TECHNICAL MANUAL

Feb. 2006

PROLOGUE

Date: February 2006

PROLOGUE This Manual has been prepared for technicians, to offer a comprehensive information booklet, principally technical, as a guide to be consulted for daily use. We recommend that the instructions in this Manual be followed carefully, and we ask all Technicians to report back about any anomaly found during installation or maintenance, so that we can correct any difficulties that may arise. Technical Services Department always welcomes observations and suggestions, with the intention of the constantly improving the quality of our products and services to the customer. TECHNICAL STANDARDS Coffee machines comply with standards set out by the Ministry of Industry and Energy of Spain, according to ITC certificate MIE AG-11 of the regulations for Pressure Appliances and ITC MIE AG-11 regulations for Gas-fueled Appliances, duly certified as corresponding to official standards of the European Community. WARNING: The espresso coffee machine incorporates a high-temperature pressure boiler. This may only be serviced by qualified technicians. GUARANTEE Only Authorised Technical Service, can give service under guarantee. Only genuine spare parts may be used to for the machine's proper repair and durability. The GUARANTEE includes only the free replacement of defective parts. In no case will the entire machine be replaced. The following are excluded from the GUARANTEE: normal wear and tear; glass, rubber and plastic components; electrical components which may cause imperfections or affect the function of other components through variations in the power supply. The Technician must send all defective parts which have been replaced to S.A.T. together with the worksheet setting out said parts and reference numbers, and details of the machine under guarantee (no., date of installation, date of repair) WARNING: Failure to send the registration GUARANTEE card to S.A.T. will invalidate the general conditions thereof.

INSTALLATION

Date: February 2006

INSTALLATION Before installing the machine:

Make sure that electricity and water supplies are properly installed, in compliance with current regulations in the country of installation. Check that the electric voltage and current match the specification plate of the machine. Check that the electrical circuit is properly grounded. No responsibility will be accepted by the manufacturer in case of non- compliance with these standards.

TRANSPORT Espresso Coffee Machines leave the factory carefully packed, to the most exacting standards; however, occasionally, poor handling in transit can cause some slight damage, so it is VERY IMPORTANT to remember: Delivery of the goods is the responsibility of the carrier. If there is any damage, it must be claimed from the carrier, retaining the packaging for inspection. Make sure that on delivery the goods are still properly packed. If damage should appear on unpacking the goods, a claim should be made to the carrier in writing, requesting an inspection of the damage, within 15 days of receipt. Always claim promptly. DO NOT return the damaged goods to S.A.T. without previous advice.

INDEX

Date: February 2006

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16

GENERAL CHARACTERISTICS PRESENTATION & RANGE OF MODELS TECHNICAL SPECIFICATION BODYWORK GROUPS WATER HEATER & CIRCULATION SYSTEM HEATING & CONTROL SYSTEMS WORKING PRINCIPLES INSTALLATION WATER SOFTENER ELECTRIC WATER PUMP WATER PRESSURE REDUCER DAILY CARE AND MAINTENANCE MALFUNCTIONS & POSSIBLE CAUSES ELECTRIC CIRCUIT DIAGRAMS DIAPLAY

1-,

GENERAL CHARACTERISTICS

17

14

21 7

10

20 12 2 4 5 12 8 3 5 16 15 6

18

Figure 1

1 2 3 4 5 6 7 8 10

Top cup grille Water outlet Filter holder Pressure gauge Steam outlet Group head Hot water button General switch Upper tray

12 14 15 16 17 18 20 21

easyLATTE steam taps ON/OFF indicator light Drip tray grate Drain tray Boiler water level indicator Push button panel Display Cups warm button

PRESENTATION & RANGE OF MODELS

Date:

JULY 2001 October 2007

2.

PRESENTATION & RANGE OF MODELS

The G6 coffee machine is compact in shape and very practical, the bodywork is of stainless steel with aluminium alloy side panels. Automatic filling system, The boiler is filled automatically by an electronic level control device. When the water in the boiler ceases to be in contact with the stainless steel probe, the solenoid valve and pressure pump relays are activated, and the boiler is filled, even when there is no water mains pressure or when water is supplied from a container. Manual filling system The machine has a little manual valve situated inside. If needed, remove the drain tray to access (Fig. 3)
OFF ON

Figure 3

The working pressure of the heater, and of the pump, is monitored by means of a double scale pressure gauge. Hot water and steam are obtained by special outlet pipes, controlled by separate taps. The group head is heated by the traditional thermosyphon physical system which keeps it thermo-regulated at a constant and uniform temperature. In the display GROUTRONIC coffee machine the temperature can be regulated independently in each group by means of the display and the thermopar type probe located in each group. Water is heated in the boiler by a double element, controlled by a pressure switch, maintaining the water at uniform temperature. The heat exchangers, which pass transversely through the boiler and which supply the group heads, are protected from excess pressure in the thermo-siphon circuit by a relief valve. The machine is also provided with a check valve to prevent the backflow of hot water to the water network.

TECHNICAL SPECIFICATIONS

Date: February 2006

2.1

AUTOMATIC ELECTRONIC MACHINE (Fig. 1) The G6 is an automatic coffee machine with a patented electronic system of measured volume dosage. The group heads are activated by a solenoid valve. Simply by pressing a button, previously regulated to give a measured amount of water (from 0 to 500 cc.), the electronic system is started. The mainboard, through two independent relays, starts the solenoid valve of the group and the electronic pressure pump. At this moment the infusion of coffee begins so that, when this is finished, the espresso coffee is dispensed. The flowmeter passes information on the volume of water passing through it to the mainboard, when this coincides with the amount programmed by the button panel, the mainboard automatically disconnects the solenoid valve and pump relays, and the coffee flow ceases. Four different doses of coffee can be selected on each group, with the possibility of cancelling or changing the selection by pressing another button. For details concerning programming dosification please refer to section 8, Working Principles later in this guide. A continuous flow button is also provided in the control panel, the flow continues until this button is pressed again.

2.2

AUTOMATIC ELECTRONIC MACHINE WITH DISPLAY (Fig. 1) Basic description is the same that automatic electric machine. For the specific characteristics of this model, (to see operating instructions)

3.
Model

TECHNICAL SPECIFICATIONS
ELECTRONICELCTRONIC DISPLAY-DISPLAY GROUPTRONIC 2 Gr. 83 cm. 46 cm. 57 cm. 72 Kg. 3/8 Gas 3 Gr. 100 cm 46 cm. 57 cm. 86 Kg. 3/8 Gas

Number of groups Width Height Depth Weight Water supply Power Single-phase Supply Three-phase Three-phase + Neutral Wattage Boiler capacity

230V. 50/60Hz. 230V. 50/60 Hz. 380V. 50/60 Hz. 3.500 W. 4.600 W. 13 Lts. 18 Lts.

BODYWORK

Date: February 2006

4 4.1

BODYWORK ACCESS TO DIFFERENT PARTS OF THE MACHINE (Fig. 5) To gain access to the interior of the machine, you should: (Fig. 5)

Remove the upper tray. (A) Remove the screws (1) that retain the upper tray (B) and then remove it Remove the drip tray (F) and the screws (7) that retain the drain tray (E) and then remove it.
6 1 1

A B

4 2

Loosen the screws (2) that retain the sides (D). 5 Remove the screws (3) that retain the sides on the lower 3 F E 7 part of the chassis Figure 5 Remove the side (D) by pushing on the inside to release the retention spring To remove the back (C), loosen the screws (4) situated on the upper part and remove the lower screws (5) then take out the back After completing repair, follow the above instructions in reverse order for reassembly

NOTE: In order to gain access to the interior of the machine through the left or right side panels, it is not necessary to remove the upper tray. Loosen the screws (2) through the holes in the tray. With the screws loose (6) the tray can be lifted allowing you to remove the side from the upper part. Remove the screw (3) that retains the side panel on the lower part of the chassis; this allows you to remove the panel, pulling the lower part outwards to overcome the chassis fastening. (See fig. 5B) Follow the instructions in reverse order for reassembly. (See fig. 5B) Figure 5B

GROUPS

Date: February 2006

5.

SOLENOID VALVE GROUP (Fig. 6) In this group the infusion, coffee flow and discharge of the pressure accumulated in the filter holder are carried out by the action of the solenoid valve (9).When the coil (10) of this solenoid valve is electrically activated, it displaces the plunger (8), closing the discharge valve (2) and opening the flow valve (7), which allows water to pass towards the diffuser (4) through the sprinkler (3). At this point the gentle moistening of the coffee (infusion) begins. The infusion time (between 5 and 7 seconds) is determined by the aperture of the injector (6). A bubbling effect is produced by the interchange of the air in the bubble which forms in the chamber (5) with the water which gradually increases its pressure on the bubble. The resulting mixture of air and water progresses to the coffee, previously moistened by the infusion. When the electrical supply to the coil (10) ceases, the plunger (8) returns to its rest position through the action of the built-in spring. The coffee flow then stops and the pressure in the filter holder is discharged through the discharge valve (2). The atomizer (1) directs the discharge water to the drain, so that it does not splash the exterior.

Figure 6

BOILER AND HYDRAULIC SYSTEM

Date: February 2006

6. 6.1

BOILER AND HYDRAULIC SYSTEM BOILER The boiler is constructed of 1.5 mm. copper plate, and normally works at a pressure of between 0.7 and 1.0 bar.

6.2

SAFETY VALVE The safety valves prevent the boiler pressure from exceeding the set limits. The safety valve discharges steam when the pressure in the boiler exceeds 1.65 bar. VERY IMPORTANT: In accordance with current legislation, and as stipulated in the Regulations for Pressure Appliances and the corresponding ITC referring to the rapid preparation of coffee MIE AP-14, the safety valve bears a seal carrying the name of the manufacturer and any manipulation of it is prohibited.

6.3

COMPENSATION VALVE This valve prevents negative pressure in the boiler,

6.4

PRESSURE GAUGE This has a double scale: one scale of 0 to 2,5 bar indicating the pressure in the boiler and the other from 0 to 16 bar indicating the electric pump pressure.

6.5

WATER LEVEL INDICATOR This is indicated on the left side of the front panel by means of a symbol that lights up each time the boiler is automatically refilled.

6.6

AUTOMATIC BOILER FILLING See (page 5) section 2. PRESENTATION & RANGE OF MODELS and paragraph Automatic filling system and Manual filling system

6.7

CHECK VALVE This prevents a back-flow into the water mains, from the boiler or from the heat exchangers, in the event of the water mains pressure being low.

6.8

RELIEF VALVE Ensures that excessive pressure is not created in the separate circuit of the thermo-siphon, due to expansion produced by the reheating of the water. It operates at a pressure of approximately 10-11 bar. and discharges directly into the drain tank. Figure 7 Adjustment of the expansion valve (Fig. 7): - The expansion valve must open at about 10-11 bar. - If the valve opens at a lower pressure, it could open during the brewing cycle. - If the valve opens at a higher pressure, this could cause rapid wear of the flow valve seal. - To adjust the pressure until the correct value of 10-11 bar. is obtained, tighten or slacken the tension spring (R), as desired, to increase or lower pressure.

HEATING AND CONTROL SYSTEMS

Date February 2006

7. 7.1

HEATING AND CONTROL SYSTEMS AUTOMATIC MACHINES

7.1.1 HEATING ELEMENT The heating element is a nickel-chrome spiral, insulated and housed in a copper casing. Function: Placed longitudinally in the boiler and controlled by the pressure-switch, it keeps water at the required temperature automatically. 7.1.2 SAFETY THERMOSTAT (Fig. 8) Connected in series with the pressure-switch, it protects the heating element when the water level into the boiler is lower, and the heating element is not covered. To rearm the thermostat, push in the red Button button once the heating element has been covered with water
Figure 8

7.1.3 PRESSURE-SWITCH Automatically controls and regulates the steam pressure in the boiler, acting on the heater. Adjustment of the pressure-switch (Fig.9), starting with the machine cold and without pressure: a) Once the coffee machine is connected electrically and hidraulically, turn the switch on to position 2 ; the automatic filling system will start to work until the boiler reaches the required level of water. Turn switch on to position (1) just after of this moment the heater is connected and the water in the boiler will start to heat. Wait until the pressure gauge needle reaches the required value (1 bar) 1. If the pressure-switch is correctly adjusted it will disconnect the electric heater when the pressure gauge needle reaches the required value, (1 bar) 2. If disconnection occurs at a lower value than is required, tighten the adjusting nut (A) slowly until the pressureswitch disconnects at the correct level. 3. If the pressure-switch disconnects at a higher value than required, discharge the boiler pressure partially. Loosen A the adjustment nut (A) slowly, and check that the heater is disconnected when the pressure gauge marks the value desired. Continue the adjustments until the correct value is obtained.
Figure 9

b)

c)

10

HEATING AND CONTROL SYSTEMS

Date: February 2006

7.2 7.2.1

DISPLAY AND GROUPTRONIC MACHINES HEATING ELEMENT The heating element is a nickel-chrome spiral, insulated and housed in a copper casing. Function: Placed longitudinally in the boiler and controlled by the central unit by means of the digital sensor and static relay, it keeps water at the required temperature automatically

7.2.3 STATIC RELAY (Fig.11 ) An electronic device, that together with the temperature sensor, automatically, regulates and controls the steam temperature in the boiler. Its function is to switch on and to switch off the current, in the two phases that are feeding the heating element, depending on the value received in the mainboard from the temperature sensor.

+ +

Figure 11

7.2.4

DIGITAL TEMPERATURE SENSOR ( Fig.12) This electronic component (NTC 30KO), varies its value depending on the temperature of the steam in the boiler. This signal is processed by the mainboard which will activate or deactivate the heating element by means of the static relay in order to maintain a constant temperature.
-Red

Figure 12

ADJUSTING THE TEMPERATURE SENSOR By means of the display, through the authorised personnel screens, sub-screen: Boiler probe adjustment+ 0,0. We can to adjust the temperature sensor, so that the value in Con the display matches the steam pressure gauge in bars. For example at 120C. (on the screen) the pressure gauge needle should indicate more or less 1 bar just at the moment that the heating element is disconnected. We should adjust this sub-screen so that these values are indicated correctly

11

WORKING PRINCIPLES

Date February 2006

7.2.5 MAXIMUN LEVEL PROBE These machines, have a maximum level probe, in order to detect an excess of water in the boiler 7.2.6. CONTACTOR (Fig. 13) We can describe a contactor as a mechanical device for electric connection and desconnection, activated by magnetic energy which is provided by a coil. The main function of the contactor in the coffee machine is to switch on and switch off the machine, when it has been programmed with the function clock programming. Also, it acts as a security device when the temperature inside the boiler exceeds by 2C.the temperature programmed on the display, switching off the supply power to heating element.
Figure 13

7.2.7. CUP WARMER Located under the upper tray, these machine are provided with a an element to raise the temperature obtained by the boiler. This temperature is controlled by a thermostat in a range between 75C. 80C.
COFFEE MACHINE RESISTENCE REF. WATTS

2 GR. 08361900 200 W.

3GR. 08362000 250 W.

8. 8.1

WORKING PRINCIPLES THERMOSYPHON CIRCULATION (Fig.14) The thermosyphon circulation is made up of: 1. Heat exchanger pipe crossing the boiler (T). 2. Hot water entry pipe to group (N). 3. Circulation within the group (P). 4. Return from group to heat exchanger (R).

N R

Figure 14

Each group has its own independent thermosyphon circuit, kept at the proper temperature for making coffee. Principle of the thermosyphon circuit: 1. Water in the heat exchanger is heated by conduction by the water in the boiler. 2. The heated water, less dense, expands through the group, passing heat to it, and keeping it thermoregulated. 3. The water, having lost its heat, is cooler and more dense, returns by the return pipe (R), maintaining the continuous circulation.

12

WORKING PRINCIPLES

Date: February 2006

8.2.

ELECTRONIC MODEL ( Cups warm optional) COFFEE DOSING TOUCH BUTTON (Fig. 16) This is formed by five push-buttons (A,B,C,D, and E) the buttons A,B,C, and D, correspond to the selection of four possible doses of coffee, button E is for continuous flow. To interrupt the flow (STOP), press any of the buttons (A,B,C,D, and E).

Figure 16

C F*G A B E D

C ABE D

8.2.1

ELECTRONIC DISPLAY MODEL AND DISPLAY GROUPTRONIC The machine with display incorporates a LCD screen for its programming to see operating instructions

SERVICIO TECNICO 93 223 12 00

Figure 17

F *G

*PROGRAMMABLE HOT WATER PUSH BUTTON (G) Touching this push button activates the hot water outlet, dosing an amount of water previously programmed according to section (a) (See page 14).

13

WORKING PRINCIPLES

Date February 2006

8.2.4 AUTOMATIC FLOW Press one of the four push-buttons (A,B,C, and D) for automatic flow or button (E) for continuous flow, according to the dosage required. Once the group is activated, the infusion period begins, lasting 3 to 5 seconds, and then the brewing begins. The flow terminates automatically in the case of the buttons A,B,C, or D. If the continuous flow button (E) has been pressed, this can be stopped by pressing any one of the five buttons. The automatic flow, using any of the four buttons (A,B,C,and D), can be stopped at will, by pressing any of the five buttons. The machines leave the factory adjusted to give the following quantities, approximately: - Short coffee: 70 cc. water - Long coffee: 85 cc. water - Two short coffees: 115 cc. water - Two long coffees: 130 cc. water - Hot water: 220 cc. (12 seconds timer) It has to be borne in mind that these amounts have been measured without any coffee in the filter holder; with coffee they are slightly less. 8.2.5 HOW TO ADJUST OR CHANGE THE COFFEE DOSE; a) a1) a2 ENTER PROGRAMME MODE: Turn the main switch (8) to the OFF position (See page 4) Press the continuous button (A) on the left panel (18 ) and holding it down simultaneously turn the machine main power (8) to position (ON). Wait aprox. 5 sec. for the front panel to flash. PROGRAMMING: Put coffee in the 1 cup filter and holder insert it in the group head. Press the button for 1 short coffee (left keypad) and wait until the electrically operated valve is activated, and release the button. Wait until the amount of coffee reaches the desired level in the cup and press the button again to stop. NOTE: Adjust the other selections by following the same steps for 1 long black, 2 short blacks, and 2 long blacks, respectively. b4) The hot water button is programmed is the same manner C) c1) EXIT FROM PROGRAMME MODE: Turn the main switch (8) OFF (position 0) and then ON (position 1) again.
MAIN SWITCH 2 1 0

b) b1) b2) b3)

2 1

2 1

14

WORKING PRINCIPLES

Date February 2006

8.3

SECURITY WARNINGS

8.3.1 DOSAGE IMPULSE ALARM This alarm is activated if for any reason the impulses from the flowmeter are not registered by the mainboard, or if there is an interval of more than 15 seconds between impulses. With the group in operation (the pilot light of A,B,C, or D on steadily), it will stop working and all four pilot lights will flash. The following should be checked: Coffee too finely ground. Possible obstruction to the coffee outlet (soiled diffuser, the group injector blocked, etc.). Flowmeter connections. Group solenoid valve. Solenoid-valve connections. Flowmeter working. Possible damage to the electric pump.

To eliminate the alarm indicators, press any button on the control panel of the group concerned; however, if the trouble persists, on pressing a programmed dosage, the alarm will appear again. The warning does not affect the working of continuous flow. 8.3.2 SAFETY LEVEL The machine is fitted with an automatic level safety device that is activated when for any reason the stainless steel probe has not detected water during a fixed time, the lights on all the keypads begin to flash. The machine will only operate by pressing the continuous button. To cancel the alarm, switch the machine off and on again.
MAIN SWITCH

2 1

2 1

2 1

WARNING: It has to kept in mind that this warning will be activated, quite normally, on filling the boiler from completely empty or with a very low water level (in the case of repairs or the starting up of a new machine)

15

WORKING PRINCIPLES

Date: February 2006

8.4

MAINBOARD

8.4.1 MAINBOARD ELECTRONIC MODELS This component analyses and controls all the information which it receives from the panel of push buttons and the flowmeters, activating the various relays which operate the different solenoid valves and the electric pressure pump. The connections of the mainboard, as shown in the diagram, are divided into two sets. On one side, the connections which are marked with numbers are the supply power connections and outlets. On the other side, the connections marked with a number starting with zero are the input and output of the information circuits from the flowmeters, the electronic level control and electromechanical counter On the other side, there is a single connection for a flat 10 conductor cable which connects to the panels of push buttons.
GND 014
CONNECTION TO BUTTON PANELS

FUS.2

GR-1

GR-2

GR-4

GR-3

FUS.3

1 4 6 5 7 9 10 11
FUS.1 LEVEL PUMP TRANSFORMER

SET / ON

HOT WATER

02 01 03

05 04

07 06

09 08

U. C.
011 010

Figure 18

KEY 1 2 4 5 6 7 8 9 10 11 Fus.1 Fus.2 Fus.3 Neutral Phase Solenoid valve GR-1 Solenoid valve GR-2 Solenoid valve GR-3 Solenoid valve GR-4 or cup warm. Hot water solenoid valve and mixture Level solenoid valve Motor pump Contactor coil Motor pump Solenoids valves and contactor coil Supply C.P.U. 01 02 03 04 05 06 07 08 09 010 011 014 Ground /GND Input flowmeter 1 (O) or (OUT) Supply flowmeter 1 Input flowmeter 2 (O) or (OUT) Supply flowmeter 2 Input flowmeter 3 (O) or (OUT) Supply flowmeter 3 Input flowmeter 4 (O) or (OUT) Supply flowmeter 4 Output (+) electromechanical counter Output (-) electromechanical counter Connection to level probe

16

WORKING PRINCIPLES

Date February 2006

8.4.2 MAINBOARD DISPLAY MODELS This component analyses and controls all the information which it receives from the panel of push buttons and the flowmeters, activating the various relays which operate the different solenoid valves and the electric pressure pump. The connections of the mainboard, as shown in the diagram, are divided into two sets. On one side, the connections which are marked with numbers are the supply power connections and outlets. On the other side, the connections marked with a number starting with zero are the input and output of the information circuits from the flowmeters, and the electronic level control, safety level and static relay as well as a connexion for digital temperature sensor. On the other side, there is a single connection for a flat 10 conductor cable which connects to the panels of push buttons and display
11 13 15 1 8 12 14 16 2 2 4 5 6 7 9 10 05 012 011 010 02 01 013 GND GND 03 04 Rouge led Vert led 06 08

07 09

Pump Hot water Set / on Cup warm Cappu. GR.2 GR.3 GR.4
LEVEL
TRANSFORMER

KEYBOARD CONNECTIONS BOILER TEMPERATURE SENSOR STEAM TEMPERATURE SENSOR PRESSURE TRANSDUCER JP3 JUMPER FOR CAPPUCCINO COMUNICATION RS-232

Steam

GR.1

Clean

MIXTURE

Figure 19

KEY
1 Neutral 2 Phase 4 Solenoid valve GR.1 5 Solenoid valve GR.2 6 Solenoid valve GR.3 7 Solenoid valve GR.4 8 Hot water solenoid valve 9 Level solenoid valve 10 Motor pump 11 Contactor coil 12 Cup warm 13 Cappuccino solenoid valve 14 Clean cappuccino solenoid valve 15 Steam 1 solenoid valve 16 Steam 2 solenoid valve Fus.1 Supply C.P.U. Fus.2 Solenoids valves (groups level and mixture) Fus.3 Motor pump Fus.4 Solenoids valves (Hot water, cappu., clean, steam ) and set-on, cup warm 01 02 03 04 05 06 07 08 09 010 011 012 013 Ground (GND) Input flowmeter 1 (O) or (OUT) Supply flowmeter 1 Input flowmeter 2 (O) or (OUT) Supply flowmeter 2 Input flowmeter 3 (O) or (OUT) Supply flowmeter 3 Input flowmeter 4 (O) or (OUT) Supply flowmeter 4 Connection to level probe Connection to security probe Supply static relay Ground (GND)

17

WORKING PRINCIPLES

Date February 2006

ADDITIONAL FUNCTIONS COMMON TO THE THREE MODELS: Partial emptying of the boiler Group number Autotest Adjustable hot water mixer easyLATTE steam taps Removable steam outlet tube nozzle

Partial emptying of the boiler: This cycle allows you to empty the boiler up to the minimum security level, by means of the hot water supply button. Keeping the hot water button pressed for 6 seconds approximately, the boiler will begin to empty itself until it reaches its minimum security level. This cycle stops when such level is reached or if the hot water button is pressed again. During the cycle, the automatic refilling system does not work. The cycle cannot be activated until the boiler has once again reached working level. Group number Autotest: The machine counts the number of flowmeters it has which is the, same as the number of groups, and the mainboard memorizes this value. As the volume of the boiler is related to the number of groups, this will allow the cycle of partial emptying of the boiler to discharge the maximum amount of water so that it does not exceed the security level that keeps the electrical heating element covered with water. Adjustable hot water mixer: This system allows the mixing of cold water from the mains with hot water from the boiler. The proportion of cold water is adjusted manually by means of a tap located inside the machine at the entrance of the level solenoid valve. Turning it clockwise the proportion of cold water decreases and turning it anticlockwise it increases. Upon pressing the hot water button, two solenoid valves are activated. One of them is connected to the water in the boiler and the other to the cold water mains. easyLATTE steam taps: This system allows you, by simply turning the tap to the left or to the right, to open or close the steam effortlessly and in a very smooth way. Removable steam outlet tube nozzle: The steam nozzle at the end of the tube can be easily removed by hand in order to facilitate cleaning as the closing system includes an o-ring.

18

WORKING PRINCIPLES

Date: February 2006

ADDITIONAL CHARACTERISTICS OF DISPLAY AND GROUPTRONIC MODELS: Modification of boiler temperature via the display, with overheating warning message. Heating element protection during start up Pressure compensation (anti-vacuum) Maximum boiler security level Group cleaning cycle Outlet for electric cup warmer Machine installation date Modifying the programmed doses via the display Communication with PC Maintenance warnings (features to be defined) Independently group to group coffee counters

Modification of boiler temperature via the display

This is performed by a 40A. 230V static relay and a probe inside the boiler (with adjustment via the display). The temperature can be adjusted to between 100 and 123C. If as a result of a system failure, (short circuit in the static relay) the temperature should increase above the programmed one, the machine will disconnect and show the message OVERHEATING.

Heating element protection during start up

This function prevents the heating element from warming up if there is no water in the boiler when the general switch is turned on.

Pressure compensation (anti-vacuum)

During start up, if the temperature of the boiler is less than 60C, the pressure compensation function is activated, opening up the hot water dispense solenoid valve. Maximum boiler security level This function is activated by a second probe located in the boiler at 3/4ths of the total volume. If for whatever reason (water inlet solenoid valve failing to close, failure in the automatic refill system, or the water inlet tap left open) the probe detects the presence of water, the alarm is activated, indicating the message SECURITY LEVEL SWITCH OFF MAIN WATER TAP and the hot water dispense system is opened so as to evacuate the water coming in. In order to warn the user that it is going to dispense hot water in this way, the machine effects five bursts of hot water at intervals of 1 second, and then dispenses continuously. The hot water stops dispensing the moment the probe no longer detects water, but the machine remains in a state of alarm, with the programmed coffee doses not working, and only the continuous coffee mode functioning. In order to cancel the alarm, the machine needs to be switched off, and then switched on again.

19

WORKING PRINCIPLES

Date February 2006

Group cleaning cycle

This cycle is activated by first switching the machine off and then, maintaining depressed the button for two long coffees on the left hand group, or the button for continuous milk on cappuccino machines, and switching the machine back on. After a few seconds the screen will indicate GROUP CLEAN CYCLE START and all the groups will begin to function during 7 seconds, then stop for 7 seconds, repeating this a total of 10 times. The completion of the cycle is indicated on the screen. The number of cleaning cycles performed is recorded in the PERFORMANCE RECORD screens within the ONLY AUTHORISED PERSONNEL section

Outlet for electric cup warmer

The system has an outlet to action an electric cup warmer.

Machine installation date

Within the group of PARAMERTER screens, the date of installation of the machine can be recorded.

System for programming the start up and close down of the machine
There are eight numbered screens which correspond to eight different possible machine start ups and close downs. The upper part of the screen corresponds to the start up, and the lower part to the close down. In each screen, the following parameters can be chosen for each start up and close down: The day: MONDAY, TUESDAY SUNDAY and DAILY or ----- (which means not activated) The time e.g.: 23:10 The system takes account of any programming made in any of the eight screens. If during the first hour and a half after a programmed start up, the machine has not been used, it is automatically closed down.

Modifying the programme doses via the display

The control unit contemplates the dynamic programming of each dose, as well as permitting them to be adjusted though the PARAMETER section. Here there is a screen for each group where the impulses for each dose can be modified. Coffee counters for each group: This system allows you to see the coffee (doses) and continuous to coffees group by group. The partial counters can be reset, but the total one cannot be reset. SPECIFIC FEATURES OF GROUPTRONIC MODEL: Group temperature regulation Group temperature view on the Display Temperature regulation: This model incorporates in the upper part of each group a thermopar type J sensor that transmits the group temperature to the mainboard, which activates o deactivates a solenoid valve that is normally open, inserted in the upper tube, that communicates the heat exchanger to the group. This allows you to control the thermosyphon circulation circuit and therefore vary the group temperature at will between 85 and 99 C. This temperature regulation can be done only by authorized technical staff. 20

WORKING PRINCIPLES

Date: February 2006

View temperature: To view the temperature values in each group, you need to access the Display setup menu. See details in the Display instruction manual.

8.7.5 PUSH BUTTON CONNECTIONS (Fig.20) All the push button circuit plates are similar. They only need to be codified according to the place they occupy in relation to the groups. The numerical order of the groups (1st, 2nd, 3rd, 4th ) is determined from left to right looking at the front of the machine.

Connection for cable

Circuit plate

Figure 20
123 4

Back view with lid removed

Terminals in which the bridge should be placed according to the group

(*)

(* )
1 GR.
st

2nd GR.

3rd GR.

4th GR.

21

INSTALLATION

Date: October 2007

9. 9.1

INSTALLATION PREPARATIONS FOR INSTALLATION (Fig. 21) In the site selected for installation of the machine, the following must be provided: * 1-, Water waste pipe of internal diam. not less than 35 mm. * 2-, Water supply 3/8" pipe from stopcock to the decalcifier (Provided with the machine) * 3-, Water stopcock 3/8" * 4-, Electric supply: earthen connection (4).The installation should be protected by a magneto-thermic circuit breaker. *5-, Water 3/8 pipe from the decalcifier to the water pump (Provided with the machine)

4 1 2 3

Figura 21

9.2

INSTALLATION OF THE COFFEE MACHINE When the machine is unpacked, proceed as follows: 1.- Check that the incoming voltage is the same as on the specification plate and the identification papers. 2.- Open the water stopcock (3) and allow water to flow, to see that it is not soiled. 3.- Connect the water softener to the water main network and open the upper tap of this to clean it of the possible resin sediments. 4.- Place the machine on the work surface and connect the electric supply and water from the lower tap of the softener to the inlet of the pump and place the drain pipe into the water waste pipe. 5.- Operate the rapid regeneration programme of the water decalcifier. 6.- While the regeneration is going on, fix the electrical connections. 7.- Once the regeneration has finished, fill the boiler connecting the main switch (8) (Fig. 22) in the (disconnected heating element) and the ON/OFF symbol will light up. The coffee machine will automatically perform a group number autotest and will activate automatic filling indicated by the symbol in the control panel. Once the machine has reached working level, place the general switch in position 1.

22

WATER SOFTENER

Date February 2006

6.7.8.

Check the pump pressure is 9 bar Test the boiler working pressure to be around 1bar. With the machine up to pressure, the first coffees may come out cold; do not vary the settings. Operate the group flow controls so that hot water circulates and the working temperature is reached. 9.- Adjust the degree of coffee grinding so that the coffee infusion time is 3 to 5 seconds. (Always test with two coffees). 10.- Check that all the joints are tight and the pipes do not leak; if the are loose, tighten the nuts. 11.- After testing, instruct the customer in the working of the machine. 12.- Fill in the documents and complete formalities for delivery to the customer.

10. WATER SOFTENER It is always advisable, and in hard water areas essential, to fit a water softener. The stainless steel water softener contains cationic resin which removes calcium salts from the water; otherwise scale deposits will form in the boiler. It is fitted with a fibreglass filter which prevents solid particles from reaching the pump, the inside of the boiler and the coffee flow groups. The softener protects: 1) The boiler. Short periods of working with hard water (not softened) are enough to reduce the efficiency of the boiler considerably. The possibility of scale deposits forming is completely eliminated by the action of the softener. 2) The flow group. Working with soft water gives better coffee, as the substances contained in the coffee can be drawn out more. On the other hand, scale deposits in the group block the passages, gradually reducing efficiency so that the coffee comes out less hot. 3) The volumetric pump. The filtering action of the softener avoids the entry of sand and other microscopic particles which are normally found in drinking water. These can damage the pump and impair its efficiency considerably.

23

WATER SOFTENER

Date: February 2006

10.1 HOW THE SOFTENER WORKS Without a softener, or if the softener is not maintained calcium and magnesium carbonates contained in the water are precipitated during boiling and form deposits and incrustations on the internal surfaces of the boiler, the heat exchangers and the groups. The cationic resin changes the calcium and magnesium carbonate in the water passing through the softener into sodium carbonate, a salt which does not precipitate and does not cause deposits or incrustations. The cationic resin imparts sodium ions into the water, taking from the water calcium and magnesium ions, until it is exhausted. The spent resin does not soften the water and it must be regenerated with coarse salt (sodium chloride). The chlorine in the salt combines with the calcium and magnesium absorbed in the resin and forms calcium chloride and magnesium chloride, which are eliminated with the regeneration solution. The liberated sodium remains on the resin and returns it to its initial active condition. 10.2 REGENERATION OF THE SOFTENER The softener, installed with machines, transforms lime scale contained in water which produces scale deposits, into harmless substances. In order to do this, the cationic resin in the softener imparts particles to the water. After a certain period of time it is exhausted. Regeneration promptly carried out returns it to its original state. It is important not to forget to carry out the regeneration at regular intervals. HOW TO REGENERATE THE SOFTENER
- Have some coarse salt (1 or 2 kg.) ready. - Place the drain pipe in a container of suitable size for two litres of water, put the upper tap to position-2 - With water contained in the softener discharged, open the top and introduce 1or2 kg. salt, according to whether it is a 1/S or 2/S. Clean the contacting parts carefully and replace the top. - Attach a tube to the outflow and lead it to the drain. - Put the taps in position 3 and allow water to flow until it comes out soft and clear. - Return the taps to position 1. NOTE: During the regeneration do not fill the boiler or operate the coffee groups

Position - 1
(UPPER TAP)

Position - 2

Position - 3

(LOWER TAP)

24

ELECTRIC PUMP & PRESSURE REDUCER

Date February 2006

Hard water to 20 French SOFTENER TYPE DAILY COFFEES REGENERATION Up to 250 Up to 600 Up to 1200 Salt needed Regeneration time 1 Kg 30 ' 1S Regenerate monthly Regenerate fortnightly Regenerate monthly Regenerate fortnightly 2 Kg 50' 2S

11.

ELECTRIC PUMP To gain access to the pump situated inside the machine, remove the left side (see page 7) The pump raises the water main pressure to the level necessary for coffee flow (8-9 bar.) It works automatically when the flow group is operated. It is made up of a stainless steel rotor which turns in an outer graphite ring which is eccentric with respect to the rotor. In the rotor are four 90o cavities, with four graphite blades fitted to them, which with the rotation of the rotor transport the water from the eccentric area of the intake chamber to the outflow, creating the needed pressure.

11.1 ADJUSTMENT OF THE PUMP (Fig. 23) The pump works at 8-9 bar. With lower or higher pressures the coffee produced does not have the proper creamy quality (see faults and possible causes). Calibration of the pump is done by acting on the by-pass valve. Remove the blind nut (X) and turn the adjusting screw (*) clockwise to increase the pressure. Turning the adjusting screw anti-clockwise reduces pressure. When adjustment is finished, replace the washer and blind nut, tightening firmly so that air does not enter the pump. 12. PRESSURE REDUCER This must be used when the water main pressure is more than 5 bar. Higher pressure could affect the working of the machine or cause damage to the water circulation. The pressure reducer is installed to the supply pipe, before the purifier. It automatically reduces the water main pressure so that the whole installation will work properly.

Figure 23

25

CLEANING

Date: February 2006

13.

DAILY CARE AND MAINTENANCE

13.1 CLEANING Every night, or at least once a day, you should: a) Rinse the filters and filter holders in hot water or, even better, put them into hot water and leave them to soak through the night to dissolve the greasy deposits from the coffee. b) The groups should be rinsed with the blind filter, partially coupled, and making several flows. c) Clean the diffusers with a cloth or sponge. Regularly: Clean the outside of the machine with a cloth dampened in clean water. Never use detergents or abrasives. The drain tray should be cleaned to remove the dregs of coffee that collect at the bottom, and to avoid any fermentation which could cause disagreeable odours.
13.2 GENERAL INFORMATION FOR THE BETTER FUNCTIONING OF THE MACHINE

a)

The coffee blend: With regard to the selection of a blend of coffee, this is naturally affected by the preferences of the area. Bear in mind, in any case, that in general a blend with a high proportion of Central and South American coffees gives a coffee of soft and agreeable flavour. A blend with a high proportion of African, Arabian or Indonesian coffee gives a stronger flavour. How to keep coffee beans: Do not keep large quantities of roasted coffee beans; in any case, store coffee in a hermetically sealed container, away from the machine and in a dry place. How to keep ground coffee: 1. Do not keep ground coffee in quantity. 2. Always use coffee freshly ground. Try to use what has been ground before closing at night. The coffee grinder: 1. Make sure that the blades of the grinder are cutting correctly. To check this, put a little coffee in the palm of your hand, spreading it out, see that the proportion of finer to coarser grains is low. 2. Adjust the grinder if the thickness to the touch is very high. 3. If, after adjusting the grinding, the grain is still not satisfactory, change the blades. The cup-warmer tray: 1. Always keep the cup-warmer tray full of cups so as to serve the coffee hot, even although it is not a busy time. 2. The cups should not be very thick, as these draw heat from the coffee. 3. Medium-sized cups improve the creaminess; on falling from the spout the coffee has just the right amount of turbulence, so that the cream rises easily to the surface. 4. It is advisable to keep spoons in hot water. 26

b)

c)

d)

e)

MALFUNTIONS AND POSSIBLE CAUSES

Date: February 2006

14 MALFUNTIONS AND POSSIBLE CAUSES ( Semiautomatic model )

MALFUNCTION
Pump is noisy.

POSSIBLE CAUSE
Pump faulty. Not enough water in the mains supply Blockage of water supply pipe. Pump wrongly set. Pump intake reduced. Relief valve wrongly set or not working properly.

OBSERVATIONS

Flow slow, coffee tastes burnt. Groups at rest. Continuous loss of cold water to the discharge cup. Groups at rest. Flow valve joint wears rapidly. Loss of water through discharge pipe. Coffee flow normal (Malfunction observed in all groups). Flow slow. Coffee cold, tastes burnt. Cream very dark, with tendency to form pores. Flow rapid, coffee insipid. Group in operation. Loss of cold water to the discharge cup. Coffee insipid. Flow slow.

Relief valve set very high (over 1011 bar.).

Coffee ground too fine. Pump pressure low. Injector filter dirty, partially blocked. Pump badly set, valve by-pass blocked. Relief valve not properly set (opening at less than 9 bar).

27

MALFUNTIONS AND POSSIBLE CAUSES

Date February 2006

14.1 (ELECTRONIC MODEL)

MALFUNCTION
None of the groups works, in automatic dose or continuous, and the pilot lights remain off.

POSSIBLE CAUSE
No electric current to the control unit Button panel cable disconnected. mainboard damaged. Button Push cable disconnected. Button Push damaged.

OBSERVATIONS
Check that the mainboard is current. Check the current in the mainboard fuse.

One group does not work, in automatic or continuous, and no indicator light shows when button is pressed. One group does not work in automatic, but does in continuous flow.

Button Push connector is disconnected. Button Push damaged.

28

T
08419100
16 17

B
6 GND

14

EV 1GR

EV 2GR

EV 3GR

EV 4GR

EV AGUACAL.

EV MEZCLA

11 02 03 01 04 05 06 07 08 09

8
0

1 9 7 6 5 4 2 2 0

1 1 8 R 5 9 EVN (F+N) N 230V

+ 1GR
0

+
0

2GR 14 3GR 4GR 14 GND

T 230V S R (3F)

+
0

+
-

9
S 14 4 9 RS232 11 14 10 3 1 e h d c b a
0

+ +
-

R N GND

400V (3F+N)

+ -

5 8

1 1 5

0 1 2 3 4 5 13 A

B1

2 A

15

B2

B3

B4

10

13

12

12 13

4
3 2 1 1

01
+ 0

01
+ 0

01
+ 0

01
+

03

02

05

04 07

06

09

08 12

0-1-2

GND

CV 1

CV2

CV3

CV 4

A 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (N) (F)

SEGUNMODELO ELECTROVALVULAMEZCLA ELECTROV.AGUACALIENTE PULSADORAGUACALIENTE REGLETA CONTADORCAFES CONTADORVOLUMETRICO UNIDAD ELECTRONICA PULSADORDOSIS SONDANIVEL ELECTROVALVULANIVEL ELECTROVALVULAGRUPO BOMBA RESISTENCIA PRESOSTATO TERMOSTATO PILOTO INTERRUPTOR NEUTRO FASE

SECONDOMODELLO ELETTROVALVOLAMISCELA ELECTROV.ACQUACALDA PULSANTEACQUACALDA ATACCOELETTRICO CONTACAFFE CONTAT.VOLUMETRICO CENTRALINAELETTRICA PULSANTESELEC.DOSE SONDADILIVELLO ELETTROVALV.LIVELLO ELETTROV.GRUPPO POMPA RESISTENZA PRESSOSTATO TERMOSTATO SPIA INTERRUTTORE NEUTRO FASE

ONMODEL SOLENOIDVALVEMIXWATER SOLENOIDVALVEHOTWATER HOTWATER BUTTON REGLET COFFEECOUNTER VOLUMETRICCOUNTER COUNTERELEC.UNITY DOSEPUSHBUTTON LEVELSPRING SOLENOIDVALVELEVEL GROUPSOLENOIDVALVE PUMP HEATER PRESSURESWITCH TERMICCUTOUT PILOT SWITCH NEUTRAL PHASE

SELON MODELE ELECTROVANNEMELANGEUR ELECTROVANNEEAUCHAUDE POUSSOIREAUCHAUDE REGLETTE COMPTEURDECAFES COMPTEURVOLUMETRIQ. UNITEELECTRIQUE POUSSOIRDOSAGE SONDENIVEAU ELECTROVANNENIVEAU ELECTROVANNEGROUPE POMPA RESISTANCE PRESSOSTAT PROTECTEURTHERMIQUE SIGNALISATER 0PTIQUE INTERRUPTEUR CONDUCTORNEUTRE PHASE

JENACHTYP ELECT.VENTILMISCHEN ELECT.VENTILHEISSESWASSER TASTERHEISSESWASSER ANSCHLUSSLEISLEN KAFFEEZAHLER VOLUMZAHLER ELECTRON-EINHERT TASTER-DOSIS FULLSTANDSSONDE ELECT.VENTILNIVEL ELECT.VENTILGROUPE PUMPE HEIZKORPER DRUCKSCHALTER TEMPERATURBEGRENZER PILOT SCHALTER NULLLEITER PHASE 05.10.05

29

T
26 10 8 GND 1 7 EV 1GR 12 1 1 1 1 1 14 1 A 16 12 1 4 5 6 7 8 16 15

Steam
EV 1 12 3

EV 2GR

EV 3GR

EV 4GR

EV

EV

29

Hotwater

23

+ +

09 + 4GR 0 08 07 06

RS232 9

+
0

3GR

EVN

05 + 2GR 0 04 01 03 + 1GR 02 0 GND 010

16 GND 22 21

+
5 8 9 10 + + 013 012 013 012

11

16 011 013 012 +

10 9 7 6 5 4 2 2 1 16 15 14 13 12 11 8

30 A

24 A 4 11 A2 A1 8 7 4

3 6 5 4 3

15 14 2 1 13 12

1 2 10 12 13 4

e h d c b a

5 8

1 1 5

4
3 2 1 1

01
+ 0

01
+ 0

01
+ 0

01
+ 0

B1 15 A 9 13 11 20

B2

B3

B4 25
0-1-2

GND

03

02

05

04 07

06 09

08

Steam

Hotwater

Display

Cupwarmer

CV 1 A 30 29 27 26 25 24 23 22 21 20 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (N) (F) SEGUNMODELO

CV2

CV3

CV4 ACCORDINGTOMODEL PRESSURRETRANSDUCER MIXERSOLENOIDVALVE STANDARDCONFIGURATION/CAPPUCCINO RESISTENCECHAUFFE-TASSES TOUCHECHAUFFE-TASSES STEAMARMPROBE SOLENOIDVALVELEVEL LEVELSPRING TEMPERATUREPROBE DISPLAY CAPPUCCINOBUTTON STEAMARMSOLENOID STEAMARMBUTTON SOLENOIDVALVEHOTWATER HOTWATERBUTTON GROUPSOLENOIDVALVE DOSEPUSHBUTTON COUNTERELEC.UNITY VOLUMETRICCOUNTER PUMP REGLET HEATER STATICRELAY CONTACTOR TERMICCUTOUT PILOT SWITCH NEUTRAL PHASE SELONMODELE TRANSDUCTEURDUPRESSION ELECTROVALVEMELANGEUR CONFIGURATIONSTANDARD/CAPPUCCINO CUPWARMERHEATINGELEMENT CUPWARMERSWITCH SONDRDUVAPEUR ELECTROVANNENIVEAU SONDENIVEAU SONDEDELATEMPERATURE AFFIXEUR POUSSOIRCAPPUCCINO ELECTROVANNEDUVOPOR BOITIERDUVAPEUR ELECTROVANNEEAUCHAUDE POUSSOIREAUCHAUDE ELECTROVANNEGROUPE POUSSOIRDOSAGE UNITEELECTRIQUE COMPTEURVOLUMETRIQ. POMPA REGLETTE RESISTANCE RELESTATIQUE CONTACTEUR PROTECTEURTHERMIQUE SIGNALISATER0PTIQUE INTERRUPTEUR CONDUCTORNEUTRE PHASE JENACHTYP DRUCKUMFORMER ELECTROVENTILMISCHEN STANDARDKONFIGURATION/CAPPUCCINO HEIZELEMENTTASSENHEIZPLATTE DRUCKTASTETASSENHEIZPLATTE DAMPFSONDE ELECTROVENTILNIVEL FULLSTANDSSONDE TEMPERATURSONDE DISPLAY TASTERCAPPUCCINO ELECTROVENTILDAMPF SCHALTKNOPFDAMPF ELECTROVENTILHEISSESWASSER TASTERHEISSESWASSER ELECTROVENTILGROUPE TASTER-DOSIS ELECTRON-EINHERT VOLUMZAHLER PUMPE ANSCHLUSSLEISLEN HEIZKORPER ELEKTRONISCHESRELAIS SCHALTSCHUTZ TEMPERATURBEGRENZER PILOT SCHALTER NULLLEITER PHASE
27.09.05

SECONDOMODELLO TRASDUTTOREDIPRESSIONE ELETTROVALVOLAMISCELA CONFIGURAZIONESTANDARD/CAPPUCCINO RESISTENZASCALDATAZZE PULSANTESCALDATAZZE SONDAVAPORE ELETTROVALVOLALIVELLO SONDADILIVELLO SONDATEMPERATURA SCHERMO PULSANTECAPPUCCINO ELETTROVALVOLAVAPORE PULSANTEVAPORE ELECTROV.ACQUACALDA PULSANTEACQUACALDA ELETTROV.GRUPPO PULSANTESELEC.DOSE CENTRALINOELETTRICO CONTAT.VOLUMETRICO POMPA ATACCOELETTRICO RESISTENZA RELESTATICO CONTATTORE TERMOSTATO SPIA INTERRUTTORE NEUTRO FASE

TRANSDUCTORDEPRESIN ELECTROVALVULAMEZCLA CONFIGURACIONSTANDARD/CAPPUCCINO RESISTENCIACALIENTATAZAS PULSADORCALIENTATAZAS SONDAVAPOR ELECTROVALVULANIVEL SONDANIVEL SONDATEMPERATURA DISPLAY PULSADORCAPPUCCINO ELECTROV.VAPOR PULSADORVAPOR ELECTROV.AGUACALIENTE PULSADORAGUACALIENTE ELECTROV.GRUPO PULSADORDOSIS UNIDADELECTRONICA CONTADORVOLUMETRICO BOMBA REGLETA RESISTENCIA RELEESTATICO CONTACTOR TERMOSTATO PILOTO INTERRUPTOR NEUTRO FASE

30

T
15.2 ADDITIONAL ELECTRICAL DIAGRAM
2 1 POS.H POS.E

GENERALSWITCH MACHINE

1
BLUE BROWN WHITE

RED

BLUE

BLACK

1 2

3 4

5 6

7 8

INTERCONNECTION WITH ELECTRONIC UNIT MACHINE

2 GND

1GR

2GR

3GR

4GR

5 4 3 2 1

GRUPOMAQUINA UNIDADTEMP.GRUPO TRANSFORMADOR SONDATEMP.GRUPO E.V.CONTROLGRUPO

GRUPPOMACCHINA UNITATEMP.GRUPPO TRASFORMATORE SONDADITEMP.GRUPPO E.V.CONTROLGRUPPO

9 10 11 12 13 14 15 16 6 7 8 9 5 4 3 6 7 5 EV. C. 1 5 1
MACHINEGROUP GROUPTEMPERATUREUNIT TRANSFORMER GROUPTEMP.SENSOR SOLEN.VAL.GROUPCTRL.

5 EV. C. 3

5 EV. C. 4

EV. C. 2

GROUPEMACHINE UNITEELECTRONIQUE TRANSFORMATEUR SONDETEMP.GROUPE

ELECTROV.CONTROLEGROUPE

BRUHGRUPPE STEUERENGUNG TRANSFORMATOR TEMPERATURSONDEGRUPPE MAGNETVENTILBEDIENUNGGRUPPE 05.10.05

31

DISPLAY

OPERATING INSTRUCTIONS

Oct. 2006

COFFEE MACHINE DISPLAY

Contents
1. 2. Main functions of display User screens: 2.1 2.2 2.3 2.4 2.5 3. 4. 5. Main (Standby mode) System temperatures Coffee counter Water softener regeneration Clock programming

Warning screens Screens for authorised personnel General diagram of the system

1.

MAIN FUNCTIONS OF THE DISPLAY

The system is made up of a group of twelve screens, which in turn are divided into a specific number of sub-screens, where the data is displayed and modified. Depending on the model, the text in the displays, can be abbreviated or not. The MOD key enables movement through the group of screens. Pressing the PAS key leads to the sub-screens. Pressing the MOD key from any sub-screen returns the user to the group of screens (see General Diagram of the System).

2.

USER SCREENS

2.1

Main It automatically alternates between two screens every 30 seconds (Screen- A, publicity and Screen- B, timer and temperature), the user being able to see either of them when desired, by pressing PAS.

Standby mode: (Screen unlit, general switch in position - 1) The machine remains in off position until put into use (normal mode) Activate Standby: From the timer screen (Screen-B), keep the CAM key pressed down (4 sec.) until seeing the display, the publicity screen unlit (Screen-A).

De-activate Standby: (Pass to normal mode) Keep the CAM key pressed down (4 sec.) until seeing the publicity screen lit up (Screen-A)

2.2

System temperatures Shows the temperature of the boiler and the steam nozzle (according to the version of the machine) The temperature of the boiler is shown from 45 C on, a in bold indicates when the heat ing element is working. When, instead of the temperature, it shows XXX, it means that no probe is connected (or it has broken down). Consult temperatures: 1. Press the MOD key to see the SYSTEM TEMPERATURE screen (Screen-C) 2. Press the PAS key to see the sub-screen with the required information. (Sub-screen C1)

2.3

Coffee counter Shows the number of partial coffees (programmed portions ESPRESSO COFFEE and continuous coffees (CONTINUOUS COFFEES) and totals made during the life of the machine (TOTAL SERVINGS) Consult coffees made: 1. 2. Press the MOD key until the screen displays COFFEE COUNTER. (Screen- D) Press the PAS key as many times as required to see the sub-screen with the desired information.

IMPORTANT NOTE.- Screens with broken lines above only appear in models with automatic cappuccino maker incorporated.

Setting the coffee counter to zero: 1. Press the MOD key until the screen displays: COFFEE COUNTER (Screen- D) 2. Press the PAS key positioning it on the required sub-screen to be set to zero 3 Press the CAM key (the display digits flash) 4 Press the SET key (the counter goes to zero) 5 Press the CAM key (the display digits stop flashing) 6 Press the PAS key to confirm It is not possible to set the total servings to zero (Sub-screen - D6) 2.4 Regeneration of water softener. It shows the litres remaining to be consumed before carrying out the regeneration of the water softener and the quantity of litres of water programmed that must be consumed before the regeneration is carried out. To consult remaining litres and programmed litres: 1. Press the MOD key until the screen displays: WATER SOFTENER REGENERATION (Screen - E). 2. Press the PAS key the number of times necessary until the desired sub-screen is displayed.

Programming the number of litres of water at which the regeneration of the water softener must be carried out: 1. Press the MOD key until the screen displays: WATER SOFTENER REGENERATION (Screen - E).

2. Press the PAS key until the screen displays. REGENERATION AT 0000 LITRES (Sub-screen - E2).

3. Press the CAM key (the blinking cursor appears), press again the CAM key to move the cursor from units to thousands.

4. Press the SET key to change the value of the digit occupied by the cursor. Repeat steps 3 and 4 to set the number of litres of water required.

5. Pressing the PAS key, go to sub-screen LITRES FOR REGENERATION (Sub-screen - E1)

6. Press the CAM key (the digits on the display flash) 7. Press the SET key (the programmed quantity is established on the Sub-screen - E2)

8. Press the CAM key (the digits on the display stop flashing) 9. Press the PAS key to confirm

2.5

Programming the clock 1. Setting the time: Press the MOD key until the screen displays PROGRAMMING THE CLOCK (Screen - F)

1.1

Press the PAS key the times necessary until displaying the Sub-screen - F9.

1.2 1.3 1.4

Press the CAM key (the position corresponding to the day of the week flashes). Press the SET key until selecting the correct day of the week. Press the CAM key (the digits of hours blink), press the key again to move the cursor to the minute positions, the SET key changes the digits of the blinking cursor. Press the PAS key to confirm.

1.5

Programming time for automatic on-off: Press the MOD key until the screen displays CLOCK PROGRAMMING (Screen - F). 1. Press the PAS key until seeing the sub-screen corresponding to the desired program (Sub-screens F1 to F8) for example Sub-screen F1.

2. 3.

Press the CAM key (the day of the week blinks) press the key again to go to start hour and minute; and stop day, hour and minute. To change the values shown by the cursor, press the SET key.

4. 5. NOTE.-

Press the PAS key to confirm the changes made in the sub-screen. (On pressing the PAS key, as well as confirming the changed data, the next sub-screen will appear). Successively repeat points 2,3 and 4 for each start up / close down that you wish to program. In each sub-screen corresponding to each of the eight possible programmes for automatic start up and close down, the upper line shows the start up condition and the lower line the close down condition. Examples of programming: Starting and stopping every day.

6. a)

b)

Starting on Monday and stopping on Tuesday.

c)

Starting on Monday and stopping on Friday.

d)

If the premises close for one or more days each week, the simplest way of programming is to create an automatic on and off program for each day of activity during the week. The machine ON position alone can be programmed, the OFF being made manually. To do this put the machine in Standby Mode (2.1) at the end of the day. The machine always obeys any on-off programme there is on the sub-screens (from F1 to F8). To cancel any programming carried out, go through points 1 to 4 of this section, selecting in the position corresponding to the day for starting and stopping the following symbol: ------- (do not forget to confirm the change made as described in point 4 of this section). If the machine is on standby waiting for an automatic start, the power supply is cut and returns after the programmed start time, the machine will remain on standby and will have to be started according to point 2.1 If the machine is on a programmed OFF, it can go on to ON by deactivating the Standby Mode (2.1) In the case of making a coffee (in programmed portions) when there are less than 5 minutes remaining before an OFF programming, 5 minutes will be added from the minute that the coffee is made: this function does not apply in the case of CONTINUOUS coffee supply.

e)

NOTE:

3.
3.1

WARNING
Regeneration of water softener The message REGENERATE WATER SOFTENER appears displayed when there are 25 litres remaining of the programmed quantity.

To erase this message, press the PAS key. This message will reappear every time a new litre of water is consumed until regeneration is carried out and the LITRES FOR REGENERATION screen is updated (Sub-screen - E1). 3.2 Boiler safety level . The message NO WATER REFILL TURN THE GENERAL SWITCH OFF appears on the screen.

This message appears when the boiler is not at its normal working level (CALL YOUR AUTHORISED SERVICE TECHNICIAN). Once the problem is solved, to eliminate the alarm and erase the message from the screen, turn the general switch to 0 position. 3.3 Maximum security level . The message SECURITY LEVEL SWITCH OFF MAIN WATER TAP appears on the screen

This message appears when there is too much water in the boiler (CALL YOUR AUTHORISED SERVICE TECHNICIAN). The system also starts up a safety cycle, which opens up the hot water outlet in order to avoid any possible flooding in the boiler (Intermittently to begin with in order to advise the machine operator). Once the problem has been solved, to eliminate the alarm and erase the screen message, turn the general switch to the 0 position. 3.4 Flowmeter error The message FLOWMETER ERROR appears on the screen.

This message appears when a dosage error is detected in the corresponding meter (showing the flowmeter number on the screen). NOTE: it is possible for this message to appear if the coffee grinding is excessively fine, and the water does not pass through the coffee at the suitable speed. This message will disappear on ordering another coffee from the same group. If the warning continues and this is not the cause, CALL YOUR AUTHORISED SERVICE TECHNICIAN.

3.5

Pressure compensation When the machine is turned on with the temperature of the boiler below 60, the system will start up a pressure compensation cycle, as shown on the screen, with the aim of avoiding possible suction of liquids by depression inside the boiler.

Once this cycle has finished, the screen disappears (when the boiler reaches 103). The screen can also be eliminated by pressing the PAS or MOD keys.

3.6

Boiler emptying cycle The user can undertake a partial emptying of the boiler, which will be shown on the screen, maintaining pressed the hot water outlet button for approximately 6 seconds.

The system will force the hot water out for 25 seconds. After this time, the hot water coming out will stop, and the cycle can be repeated by maintaining the button pressed within 10 seconds. NOTE: the boiler emptying cycle can be interrupted by either pressing the hot water outlet button again when it is emptying or when it has completed a 25-second cycle and the button has not been pressed again. The warning screen disappears when the emptying cycle has been completed.

3.7

Clean cappuccino unit (according to model) This warning screen shows when approximately an hour has passed between a cappuccino or milk service and the next service. A cleaning cycle must be carried out by pressing the corresponding clean button on the cappuccino and milk service panel. (CAPPUCCINO CLEAN CYCLE START appears on the screen). When the clean button is pressed again the text CAPPUCCINO CLEAN CYCLE FINISH appears on the screen. To eliminate the display screen, press the PAS key.

NOTE: Remove the tube from the milk container before starting the cleaning cycle.

3.8

Overheating The system has a safety mechanism in case of failure in the temperature control that may cause the pressure to increase in the boiler. This safety mechanism is activated when, for whatever reason, the temperature of the boiler surpasses the maximum temperature by more than two degrees, or when the programmed temperature is lowered by more than two degrees. At this moment the screen shows the text, OVERHEATING, CALL SERVICE TECHNICIAN, although the machine can continue working, since the system has a parallel control, which will maintain the machine in controlled working order until the Technical Service carries out the repair. The screen disappears when the temperature drops to the maximum level and appears again when the temperature surpasses the maximum temperature by two degrees again.

3.9

Programming This screen is shown whenever in the portion programming cycle and disappears when leaving this cycle.

3.10

Clean Groups This screen appears when the quantity of coffees made reaches the programmed amount (see point g in section 3 of AUTHORISED PERSONNEL ONLY screens. This screen will only cease to appear when a cleaning cycle has been carried out and will never appear if this function has not been authorised.

EQUIPMENT CLEANING CYCLE PROCEDURE 1.2.3.Turn the general switch to the ZERO position Place a filter holder with a blind filter in each group. Keeping the key pressed for 2 LARGE coffees of any group, turn on the general switch to position ONE. The indicator of the above-mentioned key will light up and after about 4 seconds the cleaning cycle will start up showing a screen with the message GROUP CLEAN CYCLE START. When the cycle has finished it will show a message on the screen: GROUP CLEAN CYCLE FINISHED. To leave the group cleaning cycle and erase the message displayed on the screen, turn the general switch to the ZERO position.

4.-

3.11

Continuous Timeout This screen appears when there exists a continuous coffee preparation of for more than 5 minutes

NOTE: The display shows the number of the group which has caused the message to appear. 3.12 Boiler heating error This screen appears when for any reason the machine detects that the boiler temperature should increase but it does not happen.

3.13

Maintenance When the number of coffees prepared is greater than the number of coffees entered in the AUTHORISED PERSONNEL ONLY maintenance screen group (refer to point 7, sections a, b, c), the following screens appear. This happens every time a coffee is made, unless the quantities are reprogrammed or the counters were disabled.

(PROGRAMMABLE TEXT)

3.14

Last configuration lost This screen appears when the last configuration has not been successfully entered and the previous configuration is used without the latest modifications. The lost of the configuration can be due to dosing or parameter values changed by the display.

3.15

Relay activation error This screen appears when there exists an error in the system that activates the relays in the electronic control of the machine.

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4.

SCREENS FOR AUTHORISED PERSONNEL ONLY

Contents
1 2 3 4 5 6 7 Consult state of machine Set up Distribution time Performance record Program publicity Select language Maintenance

To enter the AUTHORISED PERSONNEL ONLY screen, use the following procedure: 1 2 Press the MOD key until the TIMER PROGRAMMING screen is displayed. Keep the CAM key pressed (4 sec.) (Screen -G).

1.

Consult state of the machine From the AUTHORISED PERSONNEL ONLY screen, press the PAS key the number of times necessary until the information required is displayed.

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Sub-screens G1 to G4 show the functioning of the panel buttons corresponding to the group selected (Sub-screen - G1 corresponds to group 1 and so on). Sub-screen G5 shows the total number of pulses of each volumetric meter every time a dosage of coffee is made. 1 Pulse = approx. 0.50 cm3 Sub-screen G7 shows the temperature of each one of the distribution groups (depending on the model). NOTE: Sub-screen G4 shows the state of the panel corresponding to distribution group 4 in the conventional machines (fourth position counting from the left) and the state of the panel corresponding to the cappuccino maker in the machines with automatic cappuccino included.

2.

Parameters

This setup screen (Screen H) leads to a group of sub-screens (from H1 to H11) in which the operating parameters of the machine are memorised, these being: a) Boiler temperature (Sub-screen H1) adjustable between 100 and 123

b)

Boiler probe adjustment (Sub-screen H2) adjustable between +/- 9.9

c)

Steam temperature (Sub-screen H3) adjustable between 60 and 85 only in versions with adjustable temperature steam nozzle.

d)

Steam probe adjustment (Sub-screen H4) adjustable between +/- 9.9

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e)

Temperature adjustment for each one of the groups can be made on H5, H6, H7, H8 subscreens

f)

Groups probe adjustment (sub-screen H9) adjusted between -/+ 1 to -/+ 9

g)

Hot water dosage time (Sub-screen H10) adjustable from 0 to 30 seconds

h)

Flowmeter pulses for coffee dosage (Sub-screens H11, H12, H13 and H14). On each of these the pulses programmed for each of the dosages in each group is displayed. These dosages are adjustable from the display to between 1 and 8000 pulses.

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NOTE: In the machines with automatic cappuccino maker, Screen H12 corresponds to the cappuccino maker panel, and on it is shown the pulses for the doses of coffee and the dosage time for the milk, as well as the dosage time of milk only.

The pulses for coffee dosage are adjustable between 1 and 4,000 impulses and the milk dosage times are adjustable between 0 and 180 seconds. i) Number of coffees before carrying out cleaning of groups (Sub-screen H13) shows the number of coffees programmed to carry out the cleaning of the groups and the number of coffees made since the last cleaning process. If the quantity programmed is ZERO the associated message will never appear.

j)

Date of installation of the machine (Sub-screen H14) shows the date of installation of the machine, according to the data recorded.

MODIFICATION OF THE DATA From the SET UP screen press the PAS key the number of times necessary to display the required information (see example). 1- Press the CAM key. The digits to change blink. Pressing the CAM key repeatedly the cursor moves around the screen over the positions that can be modified. 2- The SET key is used to change the blinking data. Example:

3-

Once the data has been modified on a screen, press the PAS key to confirm the changes made.

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Brewing timer This screen (Screen I) enables the brewing timer of group 1 to be displayed when programming the dosage and displays the brew timer of each one of the groups.

3.1

Display of brew time of group one 1.-From Screen I BREWING TIMER press the PAS key. Sub-screen I1 will be shown, BREW TIME.

2.-

Press the button for the dosage required of group 1 (1S, 1L, 2S, 2L) and the memorised brew time when the initial programming of the machine was carried out and the brew time at that moment will be shown.

NOTE:

If the machine has not been reprogrammed and still has the default dosages, the memorised time is 000.

3.2

Displaying the brewing times 1From Screen I BREWING TIMER press the PAS key until Sub-screen I2 appears, SHOW BREWING TIMES

234-

Press the CAM key, the word NO will flash intermittently Press the SET key, the word YES will appear Press the PAS key to confirm the change.

From this moment on every time a coffee is made a screen will appear showing the brew time. NOTE: To stop displaying the brew times, carry out the same procedure as for displaying it.

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4.

Performance record Shows the incidents that have occurred in the machine (errors in flowmeters, level alarm, etc.).

4.1

Consult statistical record. From AUTHORISED PERSONNEL ONLY: (Screen - G). 1. Press the MOD key until displaying the PERFORM. RECORD screen (Screen - J). 2. Press the PAS key the number of times necessary until displaying the required sub-screen.

Sub-screens J1 to J4 show the number of incidents detected by the flowmeters. Sub-screen J5 shows the incidents detected in the normal working level. Sub-screen J6 shows the incidents due to excess of water in the boiler. Sub-screen J7 shows the number of regenerations undertaken of the water softener. Sub-screen J8 shows the group cleaning cycles undertaken. Sub-screen J9 shows the number of cappuccino maker cleaning cycles undertaken. Sub-screen J10 shows the number of preventive maintenance operations performed. Sub-screen J11 shows the number of grinder maintenance operations performed.

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4.2

Setting the incidents to zero From the PERFORM RECORD screen (Screen - J) press the PAS key until reaching the subscreen required for setting to zero. 1. 2. 3. Press the CAM key (the digits on the display flash). Press the SET key (the meter goes to zero) Press the CAM key (the digits on the display stop flashing)

5.

Program message
This screen is programmed at origin according to Screen A. To program a new text carry out the following procedure: From the AUTHORISED PERSONNEL ONLY screen (Screen - G)

1. 2. 3. 4. 5. 6.

Press the MOD key until the PROGRAM MESSAGE screen is displayed (Screen-K) Press the PAS key, sub-screen K1 appears with the current text Press the CAM key, the cursor appears, to move the cursor press the CAM key again. Press the SET key to modify the value of the space occupied by the cursor. Repeat steps 1 and 2 until programming the desired text. Press the PAS key to confirm.

6.

Select language
Select the display communication language. From the AUTHORISED PERSONNEL ONLY screen (Screen - G). 1. 2. 3. 4. 5. 6. Press the MOD key until displaying the SELECT LANGUAGE screen (Screen- L). Press the PAS key (Sub-screen L1 appears with the language of origin selected). Press the CAM key (the language currently set flashes). Press the SET key to select the language required (Spanish, English, French, Italian, Portuguese, German, Catalan, Basque and Galician). Press the PAS to confirm. Press the MOD key to return to the main screen.

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7.

Maintenance

The maintenance screens are those which tell us when the machine needs a maintenance. The maintenance screen leads us to a group of screens (from M1 to M4). a) The sub-screen M1 allows us to set a number of coffees. When this number is exceeded, the PREVENTIVE MAINTENANCE warning screen is displayed. NOTE: To enable this function, change the N letter next to the number of coffees to an S letter. To disable the feature, replace the S with an N.

b)

The sub-screen M2 operates like the M1 sub-screen, but it displays the warning screen Check grinder. NOTE: To enable or disable this feature, act like in the M1 sub-screen.

c) The sub-screen M3 works like the M1 and M2 sub-screens, but the text can be programmed by the user. NOTE: To enable or disable this feature, act like in the M1 sub-screen.

d) The sub-screen M4 allows programming the M3 sub-screen warning text

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Data Modification. On the MAINTENANCE screen, press the PAS key as many times as needed to view the desired information (see the example.) 1. Press the CAM key (the unit digit blinks.) By pressing the CAM key we go through the screen fields that can be changed. Press the SET key to change the blinking data

2.

Example:

3.

Once the screen data is modified, press the PAS key to confirm the changes.

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