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PERFORATING METHODS
LESSON OUTCOMES
At the end of this chapter, students should be able to:
Describe the options, advantages and disadvantages for perforating oil and gas wells. Describing an outline strategy to complete a well as part of a completion operation. Understand the importance of charge design and factors influencing performance.
TUNIO, May' 2011,,, Courtesy AP Aung
CHAPTER OUTLINE
Perforation Techniques Candidate Selection
INTRODUCTION
Needs of perforating To provide the communication path between the wellbore and all desired zones To evaluate and optimize production rate/injectivity as well as oil and gas recovery from each zone Perforating produce holes through the wall of the casing, the cement sheath and penetrate into the formation
TUNIO, May' 2011,,, Courtesy AP Aung
INTRODUCTION
History: 1910
: Used mechanical perforators Blade or wheel knife to open hole in the casing. 1948 : Through-tubing perforating (underbalanced perforating) TUNIO, perforating (TCP) 1975 : Tubing Conveyed May' 2011,,, Courtesy AP Aung 5
INTRODUCTION
1980 : Start to produce fractures from burst of pressure developed from gun detonation. 1993 : wells. Tubing Conveyed Perforation (TCP), succeed in commercial
TUNIO, May' 2011,,, Courtesy AP Aung
INTRODUCTION
Causes for poor perforation 1. Lack of understanding of requirements for optimum perforating 2. Inadequate gun clearance 3. Selecting perforating guns or charges on the basis of surface penetration tests 4. Awarding perforating jobs on the basis of price rather than job quality
Types of Perforators
Two(2) Types of Perforators 1. Bullet perforators 2. Jet perforators
Types of Perforators
1. Bullet perforators Bullet perforator is multi-barreled firearm designed for being lowered into a well Electrically fired from surface controls. Perforating of the casing, cement and formation is accomplished by bullets or high velocity projectiles
Types of Perforators
THREE(3) ways of firing: 1. Selective firing of one bullet at a time 2. Selective firing of independent groups of bullets 3. Simultaneously firing of all bullets
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Types of Perforators
Availability:
A number of bullet types Bullet guns for use in all sizes of casing from a number of service companies Velocity of bullet = 3300 ft/sec
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Types of Perforators
When gun clearance > 0.5 in, velocity and energy drop When clearance = 1 in., 25% penetration loss than at 0.5 in. clearance When gun clearance = 2, penetration loss is 30 % than at 0.5 in. clearance When gun clearance = 0, penetration increases about 15% over 0.5 in. clearance
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Types of Perforators
2. Jet perforators
The use of shaped explosive charges to create perforation tunnels. The explosive charge produces an extremely high-pressure jet that penetrates the casing or liner to shoot into the reservoir formation. The shaped charges are contained in a perforating gun assembly that can be conveyed on wireline, tubing or coiled tubing, depending on the application and the wellbore conditions.
TUNIO, May' 2011,,, Courtesy AP Aung
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Perforation shot density: Example of 4 shots/foot in line firing and 90o phasing
TUNIO, May' 2011,,, Courtesy AP Aung
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In softer targets,
Bullets lose velocity when gun clearance >0.5 in. Often use in a unconsolidated formations Cheaper to use, rarely been used today Bullets plug the end of the flow channel
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Equipment Comparisons
Jet
1. 2. 3. 4. 5. Deeper penetration in hard rocks and multiple casing strings. Minimum burring of casing wall. Minimum cement shattering. Available for use in permanent type completions Higher temperature range.
TUNIO, May' 2011,,, Courtesy AP Aung
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Equipment Comparisons
Bullet
1. 2. 3. 4. 5. 6. Deeper penetration in soft and medium. Maximum fracturing of cement and soft rocks. Completely selective firing available. Controllable penetration available by using different bullet. High powered, large diameter gun available Generally cheaper, due to lower cost per shot.
TUNIO, May' 2011,,, Courtesy AP Aung
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Candidate Selection
1. Perforating Sandstone Wells
a. Perforate all wells in clean, non-damaging fluids normally NaCl, KCl, oil, or Nitrogen. b. c. Guns and completion systems should be designed to match given well conditions. All sandstone wells should be perforated with a standard casing gun, through-tubing gun, or a tubing-conveyed gun.
TUNIO, May' 2011,,, Courtesy AP Aung
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Candidate Selection
d. Sandstone wells should not be perforated in acids because of severe emulsion problems and formation damage. e. Selection of perforators should not be based alone in cement and/or sand stone. It may lead to poor quality penetrations. Ability to readily clean-out and flow through the formation and perforation tunnel must be the basic criteria for perforator selection.
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Candidate Selection
2. Perforating Carbonate Wells
a. Perforate in clean fluid, water or oil with a pressure differential into well bore. b. In limestone, chalk, or dolomite wells, it may be desirable to perforate in HCl or Acetic acid with a differential pressure of 200 t0 500 psi. Perforating in acid is especially beneficial if the well is to be fractured.
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Candidate Selection
3. Perforating in oil, water, or acid below a higher weight mud column is not satisfactory and is not recommended.
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Candidate Selection
4. When perforating in mud or other fluids containing fines, it should be recognized that: a. It is impossible to remove mud of silt plugs from all perforations by back flowing or swabbing. b. Mud or silt plugs are not readily removed from perforations with acid or other chemicals unless each perforation is fractured with ball sealers.
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Candidate Selection
5. Drilling mud and completion fluid containing appreciable fines should not be allowed to enter perforations through out the life of the well. Water containing fines or dirty oil may be very damaging due to perforation plugging and plugging of formation pores with solids for a greater distance from the well bore.
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Thank You
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