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Accessory

Application

Publications No.

INSTALLATION INSTRUCTIONS
PARTS LIST

CD CHANGER ATTACHMENT KIT

2003 CIVIC Si

AII 24350
Issue Date

AUG 2002

3 EPT seals CD Changer Attachment Kit (sold separately): P/N 08B26-S5T-100 4 Cushion tapes CD changer bracket

8 Cap nuts, 6 mm

2 CD changer plates

4 Washer-screws, 4 x 8 mm

4 Clip-nuts, 6 mm Template A 4 Stepped bolts, 6 mm

Left side bracket

Template B

Right side bracket

BUS cable

13 Wire ties

2002 American Honda Motor Co., Inc - All Rights Reserved.

AII 24350 (0208) AII 24350 (0208)

08B26-S5T-1000-91

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6-Disc CD Changer (sold separately): P/N 08A26-1B1-100 CD changer

Illustration of the CD Changer Installed in the Car

BUS CABLE

CD CHANGER

4 Washer-screws, 4 x 6 mm (Not used) Adhesive seal sheet


AUDIO UNIT

Cover plates INSTALLATION CD magazine Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Small wire tie Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. Disconnect the negative cable from the battery. Open the glove box. Lower the glove box by releasing the right and left glove box stops.
TABS (2)

Owners Manual

2. TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver 10 mm Combination wrench Stubby Phillips screwdriver Diagonal cutters Utility knife Safety goggles Pushpin Drill Drill bits (3 mm, 7.5 mm, and 10 mm) Uni-bit 30 mm Awl Masking tape Electrical tape Isopropyl alcohol 3.

GLOVE BOX STOPS (2)

Lower.

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2002 American Honda Motor Co., Inc - All Rights Reserved.

4.

Remove the driver's dashboard lower cover. Turn the lock knob 90 counterclockwise. Gently pull down on the left side of the cover to release the two hooks, then pull down on the cover to release the three retaining tabs. Take care not to damage the retaining tabs.

6.

Remove the shift lever trim: Pull the shift boot down, and remove the shift knob by turning it counterclockwise. Reach through the shift boot, and gently pull out on the shift lever trim to release the bottom of the trim. Lift up on the shift lever trim to release the five hooks and four clips. Unplug the hazard warning switch connector, and remove the shift lever trim.
HAZARD WARNING SWITCH CONNECTOR CLIPS (4) HOOKS (5)

RETAINING TAB

HOOK RETAINING TAB SHIFT LEVER TRIM

KNOB (Turn 90 counterclockwise.)

DRIVER'S DASHBOARD LOWER COVER

5.

Remove the driver's dashboard under cover. Turn the lock knob 90 counterclockwise, and pull down on the rear of the cover to release the left clip. Pull the cover out toward you to release the remaining clip. Take care not to damage the clips.
KNOB (Turn 90 counterclockwise.)

SHIFT KNOB

SHIFT BOOT Reach through the shift boot, and pull the shift lever trim out toward you.

CLIP

DRIVER'S DASHBOARD UNDER COVER

LEFT CLIP

2002 American Honda Motor Co., Inc - All Rights Reserved.

AII 24350 (0208)

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7.

Remove the vehicle harness clip from the center panel bracket by pushing up on the locking tab on the clip and pulling the clip out toward you.

9.

Remove the dashboard center lower cover, and disconnect the accessory power socket connector. Remove the two self-tapping screws from the back of the front center console.

CENTER PANEL BRACKET

SELF-TAPPING SCREW

Push on the locking tab. CLIP VEHICLE HARNESS DASHBOARD CENTER LOWER COVER FRONT CENTER CONSOLE

8.

Reach through the glove box area, and loosen the bolt that secures the center panel. Reach through the area near the steering wheel, and loosen the bolt that secures the center panel. Remove the center panel (eight clips, and unplug the connectors).
BOLTS (Loosen from the inside.)

10. Slide the front seat completely forward. Remove the rear center console (two washer-screws, two clips, and two retaining tabs). Take care not to damage the clips and retaining tabs.
RETAINING TABS (2)

CLIPS (2) RETAINING TAB

CENTER PANEL

WASHERSCREW

HOOK

ANTENNA LEAD

REAR CENTER CONSOLE VEHICLE CONNECTOR

CLIPS (8)

VEHICLE CONNECTOR

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11. Remove the front center console: Slide the front seat completely rearward. Open the lid, and take out the console box mat. Remove the two bolts from the inside of the pocket. Remove the two clips, then slide the front center console to the rear to release the four retaining tabs. Take care not to damage the retaining tabs.
CONSOLE BOX MAT CLIP RETAINING TAB

13. Turn over the cargo area mat, and remove the cargo area floor.
CARGO AREA MAT

CARGO AREA FLOOR

BOLT

14. Remove the cargo floor mat (three clips).


CLIPS (3)

CLIP BOLT Open the lid. FRONT CENTER CONSOLE

CLIP

CARGO FLOOR MAT

12. Open the hatch, and remove the center shelf.

CENTER SHELF

2002 American Honda Motor Co., Inc - All Rights Reserved.

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15. Remove the rear seat cushion bolt, and remove the rear seat cushion by lifting the rear of the cushion to release the hooks, then pull it toward you.
FLOOR CARPET REAR SEAT CUSHION

20. Remove the left rear seat-back center hinge (one bolt). LEFT REAR
CLIP SEAT-BACK SEATBACK CENTER HINGE LEFT REAR SIDE PANEL TRIM

2 CLIP 1

HOOK BOLT HOOK

BOLT 22 Nm (16 lb-ft)

LEFT PIN

16. Remove the clip securing the floor carpet. 17. Fold the right rear seat-back forward. Remove the hinge cover from the seat-back (three retaining clips). Take care not to damage the retaining clips.
BOLT 22 Nm (16 lb-ft)

21. Remove the clip from the floor panel behind the seat-back. 22. Release the seat-back pin from the left rear side panel trim by sliding the seat-back forward while pushing it toward the outside. Remove the left rear seat-back. 23. Open the screw lid from the left rear side shelf. Remove the two self-tapping screws, and separate the left rear side shelf from the C-pillar trim. Push down to release the rear clip hooks, then pull the shelf out toward you to remove it.
REAR CLIP HOOKS (4) C-PILLAR TRIM REAR SIDE SHELF

RETAINING TAB HINGE COVER CLIP

SELF-TAPPING SCREW SEAT-BACK CENTER HINGE

2 1
RIGHT REAR SEAT-BACK SEAT BELT ANCHOR

18. Remove the clip from the floor panel behind the seat-back. 19. Remove the two bolts that fasten the seat-back hinge bracket, and move the right rear seat-back out of the way.

REAR SEAT BELT SCREW LID

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24. Remove the left rear bulkhead cover: Remove the clip from the left rear bulkhead cover. Take care not to damage the clip. Gently pry the left rear bulkhead cover away from the left rear side trim panel by inserting the end of a flat-tip screwdriver wrapped in a shop towel into the groove of the left rear bulkhead cover. Pry up on the seven retaining tabs, and remove the left rear bulkhead cover. Take care not to damage the retaining tabs.
GROOVE FLAT-TIP SCREWDRIVER

26. Remove the left rear seat belt lower anchor bolt. 27. Remove the rear trim panel (3 clips and 2 hooks).

CLIP

HOOK CLIP

28. Remove the two upper screws and the rear lower clip from the rear side trim panel.
LEFT REAR BULKHEAD COVER LEFT REAR SIDE TRIM PANEL RETAINING TAB UPPER SCREW

25. Remove the clip that fastens the left rear side trim panel. Take care not to damage the clip.
LEFT REAR SIDE TRIM PANEL

CLIP SEAT BELT LOWER ANCHOR BOLT 32 Nm (24 lb-ft)

REAR LOWER CLIP

29. Carefully pull the rear side trim panel away from the body without creasing it.

2002 American Honda Motor Co., Inc - All Rights Reserved.

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30. Get template A from the kit. Tape the template to the left rear side trim panel in the area shown, and tape it in place using strips of masking tape. Using a pushpin, mark the trim panel at each of the five marked points on the template. Remove template A.
PUSHPIN

33. Position template B on the air outlet area of the left rear side trim panel, and tape it in place using strips of masking tape. Using a pushpin, mark the trim panel at each of the four marked points on the template. Remove template B.
TEMPLATE B MASKING TAPE FRONT LEFT REAR SIDE TRIM PANEL

TEMPLATE A MASKING TAPE Align template A with the cover opening of the left rear side trim panel. LEFT REAR SIDE TRIM PANEL

LEFT REAR SIDE TRIM PANEL PUSHPIN

TEMPLATE B

31. While wearing eye protection, drill a 7.5 mm hole through each of the five marks on the trim panel. First drill with a 3 mm bit, then finish with a 7.5 mm bit. Wrap electrical tape 10 mm from the end of the drill bit, or use a drill stop.
DRILL (First drill with a 3 mm bit, then finish with a 7.5 mm bit.) 10 mm

34. While wearing eye protection, drill a 10 mm hole through the left rear side trim panel at each of the four marks you just made. First drill with a 3 mm drill bit, then finish with a 10 mm drill bit. Wrap electrical tape 10 mm from the end of the drill bit, or use a drill stop.

LEFT REAR SIDE TRIM PANEL

ELECTRICAL TAPE DRILL (Enlarge this hole to 30 mm.)

10 mm

32. Expand the center 7.5 mm hole to 30 mm with a 30 mm Uni-bit.

DRILL (First drill with a 3 mm drill bit, then finish with a 10 mm drill bit.)

ELECTRICAL TAPE

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2002 American Honda Motor Co., Inc - All Rights Reserved.

35. Slide the four 6 mm clip nuts onto the left rear side trim panel through the 10 mm holes you just made.

38. Insert the studs of the two CD changer plates into the 7.5 mm holes (made in step 31) from the back.
CD CHANGER BRACKET

6 mm CLIP NUT LEFT REAR SIDE TRIM PANEL (AIR OUTLET AREA)

6 mm CAP NUT

6 mm STEPPED BOLT 6 mm CAP NUT

CD CHANGER PLATE

36. Using scissors, cut 1/4 piece from one of the EPT seals. Wrap the other two EPT seals and the 1/4 piece of the EPT seal around the BUS cable in the areas shown.
30 mm HOLE LEFT REAR SIDE TRIM PANEL 1/4 PIECE OF EPT SEAL (Do not discard the remaining 3/4 piece of the EPT seal.)

39. Insert the studs of the CD changer plate into the holes in the CD changer bracket, and install a 6 mm cap nut on the end of each stud. Do not tighten the 6 mm cap nuts yet. 40. Temporarily secure the top of the CD changer bracket to the rear side lining with the four 6 mm flange bolts, then tighten the four cap nuts and the four flange bolts securely. Installing the CD Changer 41. Carefully unpack the CD changer. Remove the three shipping clips, and discard the shipping cover. Install an adhesive seal (included with the CD changer kit) over each of the three clip holes. Retain the shipping clips in the event the unit needs to be serviced.

170 mm

BUS CABLE EPT SEAL 1/4 piece of one EPT seal

SHIPPING CLIPS (3)

SHIPPING COVER (Discard.)

(170 mm) 20 mm (320 mm) ADHESIVE SEALS (3)

37. Align the 1/4 piece of the EPT seal you cut in step 36 with the 30 mm hole you drilled in step 32.

2002 American Honda Motor Co., Inc - All Rights Reserved.

AII 24350 (0208)

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42. Visually check the location of the spring adjust pins on both sides of the CD changer. If the spring adjust pins are not in the horizontal (H) position, move the pins to the horizontal (H) position by sliding them up with an awl.
SPRING ADJUST PIN (H: HORIZONTAL POSITION)

45. Secure the CD changer BUS cable connector to the CD changer with the remaining 3/4 piece of the EPT seal cut in step 36.
EPT SEAL (Remaining piece of the EPT seal cut in step 36.)

COVER PLATE

CD CHANGER COVER PLATE

CD CHANGER

CD CHANGER BUS CABLE CONNECTOR

46. Connect the BUS cable connector to the CD changer BUS cable connector. 47. Insert the studs of the right and left side brackets installed on the CD changer into the holes in the CD changer bracket, and install a cap nut on the end of each stud. Tighten the cap nuts securely.
CD CHANGER

43 Remove the adhesive backing from the "L" and "R" locking covers, and attach them to the sides of the CD changer. Align the diagonally opposite holes with the H and V positions. 44. Position the side brackets on the CD changer, and install the four washer-screws supplied with the CD Changer Attachment Kit. Note the direction of the side brackets. The square hole in each of the brackets should face the rear of the CD changer. Tighten the washer-screws securely.
WASHER-SCREWS (4) (Supplied with CD changer attachment kit.)

LEFT SIDE BRACKET

6 mm CAP NUT

RIGHT SIDE BRACKET

RIGHT SIDE BRACKET BUS CABLE

6 mm CAP NUTS CD CHANGER BRACKET CD CHANGER BUS CABLE CONNECTOR

CD CHANGER LEFT SIDE BRACKET

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Routing the BUS Cable 48. From the back of the left rear side trim panel, route the BUS cable as shown. Secure the BUS cable to the fuel fill door opener cable with two wire ties in the areas shown. Do not secure the BUS cable to the clear washer tube.
WIRE TIE Do not secure the BUS cable to the clear washer tube.

50. Route the BUS cable from the side panel to the center of the floor panel along the floor cross member as shown.
CUSHION TAPE

BUS CABLE

BUS CABLE FUEL FILL DOOR OPENER CABLE

BUS CABLE

WIRE TIE

FLOOR PANEL FLOOR CARPET (Turn over.) Route the BUS cable from the center of the floor to the front.

FLOOR CROSS MEMBER

51. Secure the BUS cable to the floor panel with two cushion tapes in the areas shown. Clean the areas where the cushion tapes will attach with isopropyl alcohol. 52. Continue routing the BUS cable through the center of the floor panel to the center panel opening.
CUSHION TAPE VEHICLE HARNESS CENTER PANEL OPENING

49. Secure the BUS cable to the body panel with one cushion tape in the area shown. Clean the area where the cushion tape will attach with isopropyl alcohol.

VEHICLE HARNESS

BUS CABLE

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53. Route the BUS cable so that its connector is about 50 mm farther than the vehicle 20-pin connector. Secure the BUS cable to the vehicle harness with two wires in the areas shown.
WIRE TIE

55. Near the parking brake lever, secure the BUS cable to the vehicle harness with three wire ties in the areas shown.

BUS CABLE BUS CABLE CONNECTOR

VEHICLE 20-PIN CONNECTOR WIRE TIE About 50 mm

VEHICLE HARNESS

54. Secure the BUS cable to the vehicle harness with two wire ties in the areas shown.

56. Loop the excess BUS cable at the floor cross member, and secure it to the vehicle harness with four wire ties and one cushion tape. Clean the area where the cushion tape will attach with isopropyl alcohol.

FLOOR WIRE TIE CROSS MEMBER

CUSHION TAPE

VEHICLE HARNESS

BUS CABLE

VEHICLE HARNESS WIRE TIE

Loop the BUS cable, and secure it to the vehicle harness with four wire ties and one cushion tape.

BUS CABLE

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2002 American Honda Motor Co., Inc - All Rights Reserved.

Installing the Center Panel/Radio Unit 57. Check that the vehicle harnesses are not pinched by the stays.
VEHICLE HARNESS

58. While holding the center panel with the radio unit installed near the center panel opening, plug the vehicle 20-pin connector, the antenna lead, the heater control harness connector, and the BUS cable connector into the rear of the radio unit.
ANTENNA LEAD

CENTER PANEL

STAY

STAY

VEHICLE CONNECTOR

BOLT (Tighten after installing the center panel.)

BUS CABLE CONNECTOR ANTENNA LEAD

BUS CABLE CONNECTOR

VEHICLE 20-PIN CONNECTOR

59. Reinstall the center panel.

2002 American Honda Motor Co., Inc - All Rights Reserved.

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60. Check that all wire harnesses are routed properly and all connectors are plugged in. 61. Reconnect the negative cable to the battery, and set the clock. 62. Enter the customers radio anti-theft code, and reset the radio station presets. 63. Check the operation of the CD changer according to the Owners Manual. 64. Put the CD changer Owners Manual and the shipping clips retained in step 41 in the glove box. 65. Reinstall all removed parts. 66. Do the engine control module (ECM) idle learn procedure. The idle learn procedure must be done so the ECM can learn the engine idle characteristics. To complete the idle learn procedure, do this: Make sure all electrical items (A/C, audio, rear defogger, lights, etc.) are off. Start the engine, and hold it at 3,000 rpm with no load (in neutral) until the radiator fan comes on, or until the engine coolant temperature reaches 194F (90C). Let the engine idle for 5 minutes with the throttle fully closed.

NOTE: If the radiator fan comes on, do not include its running time in the 5 minutes.

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2002 American Honda Motor Co., Inc - All Rights Reserved.

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