YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

MACHINERY
Headquarters : 888

Homu Road, Hsinchuang, Shengang, Taichung, Taiwan sales@

GENERAL TEL : 886-4-2562-3211 FAX : 886-4-2562-6479

886-4-2562-8399

SERVICE TEL : 886-4-2561-2965 FAX : 886-4-2561-2966

042010-E03-2000

Series
ULTRA HIGH PERFORMANCE VERTICAL MACHINING CENTER

new nSV SerieS ultra HiGH PerFOrManCe VertiCal MaCHininG Center

Introducing the new NSV series ultra high performance vertical machining center for high speed machining needs. The NSV series with 12,000rpm and 30HP IDD spindle design is combined with angular contact ceramic ball bearings to provide superb axial and radial cutting rigidity. The roller type guideways and heavy-frame ball screw are ideal for jobs that require a high rate of chip removal. YCM NSV series would be the best machine to help the investors increase the manufacturing efficiency and benefit. You will gain a clear advantage over the competition right from the start.

The NSV series is capable of reaching up to 50m/min. rapid feedrate and 1g* axial acceleration.

X Y Z

50m/min. 1,968ipm 50m/min. 1,968ipm 48m/min. 1,889ipm

48m/min. 1,889ipm 48m/min. 1,889ipm 48m/min. 1,889ipm

56

*As the workpiece is under 200kg (NSV66A: 100kg) and the foundation condition is fine.

 Extra Large Delta Machine Column Double-nut Ball Screw with High Performance Axial Servo Motor Roller Type Guideways on All Axes Wide Distance Between Guideways

NSV Series

Normal Design

400 mm 15.75"

500mm

19.69"

Advanced design with reinforced body structure through FEM analysis, the NSV series offers superb cutting performance and reduced vibration to meet the highest machining demand.

3.47" 5 0m m 3 8

FEM
Finite Element Analysis

15
1,52 59.8 mm 0 4"
7

56 4
FEM
Finite Element Analysis

supports

HeiDenHain linear Scales (opt.)

iSOlateD DireCt DriVe SPinDle

The unique IDD spindle design offers low spindle vibration and optimal heat isolation that result in excellent surface finish while maximizing both spindle and tool life under hard milling conditions

Micro Oil-air Lubrication System

Reliable Helical Disc Spring Simultaneous Taper & Flange Contact Design

POwer CHart
FanuC System
kgf-m lb-ft kgf-m lb-ft 1min. 5min. 10min. 20kW 26HP 20kW 26HP 18kW 24HP 18kW 24HP 15min. 7.14 51.64 7.14 51.64 cont. 4.87 35.22 4.87 35.22 15min. kW HP kW HP kgf-m 12.98 1min. 5min. 1min. 5min. 10min. 15min. cont. cont. 10min. 22 30 22 30 11.69 Ib-ft kgf-m Ib-ft
2min. 5min. 10min. 10min. 30min. 2min. 5min.

kW
2min.

HP kW 30 27 25 24 20 22 20 18.5 18 15

HP 30 27 25 24 20

1min. 12.98 93.8812.98 93.88 5min. 11.69 84.5511.69 84.55 10min. 9.74 70.45 9.74 70.45

93.89 12.98 93.89 2min.

5min. 84.56 11.69 84.56 10min. 70.45 9.74 70.45

22 20 18 15

5min. 18.5 10min.

18.5 25 15 20 15 10

18.5 9.74 25 15 11 7.5 20 7.14 15 4.87 10

30min. 51.64 7.14 51.64 cont. 35.23 4.87 35.23

15min. 11 cont. 7.5

30min. cont.

30min. cont.

11 7.5

15 10

11 7.5

15 10

cont.

L 1,500

H 8,000 8,000 12,000 rpm 12,000 rpm 1,500

3,000 1,500

3,000

4,000 1,500

4,000

15,000 rpm15,000 rpm

POWER SPINDLE SPEED (std.) SPINDLE SPEED (std.)

POWER TORQUE

TORQUE

SPINDLE SPEED (opt.) SPINDLE SPEED POWER (opt.)

POWER TORQUE

TORQUE

HeiDenHain System
kgf-m lb-ft
S6-10%

kW HP 22.5 30.17 20
18.5kW 24.81HP S6-25%

kgf-m

lb-ft
S6-10%

kW HP 22.5 30.17

12.01

87

S6-10%

26.82
S6-25%

18.4 24.67 16 13 21.46

5.48 40
S6-10% S6-40%

16

21.46

8.44 7.14 4.87

61 52 35

S6-25% S6-40%

S6-25%

S6-40% 11.0kW14.75HP S6-40%

17.4
3.90 28 23 18 13.24
S6-25% S6-40% S2-30min. cont.

13.9 18.64 13 17.43 11.1 10 9.1 7.5 7 5.1 14.9 13.4 12.2 10.06 9.39 6.84

S2-30min. cont.
2.22kgf-m 16 lb-ft

cont.

cont.

7.5

10.1

3.16 2.43 1.83

L H

1,500

3,550 4,000 POWER

9,930 TORQUE

12,000 rpm

4,000

9,875 POWER

12,000 TORQUE

15,000 rpm

SPINDLE SPEED (std.)

SPINDLE SPEED (std.)

10

Max. acceleration 1g Max. rapid Feedrate 50m/min. Powerful axial Motors X/Y axis Motor 4.5kw, Z-axis Motor 5.5kw (nSV156a Y-axis Motor 5.5kw )

All Roller Type Guideways Onepiece Motor Housing Double-nut Ball Screw 6 Slider Blocks on X-axis (NSV102A/NSV156A)

11

All Roller Type Guideways

GENERAL MODEL

NSV SERIES

35mm
Rigidity: 67.2kN

45mm
Rigidity: 115kN

+70%
RIGIDITY INCREASED BY

Double-nut Ball Screw

+140%
RIGIDITY INCREASED BY

GENERAL MODEL
Diameter: 40mm Rigidity:

NSV SERIES
Diameter: 45mm Rigidity:

62kgf/m 2,207kgf

151kgf/m 5,090kgf

Load Capacity:

Load Capacity:

+130%
LOAD CAPACITY INCREASED BY

12

reliable tOOl MaGaZine SYSteM

13

1.9 Sec. tool to tool 3.4 Sec. Chip to Chip

Column Mounted Design Minimizes the Vibration During Tool Change Standard 30T Tool Magazine 48/60T Servo Driven Tool Magazine (opt.) Automatic Chip Shield (opt.)

14

HiGH PerFOrManCe aPPliCatiOnS

15

HiGH CHiP reMOVal rate

FACE MILLING S45C Steel FACE MILLING S45C Steel END MILLING FACE MILLING S45C Steel FACE MILLING S45C Steel END MILLING FACE MILLING S45C Steel FACE MILLING S45C Steel END MILLING
Material Removal Rate Material Removal Rate Material Removal Rate

Tool 63mm x x 6T Tool 63mm 6T Tool 1,500rpm Spindle Speed 1,500rpm x 6T Spindle Speed 63mm Spindle Speed 2,250mm/min. 1,500rpm Feedrate Feedrate 2,250mm/min. Feedrate 2,250mm/min. Width of Cut 60mm Width of Cut 60mm Width of Cut 4.5mm Depth of Cut 4.5mm Depth of Cut 60mm Depth of Cut 4.5mm

608 608
cc/min. cc/min. cc/min.

Depth ofof Cut Depth Cut Depth of Cut

Tool 80mm x x 5T Tool 80mm 5T Tool 596rpm Spindle Speed 596rpm x 5T Spindle Speed 80mm Spindle Speed 298mm/min. 596rpm Feedrate Feedrate 298mm/min. Feedrate 298mm/min. Width of Cut 65mm Width of Cut 65mm MaterialWidth of Rate 145cc/min. Material Removal Cut 65mm Removal Rate 145cc/min. Material Removal Rate 145cc/min.

7.5 7.5
mm mm mm

Material Removal Rate Material Removal Rate Material Removal Rate

Aluminum Aluminum Aluminum

1,960 1,960
cc/min. cc/min. cc/min.

Tool 40mm x x 4T Tool 40mm 4T Tool 12,000rpm Spindle Speed 12,000rpm 4T Spindle Speed 40mm x Spindle Speed 20,000mm/min. 12,000rpm Feedrate Feedrate 20,000mm/min. Feedrate 20,000mm/min. Width of Cut 28mm Width of Cut 28mm Width of Cut 3.5mm Depth of Cut 3.5mm Depth of Cut 28mm Depth of Cut 3.5mm

Material Removal Rate Material Removal Rate Material Removal Rate

END MILLING END MILLING END MILLING

S45C Steel S45C Steel S45C Steel

DRILLING DRILLING DRILLING

400 400
cc/min. cc/min. cc/min.

Cutter Diameter Cutter Diameter Cutter Diameter

S45C Steel S45C Steel S45C Steel

TAPPING TAPPING TAPPING

44 44
mm mm mm

M24 M24
Tool M24 Tool M24 Tool 60rpm Spindle Speed 60rpm Spindle Speed M24 Spindle Speed 180mm/min. Feedrate Feedrate 60rpm 180mm/min. Feedrate 180mm/min.

TAP TAP TAP

S45C Steel S45C Steel S45C Steel

Tool 16mm x x 4T Tool 16mm 4T Tool 16mm Spindle Speed 5,000rpm x 4T Spindle Speed 5,000rpm Spindle Speed 2,000mm/min. 5,000rpm Feedrate Feedrate 2,000mm/min. Feedrate 10mm Width of Cut 10mm Width of Cut 2,000mm/min. Width of Cut 20mm Depth of Cut 20mm Depth of Cut 10mm Depth of Cut 20mm

Tool 44mm x x 2T Tool 44mm 2T Tool 1,030rpm Spindle Speed 1,030rpm x 2T Spindle Speed 44mm Spindle Speed 206mm/min. Feedrate Feedrate 1,030rpm 206mm/min. Feedrate 206mm/min.

Note: The above data is for reference only. All the cutting tests are designed to demonstrate maximum machining capabilities without preserving tool life.

16

17

18

NSV66A
560 22.05" 895.00000.0100 55 22.05" 100 100 100 100 100 3.94" 3.94" 3.94" 3.94" 3.94"
R89 53

R49
4"

3 19

.41"

545 21.46"

840 33.07"

T-slots

17.5 0.69"

13 0.51"

18 0.71" 32 1.26" 1,176 46.30" Hinge Type Chip Conveyor (opt.) 3,390 133.47" 1,950 76.77"

2,787 109.72" Table size NSV85A/102A Table size 650 25.59"

31 1.22"

H8 18 0.71"

30.5 1.20"

2,434 95.83" Shipping Height NSV102A 1,120 44.09" NSV85A 1,000 39.37"

NSV102A 1,120 44.09" NSV85A 1,000 39.37"

R695 27.36"

1,574 61.97" 30.5 1.20" 2,895 113.98" 962 37.87" 31 1.22"

3,455 136.02"

T-slots

T-slots
17.5 0.69" 30.5 1.20"

17.5 0.69"

31 1.22"

H8 18 0.71"

H8 18 0.71"

2,895 113.98"

460 18.11"

2,025 79.72" 2,485 97.84"

13 0.51"

32 1.26"

13 0.51"

18 0.71"

18 0.71" 32 1.26" 3,340 131.50" 3,340 131.50"

NSV156A
650 25.59"
100 100 100 100 100 100 3.94" 22.05" 560 3.94" 3.94" 3.94" 3.94" 3.94"

55 22.05"

100 100 100 100 100 3.94" 3.94" 3.94" 3.94" 3.94"

60T 48T 600 " NSV85A 1,155 45.47" NSV85A 1,155 45.47".62 3 NSV102A 992 39.06" 2 NSV102A 992 39.06" 3,080 121.26" 3,000 118.81" 2,770 109.06" Chip Conveyor Chip Conveyor (opt.) (opt.)

45 R5 6" .4 21

21

R5 45 .46 "

2,435 95.87" Shipping Height

2,435 95.87" Shipping Height

3,021 118.94"

3,021 118.94"

1,630 64.17 840 33.07"

17.5 0.69"

30.5 1.20"

31 1.22"

962 37.87"

1,627 64.06"

H8 18 0.71"

1,627 64.06"

13 0.51"

18 0.71" 32 1.26" 2,937 115.63"

TANK

962 37.87"

TANK NSV85A 2,150 84.65" 480 NSV85A 2,150 84.65" NSV102A 2,760 108.66" NSV102A 2,760 108.66" 200 18.90" 7.87"

2,937 115.63" 20 Bar CTS Pump (opt.) 20 Bar CTS Pump (opt.)

480 200 18.90" 7.87"

19

2,822 173.62"

T-slots

3,455 136.02"

1,090 42.91" Transformer

R695 27.36"

1,090 42.91" Transformer

2,975 117.13"

650 25.59" 100 100 100 100 100 100 50 1.97" 100 100 100 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 100 100 100 3.94" 3.94" 3.94" 3.94" 3.94" 3.94"

R560 22.05" 50 1.97"

20Bar pump (opt.) 20Bar pump (opt.)

R560 22.05"

R545 21.46"

R545 21.46"

1,090 42.91" Transformer 3,240 127.56"

5.2

Table size

Table size 1,176 46.30" R560 Hinge Type Chip 22.05" Conveyor (opt.) R695 27.36"
pump R695 (opt.) 27.36" 20Bar

3,390 133.47" R560 1,950 76.77" 22.05"

20Bar pump (opt.)

NSV102A 1,120 44.09" NSV85A 1,000 39.37"

NSV102A 1,120 44.09" NSV85A 1,000 39.37" 2,975 117.13"

2,434 95.83" Shipping Height

1,090 42.91" Transformer

2,895 113.98"

T-slots

T-slots

2,895 113.98" 30.5 1.20"

17.5 0.69" 30.5 1.20"

17.5 0.69"

31 1.22"

13 0.51"

18 0.71" 32 1.26"

13 0.51"

18 0.71" 32 1.26"

962 37.87"

H8 18 0.71"

H8 18 0.71"

31 1.22" 1,574 61.97"

3,340 131.50" 460 18.11"

3,340 131.50" 2,025 79.72" 2,485 97.84"

NSV85A 1,155 45.47" NSV85A 1,155 NSV102A 992 39.06" 45.47" NSV102A 992 39.06"
2,435 95.87" Shipping Height 2,435 95.87" Shipping Height

3,021 118.94"

3,021 118.94"

Chip Conveyor (opt.)

Chip Conveyor (opt.)

60T

600 2" 6 23.

962 37.87" 3,080 121.26" 3,000 118.81" 2,770 109.06" 1,627 64.06" 1,627 64.06" 962 37.87"

48T

3,455 136.02"

45 R5 6" .4 21

21

R5 45 .46 "

3,455 136.02"

1,090 42.91" Transformer

2,787 109.72" 650 25.59" 650 25.59" 100 100 100 100 100 100 100 100 100 100 100 100 50 1.97" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94" 3.94"

50 1.97"

R545 21.46"

R545 21.46"

TANK 480 200 18.90" 7.87"

TANK 480 NSV85A 2,150 84.65" NSV85A 2,150 NSV102A 2,760 108.66" 84.65" 200 18.90" NSV102A 2,760 108.66" 7.87"

2,937 115.63" 20 Bar CTS Pump (opt.) 20 Bar CTS Pump (opt.)

2,937 115.63"

948 39.06

2,465 104.49" Shipping Height

Chip Conveyor (opt.)

3,051 120.12"

950 37.40"

1,168 45.98

1,468 57.8

TANK 550 21.65

3,855 151.77 4,405 173.43 3,855 151.77"

4,410 173.62"

20

2,822 173.62"

SPECIFICATIONS
SPINDLE
66A
(opt.)

85A

102A
12,000rpm (15,000rpm)

156A

Spindle Speed Spindle Power [cont./30/10/5/1min.] Spindle Taper

(opt.)

22kW (30HP) BBT40

TRAVEL

TABLE

X-axis Travel Y-axis Travel Z-axis Travel Distance Between Spindle Nose & Table Top

660mm (25.98") 510mm ( 20.08") 560mm (22.05") 100~660mm (3.94"~25.98") 840 x 560mm (33.07" x 22.05") 5 x 18mm x 100mm (5 x 0.71" x 3.94") 500kg (1,102 lb) 50/50/48 m/min. (1,969/1,969/1,890ipm) ISO 10791-4 0.010mm (0.00039") 0.007mm (0.00028") 30T (40T)

850mm (33.46")

1,020mm (40.16")

1,530mm (60.24") 650mm (25.59") 610mm (24.02") 80~690mm (3.15"~27.17")

600mm (23.62") 600mm (23.62") 100~700mm (3.94"~27.56") 1,000 x 650mm 1,120 x 650mm (39.37" x 25.59") (40.16" x 25.59") 6 x 18mm x 100mm (6 x 0.71" x 3.94") 1,000kg (2,205 lb)

Table Size No. T-Slots x Size x Pitch Max. Load on Table

1,630 x 650mm (64.17" x 25.59") 6 x 18mm x 100mm (6 x 0.71" x 3.94") 1,500kg (3,307 lb)

FEEDRATE
Rapid Feedrate Cutting Feedrate

48/48/48 m/min. (1,890ipm) 20,000mm/min. (787ipm) JIS B 6338 0.003mm/300mm (0.00012"/11.8") 0.002mm (0.00008") 30T (48T) 6kg (13.2 lb) 76 x 300mm (3" x 11.8") 125 (4.9") 1.9sec. (T-T) Arm Type Random ISO 10791-4 0.014mm (0.00055") 0.010mm (0.00039") JIS B 6338 0.004/300mm (0.00015"/11.8") 0.003mm (0.00012")

ACCURACY
Positioning Repeatability

(Linear)

ATC

Tool Magazine Capacity Max. Tool Weight Max. Tool Dimensions Max. Tool Dimensions Tool Change Time Tool Changer Method Tool Selection Method
(Per Piece) (Approx.)

(opt.)

30T (48T/60T)

(W/O Adjacent Tools)

GENERAL

Pneumatic Supplier Power Consumption Machine Weight

All the specifications shown above are just for reference.

5.5kg/cm2 (78.2psi) 35kVA (40kVA) 6,500kg (14,330 lb) 36kVA (40kVA) 6,800kg (14,991 lb) 7,000kg (15,432 lb) 40kVA (40kVA) 10,000kg (22,046 lb)

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc., to improve the performance of the machine without notice.

ACCESSORIES

: Standard

: Option

Tool Kit Work Lamp Pilot Lamp Coolant Gun Air Gun Guideway Cover on X/Y/Z Chip Auger Spindle Air Blast Cutting Air Blast Spindle Air Seal Spindle Cooling System Full Chip Enclosure Leveling Blocks and Bolts Heat Exchanger for Electrical Cabinet Mechanical, Electrical & Operating Manuals Safty Door Automatic Door Linear Scale

Foundation Bolt Chip Conveyor Chips Flush Coolant System Oil-mist Coolant System Oil-mist Collector Shower Coolant System Oil Skimmer A/C Cooler for Electrical Cabinet Coolant Through Spindle System 4th Axis Rotary Table Heavy Duty Coolant Pump Workpiece Measurement System Auto Tool Length Measurement System Oil Hole Holder Function Circular Coolant Nozzle CE HEIDENHAIN iTNC-530 Control STC Plus Shower Coolant System (NSV156A)

HEIDENHAIN iTNC-530 Control (opt.)

21

HEIDENHAIN Linear Scale

HEIDENHAIN Linear Scales are available on 3 axes With the absolute measuring method, the position value is available from the encoder immediately upon switch-on The absolute position information is read from the scale graduation, which is formed from a serial absolute code structure

Coolant Through Spindle

Form A 10 Bar/20 Bar/30 Bar/50 Bar/70 Bar

Form A

Laser Measuring System

BLUM non-contact precise tool setting and breakage control The integrated electronic system checks each individual cutting edge at full speed

Chip Conveyor
Hinge type Scraper type Left or right-hand exit is available

Auto Tool Length Measurement System

BLUM Z-3D tool length & radius measurement Universal and economic solution for fast tool setting and breakage control

Chips Flush Coolant & Shower Coolant System

Grundfos pump, max flow rate at 120L/min. Efficient chip disposal system

Workpiece Measurement System

BLUM TC50 multidirectional touch probe Allows fast, precise and automatic calculation of workpiece position and dimensions

Tool Magazine
48/60T servo driven tool magazine Column mounted design

22

CONTROL
High performance AC digital servo & spindle drives High resolution 10.4color LCD monitor with dynamic graphic display Manual guide i conversational function greatly reduces programming and setup time Built-in AICC II and high speed JERK function Auto switching on/off high speed high accuracy machining control function High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics Combined uses of many high performance microprocessors, high speed memory and the adoption of Multi-CPU system for super high speed control processing Large program capacity with 1,280 meters of memory Program management by program folders and file names Power failure module Full alphanumeric keyboard allows easy program editing PCMCIA slot for easy file transfer and memory expansion Dynamic display language switching function RS-232C interface ready for fast program transfer Powerful servo motors with super precision absolute positioning encoders (opt.) Editing and operation of a memory card and data server (opt.) FANUC program transfer tool (opt.) Tool management functions (opt.) Servo guide mate (opt.) Learning control for parts cutting and rigid tapping (opt.)
G-menu Function User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps Calculator Function Convenient calculator function provides fast calculation and setting of workpiece offsets

by

Easy Shop-floor Programming Manual Guide i Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function Intelligent Tool Data Management Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine Pop-up Alarm Display Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime Automatic Tool Length Measurement Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function

Counter Function Allows user to easily keep track on number of workpieces with: Main Counter Periodical Counter Daily Counter Over Cycle Alarm High Performance Machining Mode: M300 High performance mode with 5 settings that allows user to select for the best machining results

Intelligent Maintenance Reminder Pre-set maintenance schedules are programmed to remind operators to inspect periodically and to prolong machine life Manual Tool Length Measurement Easy setup of tool length measurement provides convenient setting of tool offsets data from one tool to the other

Software enhancement exclusively from YCM

OPERATION
Feedrate Tool Data Work Coordination Parts Count Machining Hours Date and Time Controller Running Hours Spindle Load Function Display

Easily select multiple windows from the following list of display for your monitoring needs. G-code Status M-code Status Spindle Status

Multi-function Display

High Speed Machining Mode: M400

Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results. Machining efficiency improved by 25% without sacrificing machining accuracy.

+25%
Efficiency increased by

Wireless Message Notification (opt.)

Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.
YCM WORKPIECE STATUS: COMPLETE
M YC IECE P RK S: WO ATU TE ST PLE M CO

A remote monitoring system

i-Direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. As soon as the system gets an alarm signal, instant messages will be sent thru e-mail or SMS (can input 3 sets of cell phone numbers).

User account administration

Overall machines status display

System Chart
Report Internet E-mail SMS

domain Policy

Machine model, number, e-mail, Complete production, standby SMS and IP setup and down time record

Data

Program

Alarm

Parameter

Statistics of part quantity

Production data graphical analysis