moment U U U U
on, the network is supplied by the L1 L2 L3
∆U The maximum deviation from the average phase/
secondary transformer). VOLTAGE IL3
t sequence voltage and is caused by unequal distri-
UNBALANCE
when the main line returns within
bution of loads amongst the three phases
acceptable limits, the ATS starts the
back-switching procedures by opening
A series of small, random voltage changes due to
protection device on the emergency VOLTAGE
any load exhibiting significant current variations or
line and subsequently closing protec- FLUCTUATIONS
systematic variation of the voltage waveform
tion device on the primary line (from
that moment on the network returns to
be supplied by the transformer on the A drop in voltage levels reached when the AC
UNDERVOL-
main line). voltage lags the nominal voltage by 10%-20% for
TAGE
more than a minute
Wiring diagram Switching logic
TR1
normal
TR2
emergency An increase in voltage levels reached when the
QF1 QF2
line line
0 0
OVERVOLTAGE voltage exceeds the nominal voltage by 10% - 20%
QF1 QF2
Normal I for more than 1 minute
ATS
Emergency 0 I
QF3
0 = circuit-breaker open
to the loads I = circuit-breaker closed POWER
SYSTEM Means that there is no power supply at all
FAILURE
TABLE
DEVICE TYPE
CIRCUIT-BREAKERS CONTACTORS
OPERATING MODES DMX /DMX SP
³
DPX ³
DX 3
TX
3
RX 3
CTX3
MTSE
RTSE
ATSE O.T.
DPX³ 630
ATSE C.T.*
DPX³ 1600
DEVICE TYPE
SWITCH DISCONNECTORS
OPERATING MODES DCX-M DPX-IS Vistop DPX³-I DMX³-I
MTSE
RTSE
ATSE O.T.
DPX³ 630
ATSE C.T.*
DPX³ 1600
* For Closed Transition mode, please provide the correct safety measures
ATSE ADVANTAGES
- Space optimization; - Simple
installation on LV switchboard; -
High versatility; - User friendly interface;
- Conformity to standards; - Diagnostic
warning; - Safe and reliable operation; -
Fully manages the inversion.
20
ATS control units are particularly suited to
use in all emergency power supply system
where continuity of service is a priority.
Main application of ATS are: Hospitals,
data processing centers, commercial
building, infrastructural buildings and
industrial processes.
SYSTEM MOTOR-DRIVEN
CONFIGURATION
CONTROL
FOR THE INSTALLATION is one of the main applications of
OF AN ATSE: automatic supply inversion ATSE
An automatic transfer switch or RTSE and can be used both in
equipment is made up of several main automated processes and safety
processes (priority of service,
components:
breaking for fire, etc.).
2 MCCBs, one on the emergency Motor-driven controls enable
line and the other on the main line + remote control of the operation of
1 Mechanical interlock through base the remote devices (on, off, reset).
plate + 2 Motor operated controls They are associated with appropriate
+ 1 ATSE control unit (Cat.Nos electrical control layouts according
4 226 81/82/83/84; see below). to requirements.
ATSE with DMX³ circuit breakers Motor operators, connected
have the same basic characteristic of to the circuit breakers devices
controlled by the ATS control unit
the Manual TSE, with in addition the Contactor based ATSE: should be chosen very carefully
possibility to remotely control and since the action time must be
-
the contactor switching device
automatically manage the source reduced to capture the moment
includes the main power assembly of synchronization between the
changeover. They consist of: 2 or 3
and the operating mechanism; controlled sources especially for a
ACBs circuit breakers + 1 Mechanical
interlock (identical to the associated - the power assembly is composed of closed transition (when there is a
the individual power poles; generator set).
manual network: using cable) + 2 or
3 Motor operated controls + 1 ATSE - the operating mechanism includes
control unit (Cat.Nos 4 226 80/82/83; the mechanical interlock.
see below).
CONTROL UNIT CAT.NO 4 226 81 CONFORMITY TO STANDARDS: gen set/gen set: with independent
Full compliance with IEC 60947-6-1 activation and activation delay.
is achieved through usage of Legrand It can:
devices and solutions. control single phase, two-phase and
three-phase networks;
APPROVAL AND CERTIFICATIONS:
control phase-phase and phase-neutral
voltages;
manage generator start/stop.
22
- locally with a PC/tablet/smartphone AUXILIARY DUAL POWER SUPPLY: CONFIGURATION SOFTWARE AND
connected to the Wi-Fi dongle on the front Cat.No 4 226 81 has a new Auxiliary MOBILE APP:
cover of the central unit, to program the Dual Power supply to simplify wiring and Programming software (Automatic Control
unit, launch diagnostics, download all increase supply quality: Unit Configurator) available for download
the back-up parameters, or replicate all via E-catalogue; App (ACU Configurator)
it allows the constant monitoring of the
the data (parameters, counters, log) via a for smartphone & tablet available on Apple
network status, reduces the number of
PC, tablet or smartphone, without using store and Google Play.
components and improves installation
a cable. The replication function is useful
safety;
for transferring all the data from one unit
to another or for reverting to a previous used to control and measure the voltages
LEGRAND
configuration (on the same control unit). present at its input terminals by identifying
SOFTWARE
and automatically selecting the most
appropriate voltage for the output between
two single-phase AC power supply lines;
CONTROL UNIT CAT.NO 4 226 83 CONFORMITY TO STANDARDS: inside the device. In this way, user can
Full compliance with IEC 60947-6-1 create any function necessary to manage
is achieved through usage of Legrand any kind of application.
devices and solutions. In application program logic, all the
variables managed internally by the
APPROVAL AND CERTIFICATIONS: controller can be entered, such as inputs,
threshold limits, remote variables,
controller states, etc.
MAIN FEATURES: With timers menu it’s possible to add
ADDITIONAL FEATURES COMPARED timings to application. The processing
TO CAT.NO 4 226 82 All the characteristics of ATS results of the different branches of
3
controlled breakers Cat.No 4 226 82 advanced 2 ways driver the ladder logic are stored in internal
are maintained or enhanced. variables, which may later be used
3
expansion slots to add accessories
Also this central unit: to control the outputs, or as support
8
programmable digital inputs, 7
f ully cover unit utility/utility, utility/gen memories to build a more complex logic
programmable relay outputs
set, gen set/gen set use cases, with 3 or to control the alarms defined by the
o
n board RS485 communication port user.
phases + neutral sources;
8
languages With Legrand Automatic Control Unit
c an control single phase, two-phase
u
p to 250 events stored and three-phase networks; Configurator, the operation of the logic
m
any pre-built Legrand configurations created with the ladder program may be
c ontrol phase-phase and phase- real time checked and modified.
and PLC mode neutral voltages;
o
pen/close transition management for m
anage generator start/stop. EQUIPMENT AND ACCESSORIES:
2 circuit breakers or open transition
The premium characteristic of As for Cat.No 4 226 82, this device is
management for 2 circuit breakers and
Cat.No 4 226 83 central unit is the intended for all the situations where
1 tie-breaker
possibility to manage up to three different simplicity and speed are mandatory. Like
ADVANTAGES/PLUS: devices (breakers or contactors; for for device Cat.No 4 226 82, customer can
examples 3 breakers, or two breakers and interact with the central unit in many
c an manage 2 or 3 devices;
a tie-breaker) at the same time, in order to different ways:
c over any installation need (like closed build up sophisticated solutions covering locally with an enhanced LCD
transition management); any installation need. navigation menu (available in eight
e
xtension of pre-built functionalities Among installation needs, as added value, different language packs onboard), to
with PLC logic; this driver can manage closed transition view/modify actual configuration and
o
n board RS485 communication port; transfers (also called a “make-before- system status or to test line switching;
3
expansions accessories. break” transfers) with control of status of r emotely with front side accessories
feedbacks on synchronization of generator that make it easy to configure the
THE SOLUTION FOR: sets. control unit via computer or tablet and
h
ealthcare buildings A further feature of this Cat.No 4 226 83 smartphone (depending on the type
d
ata centers advanced controller is that it’s possible chosen) and allow to communicate with
to use Legrand Automatic Control device without any panel maintenance
m
ission critical industrial processes working and without having to cut off
Unit Configurator (see equipment and
h
igh rise buildings accessories) to create a PLC internal logic the power to the electrical cabinet:
26
- locally with a PC connected to the mini-
USB dongle on the front cover of the
central unit; EXTENSION
MODULES:
4
opto-isolated
+ static outputs;
2 relay outputs;
2
opto-isolated digital
-
locally with a PC/tablet/smartphone inputs and 2 relay
connected to the Wi-Fi dongle on the outputs.
front cover of the central unit;
+
like Cat.No 4 226 81.
28
COMPARATIVE
TABLE
35 180
160
30
ELECTRICAL DIAGRAMS
EXAMPLES
Emergency
cut-off
Emergency
cut-off
U< D1
U< D1
U< D1
U< D1
UVR D2
UVR D2
UVR D2
UVR D2
Load
Load
CTR
OC
OC
M M
CTR
CTR
OC
OC
M M
Load
Load
32
DMX³ with feedback with Cat.Nos 4 226 81/82
Source I Source II
Source I Source II
CTR
CTR
OC
OC
M M
CTR
CTR
OC
OC
CC M CC M
Load
Load
CAT.NO 4 226 83
Management with feedback for Cat.No 4 226 83
Source I Source II
Source I Source II
CTR
CTR
OC
OC
ST CC ST CC
M M
CTR
CTR
OC
OC
M M
ST CC
M
Load
Load
34
Notes
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EXB17039 - January 2022
Head office
and International Department
87045 Limoges Cedex - France
Tel: + 33 (0) 5 55 06 87 87
Fax: + 33 (0) 5 55 06 74 55