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GMset
Contents
pages General presentation Protection and control of electrical networks Main characteristics of medium voltage equipment Functional units General features Choice Description Protection monitoring and control Switchboard monitoring and control Functional unit protection Current, voltage transformers and live line testing Apparatus SF1-G and SF-1P circuit breakers GMh and RI operating mechanisms GMh and RI auxiliary diagrams Installation Cable terminations Example of layout Environment Preserving the environment 2 4 6 8 10 14 16 17 18 20 21 22 23 24
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GMset
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GMset offer
Three levels of components are available to protect, monitor and control the medium voltage switchboard: b A control and monitoring system interfaceable with a higher level system.
b Sepam: protection and control unit for each switchgear unit (or cubicle).
b GMset units: medium voltage equipment comprising cubicles with breaking devices, sensors, medium voltage connections and low voltage auxiliaries.
Services
b b b b Equipment design, installation and maintenance. Personnel training. Electrical network availability studies. Extended warranty.
Schneider Electric
GMset
Service continuity
Service continuity is achieved by means of GMset, which is a highly reliable equipment offering with all the required functions to provide users with maximum energy availability and quality. With GMset, the user benefits from: b expertise developed by the group in the area of operating dependability thanks to feedback on experience gained with an installed equipment base of 100.000 cubicles and 200,000 medium voltage circuit breakers, b quality organization in accordance with the ISO 9000 and ISO 14001 standards, b the latest CAD/CAE techniques with 3D modeling of electric elds in SF6 and insulating materials, b fully factory-tested equipment with type test reports available for each performance and type of cubicle, b a supervision offer open to all specications regarding substation management and enabling users to control and follow up their energy supply, b equipment that cannot be affected by humid, dusty, corrosive or polluted operating environments since all live parts are contained in SF6 lled and sealed enclosures, b suitable for installation over 1000 mt (a.s.l.), b tested against seismic activities according to IEC 68.3.3 (please, consult us).
Safety
Maximum safety is achieved through GMsets design and functions. With GMset, the user benefits from: b a very comprehensive set of mechanical and electrical interlocks preventing operator errors and compliant with the users security protocol, b internal arc withstand of all the functional units, validated in accordance with IEC 60298, appendix AA, criteria 1 to 6, class A accessibility, b a complete range of protection and control features with the Sepam range, suitable for any function requested by the user, b equipment which is part of the GIS range with all live parts completely segregated from operators since they are fully contained in sealed enclosures.
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General characteristics
The values below are given for normal operating conditions as defined in IEC 60298 and 60694.
rated voltage (kV) rated insulation level power-frequency withstand voltage (kV) rms lightening impulse withstand (kV) imp rated normal current busbar (A) functional units (A) 12 28 75 1250 2500 (1) 630 1250 2000 16 25 short circuit breaking current (kA) 16 25 25 0,015 IP65 IP3X IP2XC 16 25 25 0,015 IP65 IP3X IP2XC 24 50 125 1250 2500 (1) 630 1250 2000 16 25
(2) (3)
internal arc withstand (kA/1 sec) SF6 gas pressure at 20 C (Mpa) relative standard degrees of protection (4) SF6 filled compartment enclosure internal partitions
Normal operating conditions, according to IEC 60694 for indoor switchgear (5) b Ambient air temperature: v less than or equal to 40 C, v less than or equal to 35 C on average over a 24-hour period, v greater than or equal to -5 C.
(1) bus-section unit 2000A (2) the short-circuit making current is equal to 2.5 times the short time current. (3) short time withstand current for any application with earthing switch (AD1-ES and TT1ES) is up to 1 sec. (4) standard degree of protection, for other values, please consult us. (5) for different conditions, please consult us.
Standards
GMset range meets the following international standards: b IEC 60694: common specications to high voltage switchgear and controlgear b IEC 60298: A.C. metal-enclosed switchgear and controlgear for rated voltages above 1kV and up to and including 52kV b IEC 62271-100 (60056): high voltage alternating current circuit breakers b IEC 62271-102 (60129) : alternating current disconnectors and earthing switches
Schneider Electric
GMset
GMset switchgear is made up of interconnected functional units. Each functional unit contains all the elements needed to perform its function: b a gas-insulated, metalclad cubicle, for indoor use, b a circuit breaker using SF6 as a breaking medium, sealed for life, b a digital protection and control system. Power connections are made between functional units by a busbar set located inside a SF6 compartment. Steady electrical continuity of all metal frames is ensured by connection of each functional units earthing busbar to the switchgears main earthing circuit. Low voltage wiring ducts are provided in the switchgear, above the low voltage compartments.
Cubicle
The cubicle is a set of earthed, metal-enclosed, gas insulated switchgear that complies with the requirements of the IEC 60298 standard. The cubicle comprises four independent compartments, in accordance with the definition of metalclad switchgear given in the standard. The busbar compartment, using SF6 as an insulating medium, is situated in the top of the unit and it contains: b main busbars, b three-position disconnector. The circuit breaker compartment, using SF6 as the medium, is located in the central part of the cubicle, linked to the top part part with the busbar compartment by means of a bushing insulator. It contains: b disconnectable circuit breaker, b connections The MV connections compartment is situated in the bottom of the cubicle and it contains: b MV cable bushing connectors, b current transformers, b voltage transformers. The Low Voltage compartment, separated from the medium voltage section, is located in the top of the unit and it contains the low voltage auxiliaries and the monitoring unit.
General arrangement
Five basic cubicle layouts are offered: b incoming or outgoing feeder b incoming or outgoing feeder with separated earthing switch b bus section b the busbar metering with disconnector b busbar metering and earthing AD1/AD2 AD1-ES CL1/CL2 TT1 TT1-ES
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1 2 3 8 7
instruction plates
4 5 6 9
cable compartment
1 - SF6 busbar compartment 2 - three position disconnector 3 - SF6 circuit breaker compartment 4 - current transformers 5 - cable compartment 6 - voltage transformers 7 - low voltage compartment 8 - SF6 circuit breaker 9 - MV plug-in connectors
A B C D E F L M N G H I J K
A B C
L M N
G H I J K D E F
A. disconnector on/off position B. on/off actuating shaft C. disconnector operating device D. on/off earth actuating shaft E. earthing switch operating device F. earthing switch on/off position indicator G. voltage indicator H. CB closing push-button I. CB opening push-button J. CB operations counter K. CB compartment SF6 pressure gauge L. CB spring condition indicator M. CB manual spring charging device N. CB position indicator
AD1/AD2 unit
AD1-ES unit
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GMset
The GMset range is composed of 9 functional units. The chart below may be used to link up needs and functional units, and it gives information on the general composition of each unit. How to select: if the user wishes to supply power to a transformer, the solution is a Transformer Feeder. The matching functional unit is therefore a TF, comprising an AD1 cubicle equipped with a disconnector switch, circuit breaker and a type T Sepam. function
device
incomer
line disconnector circuit breaker transformer disconnector circuit breaker
feeder
line disconnector circuit breaker transformer disconnector circuit breaker capacitor disconnector circuit breaker
LI AD1-AD2
Sepam S
TI AD1-AD2
LF AD1-AD2
TF AD1-AD2
CF AD1-AD2
Sepam T Sepam S Sepam T Sepam C earthing switch with making capacity (available up to 24kV- 12kA- 25kA x 1sec. on AD1-ES units) current / voltage transformers surge/lighting arresters surge/lighting arresters key locks
Sepam
Sepam
Sepam
Feeder
Feeder
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function
device
bus sectionalizing
switchboard disconnector circuit breaker
bus metering
sectionalizing disconnector busbar earthing disconnector earthing switch
BS CL1-CL2
Sepam B current transformers key locks
BB-S TT1
Sepam B
BB-ES TT1-ES
Sepam B voltage transformer surge/lighting arresters
Sepam
Sepam
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GMset
function
incomer / feeder (1) AD and RD kA 25 16
12 / 24 kV
AD2
2000
2000
2000
A*
1250
2000
A*
A* busbar current Direct incomer (unit without circuit breaker, equipped with fixed bus-bar bridge) is available with RD1 name
(1)
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Front views
Side views
AD1
AD1-ES
AD1
AD1-ES
AD2
RD1(1)
Dimensions (mm) and approximate weights (kg) by type of cubicle AD1 AD2 RD1 AD1-ES
width (mm) height (mm) depth* (mm) weight (kg) (*) Back to wall:1100mm; free standing 1150mm (1) Direct incomer (unit without circuit breaker, equipped with fixed bus-bar bridge) is available with RD1 name 500 1000 2390 1110 1000 500
500
420
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Front views
Side views
CL1
CL2
Dimensions (mm) and approximate weights (kg) by type of cubicle CL1 CL2
width (mm) height (mm) depth* (mm) weight (kg) (*) Back to wall:1100mm; free standing 1150mm Schneider Electric 1000 2390 1100 700 1400 1500
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Front views
Side views
TT1
TT1-ES
Dimensions (mm) and approximate weights (kg) by type of cubicle TT1 TT1-ES
width (mm) height (mm) depth* (mm) weight (kg) (*) Back to wall:1100mm; free standing 1150mm 500 2390 1100 350 400 500
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GMset
Architecture
The user terminal consists of a compatible personal computer. It is directly connected to the Sepam protection units via a standard communication bus. The control station can easily be connected to a higher level monitoring and control system.
Basic functions
The main functions are: b installation display by chained mimic diagrams (animated single line diagram, device position, energized parts, current faults), b real time access to Sepam protection unit measurements (display of measurements, remote control, protection curve and settings), b alarm management (tracking, diagnosis...), b data analysis (measurements, monitoring curves, data logging...) b power consumption analysis.
I on
O off
trip
I on
O off
trip
V/Hz
W/
Wh
clear
alarm
reset
V/Hz
W/
Wh
clear
alarm
reset
MERLIN GERIN
MERLIN GERIN
I on
O off
trip
I on
O off
trip
I on
O off
trip
I on
O off
trip
V/Hz
W/
Wh
clear
alarm
reset
V/Hz
W/
Wh
clear
alarm
reset
V/Hz
W/
Wh
clear
alarm
reset
V/Hz
W/
Wh
clear
alarm
reset
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
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current transformer
voltage transformer
Sepam advantages
Sepam, a digital multi-functional protection unit, provides you with the following advantages: b simple to use for better dayly efciency: use-machine interface (UMI) which is ergonomic and which provides comprehensive and clear information to operators b simple to incorporate: exibility and user friendliness of parameter setting software, simplied tests b money saving: v integrating all functions required in one single, ready to use product v upgradable solution, to spread the cost of investment over time b centralized GMset switchboard management: v Sepam is easily integrated into all network control systems, due to its Modbus communication interface v all data required for installation monitoring and control are accessible through the Modbus communication b better network knowledge through the oscillo-disturbance recording function and measurement of the imbalance ratio, motor operation parameters, etc.: b improving continuity of service v through effective preventive equipment maintenance using switchgear diagnosis functions: time and number of operations, sum of breaking currents A2, etc. v through clear and comprehensive information, both locally and remotely, reducing the time needed to act in the event of a fault.
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GMset
Series 20
I U
Series 40
U I and U I and U Loss of Directional mains earth fault (ROCOF) I and U Directional earth fault and phase overcurrent
Applications
Type
Substation S20 S40 S41 S42 Transformer T20 T40 T42 Motor M20 M41 Generator G40 Busbar B21 B22 Example: For motor protection and current-voltage measurements, your solution is M41 type For detailed information, see catalogues (Sepam Encyclopdia on CD ROM). Schneider Electric
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GMset
Protection monitoring and control Current and voltage transformers and live line testing
In the protection system, the functional units are fitted with transformers designed to supply the measurements and/or protection circuits: b current transformers, b voltage transformers, v CSH core balance current transformers. The live parts are totally encapsulated in an integral epoxy resin molding which serves a dual function: b it ensures electrical insulation, b it guarantees excellent mechanical resistance of the assembly.
Current transformers
AD1 and AD2 units ARF / ARL type toroidal-core current transformers are located around the switchgear bushings. The toroidal core accommodates the secondary windings, the switchgear bushing is the primary winding. The transformers have primary current values from 50A to 1250A and secondary current 1A or 5A. CL1 and CL2 units ARJA1 type conventional current transformers, located in the bus-section unit. The transformers have primary current values from 500A to 2500A and secondary current 1A or 5A. Schneider has a standardized list of CTs that are appropriate for use with digital protections to simplify the determination of accuracy characteristics. This list is available on request.
ARF type
ARJA1 type
Voltage transformer
VRT4 type metal shielded voltage transformers, located in the cable compartment. They have one insulated MV end with plug-in connector, for connection between earth and phase conductors in 3-phase systems. The cores and windings are overcast in epoxy resin, providing electrical insulation. The external surface is metal shielded.
VRT4 type
CSH type
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GMset
fig.1
fig.2
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SF1-G
12 28 75 24 50 125
SF1-P
12 28 75 b b 25 63 25 440 b b b 35-50 35-65 50-70 24 50 125 b b 25 63 25 440 b b b 35-50 35-65 50-70
short circuit breaking current short circuit current short-time withstand current capacitor breaking current rated operating sequence approximate operating time
b 25 63 25 875
b 25 63 25 875
Main switching features b low overvoltages when breaking small inductive currents b suitable for rapid autoreclosing duty b suitable for switching capacitor banks Standards The indicated features are referred to the following standards and specifications: IEC 62271-100, 60056 and 60694 International Standards Operating time definition b opening time: interval of time between the instant of energizing the opening release and the instant when the arcing contacts have separated in all poles b break time: interval of time between the instant of energizing the opening release and the instant when the arc extinguishes in all poles b closing time: interval of time between energizing the closing circuit and the instant when the contacts touch in all poles Operating sequence Consult our technical department for other operating sequences.
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Schneider Electric
GMset
Operating mechanisms
GMh and RI operating mechanisms SF1-G and SF1-P range circuit breakers are actuated respectively by GMh and RI operating mechanisms that ensure switching device closing and opening speed that is indipendent of the operator. The operating mechanisms, which are always motorized, can perform remote control funtions and implement fast reclosing cycles. The operating mechanisms are located outside the SF6 compartment. Maintenance is reduced by using self lubrificating parts. GMh and RI electrical operating mechanisms include: b a spring system which stores the energy needed to close and open the breaker, b a manual spring charging system, b an electrical motor spring charging device that automatically recharges the mechanism as soon as the contacts close (time 15 s), b two mechanical push-buttons on the front panel for opening and closing, b an electrical closing system including: v a closing release for remote control and an anti-pumping relay. b an electrical opening release system featuring one or more releases of the following types: v shunt, v undervoltage* v low power-consuming mitop**, b operation counter, b a mechanical charged-discharged position indicator of closing springs, b a closing springs end-of-charging contact (NO or NC), b a mechanical open-closed position indicator, b a multi-pin connector for isolating auxiliary circuits. Auxiliary contacts The GMh and RI operating mechanisms are equipped with auxiliary contacts. The number of available contacts depends on the composition of the operating mechanism and the options chosen. However at least three CO contacts are available on the switchgear outgoing terminal block for the external signals.
10A
AC DC
10A with 220V (p.f. 0,3) 1,5A with 11 or 220V (L/R 0,01s)
closing release
single supply
voltage 48-110-220 120-240 24-48-60-110-125-220 500 (GMh) 100 (GMh) 400 (RI) 100 (RI) 300 (GMh) 70 (GMh) 250 (RI) 70 (RI) + + b 1 b 1 b 1 b 1 b 1 b 1
double
consumption
= or or
75*** 15***
b 1 b 1 b 1
* on request as special solution, please contact us. ** mitop: current-operated release used as an option with the Sepam 100 LA protection relay. *** hold consumpion
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GMset
Auxiliary diagram
Sf S So Su
SL
KN SM M
GMh and RI circuit breaker operating mechanisms KN Anti-pumping relay. M Closing spring charging motor. Q Circuit breaker. SE Held tripping contact SF Closing push button (outside). SL Manual charging operation in progress. SM Circuit breaker auxiliary contacts. SN Closing springs end-of-charging contacts. SO Opening push button for shunt trip release (outside). SP1 Pressure-switch contact first level. SP2 Pressure-switch contact second level. SU Opening push button for undervoltage release (outside). YD Mitop opening release (current-operated). YF Closing release. YM Undervoltage opening release (*). Y01-Y02 Shunt opening releases.
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Schneider Electric
GMset
The switchgear is designed for the use of plug-in terminations according to DIN 47636, CENELEC EN 50181 Interface C. It is possible to connect up to two cables (1/3-core cable) for each phase with a max. cable cross section of 630mm2. In order to simplify the assembly and cable-testing work, the height of the connection point is more than 700mm.
24kV
Nota : 2000A units suitable for connection up to 4 cables per phase (two bushings in parallel per phase).
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GMset
Line-up switchgear
(two incoming cubicles and one bushing section 24kV 1250A)
(1 100(1)
1100 0
500(1)
500
500
500
500
500(1)
5000
minimum in accordance with cable bending radius distance needed to extract a funcional unit from the switchboard without moving the other units distance needed to extract the circuit breaker with special truck
LV cable entrance from the bottom inside CL cubicle or at the end side of switchboard.
600
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see (2)
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GMset
The Schneider recycling procedure for SF6 based products is subject to rigorous management, and allows each device to be traced through to its final destruction.
Within the framework of the groups environmental policy, Schneider services has made an operational procedure available, enabling medium voltage switchgear to be processed while eliminating any release of SF6 into the atmosphere. To help you to protect the environment, and to take care of your storage or dismantling concerns, Schneider services offers to recover any of your equipment that is reaching the end of its service life. The GMset has been designed with environmental protection in mind: b the insulating and conducting materials that are used are identied, easy to separate, and recyclable, b SF6 can be recovered at the end of its life, and reused after treatment.
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Postal address F-38050 Grenoble cedex 9 Tel: +33 (0)4 76 57 60 60 Telex: merge 320842 F http://www.schneiderelectric.com Rcs Nanterre B 954 503 439 As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.
This document has been printed on ecological paper.
Publishing: Schneider Electric SA. Production, Illustration: Schneider Electric SA Print: 09 / 2003
ART.88492