Afrox Manufacturing

Project: Rectify Process Problems in Mig Plant

Objectives

Reliably produce MIG 6000 constantly at high volumes

Discussion Points

24 June 2008

The following points were discussed and actions were formulated to resolve accordingly:

1. filter register
2. Maintenance to order filters for acid
3. EMOC for SADAC
4. EMOC for acid dosing system
5. Hardened Damper rollers not working look for alternative
6. Caste helix rollers ceased
7. line 2 order card
8. Dosing system commissioning
9. Change to slower motors
10. Sadac fume extraction unit – Robin Finch
11. Water leak line 3
12. Old spooling machine
13. basket machine
14. Water points for wap machine
15. Ceramic slides
16. Caustic guiding slides
17. Line 1 not more than ten m/s
18. Line 4 not more than ten m/s – wire snaps

Page 1 of 10 pages Confidential

Project Description
Action Plan

19. Sump Pump in main pit

20. 220v plugs isolators
21. 3 phase vacuum points
22. Line selector brush unit not working
23. temperature probe for caustic unit
24. Caustic panel in main pit for elements
25. mega pack cable line no 2
26. Line 1 & 3 no fast jog
27. Play on block while line running
28. Bobbin rails installed
29. steel bearing for motor in dosing unit
30.
Responsible
Item Action Notes Date Due Complete
Person
Charles 01/06/2008 Not done
1 Filter register to be updated and sent to pm weekly in order for
Carlson
. Maintenance to place order for production
PM 02/06/2008 done
2 Compile EMOC for fume extraction unit
.
PM 01/06/2008 Not complete
3 Compile EMOC for sulphuric acid dosing
.
Louis 04/06/2008 done
4 Louis to make racks for container
.
PM 01/06/2008 done
5 Order filter for acid plant
.
PM 01/06/2008 done
6 Make order for cast helix rollers, this has been actioned, currently waiting for stock
. waiting for quotation
PM/AS 01/06/2008 done
7 Order card line 2 Liase with Ally
.

Page 2 of 10 pages Confidential

Project Description
Action Plan

Responsible
Item Action Notes Date Due Complete
Person
TK/AS 02/06/2008 90% done
8 Dosing system commisining with Frikkie to put the two acid dosing Panel for 22o made pull cable
. pumps. Ally to make available power supply for pumps.
Done
9 Water leak line 3, Italian have given a procedure for stripping the
. blockand putting in the seal

1 Ge
0
.
1
1
.
T box
1
2
.
1
3
.
1
4
.
1
5
.
1
6
.

Page 3 of 10 pages Confidential

Project Description
Action Plan

Responsible
Item Action Notes Date Due Complete
Person
1
7
.
1
8
.
1
9
.
2
0
.
2
1
.
2
2
.
2
3
.
2
4
.

Page 4 of 10 pages Confidential

Project Description
Action Plan

Responsible
Item Action Notes Date Due Complete
Person
2
5
.
2
6
.
2
7
.
2
8
.
2
9
.
3
0
.
3
1
.

Page 5 of 10 pages Confidential

Project Description
Action Plan

Progress Report per week

Results Results Results Results

Item Action Wk 2 Wk 3 Wk 4
WK 1

3
2
.
3
3
.
3
4
.
3
5
.
3
6
.

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Project Description
Action Plan

Results Results Results Results

Item Action Wk 2 Wk 3 Wk 4
WK 1
3
7
.
3
8
.
3
9
.
4
0
.
4
1
.
4
2
.
4
3
.
4
4
.

Page 7 of 10 pages Confidential

Project Description
Action Plan

Results Results Results Results

Item Action Wk 2 Wk 3 Wk 4
WK 1
4
5
.
4
6
.
4
7
.
4
8
.
4
9
.
5
0
.
5
1
.
5
2
.

Page 8 of 10 pages Confidential

Project Description
Action Plan

Results Results Results Results

Item Action Wk 2 Wk 3 Wk 4
WK 1
5
3
.
5
4
.
5
5
.
5
6
.
5
7
.
5
8
.
5
9
.
6
0
.

Page 9 of 10 pages Confidential

Project Description
Action Plan

Results Results Results Results

Item Action Wk 2 Wk 3 Wk 4
WK 1
6
1
.
6
2
.

Page 10 of 10 pages Confidential