TECHNICAL MANUAL

Air cooled water chillers and reverse cycle air-water pumps equipped with centrifugal fan.

HRA-HRN 0011 0061

TECHNICAL MANUAL

Index Installation Hydraulic connections Fan Functional electrical connections Optional electrical connections Electrical diagram single phase Electrical diagram three phase Checking and starting the unit Setting the operating parameters Displaying alarms Operating characteristics Maintenance Operating instructions Exploded view / structure Exploded view / circuits List of spare parts

page 1 2 3 3 5 8 9 10 12 14 14 16 17 18 19 20

Climaveneta, is a part of the Eurovent certification programme.

The manufacturer reserves the right to modify the contents of this manual without warning.

Sect.2/MT

06/98

INSTALLATION

IMPORTANT Before installation, pay scrupulous attention to the warnings below. - read this manual carefully; - all work should be carried out according to current legislation in the country concerned; - respect the safety distance between the appliance and other equipment or structures. Ensure adequate space to access the unit for maintenance and/or service; - power supply: the section of the electric cables must be adequate for the power of the unit and the supply voltage must correspond with that indicated for the respective appliances; - all appliances must be earthed according to current legislation in the country concerned; - to ensure correct operation, carry out the hydraulic connections according to the instructions; - add glycol to the hydraulic circuit if the unit is not used during the winter or if the circuit is not drained; - guarantee validity: the guarantee is invalidated if the above instructions are not respected or the unit is started up without the presence of authorised personnel (where specified in the supply contract) who should draw up a start-up report. - handle the unit with extreme care (see weight distribution). Avoid damage; - the documentation provided with the unit must be consigned to the owner who should keep it carefully for consultation in the event of future maintenance or service.

CHECKING THE UNIT FOR DAMAGE When the appliance is delivered by the carrier, check that the packaging and unit itself are complete and undamaged. In the event of damage or missing components, indicate this on the delivery note. Send in a formal claim to the After Sales Service by fax or registered letter within eight days of receipt.

CHOICE OF INSTALLATION SITE Before installing the unit, agree the site with the customer, paying particular attention to the following points: - check that the surface on which the unit is to rest is adequate to support the weight; - respect the safety distance between the unit and other equipment or structures to guarantee sufficient space for maintenance.

INSTALLING THE UNIT Before handling the unit, always check the lifting capacity of the equipment used, respecting the indications on the packaging. To move the machine in a horizontal direction, make appropriate use of lift trucks or similar, paying attention to the weight distribution of the units; To avoid stropping damaging the unit, interpose protection between the strops and the unit. Position the unit in the location indicated by the client, including a rubber mattress (min. thickness 10 mm) or anti-vibration feet (optional) between the base and the support. Fix the unit, taking care to ensure it is level. Check there is easy access to hydraulic and electrical components. In the case of a heat pump unit, install condensate drain (available as an individual accessory or included in the storage tank kit).

06/98

Sect.2/MT

HYDRAULIC CONNECTIONS

You are recommended to install the following instruments on the evaporator water circuit: 1. Two pressure gauges with appropriate scale (on inlet and outlet) 2. Two vibration damping couplings (on inlet and outlet) 3. Two gate valves (normal on inlet, adjusting on outlet) 4. One flow switch (on inlet) 5. Two thermometers (on inlet and outlet) 6. One inlet filter positioned as close as possible to the evaporator The water flow rate to the refrigerating unit must be within the range of values shown.The water flow rate must be kept constant during operation. The water content of the system must be such as to avoid unbalanced operation of the chilling circuits. Refer to the values shown. If there are two parallel units on the same water circuit, the minimum content of the system will be equal to the sum of the minimum content of the individual units.

EXAMPLE OF CONNECTION WITH PUMPING UNIT AND STORAGE TANK (OPTIONAL)

UNIT CLIMAVENETA

ACCUMULO CLIMAVENETA 14 SIFONE PER IL DRENAGGIO DELLA CONDENSA 15 12 14 7 9 10 8 9 11 16 1 2 3 6 UTENZA

SCAMBIATORE UTENZA

TAPPO

13 5 1 2 4 6

16 16

1 2 3 4

Pressure gauge Vibration damping coupling Gate valve Adjusting valve

5 6 7 8

Flow switch Thermometer Circulating pump Safety valve

9 10 11 12

Air vent valve Expansion tank Filter Filling assembly

13 14 15 16

Storage tank Temperature sensor Differential pressure switch Drain cock

If discharge heads greater than those obtained by a pumping unit and storage tank are required, an additional circulating pump should be installed on the machine and connected to terminals 7 and 8 of the switchboard.

Sect.2/MT

06/98

FANS

IMPORTANT - The duct must be insulated to avoid the formation of condensation. - Fit an anti-vibration coupling between the air outlet and the duct. - If the units are ducted, remove the V element (flow rate limiter) on the air outlet.. - An incorrectly dimensioned duct may cause the unit to shut down.

The units can operate with the air outlet either free or ducted. Air may be expelled frontwards, upwards or laterally to the left (see dimensioned drawings).The curves given on pages 10 and 11 indicate useful fan pressure to allow correct dimensioning of the air outlet ducts.

FUNCTIONAL ELECTRICAL CONNECTIONS

IMPORTANT: - Power up the unit only when both hydraulic and electrical installation has been completed; - Carry out all electrical connections as laid down by the relevant regulations current in the destination country; - Comply with the instructions on live, neutral and earth lead connections; - Ensure that the power line upstream of the unit is equipped with adequate protection against short-circuits to cut the system off from other power users; - Voltage values must never exceed tolerances of 10% of the units rated supply voltage. If these parameters are exceeded, contact your local electricity company. ACCESSING THE SWITCHBOARD AND ELECTRICAL/ELECTRONIC COMPONENTS Remove the panel to the right of the plate heat exchanger by unscrewing the four or more screws, gripping the handle and pulling it downwards. Removing the front panel allows access to the disconnector switch and the control keyboard. For access to the interior of the switchboard, position the disconnector switch to OFF and unscrew the fixing screws.

06/98

Sect.2/MT

Single phase version

Three phase version

A1

A1

C2

C1

A3

C2

A3

QS QM1

TC QM1

QS

TC

KM1
KA1 KA2

FU1 FU2

KM1
KA1 KA2

FU1 FU2

A2

A2

A1 A2 A3 A4 A6

Interference filter Interference filter (on door of switchboard) Electronic controller Display keyboard for unit control Fan control electronic board

BP BT1 BT2 C1

Condensation control pressure transducer Water in temperature control sensor Water out temperature control sensor Compressor start capacitor

FU

Auxiliary fuse

KM Compressor command power contactor QF Magneto-thermal door lock switch

C2-C3 Fan start capacitor

Sect.2/MT

06/98

POWER CONNECTIONS For functional connection of the unit, bring the power supply cable to the electrical switchboard inside the unit and connect it to the terminals (L-N), respecting the live (L), neutral (N) and earth (PE) connections in the single phase version (230/1/50+N); or the three phases (L1/L2/L3), neutral (N) and earth (PE) in the case of the threephase version (400/3/50+N).

N PE

L1

L2

L3

N PE

OPTIONAL ELECTRICAL CONNECTIONS

All terminals referred to in the explanations below are part of the terminal strip in the electrical switchboard indicated with the abbreviation XTI in the diagrams. REMOTE START -UP AND SHUT -DOWN If required, a remote start-up and shut-down device may be provided by connecting a switch to terminals 19 and 20 of the electrical switchboard. If you wish to programme special times of operation, you can connect a daily or weekly timer to terminals 19 and 20.

IMPORTANT: - If the unit fails to start up and the electrical switchboard control displays alarm E00, check the contact between terminals 19 and 20. If the above mentioned remote start-up and shut-down functions are not utilised, inspect the jumper between terminals 19 and 20.

REMOTE ALARM If you need a remote display of machine shut-down due to malfunction, a visual or acoustic alarm signalling device may be connected to terminals 17 and 18 (max. applicable load: 230V - 50 Hz - 1A ).

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Sect.2/MT

REMOTE KEYBOARD KIT The remote keyboard kit allows you to check all unit functions and access the electronic board parameters at a considerable distance from the unit. The kit consists of a remote control module and transformer.

INSERIRE PONTE JMP1 SUL RETRO DEL QUADRO

JMP1

12Voc IN OUT

TASTIERA REMOTA

JMP1

21

22

12Voc IN OUT 12Voc IN OUT

TRASFORMATORE 230 -12V

230V

To install, proceed as follows: - Turn off power (using the disconnector switch QS) then access the inside of the switchboard; - Remove the jumper between terminals 21 and 22; - Connect the remote control module with two conductors to terminals 21 and 22 of terminal strip XTI: terminal 21 to the IN terminal of the module terminal 22 to the OUT terminal of the module - Connect the transformer supplied with the control module to terminals 12 - 12V; - Insert jumper JMP1 into the rear of the unit keyboard.

IMPORTANT: - To prevent disturbances due to magnetic fields you are recommended to use screened cable; - The cable must not be more than 100m long.

Sect.2/MT

06/98

A1 A2 A3 A4 A6 BP BT1 BT2 C1 C2 C3 FU KM QF

Interference filter Interference filter (on door of switchboard) Electronic controller Display keyboard for unit control Fan control electronic board Condensation control pressure transducer Water in temperature control sensor Water out temperature control sensor Compressor start capacitor Fan start capacitor Fan start capacitor Auxiliary fuse Compressor command power contactor Magneto-thermal door lock switch

A1

C2

A3

QS QM1

TC

Cavo seriale RS 232

KM1
KA1
230V

FU1 FU2

A2

RS232

Cavo 8 poli TTL

11

12

Cavo alimentazione

Connettore B

PERSONAL COMPUTER INTERFACE The personal computer interface kit enables you to connect a normal computer to the electronic board. This allows you to monitor correct operation of the unit and to redefine board parameters. The kit comprises: - one RS232 module - one 8-pin connection cable - one RS232 module power supply cable To interface computer and electronic board, proceed as follows: 1. Disconnect the power supply using the disconnector switch QS and access the interior of the electrical switchboard 2. Insert one end of the 8-pin cable into the connector on the switchboard; 3. Connect the other end to the RS232 module connector; 4. Use the serial cable (not supplied in the kit) to interface the RS232 serial module with the computer (serial port COM1); 5. Connect the RS232 module power supply cable to terminals 10 and 12 on the same module and to terminals 11 and 13 on the electrical switchboard.

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Sect.2/MT

2 0

A2
OUTPUT TC 12 13 14 14 16 17 18 19 20 21 22 23 24 26 27 27 27 28 27 30 31 32 32 27 23 28 29 30 2 0 6 9 8 7 5 11 10 13 14 15-16+ 26 25 24 22 19 21 INPUT 23 20 17 18 34 33 32 31 30 29 9 10 33 34 35 36 37 38
ROSSO

QS

QM1

21 22 F4 N2 33 34

04

5 6 9 10

12 13 KA1 12 KM1 KA2

KM1 KA1 KM1

17

FU2

3 2 1 220Vac

18

27

27

27

28

27

30

31

15 12

9 10

C1 12 12 10 9 27 10 9 29 15 16 17 18 19 20 21 22 24

8 6

12

25 26

29 25 26 31 32 33 34 35 36
BIANCO

L-N 7 8 9 10 11 12 13 14

1 2 3

F1

F2

C S R +to +to F1 F2 F3 F4 230 Vac

4 5 6 7 8

R1 SA 12V 12V Max 230V 1A R2

2 3

IN OUT

U F N 230Vac SERIAL TTL RS232

A5

EV1 E

PC

PE

L-N

BT1 BT2 BP1

HRA-HRN ELECTRICAL DIAGRAM SINGLE PHASE

A1 A2 A3 A4 A5 BT1 BT2 BP1 C1 C2 E

Interference filter Fan control board Electronic controller Display keyboard for unit control Display keyboard for remote unit control Installation input temp. sensor Installation output frost protection temp. sensor Condenser control pressure transducer Compresser start capacitor Fan start capacitor Installation water pump

EV1 F1 F2 F3 F4 FU1 FU2 KM1 KA1 KA2 QF

Fan Flow switch Differential water pressure switch High pressure safety switch Low pressure safety switch Transformer fuse Auxiliary circuit fuse Compressor command power contactor Water pump control relay Fan control relay Chilling unit protection switch

QS QM1 R1 R2 RD SA C U Z YV1

Door lock disconnector switch Magneto-thermal compressor switch Compressor sump heater Frost protection resistor Shut-down red warning light Input for ON/OFF switch and/or timer Transformer Serial interface Compressor Cycle reverse valve

1 2 3 4 5 6 7 8

Switch (not included) Optional water pump Serial interface (optional) Heat pump only Shut down warning light (not included) ON/OFF switch and/or timer (not included) Remote display control panel (optional) Flow switch (not included)

+to

QF YV1

N1

9 10 33 34 35 36 37 38

C2 3 0

19

8
TTL

Sect.2/MT
A3 A4
12V 12V IN OUT 22 23 24 25

L2 U1 N4 A1 U3

FU1

1 0

F1 N1

KA2

06/98

N 2 0

L2 U1 N4 A1 U3

FU1

1 0

F1 N1

TTL

A2
OUTPUT TC 12 13 14 14 16 17 18 19 20 21 22 23 24 26 27 27 27 28 27 30 31 32 32 29 23 24 25 26 27 28 30 2 0 6 9 8 7 5 11 10 13 14 15-16+ 26 25 24 22 19 21 INPUT 23

QS

QM1

21 22 F4 N2 33 34

3 2 1 220Vac

A3
20 17 18 34 33 32 31 30 29 8 9 33 34 35 36 37 38
ROSSO

04

5 6 9 10

KA2

12

27

27

27

28

27

30

31

15 12

13

12

12

19

20 21

9 10

8 6

12 27 10 9 28 15 16 17 18 19 20 21 22

L1 L2 L3

12 10 9

18

25 26

29 31 32 33 34 35 36
BIANCO

L1-L2-L3-N

1 2 3

7 8

9 10

11 12

13 14

F1

F2

T1 T2 T3 +to +to F1 F2 F3 F4 230 Vac

4 5 6 7 8

R1 SA

IN OUT

3 12V 12V Max 230V 1A R2

2 3

U F N 230Vac SERIAL TTL RS232

A5

EV1 E

PC

PE

L1-L2-L3+N

BT1 BT2 BP1

HRA-HRN ELECTRICAL DIAGRAM THREE PHASE

A1 A2 A3 A4 A5 BT1 BT2 BP1 C2 E EV1

Interference filter Fan control board Electronic controller Display keyboard for unit control Display keyboard for remote unit control Installation input temp. sensor Installation output frost protection temp. sensor Condenser pressure control transducer Fan start capacitor Installation water pump Fan

F1 F2 F3 F4 FU1 FU2 KM1 KA1 KA2 QF QS

Flow switch Differential water pressure switch High pressure safety switch Low pressure safety switch Transformer fuse Auxiliary circuit fuse Compressor command power contactor Water pump control relay Fan control relay Chilling unit protection switch Door lock disconnector switch

R1 QM1 R2 RD SA TC U Z YV1

Compressor sump heater Magneto-thermal compressor switch Frost-protection resistor Shut-down red warning light Input for ON/OFF switch and/or timer Transformer Serial interface Compressor Cycle reverse valve

1 2 3 4 5 6 7 8

Switch (not included) Optional water pump Serial interface (optional) Heat pump only Shut down warning light (not included) ON/OFF switch and/or timer (not included) Remote display control panel (optional) Flow switch (not included)

+to

QF YV1

N1

9 10 33 34 35 36 37 38

C2 3 0

06/98
17 KA1 KM1 KA2 FU2 12 13 KA1 KM1

KM1

A4

22 12V 23 12V 24 IN 25 OUT

Sect.2/MT

CHECKING AND STARTING THE UNIT

IMPORTANT: - Before starting the unit, check it as indicated in the relevant paragraph; - The technical support centre (if its presence is specified in the sale contract) will not start up the machine if the installer has not carried out all the checks and inspections described below: - Power up the unit only after completing the checks.

CHECKING THE HYDRAULIC CIRCUIT - Fill the hydraulic circuit and bring it up to pressure; - Ensure there is no air in the circuit; if necessary bleed air using the air vent valves; - Ensure that the temperature of the fluid does not exceed the unit operating range; - Check operation of unit circulating pump by turning on separately; - Ensure all gate valves are open; - Check water flow to the plate heat exchangers.

CHECKING THE ELECTRICAL CIRCUIT - Voltage should be within a tolerance of 10% of the units rated supply voltage: 230 10% / 400 10%; - Inspect power supply lead connections; - Inspect earthing connections; - Inspect the connections of the safety devices installed in the hydraulic circuit; - Inspect remote control and remote keyboard kit connections (if installed); - Check that the condenser fans are connected to the unit switchboard or the mains power supply. IMPORTANT: - Initial start-up must take place using the standard settings; you should change the operating set point values only after having tested the unit; - Before starting, power up the unit for at least eight hours with the magneto-thermal switch in the ON position in order to allow the compressor sump oil to heat up.

STARTING THE UNIT Position the magneto-thermal switch QF and the door lock disconnector switch in the ON position. Turn the unit on using the ON/OFF button on the keyboard. Choose the chill/heat mode of operation with the MODE key on the keyboard. Wait for the compressor delay period (compressor LED 1 flashing). IMPORTANT: If the following should be displayed during this initial phase, proceed as follows: - E00 check the connections to terminals 21 and 22. - E41 check water flow rate and flow meter connection (flow meter not included)

CHECKING THE COMPRESSOR (IN OPERATION) Check that the noise level of the compressor does not exceed the normal value and that compressor output pressure is greater than input pressure. If these conditions are not respected check the sequence of power supply lead phase connections L1-L2-L3 (incorrect rotation direction). Ensure that the voltage value is within the established limits and that the unbalance between the three phases (three-phase voltage) does not exceed 3%. Check that compressor current absorption is lower than the values shown in the Electrical Data table.

10 Sect.2/MT

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CHECKING AIR FLOW RATE Check the air flow rate is within the limits indicated in the fan performance tables. CHECKING THE HYDRAULIC CIRCUIT Check the water flow rate through the difference in temperature between plate exchanger input and output water: Q [l/h\ = (kWx860)/T Q : water flow rate kW : output power with reference to unit operating conditions T : difference in temperature between plate exchanger input and output water T < 5C implies a flow rate higher than the rated value T > 5C implies a flow rate lower than the rated value Units are designed to have a T of 5C for proper operation.

FILLING OUT THE MACHINE LOGBOOK When you have completed all tests fill out the machine logbook with all the required information together with the warranty which must be sent to our After-Sales Service within 7 days of commissioning the unit. Failure to compile the machine logbook and warranty invalidates the warranty immediately.

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Sect.2/MT 11

SETTING THE OPERATING PARAMETERS

IMPORTANT: - The minimum Set Point value is 12C for chill and 30C for heat.. - The maximum Set Point value is 20C for chill and 43.5C for heat. - The frost protection Set Point is factory-set to 3C. To change this preset value apply to a specialist maintenance company.
MEN KEY VALUES DISPLAY INDEX VALUES STATUS KEY STATUS LED

MEN LED

COMPRESSOR 1 LED COMPRESSOR 2 LED

WINTER OPERATING LED SUMMER OPERATING LED ALARM LED OPERATING LED

UP KEY DOWN KEY SET KEY

MODE KEY

RESET ON/OFF KEY

DEFINING THE SET POINT The Set Point as set in the factory is: 13.5 for chilling and 43.5 for heating. To change the Set Point proceed as follows: - Press the ON/OFF key; - Press the MENU key; The following values appear on the display: 13.5 - 02; - Press SET: the values display begins to flash (parameter "02"); - To adjust the heating Set Point press the UP/DOWN keys, select parameter "03" and press SET; as the Values Display value begins to flash, programme the new Set Point with the UP/DOWN keys. - Press SET followed by MENU. The set up procedure is complete.

Parameter 2 3 92

LIST OF ACCESSIBLE PARAMETERS Description Unit of measure Summer Set Point Winter Set Point Password C C units

Factory setting 13.5 43.5 0

SETTING THE SERVICE PARAMETERS To check or vary the parameters set on the microprocessor, a higher level must be accessed by entering a password.To do this, apply to a specialist maintenance company. The instructions are as follows: - Press ON/OFF - Press MENU The following values are displayed: 13.5 - 02

12 Sect.2/MT

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- Press SET: the value on the index display begins to flash (parameter "02") - Press UP/DOWN, choose parameter "92" and press SET. As the values display begins to flash, set the password using the UP/DOWN keys - Press SET - Press the UP/DOWN keys to display all the parameters - Press SET to change a parameter setting - Set the new value using the UP/DOWN keys, and press SET to go to the next parameter or press MENU to exit. IMPORTANT: - Press SET to store the new value - When both displays blink, the setting is incorrect and has not been stored - Press MENU to exit from the list of parameters

DISPLAYING OPERATING STATUS To display unit operating status, proceed as follows: - Press ON/OFF - Press STATUS - Press the UP/DOWN keys to choose the parameter that matches the unit operation you want to display.

Index display

Component

MEANING OF STATUS CODES Values display Meaning 01 02 03 04 06 No. hours / 100 01 02 06 01 02 03 04 06 % value On or Off value value 01 06 No. hours / 100 01 04 Operating in SUMMER mode Operating in WINTER mode Defrosting mode Timing Inactive Hours of operation since last reset In operation Off for defrosting Inactive Active Compressor safety timer Defrosting timer Defrosting delays active Inactive Value of voltage applied to fan as percentage of input voltage Value in tenths of a degree EER sensor error Status of remote On/Off input Value in tenths of a degree EER sensor error Value in tenths EER sensor error Active Inactive Total number of hours of operation Heater active Heater inactive

01

Compressor

02 03

Compressor Fans

04

Defrosting

05 40 41 42 44 46 47 48

Fan module output BT1 temperature sensor Plate exchanger input Remote On/Off BT2 temperature sensor BP sensor condensing pressure value Circulating pump Circulating pump Frost protection heater

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Sect.2/MT 13

DISPLAYING ALARMS

IMPORTANT: - Before resetting the unit, remove the cause of the malfunction; failure to do so will invalidate the warranty immediately - If the same malfunction occurs again, call the specialist maintenance company. Unit operation is controlled by a microprocessor that also triggers a series of alarms.When an alarm is triggered, a code will flash on the keyboard values display. The table below shows the various error conditions indicated by the alarm.
Code E00 E01 E02 E03 E04 E05 E06 E07 E040 E041 Malfunction Remote off LIST OF ALARMS CODES Cause Reset Manual

Check connection between terminals 03 and 04 Check power supply to fans Check for possible obstructions in the condensing coil (chiller) or air flow High pressure alarm Check the fluid flow rate is as specified Low pressure alarm Check the flow rate of fluid to the (chiller) Check for possible obstructions in the condensing coil (chiller) or air Compress. 1 thermal relay light Possible compressor breakdown (*) Cirvcuit 1 fan thermal relay light Possible fan breakdown (*) Check flow rate to evaporator Frost protection alarm Check operation of pump on hydraulic circuit Check Set Point setting (parameters: 2, 58, 59) (*) BT2 sensor malfunction Check connection of connector E poles 3 and 4 (*) Sensor malfunction BP sensor malfunction Check connection of connector E poles 5 and 6 (*) Sensor malfunction BTI sensor malfunction Check connection of connector E poles 1 e 2 (*) Sensor malfunction Differential pressure switch Irregular water circuit flow rate and/or air bubbles present Optional flow switch Possible flow switch failure

Manual Automatic Manual Manual Manual Automatic Automatic Automatic Automatic

(*) Contact a specialist maintenance company

OPERATING CHARACTERISTICS
START -UP AND SHUT -DOWN Start up and shut down the unit using the QS door lock disconnector switch. This supplies power to the compressor sump heater and the electronic board in stand-by. To start the unit set the required mode on the keyboard (chill/heat) with the ON/OFF and MODE keys. Compressor operation is regulated by the temperature of water coming from the plate exchanger. For example: Chill Set Point (factory-set) = 13.5C, hysteresis = +- 1.5C Compressor starts if water temperature exceeds 13.5C + 1.5C (15C) Compressor switches off if water temperature is below 13.5C - 1.5C (12C) For example: Heat Set Point (factory-set) = 43.5C, hysteresis = +- 1.5C Compressor starts if water temperature drops below 43.5C + 1.5C (42.0 C) Compressor switches off if water temperature exceeds 43.5C - 1.5C (45C) When you restore power to the unit after a brief interruption, the mode set is retained in the memory.

14 Sect.2/MT

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COMPRESSOR START -UP DELAY To prevent compressor restarts too close to one another, a special function has been provided to prevent the compressor being restarted unless a given time has elapsed since the last switch-off.The function also defines a maximum number of restarts possible in one hour.

CIRCULATING PUMP The electronic board has only one output to control the circulating pump. This is activated 30 seconds before compressor start-up and is turned off 120 seconds after compressor shut-down. After the first 25 seconds of pump operation when the water flow rate is steady, the water flow rate alarm functions are enabled (differential pressure switch and flow switch if installed).

FAN SPEED REGULATION To enable the unit to operate correctly in various external temperatures, the microprocessor with pressure reading via the transducer controls the fan speed module, thus enabling thermal exchange to be increased and/or reduced while maintaining condensation or evaporation pressures more or less constant.

DEFROSTING During operation in heating mode with extremely cold temperatures or high relative humidity, ice may form on the external water coil. If allowed to build up, this would considerably reduce unit efficency. To avoid this, a reverse operation function allows ice on the coil to be removed. This function has two phases: - when evaporation pressure drops below the value set in the factory, the microprocessor calculates a preset time after which defrosting commences. If during that preset time, the pressure exceeds the value set in the factory, the microprocessor cancels the countdown initiated; - cycle reversal lasts until condensation pressure exceeds a set value or a predefined period of time has passed.

FROST PROTECTION ALARM To prevent damage to the plate exchanger due to the internal formation of ice, the microprocessor shuts down the compressor if the temperature measured by the exchanger outlet temperature sensor is less than +3C. This frost protection set point temperature can only be changed by a specialist company and only after having checked that the water circuit contains an anti-freeze solution.

WATER FLOW RATE ALARM The microprocessor includes an alarm triggered by water flow rate outside the unit: the flow switch. This type of safety device may be triggered after the first 25 seconds of pump operation when the water flow rate is steady. The alarm shuts down the compressor but not the pump which remains active for some time. To resume normal operation, the alarm contact must be deactivated for at least 5 seconds.

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Sect.2/MT 15

MAINTENANCE

IMPORTANT: - before carrying out maintenance on the unit, disconnect from the power supply; - constant cleaning of the air filter (optional) and coil ensures correct unit operation; - you are recommended to check all unit functions at the start of each season and have the unit checked at least once a year by an authorised service centre. CLEANING THE COIL AND FILTER Clean the surface of the coil with a brush and air jet to remove impuritites. If installed, clean the filter with water or air jet. Check that the aluminium fins on the coil are not bent or in a position which prevents normal air flow. If bent, straighten with special comb.

FANS Check the fixing of fans and mounts in order to eliminate the transfer of vibration to the structure.

HYDRAULIC CIRCUIT When you start up the unit after a period of inactivity, check the pump for correct operation. If the impeller is jammed, release it by removing the screw on the pump head and rotating the impeller with a screwdriver. Be sure there are no leaks in the water circuit. Check the water flow rate by measuring the T at exchanger inlet and outlet. Clean the water filter installed in the water mains.

ELECTRICAL CIRCUIT Inspect the unit power supply cables. Check that the connection clamps of power and signal interface cables are tight (this should be done by a specialist maintenance company). Ensure voltage values are within the values recommended by the manufacturer.

CHECKING FUNCTIONS AND ALARMS (FOR SPECIALIST COMPANY ONLY) Check that the pressure transducer reading matches the pressure measured by the gauge; if necessary, adjust. Check that the temperature sensor reading matches the thermometer reading; if necessary, adjust. Check flow switch operation. Check operation of the differential pressure and flow switchs (if installed) by closing the hydraulic circuit gate valves. Via the chiller circuit liquid flow indicator light, check that no coolant is flowing in a gaseous state.

16 Sect.2/MT

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OPERATING INSTRUCTIONS

VALUES DISPLAY

INDEX DISPLAY

COMPRESSOR 1 LED

WINTER OPERATING LED SUMMER OPERATING LED

OPERATING LED

MODE KEY

RESET ON/OFF KEY

STARTING THE UNIT FROM THE KEYBOARD - Access the switchboard by removing the front panel of the unit. - Position the door lock disconnector switch QS to ON and leave the unit on for at least eight hours in order to allow the compressor sump oil to heat up. - Press the ON/OFF key on the keyboard to turn the unit on. The values display shows the temperature of water entering the exchanger. - Press MODE on the keyboard to choose the chill/heat mode of operation. The compressor 1 LED begins to flash to indicate wait status due to compressor timing. At the end of this phase, the compressor 1 LED will remain on to indicate that the unit has started up and is in operation. - Press the MODE key once more to change the operating mode. After a new timing phase the unit will change the chill/heat operating mode accordingly.

SWITCHING OFF THE UNIT - Press the ON/OFF key on the keyboard to set the unit to stand-by status until the next start-up. - Position the QS disconnector switch to OFF to deactivate the unit completely.

STARTING THE UNIT BY REMOTE SWITCH - Position the magneto-thermal switch on OFF. - Switch on the unit with the ON/OFF key on the electrical switchboard keyboard. - Choose the operating mode by pressing MODE on the keyboard as explained above. - Position the remote switch in the ON position.

SWITCHING OFF THE UNIT BY REMOTE SWITCH - Position the remote switch in the OFF position.The signal E00 will flash on the values display. - To disactivate the unit completely, position thte magneto-thermal switch on OFF.

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Sect.2/MT 17

EXPLODED VIEW/STRUCTURE

32 33

34 3 35

42 40 41 43

36

37 44 38 46 39 45 35

18 Sect.2/MT

06/98

EXPLODED VIEW/CIRCUITS

1 2 33 4 5 6 11 12

7 8 9 10

13 14 15

16 25 17

26 18 30 27 19 21 28 22 29 31

20

21 22

23 24

06/98

Sect.2/MT 19

List of spare parts: circuits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Fan capacitor (and compressor for single phase) Interference filter CH-DIN base board Automatic switch Keyboard board Polycarbonate keyboard adhesive and plastic mount Door lock lever Disconnector switch controlled by door lock Contactor Relay Four-pole connector for keyboard Transformer Fan board Fuses Terminal board Finned coil Centrifugal fan T coupling with sensor holder and PTC sensor Plate heat exchanger Differential pressure switch Thermostatic valve Non-return valve Liquid recipient Compressor Pressure transducer Four-way valve Liquid indicator Filter Low pressure safety switch High pressure safety switch Vibration damping feet

List of spare parts: structure 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Fan closure panel Top Close panel RH and LH front upright Fan panel Centre front upright Switchboard cover panel Back LH rear upright Switchboard holder Anti-vibration bracket for ceiling mounting (optional) Switchboard box RH rear panel RH side panel Front panel (only for 0041-0061)

HRA-HRN FINISHED PRODUCT CODE

Model 0011 0021 0025 0031 0021 0025 0031 0041 0051 0061 V - f - Hz 230-1-50 230-1-50 230-1-50 230-1-50 400-3-50+N 400-3-50+N 400-3-50+N 400-3-50+N 400-3-50+N 400-3-50+N Code HRA 0178401100 0178402100 0178402500 0178403100 0178502100 0178502500 0178503100 0178504100 0178505100 0178506100 Code HRN 0178601100 0178602100 0178602500 0178603100 0178702100 0178702500 0178703100 0178704100 0178705100 0178706100

20 Sect.2/MT

06/98

Flkt Woods AS

Din totalleverandr av kulde- og ventilasjonsprodukter Produkter for godt inneklima ret rundt. Ventilasjonsaggregater Luftfordelingsutstyr Luftvarmere Spjeld Vifter Befuktere Varmegjenvinnere Varme- og kjlebatterier Isvannsmaskiner Air-conditioning Trrkjlere Fan-coils Kjletrn Dx-maskiner Varmepumper Dataromkjling

Flkt Woods AS
HOVEDKONTOR Postboks 114, N-2003 Lillestrm Tlf.: 63 81 14 00 Fax: 63 81 98 66 AVD. TROMS Postboks 2134, 9267 Troms Tlf.: 77 61 64 00 Fax: 77 68 02 70 AVD. TRONDHEIM Fossegrenda 30B, 7038 Trondheim Tlf.: 73 84 45 60 Fax: 73 96 44 88 AVD. BERGEN Postboks 64, 5848 Bergen Tlf.: 55 94 11 20 Fax: 55 34 17 54 AVD. STAVANGER Postboks 2138 4394 Sandnes Tlf.: 51 67 33 20 Fax: 51 67 33 01